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CN114535980A - High-precision extrusion device for assembling large parts - Google Patents

High-precision extrusion device for assembling large parts Download PDF

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Publication number
CN114535980A
CN114535980A CN202210219659.0A CN202210219659A CN114535980A CN 114535980 A CN114535980 A CN 114535980A CN 202210219659 A CN202210219659 A CN 202210219659A CN 114535980 A CN114535980 A CN 114535980A
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CN
China
Prior art keywords
plate
screw
limit
hydraulic cylinder
cylinder
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Pending
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CN202210219659.0A
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Chinese (zh)
Inventor
刘洋
肖国涛
杨朝霞
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Shandong College Of Information Technology
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Shandong College Of Information Technology
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Priority to CN202210219659.0A priority Critical patent/CN114535980A/en
Publication of CN114535980A publication Critical patent/CN114535980A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/002Article feeders for assembling machines orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Actuator (AREA)

Abstract

The invention relates to a high-precision extrusion device for assembling large parts, which comprises an installation platform, a platform support, a hydraulic cylinder base, a main lifting hydraulic cylinder, an auxiliary lifting hydraulic cylinder, a lifting platform steel roller, a lifting guide pillar, a side limiting plate installation plate, a limiting adjusting screw rod, a side limiting plate, a reference positioning plate, a vertical plate, an end limiting screw rod, an end limiting plate, a screw rod installation frame, a guide rail, a screw rod motor, a screw rod nut, a guide rail slide block, a movable slide plate, a slide plate steel roller, a slide plate base plate, a steel roller transmission motor and the like; the invention has the beneficial effects that: will treat that the extrusion is placed with by extruded part level, pushes away to benchmark locating plate location through the push rod respectively, and end limiting plate and steel roll drive motor drive steel roll rotate push away to the slide base plate and fix a position, use the pneumatic cylinder will treat the extrusion and accomplish by extruded part assembly behind the height-adjusting, and positioning accuracy is higher before the extrusion assembly, when can not damage the part, avoids the manual work to strike and damages the part surface.

Description

一种大型零件组装用高精度挤压装置A high-precision extrusion device for assembly of large parts

技术领域technical field

本发明属于大型零件装配技术领域,涉及一种大型零件组装用高精度挤压装置。The invention belongs to the technical field of assembly of large parts, and relates to a high-precision extrusion device for assembly of large parts.

背景技术Background technique

零件装配是按照设计的技术要求将机械零件或者部件组装起来,是机械加工中设备组装的重要环节,是生产加工以及维修调试的必备环节,其中零件装配的效果直接决定组装的产品是否合格。大型零件由于其外形较为规则,在过盈配合时往往是人工使用天车或者叉车将零件堆叠起来,利用重力或者人工敲击完成过盈配合的零件组装,但是由于天车或叉车在堆叠零件时容易歪斜,利用重力组装容易损坏零件,而人工敲击极易损伤零件表面,影响装配出来的产品质量。Parts assembly is the assembly of mechanical parts or components according to the technical requirements of the design. It is an important part of equipment assembly in machining, and an essential part of production, processing, maintenance and debugging. The effect of parts assembly directly determines whether the assembled product is qualified. Due to the relatively regular shape of large parts, when the interference fit is used, the crane or forklift is often used to stack the parts, and the parts with the interference fit are assembled by gravity or manual knocking, but because the crane or forklift stacks the parts, It is easy to be skewed, and the parts are easily damaged by gravity assembly, and the surface of the parts can be easily damaged by manual knocking, which affects the quality of the assembled products.

发明内容SUMMARY OF THE INVENTION

鉴于现有技术中所存在的问题,本发明公开了一种大型零件组装用高精度挤压装置,包括安装平台,平台支座、液压缸底座、主抬升液压缸、辅抬升液压缸、抬升平台、抬升平台钢辊、抬升导柱、侧限位板安装板、限位调节丝杆、侧限位板、基准定位板、立板、端限位丝杆、端限位板、丝杆、丝杆安装架、导轨、丝杆电机、丝杆螺母、导轨滑块、移动滑板、滑板钢辊、滑板基板、钢辊传动电机、钢辊传动链条、推杆传动电机、推杆安装架、推杆安装板、推板丝杆、推板丝杆传动齿轮、推板丝杆限位块、推杆、侧安装架、侧安装架连板、侧传动丝杆、侧传动丝杆电机、侧夹紧缸安装架、侧夹紧液压缸、侧夹板、左限位缸安装架、限位缸安装板、限位液压缸、限位压头、右挤压缸安装架、右挤压缸、挤压板;所述安装平台上表面左侧开有方形通孔;所述平台支座焊接在安装平台下表面四角;所述液压缸底座位于安装平台下侧,左侧两根平台支座右侧;所述主抬升液压缸安装在液压缸底座上表面中央;所述辅抬升液压缸安装在液压缸底座上,位于主抬升液压缸旁;所述抬升平台安装在主抬升液压缸、辅抬升液压缸上,位于安装平台的方形通孔内;所述抬升平台钢辊安装在抬升平台上;所述抬升导柱安装在安装平台上表面,位于抬升平台前后两侧;所述侧限位板安装板安装在抬升导柱上;所述限位调节丝杆安装在侧限位板安装板上;所述侧限位板安装在限位调节丝杆杆头上;所述基准定位板安装在安装平台上表面,位于安装平台上表面方形通孔右侧,高于抬升平台钢辊上表面;所述立板安装在安装平台上表面;位于基准定位板右侧;所述端限位丝杆安装在立板上;所述端限位板安装在端限位丝杆杆头;所述丝杆通过丝杆安装架安装在安装平台上表面,位于基准定位板右侧,立板后侧;所述导轨安装在安装平台上表面,平行与丝杆安装;所述丝杆电机通过联轴器配装在丝杆右端;所述丝杆螺母配装在丝杆上;所述导轨滑块配装在导轨上;所述移动滑板安装在丝杆螺母和导轨滑块上;所述滑板钢辊安装在移动滑板上;所述滑板基板安装在移动滑板上表面后侧,高于滑板钢辊上表面;所述钢辊传动电机安装在移动滑板后侧面右端,通过钢辊传动链条与滑板钢辊相连;所述推杆传动电机安装在安装平台下表面左侧;所述推杆安装架安装在安装平台左侧面;所述推板丝杆安装在推杆安装架上;所述推杆安装板安装在推板丝杆上;所述推板丝杆传动齿轮安装在推板丝杆左端;所述推板丝杆限位块安装在推板丝杆右端;所述推杆安装在推杆安装板右侧面;所述侧安装架安装在安装平台前后侧面左端;所述侧安装架连板共两件,安装在两件侧安装架之间;所述侧传动丝杆安装在侧安装架上;所述侧传动丝杆电机通过联轴器安装在侧传动丝杆顶端;所述侧夹紧缸安装架安装在侧传动丝杆上;所述侧夹紧液压缸安装在侧夹紧缸安装架上;所述侧夹板安装在夹紧液压缸杆头;所述左限位缸安装架安装在侧安装架连板右侧面上;所述限位缸安装板安装在左限位缸安装架上;所述限位液压缸安装在限位缸安装板上;所述限位压头安装在限位液压缸杆头上;所述右挤压缸安装架安装在安装平台右侧面;所述右挤压缸安装在右挤压缸安装架上;所述挤压板安装在右挤压缸杆头上。In view of the problems existing in the prior art, the present invention discloses a high-precision extrusion device for large-scale parts assembly, including an installation platform, a platform support, a hydraulic cylinder base, a main lifting hydraulic cylinder, an auxiliary lifting hydraulic cylinder, and a lifting platform , Lifting platform steel roller, lifting guide column, side limit plate mounting plate, limit adjustment screw, side limit plate, reference positioning plate, vertical plate, end limit screw, end limit plate, lead screw, wire Rod mounting frame, guide rail, screw motor, screw nut, guide rail slider, mobile skateboard, steel roller for sliding plate, base plate for sliding plate, drive motor for steel roller, drive chain for steel roller, drive motor for push rod, mounting frame for push rod, push rod Mounting plate, pusher screw, pusher screw drive gear, pusher screw limit block, push rod, side mounting frame, side mounting frame connecting plate, side driving screw, side driving screw motor, side clamping Cylinder Mounting Frame, Side Clamp Hydraulic Cylinder, Side Clamp, Left Limit Cylinder Mounting Frame, Limit Cylinder Mounting Plate, Limit Hydraulic Cylinder, Limit Press, Right Extrusion Cylinder Mount, Right Extrusion Cylinder, Extrusion The upper surface of the installation platform is provided with square through holes on the left side; the platform supports are welded on the four corners of the lower surface of the installation platform; The main lifting hydraulic cylinder is installed in the center of the upper surface of the hydraulic cylinder base; the auxiliary lifting hydraulic cylinder is installed on the hydraulic cylinder base, next to the main lifting hydraulic cylinder; the lifting platform is installed on the main lifting hydraulic cylinder and the auxiliary lifting hydraulic cylinder. The lifting platform steel roller is installed on the lifting platform; the lifting guide column is installed on the upper surface of the installation platform, located on the front and rear sides of the lifting platform; the side limit plate mounting plate installed on the lifting guide column; the limit adjustment screw rod is installed on the side limit plate mounting plate; the side limit plate is installed on the limit adjustment screw rod head; the reference positioning plate is installed on the installation platform The upper surface is located on the right side of the square through hole on the upper surface of the installation platform, higher than the upper surface of the steel roller of the lifting platform; the vertical plate is installed on the upper surface of the installation platform; it is located on the right side of the reference positioning plate; the end limit screw is installed on the The end limit plate is installed on the end limit screw rod head; the screw rod is installed on the upper surface of the installation platform through the screw rod mounting bracket, located on the right side of the reference positioning plate and on the rear side of the vertical plate; the The guide rail is installed on the upper surface of the installation platform and is installed in parallel with the lead screw; the lead screw motor is fitted on the right end of the lead screw through the coupling; the lead screw nut is fitted on the lead screw; the guide rail slider is fitted on the lead screw on the guide rail; the mobile slide plate is installed on the screw nut and the guide rail slider; the slide plate steel roller is installed on the mobile slide plate; the slide plate base plate is installed on the rear side of the upper surface of the mobile slide plate, which is higher than the upper surface of the slide plate steel roller; The steel roller drive motor is installed on the right end of the rear side of the moving slide plate, and is connected to the steel roller of the slide plate through a steel roller drive chain; the push rod drive motor is installed on the left side of the lower surface of the installation platform; the push rod mounting frame is installed on the installation platform the left side; the pusher screw is mounted on the pusher mounting frame; the pusher mounting plate is mounted on the pusher screw; the pusher screw drive gear is mounted on the left end of the pusher screw; the The pusher screw limit block is installed on the right end of the pusher screw; the pusher is installed on the right side of the pusher mounting plate ; the side mounting frame is installed on the left end of the front and rear sides of the installation platform; the side mounting frame connecting plate consists of two pieces, which are installed between the two side mounting frames; the side driving screw rod is installed on the side mounting frame; the The side drive screw motor is mounted on the top end of the side drive screw rod through a coupling; the side clamping cylinder mounting frame is mounted on the side drive screw rod; the side clamping hydraulic cylinder is mounted on the side clamping cylinder mounting frame; the side clamping plate is mounted on the clamping hydraulic cylinder rod head; the left limit cylinder mounting frame is mounted on the right side of the connecting plate of the side mounting frame; the limit cylinder mounting plate is mounted on the left limit cylinder mounting frame; The limit hydraulic cylinder is installed on the limit cylinder mounting plate; the limit pressure head is installed on the limit hydraulic cylinder rod head; the right extrusion cylinder mounting frame is installed on the right side of the installation platform; The extrusion cylinder is mounted on the right extrusion cylinder mounting frame; the extrusion plate is mounted on the rod head of the right extrusion cylinder.

作为本发明的一种优选方案,所述辅抬升液压缸为四件,圆周均布在主抬升液压缸周围,位于抬升平台下侧四角处;主抬升液压缸与辅抬升液压缸缸径比为4:1,主抬升液压缸的缸径为抬升平台短边尺寸的三分之二,主抬升液压缸和辅抬升液压缸的行程等于移动滑板和抬升平台的高度差。As a preferred solution of the present invention, the auxiliary lifting hydraulic cylinder is made of four pieces, and the circumference is evenly distributed around the main lifting hydraulic cylinder, located at the four corners of the lower side of the lifting platform; the ratio of the main lifting hydraulic cylinder to the auxiliary lifting hydraulic cylinder is 4 :1, the cylinder diameter of the main lifting hydraulic cylinder is two-thirds of the short side of the lifting platform, and the stroke of the main lifting hydraulic cylinder and the auxiliary lifting hydraulic cylinder is equal to the height difference between the moving slide plate and the lifting platform.

作为本发明的一种优选方案,所述抬升平台内部开有凹槽,凹槽内平行安装有抬升平台钢辊,其上表面高于抬升平台上表面;抬升平台钢辊可沿左右方向转动;所述抬升导柱共四件,平行设置在抬升平台前后两侧,其长度与立板高度相同,同侧两件抬升导柱上各安装有一件侧限位板安装板,侧限位板安装板可沿抬升导柱滑动。As a preferred solution of the present invention, a groove is formed inside the lifting platform, and a steel roller of the lifting platform is installed in parallel in the groove, and the upper surface thereof is higher than the upper surface of the lifting platform; the steel roller of the lifting platform can rotate in the left and right directions; There are four lifting guide pillars in total, which are arranged in parallel on the front and rear sides of the lifting platform. The plate can slide along the lifting guide post.

作为本发明的一种优选方案,所述丝杆上配装两件丝杆螺母,导轨上配装两件导轨滑块,丝杆与导轨行程为两倍的移动滑板长度,丝杆安装架高度与基准定位板高度相同。As a preferred solution of the present invention, the lead screw is equipped with two screw nuts, and the guide rail is equipped with two guide rail sliders. The same height as the reference positioning plate.

作为本发明的一种优选方案,所述移动滑板上安装有滑板钢辊,每根滑板钢辊实用带座轴承固定,右端均安装有链轮,通过钢辊传动链条与钢辊传动电机相连,通过控制钢辊传动电机正反转带动滑板钢辊前后转动,其宽度与抬升平台宽度相同;所述端限位板位于滑板钢辊上方,高于滑板基板。As a preferred solution of the present invention, a sliding plate steel roller is installed on the moving sliding plate, and each sliding plate steel roller is fixed by a bearing with a seat, and a sprocket is installed at the right end, which is connected to the steel roller transmission motor through a steel roller transmission chain. By controlling the steel roller transmission motor to rotate forward and backward, the steel roller of the sliding plate is driven forward and backward, and its width is the same as the width of the lifting platform; the end limit plate is located above the steel roller of the sliding plate and higher than the base plate of the sliding plate.

作为本发明的一种优选方案,所述推杆传动电机共三件,均布在安装平台下表面左侧,其电机轴上齿轮与推板丝杆传动齿轮处于统一平面,所述推板丝杆共三件,倒三角分布在推杆安装架上;推杆安装板上安装有与推板丝杆配装的螺母,随推板丝杆转动而移动,其右侧面中间线性排布五件推杆,推杆材质为聚乙烯,表面包裹橡胶套。As a preferred solution of the present invention, the push rod transmission motor consists of three pieces, which are evenly distributed on the left side of the lower surface of the installation platform. There are three rods in total, and the inverted triangle is distributed on the push rod mounting frame; the push rod mounting plate is equipped with a nut matched with the push plate screw rod, which moves with the rotation of the push plate screw rod, and five linearly arranged in the middle of the right side. The push rod is made of polyethylene, and the surface is covered with a rubber sleeve.

作为本发明的一种优选方案,所述侧安装架为双层框体,内部上下面之间共安装有四件可转动的传动丝杆,其中一件传动丝杆通过联轴器与侧传动丝杆电机相连,侧夹紧缸安装架安装在四件传动丝杆上,随传动丝杆转动而上下移动,侧夹板材质为不锈钢,外套橡胶套,橡胶套表面有防滑纹路。As a preferred solution of the present invention, the side mounting frame is a double-layer frame, and four rotatable drive screws are installed between the upper and lower parts of the interior, and one of the drive screws is connected to the side drive through the coupling. The screw motor is connected, and the side clamping cylinder mounting frame is installed on the four-piece drive screw, which moves up and down with the rotation of the drive screw. The side splint is made of stainless steel, and is covered with a rubber sleeve.

作为本发明的一种优选方案,所述左限位缸安装架安装在两件侧安装架连板中间,左限位缸安装架四条立柱中间均开有通槽,限位缸安装板共两件,通过螺栓固定在通槽内。As a preferred solution of the present invention, the left limit cylinder mounting frame is installed in the middle of the connecting plates of the two side mounting frames, the four upright columns of the left limit cylinder mounting frame are all provided with through grooves, and the limit cylinder mounting plate has a total of two The parts are fixed in the through slots by bolts.

作为本发明的一种优选方案,所述右挤压缸安装架焊接在安装平台右端,其立柱内侧面从上至下开有不同高度的五个连板安装槽,每件连板上设置三件右挤压缸,其杆头共同安装在一件挤压板上。As a preferred solution of the present invention, the right extrusion cylinder mounting frame is welded on the right end of the installation platform, and five connecting plate mounting slots of different heights are opened on the inner side of the column from top to bottom, and each connecting plate is provided with three A right extrusion cylinder, the rod heads of which are jointly mounted on a extrusion plate.

作为本发明的一种优选方案,所述推杆高度高于抬升平台钢辊上表面,低于滑板钢辊上表面;推杆安装板最大行程为二分之一抬升平台长度;抬升平台钢辊长度与移动滑板内尺寸宽度相同。As a preferred solution of the present invention, the height of the push rod is higher than the upper surface of the steel roller of the lifting platform and lower than the upper surface of the steel roller of the sliding plate; the maximum stroke of the push rod mounting plate is half the length of the lifting platform; the steel roller of the lifting platform The length is the same as the width of the inner dimension of the mobile skateboard.

作为本发明的一种优选方案,所述限位缸安装板最低点与右挤压缸安装架最下侧连板安装槽高度相同,均高于滑板钢辊上表面;安装时根据最上侧右挤压缸高度,调节上侧限位液压缸的位置。As a preferred solution of the present invention, the lowest point of the limiting cylinder mounting plate is the same height as the mounting groove of the lowermost connecting plate of the right extrusion cylinder mounting frame, and both are higher than the upper surface of the steel roller of the slide plate; Squeeze the height of the cylinder and adjust the position of the upper limit hydraulic cylinder.

本发明的有益效果:将待挤压和被挤压的零件水平放置,分别通过推杆推至基准定位板定位,端限位板和钢辊传动电机带动钢辊转动推至滑板基板进行定位,然后通过侧夹紧液压缸细微调节位置,主、辅抬升液压缸调节高度,在根据待挤压和被挤压的零件尺寸和质量调节限位液压缸、右挤压缸的高度,使用液压缸将待挤压和被挤压的零件装配完成,挤压装配前定位精度较高,不会损坏零件的同时,避免人工敲击损坏零件表面。The beneficial effects of the present invention are as follows: the parts to be extruded and extruded are placed horizontally, respectively pushed to the reference positioning plate by the push rod for positioning, and the end limit plate and the steel roller transmission motor drive the steel roller to rotate and push to the sliding plate base plate for positioning, Then finely adjust the position through the side clamping hydraulic cylinder, adjust the height of the main and auxiliary lifting hydraulic cylinders, adjust the height of the limit hydraulic cylinder and the right extrusion cylinder according to the size and quality of the parts to be extruded and extruded, and use the hydraulic cylinder The parts to be extruded and extruded are assembled, and the positioning accuracy before extrusion and assembly is high, which will not damage the parts and avoid manual knocking damage to the surface of the parts.

附图说明Description of drawings

图1为本发明立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present invention;

图2为本发明主视图;Fig. 2 is the front view of the present invention;

图3为本发明俯视图;Fig. 3 is the top view of the present invention;

图4为本发明安装平台台面结构立体示意图;Fig. 4 is the three-dimensional schematic diagram of the table top structure of the installation platform of the present invention;

图5为本发明安装平台台面结构俯视图;Fig. 5 is the top view of the table top structure of the installation platform of the present invention;

图6为本发明推杆结构立体示意图;6 is a three-dimensional schematic diagram of a push rod structure of the present invention;

图7为本发明侧安装架结构立体示意图;7 is a perspective view of the structure of the side mounting frame of the present invention;

图8为本发明挤压气缸结构立体示意图;FIG. 8 is a three-dimensional schematic diagram of the structure of the extrusion cylinder of the present invention;

图中:1-安装平台、2-平台支座、3-液压缸底座、4-主抬升液压缸、5- 辅抬升液压缸、6-抬升平台、7-抬升平台钢辊、8-抬升导柱、9-侧限位板安装板、10-限位调节丝杆、11-侧限位板、12-基准定位板、13-立板、14-端限位丝杆、15-端限位板、16-丝杆、17-丝杆安装架、18-导轨、19-丝杆电机、20- 丝杆螺母、21-导轨滑块、22-移动滑板、23-滑板钢辊、24-滑板基板、25-钢辊传动电机、26-钢辊传动链条、27-推杆传动电机、28-推杆安装架、29-推杆安装板、30-推板丝杆、31-推板丝杆传动齿轮、32-推板丝杆限位块、33-推杆、34-侧安装架、35-侧安装架连板、36-侧传动丝杆、37-侧传动丝杆电机、 38-侧夹紧缸安装架、39-侧夹紧液压缸、40-侧夹板、41-左限位缸安装架、 42-限位缸安装板、43-限位液压缸、44-限位压头、45-右挤压缸安装架、46- 右挤压缸、47-挤压板In the picture: 1-Installation platform, 2-Platform support, 3-Hydraulic cylinder base, 4-Main lifting hydraulic cylinder, 5-Auxiliary lifting hydraulic cylinder, 6-Lifting platform, 7-Lifting platform steel roller, 8-Lifting guide Column, 9-side limit plate mounting plate, 10-limit adjustment screw, 11-side limit plate, 12-reference positioning plate, 13-vertical plate, 14-end limit screw, 15-end limit Plate, 16-screw, 17-screw mount, 18-guide, 19-screw motor, 20-screw nut, 21-guide slider, 22-mobile slide, 23-slide steel roller, 24-slide Base plate, 25-steel roller drive motor, 26-steel roller drive chain, 27-push rod drive motor, 28-push rod mounting frame, 29-push rod mounting plate, 30-push plate screw, 31-push plate screw Transmission gear, 32-push plate screw limit block, 33-push rod, 34-side mounting bracket, 35-side mounting bracket connecting plate, 36-side transmission screw, 37-side transmission screw motor, 38-side Clamping cylinder mounting frame, 39-side clamping hydraulic cylinder, 40-side clamping plate, 41-left limit cylinder mounting frame, 42-limit cylinder mounting plate, 43-limit hydraulic cylinder, 44-limit pressure head, 45-right extrusion cylinder mounting bracket, 46-right extrusion cylinder, 47-extrusion plate

具体实施方式Detailed ways

实施例1Example 1

如图1至图8所示,本发明公开了一种大型零件组装用高精度挤压装置,包括安装平台1,平台支座2、液压缸底座3、主抬升液压缸4、辅抬升液压缸5、抬升平台6、抬升平台钢辊7、抬升导柱8、侧限位板安装板9、限位调节丝杆 10、侧限位板11、基准定位板12、立板13、端限位丝杆14、端限位板15、丝杆16、丝杆安装架17、导轨18、丝杆电机19、丝杆螺母20、导轨滑块21、移动滑板22、滑板钢辊23、滑板基板24、钢辊传动电机25、钢辊传动链条 26、推杆传动电机27、推杆安装架28、推杆安装板29、推板丝杆30、推板丝杆传动齿轮31、推板丝杆限位块32、推杆33、侧安装架34、侧安装架连板35、侧传动丝杆36、侧传动丝杆电机37、侧夹紧缸安装架38、侧夹紧液压缸 39、侧夹板40、左限位缸安装架41、限位缸安装板42、限位液压缸43、限位压头44、右挤压缸安装架45、右挤压缸46、挤压板47;所述安装平台1上表面左侧开有方形通孔;所述平台支座2焊接在安装平台1下表面四角;所述液压缸底座3位于安装平台1下侧,左侧两根平台支座2右侧;所述主抬升液压缸4安装在液压缸底座3上表面中央;所述辅抬升液压缸5安装在液压缸底座 3上,位于主抬升液压缸4旁;所述抬升平台6安装在主抬升液压缸4、辅抬升液压缸5上,位于安装平台1的方形通孔内;所述抬升平台钢辊7安装在抬升平台6上;所述抬升导柱8安装在安装平台1上表面,位于抬升平台6前后两侧;所述侧限位板安装板9安装在抬升导柱8上;所述限位调节丝杆10安装在侧限位板安装板9上;所述侧限位板11安装在限位调节丝杆10杆头上;所述基准定位板12安装在安装平台1上表面,位于安装平台1上表面方形通孔右侧,高于抬升平台钢辊7上表面;所述立板13安装在安装平台1上表面;位于基准定位板12右侧;所述端限位丝杆14安装在立板13上;所述端限位板15安装在端限位丝杆14杆头;所述丝杆16通过丝杆安装架17安装在安装平台1上表面,位于基准定位板12右侧,立板13后侧;所述导轨18安装在安装平台1上表面,平行与丝杆16安装;所述丝杆电机19通过联轴器配装在丝杆16右端;所述丝杆螺母20配装在丝杆16上;所述导轨滑块21配装在导轨18上;所述移动滑板22安装在丝杆螺母20和导轨滑块21上;所述滑板钢辊23安装在移动滑板22上;所述滑板基板24安装在移动滑板22上表面后侧,高于滑板钢辊23上表面;所述钢辊传动电机25安装在移动滑板22后侧面右端,通过钢辊传动链条26与滑板钢辊23相连;所述推杆传动电机27 安装在安装平台1下表面左侧;所述推杆安装架28安装在安装平台1左侧面;所述推板丝杆30安装在推杆安装架28上;所述推杆安装板29安装在推板丝杆30上;所述推板丝杆传动齿轮31安装在推板丝杆30左端;所述推板丝杆限位块32安装在推板丝杆30右端;所述推杆33安装在推杆安装板29右侧面;所述侧安装架34安装在安装平台1前后侧面左端;所述侧安装架连板 35共两件,安装在两件侧安装架34之间;所述侧传动丝杆36安装在侧安装架 34上;所述侧传动丝杆电机37通过联轴器安装在侧传动丝杆36顶端;所述侧夹紧缸安装架38安装在侧传动丝杆36上;所述侧夹紧液压缸39安装在侧夹紧缸安装架38上;所述侧夹板40安装在夹紧液压缸39杆头;所述左限位缸安装架41安装在侧安装架连板35右侧面上;所述限位缸安装板42安装在左限位缸安装架41上;所述限位液压缸43安装在限位缸安装板42上;所述限位压头44安装在限位液压缸43杆头上;所述右挤压缸安装架45安装在安装平台1右侧面;所述右挤压缸46安装在右挤压缸安装架45上;所述挤压板47 安装在右挤压缸46杆头上。所述辅抬升液压缸5为四件,圆周均布在主抬升液压缸4周围,位于抬升平台6下侧四角处;主抬升液压缸4与辅抬升液压缸 5缸径比为4:1,主抬升液压缸4的缸径为抬升平台6短边尺寸的三分之二,主抬升液压缸4和辅抬升液压缸5的行程等于移动滑板22和抬升平台6的高度差。所述抬升平台6内部开有凹槽,凹槽内平行安装有抬升平台钢辊7,其上表面高于抬升平台6上表面;抬升平台钢辊7可沿左右方向转动;所述抬升导柱8共四件,平行设置在抬升平台6前后两侧,其长度与立板13高度相同,同侧两件抬升导柱8上各安装有一件侧限位板安装板9,侧限位板安装板 9可沿抬升导柱8滑动。所述丝杆16上配装两件丝杆螺母20,导轨18上配装两件导轨滑块21,丝杆16与导轨18行程为两倍的移动滑板22长度,丝杆安装架17高度与基准定位板12高度相同。所述移动滑板22上安装有滑板钢辊 23,每根滑板钢辊23实用带座轴承固定,右端均安装有链轮,通过钢辊传动链条26与钢辊传动电机25相连,通过控制钢辊传动电机25正反转带动滑板钢辊23前后转动,其宽度与抬升平台6宽度相同;所述端限位板15位于滑板钢辊23上方,高于滑板基板24。所述推杆传动电机27共三件,均布在安装平台1下表面左侧,其电机轴上齿轮与推板丝杆传动齿轮31处于统一平面,所述推板丝杆30共三件,倒三角分布在推杆安装架28上;推杆安装板29上安装有与推板丝杆30配装的螺母,随推板丝杆30转动而移动,其右侧面中间线性排布五件推杆33,推杆33材质为聚乙烯,表面包裹橡胶套。所述侧安装架 34为双层框体,内部上下面之间共安装有四件可转动的传动丝杆36,其中一件传动丝杆36通过联轴器与侧传动丝杆电机37相连,侧夹紧缸安装架38安装在四件传动丝杆36上,随传动丝杆36转动而上下移动,侧夹板40材质为不锈钢,外套橡胶套,橡胶套表面有防滑纹路。所述左限位缸安装架41安装在两件侧安装架连板35中间,左限位缸安装架41四条立柱中间均开有通槽,限位缸安装板42共两件,通过螺栓固定在通槽内。所述右挤压缸安装架45焊接在安装平台1右端,其立柱内侧面从上至下开有不同高度的五个连板安装槽,每件连板上设置三件右挤压缸46,其杆头共同安装在一件挤压板47上。所述推杆33高度高于抬升平台钢辊7上表面,低于滑板钢辊23上表面;推杆安装板29最大行程为二分之一抬升平台6长度;抬升平台钢辊7长度与移动滑板22内尺寸宽度相同。所述限位缸安装板42最低点与右挤压缸安装架45 最下侧连板安装槽高度相同,均高于滑板钢辊23上表面;安装时根据最上侧右挤压缸46高度,调节上侧限位液压缸43的位置。将待挤压和被挤压的零件水平放置,分别通过推杆推至基准定位板定位,端限位板和钢辊传动电机带动钢辊转动推至滑板基板进行定位,然后通过侧夹紧液压缸细微调节位置,主、辅抬升液压缸调节高度,在根据待挤压和被挤压的零件尺寸和质量调节限位液压缸、右挤压缸的高度,使用液压缸将待挤压和被挤压的零件装备完成,挤压装配前定位精度较高,不会损坏零件的同时,避免人工敲击损坏零件表面。As shown in Figures 1 to 8, the present invention discloses a high-precision extrusion device for assembling large-scale parts, including an installation platform 1, a platform support 2, a hydraulic cylinder base 3, a main lifting hydraulic cylinder 4, and an auxiliary lifting hydraulic cylinder 5. Lifting platform 6, lifting platform steel roller 7, lifting guide post 8, side limit plate mounting plate 9, limit adjustment screw 10, side limit plate 11, reference positioning plate 12, vertical plate 13, end limit Screw 14, end limit plate 15, screw 16, screw mounting frame 17, guide rail 18, screw motor 19, screw nut 20, guide rail slider 21, moving slide 22, slide steel roller 23, slide base plate 24 , steel roller drive motor 25, steel roller drive chain 26, push rod drive motor 27, push rod mounting frame 28, push rod mounting plate 29, push plate screw 30, push plate screw drive gear 31, push plate screw limit Position block 32, push rod 33, side mounting frame 34, side mounting frame connecting plate 35, side driving screw 36, side driving screw motor 37, side clamping cylinder mounting frame 38, side clamping hydraulic cylinder 39, side clamping plate 40. The left limit cylinder mounting frame 41, the limit cylinder mounting plate 42, the limit hydraulic cylinder 43, the limit pressure head 44, the right squeeze cylinder mounting frame 45, the right squeeze cylinder 46, and the squeeze plate 47; the There are square through holes on the left side of the upper surface of the installation platform 1; the platform support 2 is welded on the four corners of the lower surface of the installation platform 1; the hydraulic cylinder base 3 is located on the lower side of the installation platform 1, and the two platform supports 2 on the left are on the right The main lifting hydraulic cylinder 4 is installed on the center of the upper surface of the hydraulic cylinder base 3; the auxiliary lifting hydraulic cylinder 5 is installed on the hydraulic cylinder base 3, next to the main lifting hydraulic cylinder 4; the lifting platform 6 is installed on the main lifting platform 6 The lifting hydraulic cylinder 4 and the auxiliary lifting hydraulic cylinder 5 are located in the square through hole of the installation platform 1; the lifting platform steel roller 7 is installed on the lifting platform 6; the lifting guide column 8 is installed on the upper surface of the installation platform 1, Located on the front and rear sides of the lifting platform 6; the side limit plate mounting plate 9 is installed on the lifting guide post 8; the limit adjustment screw 10 is installed on the side limit plate installation plate 9; the side limit plate 11 is installed on the head of the limit adjusting screw 10; the reference positioning plate 12 is installed on the upper surface of the installation platform 1, located on the right side of the square through hole on the upper surface of the installation platform 1, higher than the upper surface of the steel roller 7 of the lifting platform; The vertical plate 13 is installed on the upper surface of the installation platform 1; it is located on the right side of the reference positioning plate 12; the end limit screw 14 is installed on the vertical plate 13; the end limit plate 15 is installed on the end limit screw 14 The rod head; the screw rod 16 is installed on the upper surface of the installation platform 1 through the screw rod mounting frame 17, located on the right side of the reference positioning plate 12, and on the rear side of the vertical plate 13; the guide rail 18 is installed on the upper surface of the installation platform 1, parallel to the The lead screw 16 is installed; the lead screw motor 19 is fitted on the right end of the lead screw 16 through a coupling; the lead screw nut 20 is fitted on the lead screw 16; the guide rail slider 21 is fitted on the guide rail 18; The moving sliding plate 22 is installed on the screw nut 20 and the guide rail slider 21; the sliding plate steel roller 23 is installed on the moving sliding plate 22; the sliding plate base plate 24 is installed on the rear side of the upper surface of the moving on the upper surface of the sliding plate steel roller 23; the steel roller transmission motor 25 is installed on the right end of the rear side of the moving sliding plate 22, and is connected with the sliding plate steel roller 23 through the steel roller transmission chain 26; the push rod transmission motor 27 is installed under the installation platform 1 The left side of the surface; the push rod mounting frame 28 is installed on the left side of the installation platform 1; the push rod screw rod 30 is mounted on the push rod mounting frame 28; the push rod mounting plate 29 is mounted on the push rod screw rod 30 The pusher screw drive gear 31 is mounted on the left end of the pusher screw 30; the pusher screw limiter 32 is mounted on the right end of the pusher screw 30; the push rod 33 is mounted on the push rod mounting plate 29 right side; the side mounting frame 34 is installed on the left end of the front and rear sides of the installation platform 1; the side mounting frame connecting plate 35 consists of two pieces, which are installed between the two side mounting frames 34; the side drive screw 36 Installed on the side mounting frame 34; the side drive screw motor 37 is installed on the top end of the side drive screw 36 through a coupling; the side clamping cylinder mounting frame 38 is installed on the side drive screw 36; the side The clamping hydraulic cylinder 39 is mounted on the side clamping cylinder mounting frame 38; the side clamping plate 40 is mounted on the rod head of the clamping hydraulic cylinder 39; the left limit cylinder mounting frame 41 is mounted on the right side of the side mounting frame connecting plate 35 The limit cylinder mounting plate 42 is installed on the left limit cylinder mounting frame 41; the limit hydraulic cylinder 43 is installed on the limit cylinder mounting plate 42; the limit pressure head 44 is installed on the limit on the rod head of the hydraulic cylinder 43; the right extrusion cylinder mounting frame 45 is installed on the right side of the installation platform 1; the right extrusion cylinder 46 is installed on the right extrusion cylinder mounting frame 45; the extrusion plate 47 is installed On the right squeeze cylinder 46 rod head. The auxiliary lifting hydraulic cylinder 5 is made of four pieces, and the circumference is evenly distributed around the main lifting hydraulic cylinder 4, located at the four corners of the lower side of the lifting platform 6; the main lifting hydraulic cylinder 4 and the auxiliary lifting hydraulic cylinder 5 have a cylinder diameter ratio of 4:1. The cylinder diameter of the lifting hydraulic cylinder 4 is two-thirds of the short side of the lifting platform 6 . The lifting platform 6 has a groove inside, and the lifting platform steel roller 7 is installed in parallel in the groove, and its upper surface is higher than the upper surface of the lifting platform 6; the lifting platform steel roller 7 can rotate in the left and right directions; the lifting guide post 8 There are four pieces in total, which are arranged in parallel on the front and rear sides of the lifting platform 6, and its length is the same as the height of the vertical plate 13. Each of the two lifting guide posts 8 on the same side is installed with a side limit plate mounting plate 9. The side limit plate is installed The plate 9 can slide along the lifting guide post 8 . The screw 16 is equipped with two screw nuts 20, and the guide rail 18 is equipped with two guide rail sliders 21. The stroke of the screw 16 and the guide rail 18 is twice the length of the moving slide 22. The reference positioning plates 12 have the same height. The sliding plate steel roller 23 is installed on the moving slide plate 22. Each sliding plate steel roller 23 is fixed by a bearing with a seat, and a sprocket is installed at the right end. The transmission motor 25 drives the steel roller 23 to rotate forward and backward, and its width is the same as the width of the lifting platform 6 ; The push rod transmission motor 27 has a total of three pieces, which are evenly distributed on the left side of the lower surface of the installation platform 1. The gear on the motor shaft and the push plate screw drive gear 31 are in the same plane. The push plate screw 30 has three pieces in total. The inverted triangle is distributed on the push rod mounting frame 28; the push rod mounting plate 29 is installed with a nut matched with the push plate screw rod 30, which moves with the rotation of the push plate screw rod 30, and five pieces are linearly arranged in the middle of its right side. The push rod 33, the push rod 33 is made of polyethylene, and the surface is covered with a rubber sleeve. The side mounting frame 34 is a double-layer frame body, and four pieces of rotatable driving screw rods 36 are installed between the upper and lower inner parts. One of the driving screw rods 36 is connected to the side driving screw motor 37 through a coupling. The side clamping cylinder mounting frame 38 is installed on the four-piece transmission screw 36, and moves up and down with the rotation of the transmission screw 36. The side clamping plate 40 is made of stainless steel and is covered with a rubber sleeve, and the surface of the rubber sleeve has anti-skid lines. The left limit cylinder mounting frame 41 is installed in the middle of the two pieces of side mounting frame connecting plates 35, the four uprights of the left limit cylinder mounting frame 41 are all provided with through grooves, and the limit cylinder mounting plate 42 consists of two pieces, which are fixed by bolts in the channel. The right extrusion cylinder mounting frame 45 is welded on the right end of the installation platform 1, and five connecting plate mounting slots of different heights are opened on the inner side of the upright column from top to bottom, and each connecting plate is provided with three right extrusion cylinders 46, The heads are collectively mounted on a pressing plate 47 . The height of the push rod 33 is higher than the upper surface of the lifting platform steel roller 7 and lower than the upper surface of the sliding plate steel roller 23; the maximum stroke of the push rod mounting plate 29 is half the length of the lifting platform 6; The inner dimension and width of the sliding plate 22 are the same. The lowest point of the limiting cylinder mounting plate 42 is the same height as the lowermost connecting plate mounting groove of the right extrusion cylinder mounting frame 45, and both are higher than the upper surface of the sliding plate steel roller 23; during installation, according to the height of the uppermost right extrusion cylinder 46, Adjust the position of the upper limit hydraulic cylinder 43 . Place the parts to be extruded and extruded horizontally, push them to the reference positioning plate respectively through the push rod for positioning, the end limit plate and the steel roller transmission motor drive the steel roller to rotate and push it to the base plate of the slide plate for positioning, and then use the side clamping hydraulic pressure. Adjust the position of the cylinder finely, adjust the height of the main and auxiliary lifting hydraulic cylinders, adjust the height of the limit hydraulic cylinder and the right extrusion cylinder according to the size and quality of the parts to be extruded and extruded, and use the hydraulic cylinder to extrude and be extruded. The extruded parts are equipped, and the positioning accuracy before extrusion assembly is high, which will not damage the parts and avoid manual knocking damage to the surface of the parts.

本发明工作原理如下:先将被挤压的零件经吊装放置在抬升平台钢辊7 上,并使需要挤压的面朝右侧,然后控制推杆传动电机27电机转动,通过链条带动推板丝杆传动齿轮31转动,带动推板丝杆转动,推杆安装板29向右移动,通过推杆33将被挤压的零件右壁顶在基准定位板12上,完成对被挤压的零件的定位,并控制推杆传动电机27停转。The working principle of the present invention is as follows: first, the extruded parts are hoisted and placed on the steel roller 7 of the lifting platform, and the surface to be extruded faces the right side, and then the push rod transmission motor 27 is controlled to rotate, and the push plate is driven by the chain. The screw drive gear 31 rotates to drive the pusher screw to rotate, the pusher mounting plate 29 moves to the right, and pushes the right wall of the extruded part against the reference positioning plate 12 through the push rod 33 to complete the alignment of the extruded part. position, and control the push rod transmission motor 27 to stop.

然后将侧限位板安装板9向上抬起,并旋转限位调节丝杆10,使侧限位板11压在被挤压的零件的前、后壁上,并限制被挤压的零件移动,然后控制传动电机27反转,使推杆安装板29恢复原位,并控制限位液压缸43伸出,至限位液压缸43杆靠近被挤压的零件左壁停止,再根据需要控制住抬升液压缸4和辅抬升液压缸5抬升,将被挤压的零件抬升至预定高度。Then lift the side limit plate mounting plate 9 upward, and rotate the limit adjustment screw 10, so that the side limit plate 11 presses on the front and rear walls of the extruded part, and restricts the extruded part from moving , and then control the transmission motor 27 to reverse, so that the push rod mounting plate 29 returns to its original position, and control the limit hydraulic cylinder 43 to extend, until the limit hydraulic cylinder 43 rod closes to the left wall of the extruded part and stops, and then control according to needs. The lifting hydraulic cylinder 4 and the auxiliary lifting hydraulic cylinder 5 are lifted to lift the extruded parts to a predetermined height.

再将待挤压的零件通过吊装放置在滑板钢辊23上,然后控制右挤压缸 46靠近待挤压的零件右壁后停止,再控制钢辊传动电机25转动,带动滑板钢辊23转动,至待挤压的零件后壁缓慢移动至滑板基板24后,再控制丝杠电机 19转动,将移动滑板22移动至预定位置并观察两个零件之间的相对位置。Then place the part to be extruded on the steel roller 23 of the sliding plate by hoisting, and then control the right extrusion cylinder 46 to approach the right wall of the part to be extruded and stop, and then control the transmission motor 25 of the steel roller to rotate to drive the steel roller 23 of the sliding plate to rotate. , until the rear wall of the part to be extruded slowly moves to the sliding plate base plate 24, then control the screw motor 19 to rotate, move the moving sliding plate 22 to a predetermined position and observe the relative position between the two parts.

确认两零件之间待挤压部分的误差,通过调节主抬升液压缸4、辅抬升液压缸5调节抬升平台6的高度,进而改变被挤压零件的高度,使两个零件挤压段高度相同,然后通过控制侧传动丝杆电机37改变侧夹紧缸安装架38的高度,再控制侧夹紧液压缸39伸出,将被挤压零件推至合适的位置,使两个零件挤压段对齐,再调节端限位丝杆14,使端限位板15压在待挤压的零件侧前壁上,完成挤压之前的准备,最后控制限位液压缸43和右挤压缸46伸出,完成对两件零件的挤压。Confirm the error of the part to be squeezed between the two parts, adjust the height of the lifting platform 6 by adjusting the main lifting hydraulic cylinder 4 and the auxiliary lifting hydraulic cylinder 5, and then change the height of the part to be squeezed, so that the height of the extrusion section of the two parts is the same , and then change the height of the side clamping cylinder mounting frame 38 by controlling the side drive screw motor 37, and then control the side clamping hydraulic cylinder 39 to extend to push the extruded parts to a suitable position, so that the two parts are extruded. Align, and then adjust the end limit screw 14 so that the end limit plate 15 is pressed against the front wall of the part to be extruded, and the preparation before extrusion is completed. Finally, the limit hydraulic cylinder 43 and the right extrusion cylinder 46 are controlled to extend. out to complete the extrusion of the two parts.

文中涉及的电机均为伺服电机,所涉及的液压缸均为亚德客产品,主抬升液压缸4、辅抬升液压缸5、侧夹紧液压缸39均需要手动控制其行程,限位液压缸43和右挤压缸46杆头上装有接近传感器。文中涉及到的电路连接与油缸的管路连接均省略,立板13可根据挤压零件尺寸不同调整位置,液压缸43 和右挤压缸46的数量均根据所挤压的零件大小,质量不同进行调整,文中与零件接触的部分外侧均包裹一层橡胶套,所需挤压的零件外形均规则,并且挤压段位置相差不大。The motors involved in this article are all servo motors, and the hydraulic cylinders involved are AirTAC products. The main lifting hydraulic cylinder 4, auxiliary lifting hydraulic cylinder 5, and side clamping hydraulic cylinder 39 all need to manually control their strokes, and limit hydraulic cylinders. Proximity sensors are installed on the rod heads of 43 and right extrusion cylinder 46. The circuit connection and the pipeline connection of the oil cylinder involved in the text are omitted. The vertical plate 13 can be adjusted in position according to the size of the extruded parts. After adjustment, the outer parts of the parts in contact with the parts are covered with a layer of rubber sleeves. The shapes of the parts to be extruded are all regular, and the positions of the extruded sections are not much different.

本文中未详细说明的电气连接方式或者结构为现有技术。The electrical connection manners or structures not described in detail herein belong to the prior art.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制,此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and Simplifies the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the present invention, in addition, the terms "first", "second", etc. It is only for the purpose of description, and should not be understood as indicating or implying relative importance or indicating the number of technical features indicated, thus, the features defined with "first", "second", etc. can be expressed or implied. including one or more of the features, in the description of the present invention, unless otherwise stated, "a plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication between two components. For those of ordinary skill in the art, The specific meanings of the above terms in the present invention can be understood through specific situations

上述虽然对本发明的具体实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化,而不具备创造性劳动的修改或变形仍在本发明的保护范围以内。Although the specific embodiments of the present invention have been described in detail above, the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various Such changes, modifications or deformations without creative work are still within the protection scope of the present invention.

Claims (11)

1.一种大型零件组装用高精度挤压装置,其特征在于:包括安装平台(1),平台支座(2)、液压缸底座(3)、主抬升液压缸(4)、辅抬升液压缸(5)、抬升平台(6)、抬升平台钢辊(7)、抬升导柱(8)、侧限位板安装板(9)、限位调节丝杆(10)、侧限位板(11)、基准定位板(12)、立板(13)、端限位丝杆(14)、端限位板(15)、丝杆(16)、丝杆安装架(17)、导轨(18)、丝杆电机(19)、丝杆螺母(20)、导轨滑块(21)、移动滑板(22)、滑板钢辊(23)、滑板基板(24)、钢辊传动电机(25)、钢辊传动链条(26)、推杆传动电机(27)、推杆安装架(28)、推杆安装板(29)、推板丝杆(30)、推板丝杆传动齿轮(31)、推板丝杆限位块(32)、推杆(33)、侧安装架(34)、侧安装架连板(35)、侧传动丝杆(36)、侧传动丝杆电机(37)、侧夹紧缸安装架(38)、侧夹紧液压缸(39)、侧夹板(40)、左限位缸安装架(41)、限位缸安装板(42)、限位液压缸(43)、限位压头(44)、右挤压缸安装架(45)、右挤压缸(46)、挤压板(47);所述安装平台(1)上表面左侧开有方形通孔;所述平台支座(2)焊接在安装平台(1)下表面四角;所述液压缸底座(3)位于安装平台(1)下侧,左侧两根平台支座(2)右侧;所述主抬升液压缸(4)安装在液压缸底座(3)上表面中央;所述辅抬升液压缸(5)安装在液压缸底座(3)上,位于主抬升液压缸(4)旁;所述抬升平台(6)安装在主抬升液压缸(4)、辅抬升液压缸(5)上,位于安装平台(1)的方形通孔内;所述抬升平台钢辊(7)安装在抬升平台(6)上;所述抬升导柱(8)安装在安装平台(1)上表面,位于抬升平台(6)前后两侧;所述侧限位板安装板(9)安装在抬升导柱(8)上;所述限位调节丝杆(10)安装在侧限位板安装板(9)1. A high-precision extrusion device for large-scale parts assembly, characterized in that it comprises an installation platform (1), a platform support (2), a hydraulic cylinder base (3), a main lifting hydraulic cylinder (4), an auxiliary lifting hydraulic pressure Cylinder (5), lifting platform (6), lifting platform steel roller (7), lifting guide column (8), side limit plate mounting plate (9), limit adjustment screw (10), side limit plate ( 11), reference positioning plate (12), vertical plate (13), end limit screw (14), end limit plate (15), screw (16), screw mounting bracket (17), guide rail (18) ), screw motor (19), screw nut (20), guide rail slider (21), moving slide plate (22), slide plate steel roller (23), slide plate base plate (24), steel roller drive motor (25), Steel roller drive chain (26), push rod drive motor (27), push rod mounting bracket (28), push rod mounting plate (29), push rod screw (30), push rod screw drive gear (31), Push plate screw limit block (32), push rod (33), side mounting bracket (34), side mounting bracket connecting plate (35), side drive screw (36), side drive screw motor (37), Side clamping cylinder mounting frame (38), side clamping hydraulic cylinder (39), side clamping plate (40), left limit cylinder mounting frame (41), limit cylinder mounting plate (42), limit hydraulic cylinder (43) ), limit indenter (44), right extrusion cylinder mounting frame (45), right extrusion cylinder (46), extrusion plate (47); the upper surface of the installation platform (1) has a square opening on the left side The platform support (2) is welded on the four corners of the lower surface of the installation platform (1); the hydraulic cylinder base (3) is located on the lower side of the installation platform (1), and the two platform supports (2) on the left side are on the right side ; the main lifting hydraulic cylinder (4) is installed in the center of the upper surface of the hydraulic cylinder base (3); the auxiliary lifting hydraulic cylinder (5) is installed on the hydraulic cylinder base (3), next to the main lifting hydraulic cylinder (4) The lifting platform (6) is installed on the main lifting hydraulic cylinder (4) and the auxiliary lifting hydraulic cylinder (5), and is located in the square through hole of the installation platform (1); the lifting platform steel roller (7) is installed on the on the lifting platform (6); the lifting guide column (8) is installed on the upper surface of the installation platform (1), at the front and rear sides of the lifting platform (6); the side limit plate mounting plate (9) is installed on the lifting guide on the column (8); the limit adjusting screw (10) is installed on the side limit plate mounting plate (9) 上;所述侧限位板(11)安装在限位调节丝杆(10)杆头上;所述基准定位板(12)安装在安装平台(1)上表面,位于安装平台(1)上表面方形通孔右侧,高于抬升平台钢辊(7)上表面;所述立板(13)安装在安装平台(1)上表面;位于基准定位板(12)右侧;所述端限位丝杆(14)安装在立板(13)上;所述端限位板(15)安装在端限位丝杆(14)杆头;所述丝杆(16)通过丝杆安装架(17)安装在安装平台(1)上表面,位于基准定位板(12)右侧,立板(13)后侧;所述导轨(18)安装在安装平台(1)上表面,平行与丝杆(16)安装;所述丝杆电机(19)通过联轴器配装在丝杆(16)右端;所述丝杆螺母(20)配装在丝杆(16)上;所述导轨滑块(21)配装在导轨(18)上;所述移动滑板(22)安装在丝杆螺母(20)和导轨滑块(21)上;所述滑板钢辊(23)安装在移动滑板(22)上;所述滑板基板(24)安装在移动滑板(22)上表面后侧,高于滑板钢辊(23)上表面;所述钢辊传动电机(25)安装在移动滑板(22)后侧面右端,通过钢辊传动链条(26)与滑板钢辊(23)相连;所述推杆传动电机(27)安装在安装平台(1)下表面左侧;所述推杆安装架(28)安装在安装平台(1)左侧面;所述推板丝杆(30)安装在推杆安装架(28)上;所述推杆安装板(29)安装在推板丝杆(30)上;所述推板丝杆传动齿轮(31)安装在推板丝杆(30)左端;所述推板丝杆限位块(32)安装在推板丝杆(30)右端;所述推杆(33)安装在推杆安装板(29)右侧面;所述侧安装架(34)安装在安装平台(1)前后侧面左端;所述侧安装架连板(35)共两件,安装在两件侧安装架(34)之间;所述侧传动丝杆(36)安装在侧安装架(34)上;所述侧传动丝杆电机(37)通过联轴器安装在侧传动丝杆(36)顶端;所述侧夹紧缸安装架(38)安装在侧传动丝杆(36)上;所述侧夹紧液压缸(39)安装在侧夹紧缸安装架(38)上;所述侧夹板(40)安装在夹紧液压缸(39)杆头;所述左限位缸安装架(41)安装在侧安装架连板(35)右侧面上;所述限位缸安装板(42)安装在左限位缸安装架(41)上;所述限位液压缸(43)安装在限位缸安装板(42)上;所述限位压头(44)安装在限位液压缸(43)杆头上;所述右挤压缸安装架(45)安装在安装平台(1)右侧面;所述右挤压缸(46)安装在右挤压缸安装架(45)上;所述挤压板(47)安装在右挤压缸(46)杆头上。the side limit plate (11) is installed on the head of the limit adjustment screw (10); the reference positioning plate (12) is installed on the upper surface of the installation platform (1) and is located on the installation platform (1) The right side of the square through hole on the surface is higher than the upper surface of the steel roller (7) of the lifting platform; the vertical plate (13) is installed on the upper surface of the installation platform (1); it is located on the right side of the reference positioning plate (12); the end limit The lead screw (14) is installed on the vertical plate (13); the end limit plate (15) is mounted on the head of the end limit lead screw (14); the lead screw (16) passes through the lead screw mounting bracket ( 17) Installed on the upper surface of the installation platform (1), on the right side of the reference positioning plate (12), and on the rear side of the vertical plate (13); the guide rail (18) is installed on the upper surface of the installation platform (1), parallel to the lead screw (16) Installation; the lead screw motor (19) is fitted on the right end of the lead screw (16) through a coupling; the lead screw nut (20) is fitted on the lead screw (16); the guide rail slider (21) is assembled on the guide rail (18); the moving slide plate (22) is installed on the screw nut (20) and the guide rail slider (21); the slide plate steel roller (23) is installed on the moving slide plate (22) ); the sliding plate base plate (24) is installed on the rear side of the upper surface of the moving sliding plate (22), higher than the upper surface of the steel roller (23) of the sliding plate; the steel roller transmission motor (25) is installed behind the moving sliding plate (22) The right end of the side surface is connected with the steel roller (23) of the sliding plate through the steel roller transmission chain (26); the push rod transmission motor (27) is installed on the left side of the lower surface of the installation platform (1); the push rod mounting frame (28) Installed on the left side of the installation platform (1); the push rod screw (30) is mounted on the push rod mounting frame (28); the push rod mounting plate (29) is mounted on the push rod screw (30) ; the pusher screw drive gear (31) is installed on the left end of the pusher screw (30); the pusher screw limit block (32) is installed at the right end of the pusher screw (30); the push rod (33) is mounted on the right side of the push rod mounting plate (29); the side mounting bracket (34) is mounted on the left end of the front and rear sides of the mounting platform (1); the side mounting bracket connecting plate (35) consists of two pieces, which are installed Between two side mounting brackets (34); the side driving screw (36) is mounted on the side mounting bracket (34); the side driving screw motor (37) is mounted on the side driving screw through a coupling the top end of the rod (36); the side clamping cylinder mounting frame (38) is mounted on the side driving screw (36); the side clamping hydraulic cylinder (39) is mounted on the side clamping cylinder mounting frame (38) ; the side clamp plate (40) is installed on the rod head of the clamping hydraulic cylinder (39); the left limit cylinder mounting frame (41) is installed on the right side of the side mounting frame connecting plate (35); the limit The cylinder installation plate (42) is installed on the left limit cylinder installation frame (41); the limit hydraulic cylinder (43) is installed on the limit cylinder installation plate (42); the limit pressure head (44) is installed on the rod head of the limit hydraulic cylinder (43); the right extrusion cylinder mounting bracket (45) is mounted on the right side of the installation platform (1); the right extrusion cylinder (4) 6) Mounted on the right extrusion cylinder mounting bracket (45); the extrusion plate (47) is mounted on the rod head of the right extrusion cylinder (46). 2.根据权利要求1所述的一种大型零件组装用高精度挤压装置,其特征在于:所述辅抬升液压缸(5)为四件,圆周均布在主抬升液压缸(4)周围,位于抬升平台(6)下侧四角处;主抬升液压缸(4)与辅抬升液压缸(5)缸径比为4:1,主抬升液压缸(4)的缸径为抬升平台(6)短边尺寸的三分之二,主抬升液压缸(4)和辅抬升液压缸(5)的行程等于移动滑板(22)和抬升平台(6)的高度差。2. A high-precision extrusion device for assembling large-scale parts according to claim 1, wherein the auxiliary lifting hydraulic cylinder (5) is composed of four pieces, and the circumference is evenly distributed around the main lifting hydraulic cylinder (4). , located at the four corners of the lower side of the lifting platform (6); the cylinder diameter ratio of the main lifting hydraulic cylinder (4) and the auxiliary lifting hydraulic cylinder (5) is 4:1, and the cylinder diameter of the main lifting hydraulic cylinder (4) is shorter than that of the lifting platform (6). Two-thirds of the side size, the stroke of the main lifting hydraulic cylinder (4) and the auxiliary lifting hydraulic cylinder (5) is equal to the height difference between the moving slide plate (22) and the lifting platform (6). 3.根据权利要求1所述的一种大型零件组装用高精度挤压装置,其特征在于:所述抬升平台(6)内部开有凹槽,凹槽内平行安装有抬升平台钢辊(7),其上表面高于抬升平台(6)上表面;抬升平台钢辊(7)可沿左右方向转动;所述抬升导柱(8)共四件,平行设置在抬升平台(6)前后两侧,其长度与立板(13)高度相同,同侧两件抬升导柱(8)上各安装有一件侧限位板安装板(9),侧限位板安装板(9)可沿抬升导柱(8)滑动。3. The high-precision extrusion device for assembling large-scale parts according to claim 1, wherein the lifting platform (6) is internally provided with a groove, and a lifting platform steel roller (7) is installed in parallel in the groove. ), the upper surface of which is higher than the upper surface of the lifting platform (6); the steel rollers (7) of the lifting platform can rotate in the left and right directions; the lifting guide posts (8) have a total of four pieces, which are arranged in parallel on the front and rear of the lifting platform (6). side, its length is the same as the height of the vertical plate (13), and a side limit plate mounting plate (9) is installed on each of the two lifting guide columns (8) on the same side, and the side limit plate mounting plate (9) can be lifted along the The guide post (8) slides. 4.根据权利要求1所述的一种大型零件组装用高精度挤压装置,其特征在于:所述丝杆(16)上配装两件丝杆螺母(20),导轨(18)上配装两件导轨滑块(21),丝杆(16)与导轨(18)行程为两倍的移动滑板(22)长度,丝杆安装架(17)高度与基准定位板(12)高度相同。4. A high-precision extrusion device for assembling large-scale parts according to claim 1, characterized in that: the screw (16) is equipped with two screw nuts (20), and the guide rail (18) is equipped with Install two guide rail sliders (21), the screw rod (16) and the guide rail (18) travel twice the length of the moving slide plate (22), and the screw rod mounting bracket (17) height is the same as the reference positioning plate (12). 5.根据权利要求1一种大型零件组装用高精度挤压装置,其特征在于:所述移动滑板(22)上安装有滑板钢辊(23),每根滑板钢辊(23)实用带座轴承固定,右端均安装有链轮,通过钢辊传动链条(26)与钢辊传动电机(25)相连,通过控制钢辊传动电机(25)正反转带动滑板钢辊(23)前后转动,其宽度与抬升平台(6)宽度相同;所述端限位板(15)位于滑板钢辊(23)上方,高于滑板基板(24)。5. A high-precision extrusion device for assembling large-scale parts according to claim 1, characterized in that: a sliding plate steel roller (23) is installed on the moving sliding plate (22), and each sliding plate steel roller (23) has a practical belt seat. The bearing is fixed, and the right end is equipped with a sprocket, which is connected to the steel roller drive motor (25) through the steel roller drive chain (26), and the steel roller drive motor (25) is controlled to rotate forward and backward to drive the steel roller (23) to rotate back and forth. Its width is the same as that of the lifting platform (6); the end limiting plate (15) is located above the sliding plate steel roller (23) and is higher than the sliding plate base plate (24). 6.根据权利要求1所述的一种大型零件组装用高精度挤压装置,其特征在于:所述推杆传动电机(27)共三件,均布在安装平台(1)下表面左侧,其电机轴上齿轮与推板丝杆传动齿轮(31)处于统一平面,所述推板丝杆(30)共三件,倒三角分布在推杆安装架(28)上;推杆安装板(29)上安装有与推板丝杆(30)配装的螺母,随推板丝杆(30)转动而移动,其右侧面中间线性排布五件推杆(33),推杆(33)材质为聚乙烯,表面包裹橡胶套。6. A high-precision extrusion device for assembling large-scale parts according to claim 1, wherein the push rod transmission motor (27) consists of three pieces, which are evenly distributed on the left side of the lower surface of the installation platform (1). , the gear on the motor shaft and the pusher screw drive gear (31) are in the same plane, the pusher screw (30) consists of three pieces, and the inverted triangle is distributed on the push rod mounting frame (28); the push rod mounting plate A nut matched with the pusher screw (30) is installed on the (29), which moves as the pusher screw (30) rotates, and five pushers (33) are linearly arranged in the middle of the right side of the pusher. 33) The material is polyethylene, and the surface is wrapped with a rubber sleeve. 7.根据权利要求1所述的一种大型零件组装用高精度挤压装置,其特征在于:所述侧安装架(34)为双层框体,内部上下面之间共安装有四件可转动的传动丝杆(36),其中一件传动丝杆(36)通过联轴器与侧传动丝杆电机(37)相连,侧夹紧缸安装架(38)安装在四件传动丝杆(36)上,随传动丝杆(36)转动而上下移动,侧夹板(40)材质为不锈钢,外套橡胶套,橡胶套表面有防滑纹路。7. The high-precision extrusion device for assembling large-scale parts according to claim 1, wherein the side mounting frame (34) is a double-layered frame, and a total of four parts are installed between the upper and lower parts of the interior. The rotating drive screw (36), one of the drive screws (36) is connected to the side drive screw motor (37) through the coupling, and the side clamping cylinder mounting bracket (38) is installed on the four pieces of drive screw (36). 36), moves up and down with the rotation of the drive screw (36), the side splint (40) is made of stainless steel, and is covered with a rubber sleeve, and the surface of the rubber sleeve has anti-skid lines. 8.根据权利要求1所述的一种大型零件组装用高精度挤压装置,其特征在于:所述左限位缸安装架(41)安装在两件侧安装架连板(35)中间,左限位缸安装架(41)四条立柱中间均开有通槽,限位缸安装板(42)共两件,通过螺栓固定在通槽内。8. The high-precision extrusion device for assembling large-scale parts according to claim 1, wherein the left limit cylinder mounting frame (41) is installed in the middle of the two side mounting frame connecting plates (35), The four upright columns of the left limit cylinder mounting bracket (41) are all provided with through grooves in the middle, and the limit cylinder mounting plates (42) are composed of two pieces, which are fixed in the through grooves by bolts. 9.根据权利要求1所述所述的一种大型零件组装用高精度挤压装置,其特征在于:所述右挤压缸安装架(45)焊接在安装平台(1)右端,其立柱内侧面从上至下开有不同高度的五个连板安装槽,每件连板上设置三件右挤压缸(46),其杆头共同安装在一件挤压板(47)上。9. The high-precision extrusion device for assembling large-scale parts according to claim 1, wherein the right extrusion cylinder mounting bracket (45) is welded on the right end of the mounting platform (1), and the inner column of the right extrusion cylinder is welded. Five connecting plate installation slots of different heights are opened on the side from top to bottom, each connecting plate is provided with three right extrusion cylinders (46), and the rod heads are jointly installed on one extrusion plate (47). 10.根据权利要求3、5、6所述的一种大型零件组装用高精度挤压装置,其特征在于:所述推杆(33)高度高于抬升平台钢辊(7)上表面,低于滑板钢辊(23)上表面;推杆安装板(29)最大行程为二分之一抬升平台(6)长度;抬升平台钢辊(7)长度与移动滑板(22)内尺寸宽度相同。10. A high-precision extrusion device for assembling large-scale parts according to claims 3, 5, and 6, characterized in that: the height of the push rod (33) is higher than the upper surface of the steel roller (7) of the lifting platform, and the height is lower than that of the upper surface of the steel roller (7). on the upper surface of the sliding plate steel roller (23); the maximum stroke of the push rod mounting plate (29) is half the length of the lifting platform (6); the length of the lifting platform steel roller (7) is the same as the inner dimension and width of the moving slide plate (22). 11.根据权利要求5、8、9所述的一种大型零件组装用高精度挤压装置,其特征在于:所述限位缸安装板(42)最低点与右挤压缸安装架(45)最下侧连板安装槽高度相同,均高于滑板钢辊(23)上表面;安装时根据最上侧右挤压缸(46)高度,调节上侧限位液压缸(43)的位置。11. A high-precision extrusion device for assembling large parts according to claims 5, 8, and 9, characterized in that: the lowest point of the limit cylinder mounting plate (42) is connected to the right extrusion cylinder mounting bracket (45). ) The lowermost connecting plate mounting grooves have the same height and are higher than the upper surface of the sliding plate steel roller (23). During installation, adjust the position of the upper limit hydraulic cylinder (43) according to the height of the uppermost right extrusion cylinder (46).
CN202210219659.0A 2022-03-08 2022-03-08 High-precision extrusion device for assembling large parts Pending CN114535980A (en)

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