CN114535980A - High-precision extrusion device for assembling large parts - Google Patents
High-precision extrusion device for assembling large parts Download PDFInfo
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- CN114535980A CN114535980A CN202210219659.0A CN202210219659A CN114535980A CN 114535980 A CN114535980 A CN 114535980A CN 202210219659 A CN202210219659 A CN 202210219659A CN 114535980 A CN114535980 A CN 114535980A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 67
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 85
- 239000010959 steel Substances 0.000 claims abstract description 85
- 238000009434 installation Methods 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
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- 238000003754 machining Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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Abstract
Description
技术领域technical field
本发明属于大型零件装配技术领域,涉及一种大型零件组装用高精度挤压装置。The invention belongs to the technical field of assembly of large parts, and relates to a high-precision extrusion device for assembly of large parts.
背景技术Background technique
零件装配是按照设计的技术要求将机械零件或者部件组装起来,是机械加工中设备组装的重要环节,是生产加工以及维修调试的必备环节,其中零件装配的效果直接决定组装的产品是否合格。大型零件由于其外形较为规则,在过盈配合时往往是人工使用天车或者叉车将零件堆叠起来,利用重力或者人工敲击完成过盈配合的零件组装,但是由于天车或叉车在堆叠零件时容易歪斜,利用重力组装容易损坏零件,而人工敲击极易损伤零件表面,影响装配出来的产品质量。Parts assembly is the assembly of mechanical parts or components according to the technical requirements of the design. It is an important part of equipment assembly in machining, and an essential part of production, processing, maintenance and debugging. The effect of parts assembly directly determines whether the assembled product is qualified. Due to the relatively regular shape of large parts, when the interference fit is used, the crane or forklift is often used to stack the parts, and the parts with the interference fit are assembled by gravity or manual knocking, but because the crane or forklift stacks the parts, It is easy to be skewed, and the parts are easily damaged by gravity assembly, and the surface of the parts can be easily damaged by manual knocking, which affects the quality of the assembled products.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中所存在的问题,本发明公开了一种大型零件组装用高精度挤压装置,包括安装平台,平台支座、液压缸底座、主抬升液压缸、辅抬升液压缸、抬升平台、抬升平台钢辊、抬升导柱、侧限位板安装板、限位调节丝杆、侧限位板、基准定位板、立板、端限位丝杆、端限位板、丝杆、丝杆安装架、导轨、丝杆电机、丝杆螺母、导轨滑块、移动滑板、滑板钢辊、滑板基板、钢辊传动电机、钢辊传动链条、推杆传动电机、推杆安装架、推杆安装板、推板丝杆、推板丝杆传动齿轮、推板丝杆限位块、推杆、侧安装架、侧安装架连板、侧传动丝杆、侧传动丝杆电机、侧夹紧缸安装架、侧夹紧液压缸、侧夹板、左限位缸安装架、限位缸安装板、限位液压缸、限位压头、右挤压缸安装架、右挤压缸、挤压板;所述安装平台上表面左侧开有方形通孔;所述平台支座焊接在安装平台下表面四角;所述液压缸底座位于安装平台下侧,左侧两根平台支座右侧;所述主抬升液压缸安装在液压缸底座上表面中央;所述辅抬升液压缸安装在液压缸底座上,位于主抬升液压缸旁;所述抬升平台安装在主抬升液压缸、辅抬升液压缸上,位于安装平台的方形通孔内;所述抬升平台钢辊安装在抬升平台上;所述抬升导柱安装在安装平台上表面,位于抬升平台前后两侧;所述侧限位板安装板安装在抬升导柱上;所述限位调节丝杆安装在侧限位板安装板上;所述侧限位板安装在限位调节丝杆杆头上;所述基准定位板安装在安装平台上表面,位于安装平台上表面方形通孔右侧,高于抬升平台钢辊上表面;所述立板安装在安装平台上表面;位于基准定位板右侧;所述端限位丝杆安装在立板上;所述端限位板安装在端限位丝杆杆头;所述丝杆通过丝杆安装架安装在安装平台上表面,位于基准定位板右侧,立板后侧;所述导轨安装在安装平台上表面,平行与丝杆安装;所述丝杆电机通过联轴器配装在丝杆右端;所述丝杆螺母配装在丝杆上;所述导轨滑块配装在导轨上;所述移动滑板安装在丝杆螺母和导轨滑块上;所述滑板钢辊安装在移动滑板上;所述滑板基板安装在移动滑板上表面后侧,高于滑板钢辊上表面;所述钢辊传动电机安装在移动滑板后侧面右端,通过钢辊传动链条与滑板钢辊相连;所述推杆传动电机安装在安装平台下表面左侧;所述推杆安装架安装在安装平台左侧面;所述推板丝杆安装在推杆安装架上;所述推杆安装板安装在推板丝杆上;所述推板丝杆传动齿轮安装在推板丝杆左端;所述推板丝杆限位块安装在推板丝杆右端;所述推杆安装在推杆安装板右侧面;所述侧安装架安装在安装平台前后侧面左端;所述侧安装架连板共两件,安装在两件侧安装架之间;所述侧传动丝杆安装在侧安装架上;所述侧传动丝杆电机通过联轴器安装在侧传动丝杆顶端;所述侧夹紧缸安装架安装在侧传动丝杆上;所述侧夹紧液压缸安装在侧夹紧缸安装架上;所述侧夹板安装在夹紧液压缸杆头;所述左限位缸安装架安装在侧安装架连板右侧面上;所述限位缸安装板安装在左限位缸安装架上;所述限位液压缸安装在限位缸安装板上;所述限位压头安装在限位液压缸杆头上;所述右挤压缸安装架安装在安装平台右侧面;所述右挤压缸安装在右挤压缸安装架上;所述挤压板安装在右挤压缸杆头上。In view of the problems existing in the prior art, the present invention discloses a high-precision extrusion device for large-scale parts assembly, including an installation platform, a platform support, a hydraulic cylinder base, a main lifting hydraulic cylinder, an auxiliary lifting hydraulic cylinder, and a lifting platform , Lifting platform steel roller, lifting guide column, side limit plate mounting plate, limit adjustment screw, side limit plate, reference positioning plate, vertical plate, end limit screw, end limit plate, lead screw, wire Rod mounting frame, guide rail, screw motor, screw nut, guide rail slider, mobile skateboard, steel roller for sliding plate, base plate for sliding plate, drive motor for steel roller, drive chain for steel roller, drive motor for push rod, mounting frame for push rod, push rod Mounting plate, pusher screw, pusher screw drive gear, pusher screw limit block, push rod, side mounting frame, side mounting frame connecting plate, side driving screw, side driving screw motor, side clamping Cylinder Mounting Frame, Side Clamp Hydraulic Cylinder, Side Clamp, Left Limit Cylinder Mounting Frame, Limit Cylinder Mounting Plate, Limit Hydraulic Cylinder, Limit Press, Right Extrusion Cylinder Mount, Right Extrusion Cylinder, Extrusion The upper surface of the installation platform is provided with square through holes on the left side; the platform supports are welded on the four corners of the lower surface of the installation platform; The main lifting hydraulic cylinder is installed in the center of the upper surface of the hydraulic cylinder base; the auxiliary lifting hydraulic cylinder is installed on the hydraulic cylinder base, next to the main lifting hydraulic cylinder; the lifting platform is installed on the main lifting hydraulic cylinder and the auxiliary lifting hydraulic cylinder. The lifting platform steel roller is installed on the lifting platform; the lifting guide column is installed on the upper surface of the installation platform, located on the front and rear sides of the lifting platform; the side limit plate mounting plate installed on the lifting guide column; the limit adjustment screw rod is installed on the side limit plate mounting plate; the side limit plate is installed on the limit adjustment screw rod head; the reference positioning plate is installed on the installation platform The upper surface is located on the right side of the square through hole on the upper surface of the installation platform, higher than the upper surface of the steel roller of the lifting platform; the vertical plate is installed on the upper surface of the installation platform; it is located on the right side of the reference positioning plate; the end limit screw is installed on the The end limit plate is installed on the end limit screw rod head; the screw rod is installed on the upper surface of the installation platform through the screw rod mounting bracket, located on the right side of the reference positioning plate and on the rear side of the vertical plate; the The guide rail is installed on the upper surface of the installation platform and is installed in parallel with the lead screw; the lead screw motor is fitted on the right end of the lead screw through the coupling; the lead screw nut is fitted on the lead screw; the guide rail slider is fitted on the lead screw on the guide rail; the mobile slide plate is installed on the screw nut and the guide rail slider; the slide plate steel roller is installed on the mobile slide plate; the slide plate base plate is installed on the rear side of the upper surface of the mobile slide plate, which is higher than the upper surface of the slide plate steel roller; The steel roller drive motor is installed on the right end of the rear side of the moving slide plate, and is connected to the steel roller of the slide plate through a steel roller drive chain; the push rod drive motor is installed on the left side of the lower surface of the installation platform; the push rod mounting frame is installed on the installation platform the left side; the pusher screw is mounted on the pusher mounting frame; the pusher mounting plate is mounted on the pusher screw; the pusher screw drive gear is mounted on the left end of the pusher screw; the The pusher screw limit block is installed on the right end of the pusher screw; the pusher is installed on the right side of the pusher mounting plate ; the side mounting frame is installed on the left end of the front and rear sides of the installation platform; the side mounting frame connecting plate consists of two pieces, which are installed between the two side mounting frames; the side driving screw rod is installed on the side mounting frame; the The side drive screw motor is mounted on the top end of the side drive screw rod through a coupling; the side clamping cylinder mounting frame is mounted on the side drive screw rod; the side clamping hydraulic cylinder is mounted on the side clamping cylinder mounting frame; the side clamping plate is mounted on the clamping hydraulic cylinder rod head; the left limit cylinder mounting frame is mounted on the right side of the connecting plate of the side mounting frame; the limit cylinder mounting plate is mounted on the left limit cylinder mounting frame; The limit hydraulic cylinder is installed on the limit cylinder mounting plate; the limit pressure head is installed on the limit hydraulic cylinder rod head; the right extrusion cylinder mounting frame is installed on the right side of the installation platform; The extrusion cylinder is mounted on the right extrusion cylinder mounting frame; the extrusion plate is mounted on the rod head of the right extrusion cylinder.
作为本发明的一种优选方案,所述辅抬升液压缸为四件,圆周均布在主抬升液压缸周围,位于抬升平台下侧四角处;主抬升液压缸与辅抬升液压缸缸径比为4:1,主抬升液压缸的缸径为抬升平台短边尺寸的三分之二,主抬升液压缸和辅抬升液压缸的行程等于移动滑板和抬升平台的高度差。As a preferred solution of the present invention, the auxiliary lifting hydraulic cylinder is made of four pieces, and the circumference is evenly distributed around the main lifting hydraulic cylinder, located at the four corners of the lower side of the lifting platform; the ratio of the main lifting hydraulic cylinder to the auxiliary lifting hydraulic cylinder is 4 :1, the cylinder diameter of the main lifting hydraulic cylinder is two-thirds of the short side of the lifting platform, and the stroke of the main lifting hydraulic cylinder and the auxiliary lifting hydraulic cylinder is equal to the height difference between the moving slide plate and the lifting platform.
作为本发明的一种优选方案,所述抬升平台内部开有凹槽,凹槽内平行安装有抬升平台钢辊,其上表面高于抬升平台上表面;抬升平台钢辊可沿左右方向转动;所述抬升导柱共四件,平行设置在抬升平台前后两侧,其长度与立板高度相同,同侧两件抬升导柱上各安装有一件侧限位板安装板,侧限位板安装板可沿抬升导柱滑动。As a preferred solution of the present invention, a groove is formed inside the lifting platform, and a steel roller of the lifting platform is installed in parallel in the groove, and the upper surface thereof is higher than the upper surface of the lifting platform; the steel roller of the lifting platform can rotate in the left and right directions; There are four lifting guide pillars in total, which are arranged in parallel on the front and rear sides of the lifting platform. The plate can slide along the lifting guide post.
作为本发明的一种优选方案,所述丝杆上配装两件丝杆螺母,导轨上配装两件导轨滑块,丝杆与导轨行程为两倍的移动滑板长度,丝杆安装架高度与基准定位板高度相同。As a preferred solution of the present invention, the lead screw is equipped with two screw nuts, and the guide rail is equipped with two guide rail sliders. The same height as the reference positioning plate.
作为本发明的一种优选方案,所述移动滑板上安装有滑板钢辊,每根滑板钢辊实用带座轴承固定,右端均安装有链轮,通过钢辊传动链条与钢辊传动电机相连,通过控制钢辊传动电机正反转带动滑板钢辊前后转动,其宽度与抬升平台宽度相同;所述端限位板位于滑板钢辊上方,高于滑板基板。As a preferred solution of the present invention, a sliding plate steel roller is installed on the moving sliding plate, and each sliding plate steel roller is fixed by a bearing with a seat, and a sprocket is installed at the right end, which is connected to the steel roller transmission motor through a steel roller transmission chain. By controlling the steel roller transmission motor to rotate forward and backward, the steel roller of the sliding plate is driven forward and backward, and its width is the same as the width of the lifting platform; the end limit plate is located above the steel roller of the sliding plate and higher than the base plate of the sliding plate.
作为本发明的一种优选方案,所述推杆传动电机共三件,均布在安装平台下表面左侧,其电机轴上齿轮与推板丝杆传动齿轮处于统一平面,所述推板丝杆共三件,倒三角分布在推杆安装架上;推杆安装板上安装有与推板丝杆配装的螺母,随推板丝杆转动而移动,其右侧面中间线性排布五件推杆,推杆材质为聚乙烯,表面包裹橡胶套。As a preferred solution of the present invention, the push rod transmission motor consists of three pieces, which are evenly distributed on the left side of the lower surface of the installation platform. There are three rods in total, and the inverted triangle is distributed on the push rod mounting frame; the push rod mounting plate is equipped with a nut matched with the push plate screw rod, which moves with the rotation of the push plate screw rod, and five linearly arranged in the middle of the right side. The push rod is made of polyethylene, and the surface is covered with a rubber sleeve.
作为本发明的一种优选方案,所述侧安装架为双层框体,内部上下面之间共安装有四件可转动的传动丝杆,其中一件传动丝杆通过联轴器与侧传动丝杆电机相连,侧夹紧缸安装架安装在四件传动丝杆上,随传动丝杆转动而上下移动,侧夹板材质为不锈钢,外套橡胶套,橡胶套表面有防滑纹路。As a preferred solution of the present invention, the side mounting frame is a double-layer frame, and four rotatable drive screws are installed between the upper and lower parts of the interior, and one of the drive screws is connected to the side drive through the coupling. The screw motor is connected, and the side clamping cylinder mounting frame is installed on the four-piece drive screw, which moves up and down with the rotation of the drive screw. The side splint is made of stainless steel, and is covered with a rubber sleeve.
作为本发明的一种优选方案,所述左限位缸安装架安装在两件侧安装架连板中间,左限位缸安装架四条立柱中间均开有通槽,限位缸安装板共两件,通过螺栓固定在通槽内。As a preferred solution of the present invention, the left limit cylinder mounting frame is installed in the middle of the connecting plates of the two side mounting frames, the four upright columns of the left limit cylinder mounting frame are all provided with through grooves, and the limit cylinder mounting plate has a total of two The parts are fixed in the through slots by bolts.
作为本发明的一种优选方案,所述右挤压缸安装架焊接在安装平台右端,其立柱内侧面从上至下开有不同高度的五个连板安装槽,每件连板上设置三件右挤压缸,其杆头共同安装在一件挤压板上。As a preferred solution of the present invention, the right extrusion cylinder mounting frame is welded on the right end of the installation platform, and five connecting plate mounting slots of different heights are opened on the inner side of the column from top to bottom, and each connecting plate is provided with three A right extrusion cylinder, the rod heads of which are jointly mounted on a extrusion plate.
作为本发明的一种优选方案,所述推杆高度高于抬升平台钢辊上表面,低于滑板钢辊上表面;推杆安装板最大行程为二分之一抬升平台长度;抬升平台钢辊长度与移动滑板内尺寸宽度相同。As a preferred solution of the present invention, the height of the push rod is higher than the upper surface of the steel roller of the lifting platform and lower than the upper surface of the steel roller of the sliding plate; the maximum stroke of the push rod mounting plate is half the length of the lifting platform; the steel roller of the lifting platform The length is the same as the width of the inner dimension of the mobile skateboard.
作为本发明的一种优选方案,所述限位缸安装板最低点与右挤压缸安装架最下侧连板安装槽高度相同,均高于滑板钢辊上表面;安装时根据最上侧右挤压缸高度,调节上侧限位液压缸的位置。As a preferred solution of the present invention, the lowest point of the limiting cylinder mounting plate is the same height as the mounting groove of the lowermost connecting plate of the right extrusion cylinder mounting frame, and both are higher than the upper surface of the steel roller of the slide plate; Squeeze the height of the cylinder and adjust the position of the upper limit hydraulic cylinder.
本发明的有益效果:将待挤压和被挤压的零件水平放置,分别通过推杆推至基准定位板定位,端限位板和钢辊传动电机带动钢辊转动推至滑板基板进行定位,然后通过侧夹紧液压缸细微调节位置,主、辅抬升液压缸调节高度,在根据待挤压和被挤压的零件尺寸和质量调节限位液压缸、右挤压缸的高度,使用液压缸将待挤压和被挤压的零件装配完成,挤压装配前定位精度较高,不会损坏零件的同时,避免人工敲击损坏零件表面。The beneficial effects of the present invention are as follows: the parts to be extruded and extruded are placed horizontally, respectively pushed to the reference positioning plate by the push rod for positioning, and the end limit plate and the steel roller transmission motor drive the steel roller to rotate and push to the sliding plate base plate for positioning, Then finely adjust the position through the side clamping hydraulic cylinder, adjust the height of the main and auxiliary lifting hydraulic cylinders, adjust the height of the limit hydraulic cylinder and the right extrusion cylinder according to the size and quality of the parts to be extruded and extruded, and use the hydraulic cylinder The parts to be extruded and extruded are assembled, and the positioning accuracy before extrusion and assembly is high, which will not damage the parts and avoid manual knocking damage to the surface of the parts.
附图说明Description of drawings
图1为本发明立体示意图;Fig. 1 is the three-dimensional schematic diagram of the present invention;
图2为本发明主视图;Fig. 2 is the front view of the present invention;
图3为本发明俯视图;Fig. 3 is the top view of the present invention;
图4为本发明安装平台台面结构立体示意图;Fig. 4 is the three-dimensional schematic diagram of the table top structure of the installation platform of the present invention;
图5为本发明安装平台台面结构俯视图;Fig. 5 is the top view of the table top structure of the installation platform of the present invention;
图6为本发明推杆结构立体示意图;6 is a three-dimensional schematic diagram of a push rod structure of the present invention;
图7为本发明侧安装架结构立体示意图;7 is a perspective view of the structure of the side mounting frame of the present invention;
图8为本发明挤压气缸结构立体示意图;FIG. 8 is a three-dimensional schematic diagram of the structure of the extrusion cylinder of the present invention;
图中:1-安装平台、2-平台支座、3-液压缸底座、4-主抬升液压缸、5- 辅抬升液压缸、6-抬升平台、7-抬升平台钢辊、8-抬升导柱、9-侧限位板安装板、10-限位调节丝杆、11-侧限位板、12-基准定位板、13-立板、14-端限位丝杆、15-端限位板、16-丝杆、17-丝杆安装架、18-导轨、19-丝杆电机、20- 丝杆螺母、21-导轨滑块、22-移动滑板、23-滑板钢辊、24-滑板基板、25-钢辊传动电机、26-钢辊传动链条、27-推杆传动电机、28-推杆安装架、29-推杆安装板、30-推板丝杆、31-推板丝杆传动齿轮、32-推板丝杆限位块、33-推杆、34-侧安装架、35-侧安装架连板、36-侧传动丝杆、37-侧传动丝杆电机、 38-侧夹紧缸安装架、39-侧夹紧液压缸、40-侧夹板、41-左限位缸安装架、 42-限位缸安装板、43-限位液压缸、44-限位压头、45-右挤压缸安装架、46- 右挤压缸、47-挤压板In the picture: 1-Installation platform, 2-Platform support, 3-Hydraulic cylinder base, 4-Main lifting hydraulic cylinder, 5-Auxiliary lifting hydraulic cylinder, 6-Lifting platform, 7-Lifting platform steel roller, 8-Lifting guide Column, 9-side limit plate mounting plate, 10-limit adjustment screw, 11-side limit plate, 12-reference positioning plate, 13-vertical plate, 14-end limit screw, 15-end limit Plate, 16-screw, 17-screw mount, 18-guide, 19-screw motor, 20-screw nut, 21-guide slider, 22-mobile slide, 23-slide steel roller, 24-slide Base plate, 25-steel roller drive motor, 26-steel roller drive chain, 27-push rod drive motor, 28-push rod mounting frame, 29-push rod mounting plate, 30-push plate screw, 31-push plate screw Transmission gear, 32-push plate screw limit block, 33-push rod, 34-side mounting bracket, 35-side mounting bracket connecting plate, 36-side transmission screw, 37-side transmission screw motor, 38-side Clamping cylinder mounting frame, 39-side clamping hydraulic cylinder, 40-side clamping plate, 41-left limit cylinder mounting frame, 42-limit cylinder mounting plate, 43-limit hydraulic cylinder, 44-limit pressure head, 45-right extrusion cylinder mounting bracket, 46-right extrusion cylinder, 47-extrusion plate
具体实施方式Detailed ways
实施例1Example 1
如图1至图8所示,本发明公开了一种大型零件组装用高精度挤压装置,包括安装平台1,平台支座2、液压缸底座3、主抬升液压缸4、辅抬升液压缸5、抬升平台6、抬升平台钢辊7、抬升导柱8、侧限位板安装板9、限位调节丝杆 10、侧限位板11、基准定位板12、立板13、端限位丝杆14、端限位板15、丝杆16、丝杆安装架17、导轨18、丝杆电机19、丝杆螺母20、导轨滑块21、移动滑板22、滑板钢辊23、滑板基板24、钢辊传动电机25、钢辊传动链条 26、推杆传动电机27、推杆安装架28、推杆安装板29、推板丝杆30、推板丝杆传动齿轮31、推板丝杆限位块32、推杆33、侧安装架34、侧安装架连板35、侧传动丝杆36、侧传动丝杆电机37、侧夹紧缸安装架38、侧夹紧液压缸 39、侧夹板40、左限位缸安装架41、限位缸安装板42、限位液压缸43、限位压头44、右挤压缸安装架45、右挤压缸46、挤压板47;所述安装平台1上表面左侧开有方形通孔;所述平台支座2焊接在安装平台1下表面四角;所述液压缸底座3位于安装平台1下侧,左侧两根平台支座2右侧;所述主抬升液压缸4安装在液压缸底座3上表面中央;所述辅抬升液压缸5安装在液压缸底座 3上,位于主抬升液压缸4旁;所述抬升平台6安装在主抬升液压缸4、辅抬升液压缸5上,位于安装平台1的方形通孔内;所述抬升平台钢辊7安装在抬升平台6上;所述抬升导柱8安装在安装平台1上表面,位于抬升平台6前后两侧;所述侧限位板安装板9安装在抬升导柱8上;所述限位调节丝杆10安装在侧限位板安装板9上;所述侧限位板11安装在限位调节丝杆10杆头上;所述基准定位板12安装在安装平台1上表面,位于安装平台1上表面方形通孔右侧,高于抬升平台钢辊7上表面;所述立板13安装在安装平台1上表面;位于基准定位板12右侧;所述端限位丝杆14安装在立板13上;所述端限位板15安装在端限位丝杆14杆头;所述丝杆16通过丝杆安装架17安装在安装平台1上表面,位于基准定位板12右侧,立板13后侧;所述导轨18安装在安装平台1上表面,平行与丝杆16安装;所述丝杆电机19通过联轴器配装在丝杆16右端;所述丝杆螺母20配装在丝杆16上;所述导轨滑块21配装在导轨18上;所述移动滑板22安装在丝杆螺母20和导轨滑块21上;所述滑板钢辊23安装在移动滑板22上;所述滑板基板24安装在移动滑板22上表面后侧,高于滑板钢辊23上表面;所述钢辊传动电机25安装在移动滑板22后侧面右端,通过钢辊传动链条26与滑板钢辊23相连;所述推杆传动电机27 安装在安装平台1下表面左侧;所述推杆安装架28安装在安装平台1左侧面;所述推板丝杆30安装在推杆安装架28上;所述推杆安装板29安装在推板丝杆30上;所述推板丝杆传动齿轮31安装在推板丝杆30左端;所述推板丝杆限位块32安装在推板丝杆30右端;所述推杆33安装在推杆安装板29右侧面;所述侧安装架34安装在安装平台1前后侧面左端;所述侧安装架连板 35共两件,安装在两件侧安装架34之间;所述侧传动丝杆36安装在侧安装架 34上;所述侧传动丝杆电机37通过联轴器安装在侧传动丝杆36顶端;所述侧夹紧缸安装架38安装在侧传动丝杆36上;所述侧夹紧液压缸39安装在侧夹紧缸安装架38上;所述侧夹板40安装在夹紧液压缸39杆头;所述左限位缸安装架41安装在侧安装架连板35右侧面上;所述限位缸安装板42安装在左限位缸安装架41上;所述限位液压缸43安装在限位缸安装板42上;所述限位压头44安装在限位液压缸43杆头上;所述右挤压缸安装架45安装在安装平台1右侧面;所述右挤压缸46安装在右挤压缸安装架45上;所述挤压板47 安装在右挤压缸46杆头上。所述辅抬升液压缸5为四件,圆周均布在主抬升液压缸4周围,位于抬升平台6下侧四角处;主抬升液压缸4与辅抬升液压缸 5缸径比为4:1,主抬升液压缸4的缸径为抬升平台6短边尺寸的三分之二,主抬升液压缸4和辅抬升液压缸5的行程等于移动滑板22和抬升平台6的高度差。所述抬升平台6内部开有凹槽,凹槽内平行安装有抬升平台钢辊7,其上表面高于抬升平台6上表面;抬升平台钢辊7可沿左右方向转动;所述抬升导柱8共四件,平行设置在抬升平台6前后两侧,其长度与立板13高度相同,同侧两件抬升导柱8上各安装有一件侧限位板安装板9,侧限位板安装板 9可沿抬升导柱8滑动。所述丝杆16上配装两件丝杆螺母20,导轨18上配装两件导轨滑块21,丝杆16与导轨18行程为两倍的移动滑板22长度,丝杆安装架17高度与基准定位板12高度相同。所述移动滑板22上安装有滑板钢辊 23,每根滑板钢辊23实用带座轴承固定,右端均安装有链轮,通过钢辊传动链条26与钢辊传动电机25相连,通过控制钢辊传动电机25正反转带动滑板钢辊23前后转动,其宽度与抬升平台6宽度相同;所述端限位板15位于滑板钢辊23上方,高于滑板基板24。所述推杆传动电机27共三件,均布在安装平台1下表面左侧,其电机轴上齿轮与推板丝杆传动齿轮31处于统一平面,所述推板丝杆30共三件,倒三角分布在推杆安装架28上;推杆安装板29上安装有与推板丝杆30配装的螺母,随推板丝杆30转动而移动,其右侧面中间线性排布五件推杆33,推杆33材质为聚乙烯,表面包裹橡胶套。所述侧安装架 34为双层框体,内部上下面之间共安装有四件可转动的传动丝杆36,其中一件传动丝杆36通过联轴器与侧传动丝杆电机37相连,侧夹紧缸安装架38安装在四件传动丝杆36上,随传动丝杆36转动而上下移动,侧夹板40材质为不锈钢,外套橡胶套,橡胶套表面有防滑纹路。所述左限位缸安装架41安装在两件侧安装架连板35中间,左限位缸安装架41四条立柱中间均开有通槽,限位缸安装板42共两件,通过螺栓固定在通槽内。所述右挤压缸安装架45焊接在安装平台1右端,其立柱内侧面从上至下开有不同高度的五个连板安装槽,每件连板上设置三件右挤压缸46,其杆头共同安装在一件挤压板47上。所述推杆33高度高于抬升平台钢辊7上表面,低于滑板钢辊23上表面;推杆安装板29最大行程为二分之一抬升平台6长度;抬升平台钢辊7长度与移动滑板22内尺寸宽度相同。所述限位缸安装板42最低点与右挤压缸安装架45 最下侧连板安装槽高度相同,均高于滑板钢辊23上表面;安装时根据最上侧右挤压缸46高度,调节上侧限位液压缸43的位置。将待挤压和被挤压的零件水平放置,分别通过推杆推至基准定位板定位,端限位板和钢辊传动电机带动钢辊转动推至滑板基板进行定位,然后通过侧夹紧液压缸细微调节位置,主、辅抬升液压缸调节高度,在根据待挤压和被挤压的零件尺寸和质量调节限位液压缸、右挤压缸的高度,使用液压缸将待挤压和被挤压的零件装备完成,挤压装配前定位精度较高,不会损坏零件的同时,避免人工敲击损坏零件表面。As shown in Figures 1 to 8, the present invention discloses a high-precision extrusion device for assembling large-scale parts, including an
本发明工作原理如下:先将被挤压的零件经吊装放置在抬升平台钢辊7 上,并使需要挤压的面朝右侧,然后控制推杆传动电机27电机转动,通过链条带动推板丝杆传动齿轮31转动,带动推板丝杆转动,推杆安装板29向右移动,通过推杆33将被挤压的零件右壁顶在基准定位板12上,完成对被挤压的零件的定位,并控制推杆传动电机27停转。The working principle of the present invention is as follows: first, the extruded parts are hoisted and placed on the
然后将侧限位板安装板9向上抬起,并旋转限位调节丝杆10,使侧限位板11压在被挤压的零件的前、后壁上,并限制被挤压的零件移动,然后控制传动电机27反转,使推杆安装板29恢复原位,并控制限位液压缸43伸出,至限位液压缸43杆靠近被挤压的零件左壁停止,再根据需要控制住抬升液压缸4和辅抬升液压缸5抬升,将被挤压的零件抬升至预定高度。Then lift the side limit plate mounting plate 9 upward, and rotate the
再将待挤压的零件通过吊装放置在滑板钢辊23上,然后控制右挤压缸 46靠近待挤压的零件右壁后停止,再控制钢辊传动电机25转动,带动滑板钢辊23转动,至待挤压的零件后壁缓慢移动至滑板基板24后,再控制丝杠电机 19转动,将移动滑板22移动至预定位置并观察两个零件之间的相对位置。Then place the part to be extruded on the steel roller 23 of the sliding plate by hoisting, and then control the
确认两零件之间待挤压部分的误差,通过调节主抬升液压缸4、辅抬升液压缸5调节抬升平台6的高度,进而改变被挤压零件的高度,使两个零件挤压段高度相同,然后通过控制侧传动丝杆电机37改变侧夹紧缸安装架38的高度,再控制侧夹紧液压缸39伸出,将被挤压零件推至合适的位置,使两个零件挤压段对齐,再调节端限位丝杆14,使端限位板15压在待挤压的零件侧前壁上,完成挤压之前的准备,最后控制限位液压缸43和右挤压缸46伸出,完成对两件零件的挤压。Confirm the error of the part to be squeezed between the two parts, adjust the height of the
文中涉及的电机均为伺服电机,所涉及的液压缸均为亚德客产品,主抬升液压缸4、辅抬升液压缸5、侧夹紧液压缸39均需要手动控制其行程,限位液压缸43和右挤压缸46杆头上装有接近传感器。文中涉及到的电路连接与油缸的管路连接均省略,立板13可根据挤压零件尺寸不同调整位置,液压缸43 和右挤压缸46的数量均根据所挤压的零件大小,质量不同进行调整,文中与零件接触的部分外侧均包裹一层橡胶套,所需挤压的零件外形均规则,并且挤压段位置相差不大。The motors involved in this article are all servo motors, and the hydraulic cylinders involved are AirTAC products. The main lifting
本文中未详细说明的电气连接方式或者结构为现有技术。The electrical connection manners or structures not described in detail herein belong to the prior art.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制,此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and Simplifies the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the present invention, in addition, the terms "first", "second", etc. It is only for the purpose of description, and should not be understood as indicating or implying relative importance or indicating the number of technical features indicated, thus, the features defined with "first", "second", etc. can be expressed or implied. including one or more of the features, in the description of the present invention, unless otherwise stated, "a plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通,对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication between two components. For those of ordinary skill in the art, The specific meanings of the above terms in the present invention can be understood through specific situations
上述虽然对本发明的具体实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化,而不具备创造性劳动的修改或变形仍在本发明的保护范围以内。Although the specific embodiments of the present invention have been described in detail above, the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various Such changes, modifications or deformations without creative work are still within the protection scope of the present invention.
Claims (11)
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