CN114603818A - Double-screw extruder for biodegradable material - Google Patents
Double-screw extruder for biodegradable material Download PDFInfo
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- CN114603818A CN114603818A CN202210295222.5A CN202210295222A CN114603818A CN 114603818 A CN114603818 A CN 114603818A CN 202210295222 A CN202210295222 A CN 202210295222A CN 114603818 A CN114603818 A CN 114603818A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/682—Barrels or cylinders for twin screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/14—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration
- B29C48/144—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration at the plasticising zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/83—Heating or cooling the cylinders
- B29C48/832—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/83—Heating or cooling the cylinders
- B29C48/834—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及生物降解材料加工领域,具体为一种面向生物可降解材料的双螺杆挤出机。The invention relates to the field of biodegradable material processing, in particular to a twin-screw extruder for biodegradable materials.
背景技术Background technique
生物可降解高分子是制备再生组织和器官的基本原材料,但单一的生物可降解高分子材料难以满足再生组织和器官的性能要求。熔融挤出加工是实现高分子与其他功能材料熔融混合、塑化包裹等的重要手段,对再生组织和器官的功能化、高性能化、复合化具有积极的作用。然而,生物可降解高分子作为一种热敏性材料,极易在长时间的挤出加工过程中发生热氧降解。Biodegradable polymers are the basic raw materials for the preparation of regenerated tissues and organs, but it is difficult for a single biodegradable polymer material to meet the performance requirements of regenerated tissues and organs. Melt extrusion processing is an important means to achieve melt mixing, plasticization and packaging of polymers and other functional materials, and has a positive effect on the functionalization, high performance and compounding of regenerated tissues and organs. However, as a heat-sensitive material, biodegradable polymers are prone to thermo-oxidative degradation during long-term extrusion processing.
目前,市场的挤出加工设备由于螺杆螺纹导程与物料停留时间和塑化混合效果不匹配、水冷效果差、流道壁上剪切应力不稳定、温控系统响应慢、保护气无法充入高压挤出机内等,从而导致可降解高分子在加工过程中极易出现高温降解碳化、流道内壁结垢、氧化降解、挤出不稳定等问题;并且,在加工混合多种可降解材料时,多种原料配料存储,分类导入过程过于繁复,各种物料进料速率和比例难以调控,劳动强度过大,从而造成后续熔融混合基础的成品质量较差的问题。At present, the extrusion processing equipment in the market is due to the mismatch between the screw thread lead, the material residence time and the plasticizing mixing effect, the poor water cooling effect, the unstable shear stress on the flow channel wall, the slow response of the temperature control system, and the inability to fill the protective gas. high-pressure extruder, etc., resulting in high temperature degradation and carbonization, scaling on the inner wall of the flow channel, oxidative degradation, and unstable extrusion during the processing of degradable polymers. In addition, various degradable materials are mixed during processing When a variety of raw materials are stored, the classification and import process is too complicated, the feeding rate and ratio of various materials are difficult to control, and the labor intensity is too large, resulting in the problem of poor quality of the finished products based on subsequent melt mixing.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。为了实现根据本发明的这些目的和其它优点,提供了一种面向生物可降解材料的双螺杆挤出机,包括:SUMMARY OF THE INVENTION An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter. To achieve these objects and other advantages according to the present invention, there is provided a twin-screw extruder for biodegradable materials, comprising:
分段式机筒,其包括多个间隔配置的加热机筒;多个所述加热机筒之间设置有冷却单元;所述分段式机筒输入端设置有用于导入物料的进料单元;所述分段式机筒内部设置有用于导出物料的挤出单元。The segmented barrel includes a plurality of heating barrels arranged at intervals; a cooling unit is arranged between the plurality of the heating barrels; the input end of the segmented barrel is provided with a feeding unit for introducing materials; The segmented barrel is internally provided with an extrusion unit for discharging materials.
优选的是,其中,所述冷却单元包括:多个所述加热机筒之间设置有冷却机筒;多个所述冷却机筒下端共同连接有可循环式收排液的冷却水箱;所述冷却水箱内部设置有水泵,且输入端与输出端分别连接有冷却进水总管与冷却出水总管;所述冷却进水总管与冷却出水总管之间设置有内置多条水路的冷却歧管;多个所述冷却机筒与冷却歧管之间分别设置有双进出冷却管;所述双进出冷却管分别包括一个内冷却管和外冷却管;所述内冷却管两端对接至冷却歧管;所述内冷却管中部绕卷成多圈,且贴合固定在冷却机筒外壁;所述外冷却管两端对接至冷却歧管;所述外冷却管中部绕卷成多圈,且贴合固定在内冷却管外层,形成了双进双出的冷却水道;所述内冷却管与外冷却管的两端沿冷却机筒轴线前后排列设置,且均位冷却机筒的同侧。Preferably, the cooling unit includes: a cooling barrel is arranged between a plurality of the heating barrels; a cooling water tank capable of circulating liquid collection and drainage is commonly connected to the lower ends of the plurality of the cooling barrels; the A water pump is arranged inside the cooling water tank, and the input end and the output end are respectively connected with a cooling water inlet main pipe and a cooling water outlet main pipe; a cooling manifold with a plurality of built-in water circuits is arranged between the cooling water inlet main pipe and the cooling water outlet main pipe; Double inlet and outlet cooling pipes are respectively arranged between the cooling barrel and the cooling manifold; the double inlet and outlet cooling pipes respectively comprise an inner cooling pipe and an outer cooling pipe; both ends of the inner cooling pipe are butted to the cooling manifold; The middle part of the inner cooling pipe is wound into a plurality of turns, and is fitted and fixed on the outer wall of the cooling barrel; the two ends of the outer cooling tube are butted to the cooling manifold; the middle part of the outer cooling tube is wound into a plurality of turns, and is fitted and fixed On the outer layer of the inner cooling pipe, a cooling water channel with double inlet and double outlet is formed; the two ends of the inner cooling pipe and the outer cooling pipe are arranged in front and rear along the axis of the cooling barrel, and the same side of the cooling barrel is equalized.
优选的是,其中,所述进料单元包括一个配料桶;所述配料桶内置四个上端开口的导料仓;四个所述导料仓中部一体连接有支撑柱;四个所述导料仓底部向中倾斜,统一汇聚形成漏口,并向下延伸形成排料管;所述漏口间隔设置于支撑柱下方;四个所述导料仓底部上方可滑动设置有可向外部抽出的分阶出料板;四个所述导料仓底部上方两侧设置有滑槽Ⅰ;四个所述分阶出料板两侧设置有可分别嵌入两个滑槽Ⅰ的滑条Ⅰ,从而形成了滑动连接;所述支撑柱下端设置有多个限位槽;四个所述分阶出料板前端设置有把手;四个所述分阶出料板后端设置有卡入限位槽的楔块;四个所述分阶出料板间隔设置有四个定位销孔;四个所述导料仓侧面设置有竖向向下,且与四个定位销孔相匹配的的滑动插销。Preferably, the feeding unit includes a batching bucket; the batching bucket has four built-in guide bins with upper ends open; the middle of the four guide bins is integrally connected with a support column; The bottom of the silo is inclined to the middle, converges uniformly to form a leak, and extends downward to form a discharge pipe; the leak is arranged at intervals below the support column; the bottom of the four guide bins is slidably provided with a drawable to the outside. Step-by-step discharge plates; four said guide bins are provided with chute I on both sides above the bottom; two sides of the four step-by-step discharge plates are provided with slide bars I that can be respectively embedded in two slide grooves I, so as to A sliding connection is formed; the lower end of the support column is provided with a plurality of limit grooves; the front ends of the four step-by-step discharge plates are provided with handles; the rear ends of the four step-by-step discharge plates are provided with snap-in limit grooves four of the step-by-step discharge plates are provided with four locating pin holes at intervals; the sides of the four said guide bins are provided with sliding pins that are vertically downward and match the four locating pin holes .
优选的是,其中,所述配料桶中设置有振动架;所述支撑柱为中空结构;所述振动架中部设置有一根活动穿设在支撑柱内部的滑杆;所述支撑柱两端设置有直线轴承;所述滑杆上端固定设置在其中一个直线轴承的内圈上,且穿出后固定设置有翻料架;所述翻料架上端固定连接有直线往复电机的输出端;所述翻料架包括四个分别伸入到四个导料仓中的翻料杆;四个所述翻料杆上间隔设置有多个斜杆;多个所述斜杆上分别横向设置有多个翻料片;所述滑杆下端固定设置在另外一个直线轴承的内圈上,且穿出后固定设置有匀料台;所述匀料台悬空穿设于排料管中;所述匀料台上设置有十字结构的翻料爪;四个所述翻料爪上端分别设置有两个向中抵靠的弧面。Preferably, a vibrating frame is arranged in the batching bucket; the support column is a hollow structure; There is a linear bearing; the upper end of the sliding rod is fixedly arranged on the inner ring of one of the linear bearings, and after passing through, a turning frame is fixedly arranged; the upper end of the turning frame is fixedly connected with the output end of the linear reciprocating motor; the The turning frame includes four turning rods extending into the four material guide bins respectively; a plurality of inclined rods are arranged on the four turning rods at intervals; The lower end of the sliding rod is fixed on the inner ring of another linear bearing, and a screed table is fixed after passing out; the screed table is suspended in the discharge pipe; The table is provided with material turning claws with a cross structure; the upper ends of the four turning claws are respectively provided with two arc surfaces that abut in the middle.
优选的是,其中,还包括一个螺旋进料机;所述螺旋进料机的输出端对接至分段式机筒的首段;所述配料桶下端一体设置有锥形的排料漏斗;所述螺旋进料机的输入端对接至排料漏斗的下端口;所述排料漏斗的中部横向可滑动设置有推拉板;所述排料漏斗侧面贯穿设置有条形的滑动架;所述滑动架两侧设置有滑槽Ⅱ;所述推拉板两侧设置有可分别嵌入两个滑槽Ⅱ的滑条Ⅱ,从而实现了可滑动连接;所述推拉板上设置有可与排料管进行匹配对接的大、中、小限流口;所述中限流口两侧设置有弹性挡板;所述小限流口和大下限流口的一侧分别设置有固定挡板。Preferably, a screw feeder is also included; the output end of the screw feeder is connected to the first section of the segmented barrel; the lower end of the batching barrel is integrally provided with a conical discharge funnel; The input end of the screw feeder is connected to the lower port of the discharge funnel; the middle part of the discharge funnel is slidably provided with a push-pull plate; the side of the discharge funnel is provided with a strip-shaped sliding frame; Both sides of the frame are provided with chute II; both sides of the push-pull plate are provided with slide bars II that can be embedded in two chute II respectively, so as to realize slidable connection; The large, medium and small flow restrictors are matched and connected; elastic baffles are arranged on both sides of the middle flow restrictor; fixed baffles are respectively arranged on one side of the small flow restrictor and the large lower flow restrictor.
优选的是,其中,所述挤出单元包括:异向布置的大导程双螺杆,其轴向可转动穿设在分段式机筒中;所述双螺杆外花键键齿倾斜1°。Preferably, wherein, the extrusion unit includes: large-lead twin screws arranged in opposite directions, which are axially rotatably penetrated in the segmented barrel; the twin-screw external spline teeth are inclined by 1°.
优选的是,其中,还包括动力单元;所述动力单元包括:进料电机和主轴电机;所述进料电机设置在进料单元前方,所述主轴电机设置在分段式机筒前方,通过一个变速箱与双螺杆连接。Preferably, a power unit is also included; the power unit includes: a feeding motor and a spindle motor; the feeding motor is arranged in front of the feeding unit, and the main shaft motor is arranged in front of the segmented barrel, through A gearbox is connected to the twin screw.
优选的是,其中,,还包括加热单元;所述加热单元包括:电磁阀、加热器、温控表;所述加热器具有多个,且分别设置在多个加热机筒中。Preferably, wherein, it also includes a heating unit; the heating unit includes: a solenoid valve, a heater, and a temperature control meter; there are multiple heaters, and they are respectively arranged in multiple heating cylinders.
优选的是,其中,还包括保护单元;所述保护单元包括:进气管、增压泵、出气管、氮气罐;所述增压泵输入端通过出气管连接氮气罐;所述增压泵输出端通过出气管连接至分段式机筒的首段。Preferably, a protection unit is also included; the protection unit includes: an air inlet pipe, a booster pump, an air outlet pipe, and a nitrogen tank; the input end of the booster pump is connected to the nitrogen tank through an air outlet pipe; the output of the booster pump The end is connected to the first section of the segmented barrel through an outlet pipe.
优选的是,其中,还包括操作单元;所述操作单元包括一个固定设置于分段式机筒一侧的操控架;所述操控架上设置有显示操控屏。Preferably, an operation unit is also included; the operation unit includes a control frame fixedly arranged on one side of the segmented barrel; and a display control screen is arranged on the control frame.
本发明至少包括以下有益效果:The present invention includes at least the following beneficial effects:
本发明设计了开发了分段式加热筒体和“双进双出”水道系统,实现了不同加工区段温度的精确独立控制,解决了传统挤出因无法快速温度响应而造成局部高温降解的共性问题;配置了增压式氮气注入保护系统,有效防止了高温环境下生物材料的热氧降解;基于以上关键技术单元,集成研制了面向生物可降解高分子熔融混合的挤出设备;异向大导程螺纹结构,实现了高分子熔体的周向流动和物料交换,克服了热敏性高分子长时间停留降解与塑化混合不充分的拮抗难题;提出了渐开小角花键连接技术,保证了流道壁上剪切应力的稳定性,突破了流道内壁结垢和静态层形成的关键技术瓶颈;采用分段式机筒中的多个加热机筒配合间隔设置的冷却单元,实现了不同加工区段(加热机筒)温度的精确独立控制,解决了传统熔融物料挤出工艺中因无法快速温度响应而造成局部高温降解的共性问题,从而实现生物可降解材料的稳定高效制备。The invention designs and develops a segmented heating cylinder and a "double-in and double-out" water channel system, which realizes precise and independent control of the temperature of different processing sections, and solves the problem of local high-temperature degradation caused by the inability of rapid temperature response in traditional extrusion. Common problems; equipped with a pressurized nitrogen injection protection system to effectively prevent the thermo-oxidative degradation of biomaterials in high temperature environments; based on the above key technical units, an extrusion equipment for melt mixing of biodegradable polymers has been integrated; anisotropic The large-lead thread structure realizes the circumferential flow and material exchange of the polymer melt, and overcomes the antagonistic problem of the heat-sensitive polymer staying for a long time for degradation and insufficient plasticization and mixing; the involute small-angle spline connection technology is proposed to ensure The stability of the shear stress on the flow channel wall breaks through the key technical bottleneck of the formation of scaling on the inner wall of the flow channel and the formation of static layers; the use of multiple heating barrels in the segmented barrels and spaced cooling units to achieve different The precise and independent control of the temperature of the processing section (heating barrel) solves the common problem of local high-temperature degradation caused by the inability of rapid temperature response in the traditional molten material extrusion process, thereby achieving stable and efficient preparation of biodegradable materials.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明的总结构图;Fig. 1 is the general structure diagram of the present invention;
图2为本发明的双进出冷却管结构图;Fig. 2 is the structure diagram of double inlet and outlet cooling pipes of the present invention;
图3为本发明的进料单元详细结构图;Fig. 3 is the detailed structure diagram of the feeding unit of the present invention;
图4为本发明的匀料台俯视结构图;Fig. 4 is the top plan view of the screed table of the present invention;
图5为本发明的配料箱俯视结构图;Fig. 5 is the top view structure diagram of the batching box of the present invention;
图6为本发明的推拉板俯视结构图;FIG. 6 is a top plan view of the push-pull plate of the present invention;
图7为本发明的双螺杆其中一个的侧面结构图;Fig. 7 is a side structural view of one of the twin screws of the present invention;
图8为本发明的双螺杆其中一个的外花键键齿;Fig. 8 is the external spline key tooth of one of the twin screws of the present invention;
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不排除一个或多个其它元件或其组合的存在或添加。需要说明的是,在本发明的描述中,术语指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。此外,在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can refer to the description and implement accordingly. It should be understood that terms such as "having", "comprising" and "including" as used herein do not exclude the presence or addition of one or more other elements or combinations thereof. It should be noted that, in the description of the present invention, the azimuth or positional relationship indicated by the terms is based on the azimuth or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that A device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "provided with", "sleeved/connected", "connected", etc., should be understood in a broad sense, for example, "connected" may be A fixed connection can also be a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations. In addition, in the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features through the middle indirect contact with the media. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
图1-8示出了本发明的一种实现形式,包括:Figures 1-8 show an implementation form of the present invention, including:
分段式机筒1,其包括多个间隔配置的加热机筒11;多个所述加热机筒11之间设置有冷却单元2;所述分段式机筒1输入端设置有用于导入物料的进料单元3;所述分段式机筒1内部设置有用于导出物料的挤出单元4。The segmented barrel 1 includes a plurality of heating barrels 11 arranged at intervals; a
工作原理:在使用本发明时,将待加工物料导入进料单元3,进料单元3件将物料陆续送入分段式筒体1中,安装预先设定好的各级加热机筒11的加热温度,加热机筒11内部的加热装置对物料进行均匀的加热融化,并通过挤出单元4对物料一边均匀搅拌,一边挤出,间隔设置的冷却单元2开始启动制冷,对各级加热机筒11的进行相应的冷却降温,让物料在整个熔融搅拌挤出的流程中,按照加热→降温→加热→降温等流程在分段式机筒1循环作业,最后直至完成熔融的物料导出,最后将物料送出即可。Working principle: When using the present invention, the materials to be processed are introduced into the
这种技术方案的优点在于:本发明采用分段式机筒1中的多个加热机筒11配合间隔设置的冷却单元2,实现了不同加工区段(加热机筒11)温度的精确独立控制,解决了传统熔融物料挤出工艺中因无法快速温度响应而造成局部高温降解的共性问题,从而能够以高稳定性和高生产率制造具有均匀物性的生物可降解高分子复合材料。The advantage of this technical solution is that the present invention adopts the plurality of heating barrels 11 in the segmented barrel 1 to cooperate with the cooling
在上述技术方案中,所述冷却单元2包括:多个所述加热机筒11之间设置有冷却机筒21;多个所述冷却机筒21下端共同连接有可循环式收排液的冷却水箱22;所述冷却水箱22内部设置有水泵,且输入端与输出端分别连接有冷却进水总管23与冷却出水总管24;所述冷却进水总管23与冷却出水总管24之间设置有内置多条水路的冷却歧管25;多个所述冷却机筒21与冷却歧管25之间分别设置有双进出冷却管26;所述双进出冷却管26分别包括一个内冷却管261和外冷却管262;所述内冷却管261两端(即进水端、出水端)对接至冷却歧管25;所述内冷却管261中部绕卷成多圈,且贴合固定在冷却机筒21外壁;所述外冷却管262两端(即进水端、出水端)对接至冷却歧管25;所述外冷却管262中部绕卷成多圈,且贴合固定在内冷却管261外层,形成了双进双出的冷却水道;所述内冷却管261与外冷却管262的两端沿冷却机筒21轴线前后排列设置,且均位冷却机筒21的同侧。In the above technical solution, the cooling unit 2 includes: a cooling barrel 21 is arranged between a plurality of the heating barrels 11; Water tank 22; a water pump is provided inside the cooling water tank 22, and a cooling water inlet main pipe 23 and a cooling water outlet main pipe 24 are respectively connected to the input end and the output end; a built-in cooling water inlet pipe 23 and the cooling water outlet main pipe 24 are arranged between the cooling water main pipe 23 and the cooling water outlet main pipe 24 cooling manifolds 25 of multiple water circuits; dual inlet and outlet cooling pipes 26 are respectively provided between the plurality of cooling barrels 21 and the cooling manifolds 25; the dual inlet and outlet cooling pipes 26 respectively include an inner cooling pipe 261 and an outer cooling pipe Pipe 262; both ends of the inner cooling pipe 261 (ie, the water inlet end and the water outlet end) are butted to the cooling manifold 25; the middle of the inner cooling pipe 261 is wound into multiple circles, and is fitted and fixed to the outer wall of the cooling barrel 21 ; The two ends of the outer cooling pipe 262 (ie the water inlet end and the water outlet end) are butted to the cooling manifold 25; A double-in and double-out cooling water channel is formed; both ends of the inner cooling pipe 261 and the outer cooling pipe 262 are arranged in front and back along the axis of the cooling barrel 21 , and the cooling barrel 21 is on the same side.
这种技术方案的优势在于:The advantages of this technical solution are:
(1)冷却单元2中的各个部件共同组成了“双进双出”水道系统,进一步提高了每个冷却机筒21的冷却效率,配合分段式机筒1,解决了传统工艺下,可降解物料的熔融挤出因无法快速温度响应而造成局部高温降解的共性问题,让处于分段式机筒1中的物料,能够在间隔设置的冷却机筒21的进行不同程度的冷却,通过这样一种工艺,能够显著提高可降解材料熔融挤出的制备效率和成品品质;(1) The various components in the
(2)这种双进双出水道,相比于单水道冷却,传递热量效果更好;同时,采用这种外圈包裹内圈的双进出冷却管26,其意义在于,外圈的出水端能够带走内圈的热量,冷却进水端能够带走冷却出水端的热量,为一种循环冷却模式,这样传递热量效果更好,筒体冷却均匀,不易发生变形;(2) Compared with the single-channel cooling, this kind of double-inlet and double-outlet cooling pipes has better heat transfer effect; at the same time, the use of the double-inlet-
(3)同时双进出冷却管26所具有的双水道,是关于冷却机筒21轴线前后排列的,相比较传统双水道的左右排列,冷却区域的长度没有增加,但节省了安装空间,也节省了材料成本。(3) At the same time, the dual water channels of the dual inlet and
在上述技术方案中,所述进料单元3包括一个配料桶31;所述配料桶31内置四个上端开口的导料仓32;四个所述导料仓32中部一体连接有支撑柱321;四个所述导料仓32底部向中倾斜,统一汇聚形成漏口,并向下延伸形成排料管322;所述漏口间隔设置于支撑柱321下方;四个所述导料仓32底部上方可滑动设置有可向外部抽出的分阶出料板33;四个所述导料仓32底部上方两侧设置有滑槽Ⅰ;四个所述分阶出料板33两侧设置有可分别嵌入两个滑槽Ⅰ的滑条Ⅰ,从而形成了滑动连接;所述支撑柱321下端设置有多个限位槽320;四个所述分阶出料板33前端设置有把手;四个所述分阶出料板后端设置有卡入限位槽320的楔块330;四个所述分阶出料板33间隔设置有四个定位销孔331;四个所述导料仓32侧面设置有竖向向下,且与四个定位销孔331相匹配的的滑动插销323。In the above technical solution, the
这种技术方案的优势在于:首先配料桶31具备四个导料仓32,可实现预先分配储存多种可降解材料,方便进行不同物料的初步混料处理;支撑柱321用于连接四个导料仓32的侧壁,保证固定更加稳定;在进行配料导入时,四个定位销孔可看做每个导料仓排料量的大小档位,即需要投入比例更多导料仓,可将分阶排料板最大限度抽出,让滑动插销323插入分阶排料板最右端的定位销孔,即可拉开一个让物料导出的最大空间,即通过滑动插销与每一个定位销孔的固定,来控制该导料仓流出物料的量;通过在四个不同导料仓中进行不同的上述配置,就可以在四个导料仓中形成导出物料的不同混合比例,实现一种物料混合比例调整的功能,所混合的物料可统一排料管322向下排出,完成了混合物料的统一排出功能。The advantages of this technical solution are: first, the
在上述技术方案中,所述配料桶31中设置有振动架34;所述支撑柱为中空结构;所述振动架34中部设置有一根活动穿设在支撑柱321内部的滑杆341;所述支撑柱321两端设置有直线轴承342;所述滑杆341上端固定设置在其中一个直线轴承342的内圈上,且穿出后固定设置有翻料架35;所述翻料架35上端固定连接有直线往复电机350的输出端;所述翻料架35包括四个分别伸入到四个导料仓32中的翻料杆351;四个所述翻料杆351上间隔设置有多个斜杆352;多个所述斜杆352上分别横向设置有多个翻料片353;所述滑杆341下端固定设置在另外一个直线轴承342的内圈上,且穿出后固定设置有匀料台36;所述匀料台36悬空穿设于排料管322中;所述匀料台36上设置有十字结构的翻料爪361;四个所述翻料爪361上端分别设置有两个向中抵靠的弧面362;In the above technical solution, a vibrating
这种技术方案的优势在于:The advantages of this technical solution are:
(1)通过使用一种复合结构的振动架34,一起对四个导料仓32内部的物料进行统一翻动;滑杆341作为一个滑动件,在中空的固定柱321中部滑动,通过两个直线轴承342进行进行稳定的上下往复运动,直线往复电机350提供了运动动力;四个翻料杆351在分别伸入导料仓32后,配合翻料杆351连同多个斜杆352上的翻料片353,进行上下稳定的循环翻料,保证物料能够稳定从下方均匀导出;(1) By using a vibrating
(2)振动架下方匀料台36也随着滑杆341上下抖动,让从四个方向汇聚而来的不同物料能够被打散,并混合为更为均匀的状态,再向下排出;同时匀料台上的四个翻料爪361进行不停的上下运动,能够防止汇聚在排料管322中的物料堆积,提高排料效率;两个向中抵靠的弧面362,保证颗粒状的物料能够滑动下落能力,提高整体排料效果。(2) The screeding table 36 under the vibrating frame also shakes up and down with the sliding
在上述技术方案中,还包括一个螺旋进料机30;所述螺旋进料机30的输出端对接至分段式机筒1的首段;所述配料桶31下端一体设置有锥形的排料漏斗311;所述螺旋进料机30的输入端对接至排料漏斗311的下端口;所述排料漏斗311的中部横向可滑动设置有推拉板37;所述排料漏斗311侧面贯穿设置有条形的滑动架;所述滑动架两侧设置有滑槽Ⅱ;所述推拉板37两侧设置有可分别嵌入两个滑槽Ⅱ的滑条Ⅱ,从而实现了可滑动连接;所述推拉板37上设置有可与排料管322进行匹配对接的大、中、小限流口;所述中限流口372两侧设置有弹性挡板374;所述小限流口371和大下限流口373的一侧分别设置有固定挡板375。In the above technical solution, a
这种技术方案的优势在于:作业人员可通过不停滑动调整推拉板,来使得不同限流口对接至排料管322下端口,从而调整物料混料后的最终出料排量;两个弹性挡板374即可实现限位,保证中限流口372能够准确对接至排料管322下端口,同时在推拉板整体拖动时,弹性挡板能够被压缩,保证大限流口373和小限流口371都能滑动对接至排料管322的下端口,两个固定挡板能够初始端和最末端对滑动的推拉板实现整体的限位,使其更加稳定。The advantage of this technical solution is that the operator can adjust the push-pull plate by sliding continuously, so that the different restrictor ports are connected to the lower port of the
在上述技术方案中,所述挤出单元4包括:异向布置的大导程双螺杆41,其轴向可转动穿设在分段式机筒1中;所述双螺杆41外花键键齿410倾斜1°。In the above technical solution, the
这种技术方案具备的优势在于:挤出单元4采用具有异向大导程螺纹结构的双螺杆41,实现了高分子熔体的周向流动和物料交换,克服了热敏性高分子长时间停留降解与塑化混合不充分的拮抗难题;同时,双螺杆外花键键齿倾斜1°,提出了渐开小角花键连接技术,保证了流道壁上剪切应力的稳定性,突破了流道内壁结垢和静态层形成的关键技术瓶颈。The advantage of this technical solution is that the
在上述技术方案中,还包括动力单元;所述动力单元包括:进料电机51和主轴电机52;所述进料电机51设置在进料单元3前方,所述主轴电机52设置在分段式机筒1前方,通过一个变速箱53与双螺杆41连接。In the above technical solution, a power unit is also included; the power unit includes: a feeding
这种技术方案具备的优势在于:动力单元5所配置的进料电机51和主轴电机52为为挤出单元和进料单元的相关运转设备提供了稳定可控的动力能源,配置方便,物料挤出更加稳定。The advantages of this technical solution are: the feeding
在上述技术方案中,还包括加热单元;所述加热单元包括:电磁阀、加热器、温控表;所述加热器61具有多个,且分别设置在多个加热机筒11中。In the above technical solution, a heating unit is also included; the heating unit includes: a solenoid valve, a heater, and a temperature control meter; there are multiple heaters 61 , which are respectively arranged in the
这种技术方案的优点在于:通过加热单元中的个设备,为加热机筒提供了加热能力,配置方便,加热温度容易调控。The advantages of this technical solution are: the heating capacity is provided for the heating barrel through the equipment in the heating unit, the configuration is convenient, and the heating temperature is easy to control.
在上述技术方案中,还包括保护单元;所述保护单元包括:进气管71、增压泵72、出气管73、氮气罐74;所述增压泵72输入端通过出气管73连接氮气罐74;所述增压泵72输出端通过出气管73连接至分段式机筒1的首段。In the above technical solution, a protection unit is also included; the protection unit includes: an
这种技术方案的优点在于:保护单元的各个设备组成了一个增压式氮气注入保护系统,在可降解物料的熔融挤出过程中,不断导入氮气进行配合作业,能够有效防止了高温环境下可降解生物材料的热氧降解,提高物料热熔混料的制备品质。The advantage of this technical solution is that each equipment of the protection unit forms a pressurized nitrogen injection protection system. During the melt extrusion process of degradable materials, nitrogen is continuously introduced to cooperate with the operation, which can effectively prevent the high temperature environment. The thermo-oxidative degradation of biodegradable materials improves the preparation quality of material hot-melt mixtures.
在上述技术方案中,还包括操作单元;所述操作单元包括一个固定设置于分段式机筒1一侧的操控架81;所述操控架81上设置有显示操控屏82。In the above technical solution, an operation unit is also included; the operation unit includes a
这种技术方案的优点在于:方便作业人员能够及时通过操控显示操控屏82来控制相关作业设备,控制方便,参数调整及时。The advantages of this technical solution are: it is convenient for the operator to control the relevant operation equipment by manipulating the
实施例1:Example 1:
分别设置加热机筒11各段的加热温度为:220℃、210℃、205℃、200℃、185℃,到达设定温度后保持30分钟;打开氮气罐74开关,打开增压泵72;将左旋聚乳酸45%质量与羟基磷灰石55%质量充分混合后加入进料单元3;进料单元3的物料将粉体原料沿进料管的分布方向输送至分段式机筒1首端;将大导程双螺杆41挤出速率设置为110r/min;打开冷却单元2使冷却水注入保持各加热机筒11温度恒定;进入至加热机筒11中的物料,在加热装置和双螺杆41的强剪切力作用下,将物料熔融,然后分散、分布和混合;最后由双螺杆41挤压将物料从分段式机筒11末端的模头挤出。Set the heating temperature of each section of the
实施例2:Example 2:
分别设置加热机筒11各段的加热温度为:230℃、220℃、195℃、190℃、185℃,到达设定温度后保持30分钟;打开氮气罐74开关,打开增压泵72;将左旋聚乳酸40%质量与羟基磷灰石60%质量充分混合后加入进料单元3;进料单元3的物料将粉体原料沿进料管的分布方向输送至分段式机筒1首端;将大导程双螺杆41挤出速率设置为110r/min;打开冷却单元2使冷却水注入保持各加热机筒11温度恒定;进入至加热机筒11中的物料,在加热装置和双螺杆41的强剪切力作用下,将物料熔融,然后分散、分布和混合;最后由双螺杆41挤压将物料从分段式机筒11末端的模头挤出。Set the heating temperature of each section of the
实施例3:Example 3:
分别设置加热机筒11各段的加热温度为:210℃、200℃、190℃、185℃、180℃,到达设定温度后保持30分钟;打开氮气罐74开关,打开增压泵72;将左旋聚乳酸30%质量、羟基磷灰石60%质量与聚乙二醇10%质量充分混合后加入进料单元3;进料单元3的物料将粉体原料沿进料管的分布方向输送至分段式机筒1首端;将大导程双螺杆41挤出速率设置为110r/min;打开冷却单元2使冷却水注入保持各加热机筒11温度恒定;进入至加热机筒11中的物料,在加热装置和双螺杆41的强剪切力作用下,将物料熔融,然后分散、分布和混合;最后由双螺杆41挤压将物料从分段式机筒11末端的模头挤出。Set the heating temperature of each section of the
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。The number of apparatuses and processing scales described here are intended to simplify the description of the present invention. Applications, modifications and variations to the present invention will be apparent to those skilled in the art. Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
Claims (10)
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| CN117162452B (en) * | 2023-09-20 | 2026-02-06 | 舟山市宇泽橡塑机械有限公司 | Efficient and energy-saving rubber double-screw extruder |
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