CN114570597B - Coating auxiliary device and coating method for dense net support - Google Patents
Coating auxiliary device and coating method for dense net support Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及医疗器械技术领域,尤其是涉及一种密网支架的涂层辅助装置及涂层方法。The invention relates to the technical field of medical devices, in particular to a coating auxiliary device and a coating method for a dense mesh stent.
背景技术Background technique
动脉瘤是由于动脉壁的病变或损伤,形成动脉壁局限性或弥漫性扩张或膨出的表现。目前临床上常用的治疗动脉瘤的方法是将密网支架安装在人体内,利用密网支架进行血流导向。Aneurysm is a manifestation of localized or diffuse dilation or bulging of the arterial wall due to lesion or injury of the arterial wall. At present, the commonly used clinical method for treating aneurysms is to install a dense-mesh stent in the human body, and use the dense-mesh stent to direct blood flow.
密网支架整体呈如图1所示的管网状结构,密网支架在使用前需要对密网支架的表面进行有选择的涂层,而现有技术中的密网支架的涂层装置,主要是针对密网支架的整体完全涂层,无法有效地针对密网支架的表面进行有选择地涂层。The dense mesh support has a pipe network structure as shown in Figure 1 as a whole, and the dense mesh support needs to be selectively coated on the surface of the dense mesh support before use, while the coating device of the dense mesh support in the prior art, It is mainly aimed at the overall and complete coating of the dense mesh stent, and cannot effectively selectively coat the surface of the dense mesh stent.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art.
为此,本发明提出了一种密网支架的涂层辅助装置及涂层方法,能够有效地针对密网支架的表面进行有选择地涂层。For this reason, the present invention proposes a coating auxiliary device and a coating method for a dense-mesh stent, which can effectively and selectively coat the surface of the dense-mesh stent.
根据本申请的第一方面,提供了一种密网支架的涂层辅助装置,包括:外层片、外垫片、内垫片和内层片;According to the first aspect of the present application, there is provided a coating auxiliary device for a dense mesh stent, comprising: an outer layer sheet, an outer gasket, an inner gasket, and an inner layer sheet;
所述外层片,安装在所述密网支架的外侧壁上,所述外层片的中部朝向所述密网支架的一侧的水平延伸有膨胀部;The outer layer sheet is installed on the outer wall of the dense mesh support, and the middle part of the outer layer sheet extends horizontally toward one side of the dense mesh support with an expansion part;
所述内层片,安装在所述密网支架的内侧壁上,所述内层片的中部开设有胀紧孔;The inner layer sheet is installed on the inner side wall of the dense mesh support, and the middle part of the inner layer sheet is provided with a tightening hole;
所述外垫片,安装在所述外层片靠近所述密网支架的一侧;The outer gasket is installed on the side of the outer sheet close to the dense mesh support;
所述内垫片,安装在所述内层片靠近所述密网支架的一侧;The inner gasket is installed on the side of the inner sheet close to the dense mesh support;
其中,所述膨胀部远离所述外层片的一端依次穿过所述外垫片、所述密网支架和所述内垫片后插入所述胀紧孔胀紧,以使所述外层片、所述外垫片、所述内垫片和所述内层片均紧贴所述密网支架。Wherein, the end of the expansion part away from the outer sheet passes through the outer gasket, the dense mesh support and the inner gasket in turn, and then is inserted into the expansion hole to expand and tighten the outer layer. The sheet, the outer gasket, the inner gasket and the inner sheet are all in close contact with the dense mesh support.
在上述装置中,所述外层片设置为与所述密网支架的外侧壁的形状匹配的曲面结构,以使所述外层片紧贴所述密网支架的外侧壁。In the above device, the outer layer sheet is configured as a curved surface structure matching the shape of the outer wall of the dense mesh support, so that the outer layer sheet is closely attached to the outer wall of the dense mesh support.
在上述装置中,所述内层片设置为与所述密网支架的内侧壁的形状匹配的曲面结构,以使所述内层片紧贴所述密网支架的内侧壁。In the above device, the inner layer sheet is configured as a curved surface structure matching the shape of the inner side wall of the dense mesh support, so that the inner layer sheet is closely attached to the inner side wall of the dense mesh support.
在上述装置中,所述外层片和所述内层片均具有塑性。In the above device, both the outer layer sheet and the inner layer sheet have plasticity.
在上述装置中,所述外垫片的中部开设有供所述膨胀部远离所述外层片的一端穿过的第一过孔,所述内垫片的中部开设有供所述膨胀部远离所述外层片的一端穿过的第二过孔。In the above device, the middle part of the outer gasket is provided with a first via hole for the end of the expansion part away from the outer sheet to pass through, and the middle part of the inner gasket is provided with a hole for the expansion part to go away from. A second via hole through which one end of the outer sheet passes.
在上述装置中,所述外垫片和所述内垫片均为防水垫片。In the above device, both the outer gasket and the inner gasket are waterproof gaskets.
在上述装置中,所述膨胀部呈柱形结构,所述膨胀部远离所述外层片的一端径向延伸有抵接部。In the above device, the expansion part has a cylindrical structure, and an abutment part radially extends from one end of the expansion part away from the outer sheet.
根据本申请的第二方面,提供了一种密网支架的涂层方法,采用如上述所述的涂层辅助装置,该方法包括以下步骤:According to the second aspect of the present application, there is provided a method for coating a dense mesh stent, using the above-mentioned coating auxiliary device, the method includes the following steps:
S110、在容器中预先配置涂层溶液,并静置24小时;S110, pre-configuring the coating solution in the container, and standing for 24 hours;
S120、在所述密网支架上不需涂层的部位安装所述涂层辅助装置;S120. Install the coating auxiliary device on the part of the dense mesh support that does not need to be coated;
S130、将所述密网支架放置在容器中,并使所述密网支架完全浸没在所述涂层溶液中;S130. Place the dense mesh support in a container, and completely immerse the dense mesh support in the coating solution;
S140、将所述密网支架在所述涂层溶液中浸没3分钟~5分钟后取出;S140, immersing the dense mesh support in the coating solution for 3 minutes to 5 minutes and then taking it out;
S150、对所述密网支架进行吹气以干燥所述密网支架上的所述涂层溶液;S150, blowing air on the dense mesh support to dry the coating solution on the dense mesh support;
S160、所述密网支架上的涂层溶液被完全干燥后,将所述涂层辅助装置从所述密网支架上拆除。S160. After the coating solution on the dense mesh support is completely dried, remove the coating auxiliary device from the dense mesh support.
在上述方法中,所述涂层溶液的制备原料包括无水乙醇和聚磷酰胆碱。In the above method, the raw materials for preparing the coating solution include absolute ethanol and polyphosphorylcholine.
在上述方法中,所述聚磷酰胆碱呈粉末状,所述聚磷酰胆碱的重量为1g~2g,所述无水乙醇的体积为100ml;将所述聚磷酰胆碱加入到所述无水乙醇中,通过离心机搅拌,使所述聚磷酰胆碱完全溶解在所述无水乙醇中,以形成所述涂层溶液。In the above method, the polyphosphorylcholine is in powder form, the weight of the polyphosphorylcholine is 1g to 2g, and the volume of the dehydrated alcohol is 100ml; the polyphosphorylcholine is added to In the dehydrated ethanol, the polyphosphorylcholine is completely dissolved in the dehydrated ethanol by stirring in a centrifuge to form the coating solution.
根据本申请所提供的技术方案,至少具有如下有益效果:将涂层辅助装置安装在密网支架上不需要被涂层的部位,待密网支架上的涂层溶液被完全干燥后,将涂层辅助装置从密网支架上拆除,可以观察到安装涂层辅助装置的位置没有被涂层。采用上述涂层辅助装置和涂层方法涂出来的密网支架,其未被涂层的部位可以在动脉瘤的瘤颈口处实现有效定位,保证动脉瘤的瘤颈口处优先形成内皮化。According to the technical solution provided by this application, it has at least the following beneficial effects: the coating auxiliary device is installed on the part that does not need to be coated on the dense mesh support, and after the coating solution on the dense mesh support is completely dried, the coated The layer aid is removed from the dense mesh support, and it can be observed that the position where the coating aid is installed is not coated. With the dense mesh stent coated by the above-mentioned coating auxiliary device and coating method, the uncoated part can be effectively positioned at the neck of the aneurysm, ensuring that the neck of the aneurysm is preferentially endothelialized.
本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请而了解。本申请的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the application will be set forth in the description which follows, and, in part, will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and understandable from the description of the embodiments in conjunction with the following drawings, wherein:
图1为密网支架的结构示意图;Fig. 1 is the structural representation of dense mesh support;
图2为本申请实施例提供的涂层辅助装置的安装结构的剖视图;Fig. 2 is a cross-sectional view of the installation structure of the coating auxiliary device provided by the embodiment of the present application;
图3为本申请实施例提供的外层片的结构示意图;Fig. 3 is a schematic structural view of the outer layer sheet provided by the embodiment of the present application;
图4为本申请实施例提供的内层片的结构示意图;Figure 4 is a schematic structural view of the inner sheet provided by the embodiment of the present application;
图5为本申请实施例提供的涂层支架的剖视图;Figure 5 is a cross-sectional view of a coated stent provided in an embodiment of the present application;
图6为本申请一个实施例提供的顶盖的剖视图;Figure 6 is a cross-sectional view of a top cover provided by an embodiment of the present application;
图7为本申请实施例提供的涂层系统的结构示意图;Figure 7 is a schematic structural view of the coating system provided by the embodiment of the present application;
图8为利用涂层辅助装置的密网支架被涂层效果图;Fig. 8 is a coating effect diagram of a dense mesh bracket utilizing a coating auxiliary device;
图9为图8中的密网支架在动脉瘤的瘤颈口处定位的效果图;Fig. 9 is an effect diagram of the positioning of the dense mesh stent in Fig. 8 at the neck of the aneurysm;
图10为密网支架在沿血管壁释放的效果图。Fig. 10 is an effect diagram of the release of the dense mesh stent along the vessel wall.
附图标记:Reference signs:
涂层辅助装置100、外层片110、膨胀部111、抵接部112、外垫片120、内垫片130、内层片140、胀紧孔141;Coating
涂层支架200、底座210、支撑柱220、第一外螺纹221、第三外螺纹222、支撑条230、顶盖240、通孔242、螺栓243、连接柱250、第二外螺纹251;
密网支架300;
工作台400、龙门架410、滑轨420、滑块430;Workbench 400,
容器500;
空气喷嘴600;
驱动装置700、第一气缸710、第二气缸720、电机730、联轴器740;
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, not to limit the present application.
需要说明的是,虽然在装置示意图中进行了功能模块划分,在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于装置中的模块划分,或流程图中的顺序执行所示出或描述的步骤。说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而非用于描述特定的顺序或先后次序。It should be noted that although the functional modules are divided in the schematic diagram of the device, and the logical sequence is shown in the flowchart, in some cases, it can be executed in a different order than the module division in the device or the flowchart in the flowchart. steps shown or described. The terms "first", "second" and the like in the specification and claims and the above drawings are used to distinguish similar objects, rather than to describe a specific sequence or sequence.
涉及到方位描述,术语“中心、纵向、横向、长度、宽度、厚度、上、下、前、后、左、右、竖直、水平、顶、底、内、外、周向、径向、轴向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。In relation to orientation descriptions, the terms "center, longitudinal, transverse, length, width, thickness, up, down, front, back, left, right, vertical, horizontal, top, bottom, inner, outer, circumferential, radial, The orientation or positional relationship indicated by "axial" and the like are based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, constructed and operated in a particular orientation and therefore should not be construed as limiting the application. Several means one or more, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”、“布置”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接或中间连接件间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。Unless otherwise expressly specified and limited, the terms "mounted", "connected", "connected", "set", "arranged", etc. shall be interpreted in a broad sense, for example, may be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection, or indirect connection through an intermediary or an intermediate connector, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present application clearer, the implementation manners of the present application will be further described in detail below in conjunction with the accompanying drawings.
如图2、图3和图4所示,本申请的第一方面实施例提供了一种密网支架的涂层辅助装置100,该涂层辅助装置100可以安装在密网支架300的表面不需要被涂层的部位,以避免该部位被涂层。As shown in Fig. 2, Fig. 3 and Fig. 4, the embodiment of the first aspect of the present application provides a coating
该涂层辅助装置100包括外层片110、外垫片120、内垫片130和内层片140。其中,外层片110安装在密网支架300的外侧壁上,外层片110的中部朝向密网支架300的一侧的水平延伸有膨胀部111,膨胀部111呈柱形结构且具有弹性;在本申请中,膨胀部111与外层片110可以一体成型,也可以单独制成零件,然后安装在一起,但要确保膨胀部111与外层片110之间的密封性。The
内层片140安装在密网支架300的内侧壁上,内层片140的中部开设有胀紧孔141;外垫片120安装在外层片110靠近密网支架300的一侧;内垫片130安装在内层片140靠近密网支架300的一侧;膨胀部111远离外层片110的一端依次穿过外垫片120、密网支架300和内垫片130后插入胀紧孔141胀紧,以使外层片110、外垫片120、内垫片130和内层片140均紧贴密网支架300,以防止涂层溶液浸入密网支架300上不需要被涂层的部位。The
在本申请的一些具体实施例中,为了进一步保证外层片110、外垫片120、内垫片130和内层片140紧贴密网支架300,膨胀部111远离外层片110的一端径向延伸有抵接部112。抵接部112与内层片140远离密网支架300的一侧抵接,以防止外层片110、外垫片120、内垫片130和内层片140之间松动,避免涂层溶液浸入外层片110、外垫片120、内垫片130和内层片140之间的间隙。In some specific embodiments of the present application, in order to further ensure that the
在本申请的一些具体实施例中,如图2和图3所示,为了使外层片110能够紧贴密网支架300的外侧壁,将外层片110的整体形状设置为与密网支架300的外侧壁的形状匹配的曲面结构;且外层片110的材质具有塑性。In some specific embodiments of the present application, as shown in FIG. 2 and FIG. 3 , in order to enable the
在本申请的一些具体实施例中,如图2和图4所示,为了使内层片140能够紧贴密网支架300的内侧壁,将内层片140的整体形状设置为与密网支架300的内侧壁的形状匹配的曲面结构;且内层片140的材质具有塑性。In some specific embodiments of the present application, as shown in Fig. 2 and Fig. 4, in order to make the
在本申请的一些具体实施例中,外垫片120的中部开设有供膨胀部111远离外层片110的一端穿过的第一过孔(图中未示出);内垫片130的中部开设有供膨胀部111远离外层片110的一端穿过的第二过孔(图中未示出)。In some specific embodiments of the present application, the middle part of the
在本申请的一些具体实施例中,外垫片120和内垫片130均为防水垫片。外垫片120和内垫片130可采用硅胶、硅橡胶等软质高分子材料,具有弹性。在本申请中,外垫片120和内垫片130的材质优选硅橡胶。当外层片110、外垫片120、内垫片130和内层片140紧贴密网支架300时,外垫片120和内垫片130还能起到密封效果,防止涂层溶液浸入外层片110、外垫片120、内垫片130和内层片140之间的间隙中。In some specific embodiments of the present application, both the
在本申请的一些具体实施例中,外垫片120展开后的形状与外层片110展开后的形状匹配;内垫片130展开后的形状与内层片140展开后的形状匹配,以进一步防止涂层溶液浸入密网支架300上不需要被涂层的部位。In some specific embodiments of the present application, the expanded shape of the
采用上述涂层辅助装置,在实际应用时,外层片110、外垫片120、内垫片130和内层片140的尺寸可以根据实际动脉瘤的尺寸制作。密网支架300上对应动脉瘤的位置不涂层,其余位置涂层;没有涂层的位置放置在动脉瘤中以治疗动脉瘤,涂层的位置放置在没有动脉瘤的血管位置,以防止闭塞血管。Using the above-mentioned auxiliary coating device, in actual application, the dimensions of the
在实际应用时,也可以将外层片110、外垫片120、内垫片130和内层片140均做成通用型的筒状结构,套装在密网支架300中部。密网支架300的中部不涂层,其余位置涂层;如此,无需根据实际动脉瘤的尺寸制作外层片110、外垫片120、内垫片130和内层片140,有利于降低外层片110、外垫片120、内垫片130和内层片140制作难度。In practical application, the
本申请的第二方面实施例提供了一种密网支架的涂层方法,采用如上述所述的涂层辅助装置,该方法包括以下步骤:The embodiment of the second aspect of the present application provides a method for coating a dense mesh stent, using the above-mentioned coating auxiliary device, the method includes the following steps:
S110、在容器中预先配置涂层溶液,并静置24小时;S110, pre-configuring the coating solution in the container, and standing for 24 hours;
S120、在密网支架上不需涂层的部位安装涂层辅助装置;S120, installing a coating auxiliary device on the part of the dense mesh support that does not need to be coated;
S130、将密网支架放置在容器中,并使密网支架完全浸没在涂层溶液中;S130, placing the dense mesh support in the container, and completely immersing the dense mesh support in the coating solution;
S140、将密网支架在涂层溶液中浸没3分钟~5分钟后取出;S140, immersing the dense mesh support in the coating solution for 3 minutes to 5 minutes and then taking it out;
S150、对密网支架进行吹气以干燥密网支架上的涂层溶液;S150, blowing air on the dense mesh support to dry the coating solution on the dense mesh support;
S160、密网支架上的涂层溶液被完全干燥后,将涂层辅助装置从密网支架上拆除。S160. After the coating solution on the dense mesh support is completely dried, the coating auxiliary device is removed from the dense mesh support.
在本申请的一些具体实施例中,涂层溶液的制备原料包括无水乙醇和聚磷酰胆碱。In some specific embodiments of the present application, the raw materials for preparing the coating solution include absolute ethanol and polyphosphorylcholine.
进一步地,聚磷酰胆碱呈粉末状,聚磷酰胆碱的重量为1g~2g,无水乙醇的体积为100ml;在本申请中,聚磷酰胆碱的重量优选1.5g。Further, polyphosphorylcholine is in powder form, the weight of polyphosphorylcholine is 1g-2g, and the volume of absolute ethanol is 100ml; in this application, the weight of polyphosphorylcholine is preferably 1.5g.
进一步地,将聚磷酰胆碱加入到无水乙醇中,通过离心机搅拌,使聚磷酰胆碱完全溶解在无水乙醇中,以形成涂层溶液。使用该涂层溶液,能够有效抑制血小板的形成。Further, the polyphosphorylcholine is added into the absolute ethanol, and stirred by a centrifuge to completely dissolve the polyphosphorylcholine in the absolute ethanol to form a coating solution. Using this coating solution, the formation of platelets can be effectively inhibited.
在本申请中,聚磷酰胆碱能够与密网支架300的金属表面通过形成共价键结合在一起,可以有效地保证密网支架300表面涂层的牢固度,防止涂层脱落。In the present application, polyphosphorylcholine can be combined with the metal surface of the
采用上述涂层辅助装置和涂层方法,将涂层辅助装置安装在密网支架上不需要被涂层的部位,待密网支架上的涂层溶液被完全干燥后,将涂层辅助装置从密网支架上拆除,可以观察到安装涂层辅助装置的位置没有被涂层。采用上述涂层辅助装置和涂层方法涂出来的密网支架,其未被涂层的部位可以在动脉瘤的瘤颈口处实现有效定位,保证动脉瘤的瘤颈口处优先形成内皮化。Using the above-mentioned coating auxiliary device and coating method, install the coating auxiliary device on the part that does not need to be coated on the dense mesh support, and after the coating solution on the dense mesh support is completely dried, remove the coating auxiliary device from the Removed from the dense mesh bracket, it can be observed that the position where the coating auxiliary device is installed is not coated. With the dense mesh stent coated by the above-mentioned coating auxiliary device and coating method, the uncoated part can be effectively positioned at the neck of the aneurysm, ensuring that the neck of the aneurysm is preferentially endothelialized.
如图5所示,本申请的第三方面实施例提供了一种用于密网支架的涂层支架200。该涂层支架200包括底座210、支撑柱220、顶盖240和多个连接柱250。As shown in FIG. 5 , the embodiment of the third aspect of the present application provides a
其中,底座210和顶盖240平行且水平设置,顶盖240设置在底座210的上方;支撑柱220竖直设置,且支撑柱220的下部与底座210的中部可拆卸连接,支撑柱220的上部与顶盖240的中部可拆卸连接,支撑柱220用于安装密网支架300。具体地,密网支架300套装在支撑柱220的外侧。Wherein, the
多个连接柱250围绕支撑柱220平行且竖直设置,且每个连接柱250与支撑柱220之间的最小距离大于密网支架300的外径,以防止密网支架300与连接柱250接触发生碰撞。每个连接柱250的下端与底座210可拆卸连接,每个连接柱250的上端与顶盖240可拆卸连接。需要说明的是,当涂层支架200在涂层溶液中旋转时,连接柱250可以起到分解旋涡流的效果,防止漩涡流使密网支架300发生扭转变形,进而损伤密网支架300。A plurality of
在本申请的一些具体实施例中,支撑柱220的下部周向开设有第一外螺纹221,底座210的中部开设有与第一外螺纹221配合的第一内螺纹,支撑柱220的下部与底座210通过螺纹实现可拆卸连接。In some specific embodiments of the present application, the lower part of the supporting
在本申请的一些具体实施例中,连接柱250具有中空的腔体结构;连接柱250的下端的外侧壁上周向开设有第二外螺纹251,底座210上相应位置开设有与第二外螺纹251配合的第二内螺纹,连接柱250的下端与底座210通过螺纹实现可拆卸连接。在一个实施例中,如图6所示,顶盖240的中部开设有供支撑柱220的上部穿过的通孔242;顶盖240上设置有螺栓243,连接柱250的上端的内侧壁上周向开设有与螺栓243配合的第三内螺纹(图中未示出)。当支撑柱220的上端从通孔242中穿过后,顶盖240通过螺栓243与连接柱250的上端实现可拆卸连接。在另一个实施例中,支撑柱220的上部周向开设有第三外螺纹222,顶盖240的中部开设有与第三外螺纹222配合的第四内螺纹。支撑柱220的上部与顶盖240通过螺纹实现可拆卸连接。当支撑柱220与顶盖240连接后,顶盖240与连接柱250的上端抵接即可。In some specific embodiments of the present application, the connecting
在本申请的一些具体实施例中,支撑柱220的下部沿其径向水平向外延伸有用于支撑密网支架300的支撑条230。网支架300套装在支撑柱220的外侧,密网支架300的底部与支撑条230的上端抵接。在本申请中,支撑条230设置为一个,且呈细长条结构;如此设置,有利于减小支撑条230与密网支架300的接触面积,使密网支架300的表面进行充分涂层。当涂层支架200在涂层溶液中旋转时,支撑条230能够在不影响密网支架300的涂层效果的前提下,支撑密网支架300,避免密网支架300与底座210直接接触发生碰撞折弯,有利于保护密网支架300。In some specific embodiments of the present application, a
进一步地,支撑条230的长度大于密网支架300的外径,且小于连接柱250与支撑柱220之间的最小距离,避免支撑条230与连接柱250接触。Further, the length of the
如图7所示,本申请的第四方面实施例提供了一种密网支架的涂层系统,包括工作台400、控制器(图中未示出)、容器500、多个空气喷嘴600、驱动装置700以及上述第一方面实施例提供的涂层辅助装置100和上述第三方面实施例提供的涂层支架200。其中,容器500放置在工作台400上,容器500用于盛放涂层溶液,以对密网支架300进行涂层;多个空气喷嘴600设置在工作台400的上方,多个空气喷嘴600用于对涂层后的密网支架300进行喷气干燥;驱动装置700与涂层支架200连接,用于驱动涂层支架200相对容器500运动;驱动装置700和多个空气喷嘴600均电气连接于控制器。As shown in Figure 7, the embodiment of the fourth aspect of the present application provides a coating system for a dense mesh support, including a
在本申请中,在密网支架300不需涂层的部位安装涂层辅助装置100后,将密网支架300安装在涂层支架200上,控制器先控制驱动装置700带动涂层支架200移动至容器500中;待密网支架300完全没入涂层溶液中后,控制器再控制驱动装置700带动涂层支架200旋转,使密网支架300进行转动涂层。采用转动涂层的方式,能够有效地将涂层溶液均匀地涂抹到密网支架300上需要被涂层的部位,进而保证密网支架300需要被涂层的部位涂抹均匀,避免涂层脱落。In this application, after the coating
待密网支架300被充分涂层后,控制器再控制驱动装置700带动涂层支架200远离容器500朝向空气喷嘴600的位置移动;待涂层支架200移动至多个空气喷嘴600包围的区域时,控制器控制多个空气喷嘴600同时向密网支架300进行喷气以干燥密网支架300上的涂层溶液。在本申请中,多个空气喷嘴600环绕设置,当涂层支架200移动至多个空气喷嘴600包围的区域时,多个空气喷嘴600从不同的方向同时对密网支架300进行喷气,以充分干燥密网支架300上的涂层溶液,进一步保证密网支架300上的涂层的均匀性。After the
在本申请的一些具体实施例中,工作台400上设置有龙门架410;驱动装置700包括第一气缸710、第二气缸720和电机730;第一气缸710的缸身和第二气缸720的缸身安装在龙门架410的横梁上;第一气缸710的活塞杆与第二气缸720的缸身连接;第二气缸720的活塞杆竖直设置且与电机730的本体连接;电机730的主轴通过联轴器740连接涂层支架200;第一气缸710、第二气缸720和电机730均电气连接于控制器。具体地,电机730的主轴通过联轴器740连接涂层支架中的支撑柱220的上端。In some specific embodiments of the present application, a
在本申请中,将密网支架300安装在涂层支架200上后,控制器先控制第一气缸710带动涂层支架移动至容器500上方;控制器控制第二气缸720带动涂层支架200向下移动直至密网支架300完全没入涂层溶液中;控制器控制控制电机730带动涂层支架200以预定的转速在涂层溶液中旋转,使密网支架300进行转动涂层。需要说明的是,涂层支架200在涂层溶液中旋转的过程中,会产生漩涡流,涂层支架200中的连接柱250可以起到分解旋涡流的效果,能够有效防止漩涡流使密网支架300发生扭转变形,进而避免损伤密网支架300。In this application, after the
待密网支架300被充分涂层后,控制器再控制第二气缸720带动涂层支架200向上移动远离容器500;控制器控制第一气缸710带动涂层支架200朝向空气喷嘴600的位置移动,同时在第二气缸720的配合下,将涂层支架200移动至多个空气喷嘴600包围的区域;控制器控制多个空气喷嘴600同时向密网支架300进行喷气以干燥密网支架300上的涂层溶液;待密网支架300上的涂层溶液充分干燥后,将密网支架300从涂层支架中取出。After the
在本申请的一些具体实施例中,龙门架410的横梁上沿横梁的长度方向设置有滑轨420,第二气缸720的缸身朝向滑轨420的一侧设置有与滑轨420配合滑动的滑块430。In some specific embodiments of the present application, the beam of the
在本申请的一些具体实施例中,每个空气喷嘴600上均设置有阀门(图中未示出),阀门电气连接于控制器。In some specific embodiments of the present application, each
本申请的第五方面实施例还提供了一种密网支架的涂层方法,采用如上述所述的涂层系统,该方法包括以下步骤:The embodiment of the fifth aspect of the present application also provides a method for coating a dense mesh stent, using the above-mentioned coating system, the method includes the following steps:
S210、在容器中预先配置涂层溶液,并静置24小时;S210, pre-configuring the coating solution in the container, and standing for 24 hours;
S220、在密网支架上不需涂层的部位安装涂层辅助装置;S220, installing a coating auxiliary device on the part of the dense mesh support that does not need to be coated;
S230、将密网支架安装在涂层支架上;S230, installing the dense mesh support on the coating support;
S240、将涂层支架与驱动装置连接;S240, connecting the coating bracket with the driving device;
S250、控制器控制驱动装置带动涂层支架朝向容器移动,并将密网支架完全浸没在涂层溶液中;S250. The controller controls the drive device to drive the coating support to move towards the container, and completely immerse the dense mesh support in the coating solution;
S260、控制器控制驱动装置带动涂层支架在涂层溶液中转动3分钟~5分钟后,将涂层支架取出;S260. The controller controls the driving device to drive the coating bracket to rotate in the coating solution for 3 to 5 minutes, and then take out the coating bracket;
S270、控制器控制驱动装置将涂层支架移动至多个空气喷嘴包围的区域时,控制器将多个空气喷嘴的阀门打开,使多个空气喷嘴从不同的方向同时对密网支架进行吹气以干燥密网支架上的涂层溶液;S270. When the controller controls the driving device to move the coating support to the area surrounded by multiple air nozzles, the controller opens the valves of the multiple air nozzles, so that the multiple air nozzles simultaneously blow air to the dense mesh support from different directions to Dry the coating solution on the dense mesh support;
S280、待密网支架上的涂层溶液被完全干燥后,将密网支架从涂层支架中取出。S280. After the coating solution on the dense-mesh stent is completely dried, take the dense-mesh stent out of the coating stent.
S290、将涂层辅助装置从密网支架上拆除。S290, removing the coating auxiliary device from the dense mesh support.
涂层溶液的制备方式与上文相同,此处不再赘述。The preparation method of the coating solution is the same as above, and will not be repeated here.
在本申请的其它实施例中,还可以利用喷嘴将涂层溶液直接喷洒在密网支架300上。In other embodiments of the present application, the coating solution may also be directly sprayed on the
图8为利用涂层辅助装置的密网支架被涂层的效果图;从图8中可以看出,密网支架上安装有涂层辅助装置的部位没有被涂层,未安装涂层辅助装置的部位被均匀涂层。Figure 8 is the effect diagram of the dense mesh bracket being coated with the coating auxiliary device; it can be seen from Figure 8 that the part of the dense mesh bracket where the coating auxiliary device is installed is not coated, and the coating auxiliary device is not installed parts are evenly coated.
图9为被部分涂层的密网支架在动脉瘤的瘤颈口处定位的效果图;从图9中可以看出,密网支架上未被涂层的部位可以在动脉瘤的瘤颈口处实现有效定位,保证动脉瘤的瘤颈口处优先形成内皮化。Figure 9 is an effect diagram of the positioning of the partially coated dense mesh stent at the neck of the aneurysm; it can be seen from Figure 9 that the uncoated part of the dense mesh stent can be positioned at the neck of the aneurysm To achieve effective positioning, to ensure the preferential formation of endothelialization at the neck of the aneurysm.
图10为密网支架沿血管壁释放的效果图;从图10中可以看出,未被涂层的密网支架聚集在动脉瘤的瘤颈口处,保证动脉瘤的瘤颈口处优先形成内皮化;被涂层的密网支架沿血管壁分布,以防止闭塞血管。Figure 10 is the effect diagram of the release of the dense mesh stent along the vessel wall; it can be seen from Figure 10 that the uncoated dense mesh stent gathers at the neck of the aneurysm to ensure the preferential formation of the neck of the aneurysm Endothelialization; a coated dense-mesh stent is distributed along the vessel wall to prevent occlusion of the vessel.
以上是对本申请的较佳实施进行了具体说明,但本申请并不局限于上述实施方式,熟悉本领域的技术人员在不违背本申请精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present application, but the present application is not limited to the above-mentioned implementation, and those skilled in the art can also make various equivalent deformations or replacements without violating the spirit of the present application. These equivalent modifications or replacements are all within the scope defined by the claims of the present application.
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AU2003279962A1 (en) * | 2002-10-22 | 2004-05-13 | Medtronic Vascular Inc. | Stent with intermittent coating |
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