CN114441564A - Device for indicating the center of radiographic inspection and the radiation exposure area - Google Patents
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Abstract
本发明公开了一种指示射线探伤中心和射线照射面积的装置,包括依次连接的固定壳体、初级光路光阑和次级光路光阑,固定壳体内侧面上安装有中心光源和环形光源,初级光路光阑和次级光路光阑上均分别开设有中心狭缝和环形狭缝,中心光源、初级光路光阑和次级光路光阑中心狭缝的中点位于同一轴线上,环形光源与初级光路光阑和次级光路光阑的环形狭缝位于同一射线发散锥面上。采用本发明装置可有效解决不同尺寸规格零部件的射线探伤准确定位、高质量成像问题,能高效解决复杂多壁件的射线探伤难题,装置简单、轻便、易操作,能够大大提高探伤质量和工作效率,效果显著、经济实用,且有助于设备延寿。
The invention discloses a device for indicating a ray flaw detection center and a ray irradiation area. The optical path diaphragm and the secondary optical path diaphragm are respectively provided with a central slit and an annular slit. The midpoints of the central light source, the primary optical path diaphragm and the central slit of the secondary optical path diaphragm are located on the same axis. The annular slits of the optical path diaphragm and the secondary optical path diaphragm are located on the same ray divergence cone. The device of the invention can effectively solve the problems of accurate positioning and high-quality imaging of radiographic inspection of parts of different sizes and specifications, and can efficiently solve the problem of radiographic inspection of complex multi-wall parts. The device is simple, portable and easy to operate, and can greatly improve the inspection quality and work. Efficiency, significant effect, economical and practical, and help equipment life extension.
Description
技术领域technical field
本发明属于材料分析测试装置技术领域,涉及指示射线探伤中心和射线照射面积的装置。The invention belongs to the technical field of material analysis and testing devices, and relates to a device for indicating a radiation flaw detection center and a radiation irradiation area.
背景技术Background technique
射线探伤采用屏蔽式铅房,将射线源和被测工件置于其中进行射线探伤作业,射线探伤作业中,为获得清晰、全面的图像,往往采用调节射线源的位置和样品的位置,使被测零部件处于恰当的射线照射范围内。被测件的位置对射线探伤结果的准确性有直接影响,如果被测件感兴趣区未处在射线辐照面的适当区域,很难对该区域进行高质量射线探伤与质量评估。A shielded lead room is used for radiographic inspection, and the radiographic source and the workpiece to be tested are placed in it for radiographic inspection. In order to obtain a clear and comprehensive image, the position of the radiographic source and the sample are often adjusted so that the The test parts are within the proper radiation exposure range. The position of the DUT has a direct impact on the accuracy of the radiographic inspection results. If the region of interest of the DUT is not located in an appropriate area of the irradiated surface, it is difficult to perform high-quality radiographic inspection and quality assessment of the area.
射线辐照时严禁人员在铅房内滞留,因此不能在射线辐照时人工调整被测件的位置,被测件的摆放和调整需要依据经验在辐照前放好,由于经验预估的方式难以准确确定射线照射范围和范围中心,被测件的摆放位置往往不理想;另一方面由于受铅房大小、射线源和样品台自身活动范围的限制,实践中难以很好地解决不同几何形状和大小的构件的位置摆放问题;对感兴趣区的精确探伤只能采用反复调试的方法,才能获得高质量的影像照片,工作量大、效率低,且短时间内反复加/卸载高压影响设备使用寿命。It is strictly forbidden for personnel to stay in the lead room during radiation irradiation. Therefore, the position of the DUT cannot be adjusted manually during radiation irradiation. The placement and adjustment of the DUT should be placed before irradiation according to experience. It is difficult to accurately determine the radiation exposure range and the center of the range, and the placement of the DUT is often unsatisfactory. The position of the components of geometric shape and size is the problem; the precise flaw detection of the area of interest can only be achieved by repeated debugging methods, in order to obtain high-quality images and photos, the workload is large, the efficiency is low, and repeated loading/unloading in a short period of time. High pressure affects the service life of the equipment.
为解决上述问题,目前采用的方法主要有两种,一种是在射线照射口外壁加装“十字形”激光定位装置,但是由于激光源与射线源不同轴,且激光源自身微小的倾斜会导致指示位置的较大偏离,因此只能大致指示中心区域,不能准确定位射线照射中心,更不能得到射线辐照面积。另一种是采用定位杆(如望远镜中心装置),探伤前需手持定位杆将其置于射线照射口,通过伸缩杆将杆头与被测工件接触,从而获得射线照射中心和工件至射线源的距离,该方法虽然可直观得到射线照射中心和距离信息,但不能得到射线照射面积范围,对于复杂壳体类工件,由于受前壁遮挡,后壁相对于射线中心的位置仍然需要大致估计,表明这两种方法均不能较好地解决射线探伤过程中射线辐照中心的准确定位和辐照面积问题。In order to solve the above problems, there are two main methods currently used. One is to install a "cross-shaped" laser positioning device on the outer wall of the ray irradiation port. However, because the laser source and the ray source are not coaxial, and the laser source itself is slightly inclined It will lead to a large deviation of the indicated position, so it can only roughly indicate the central area, and cannot accurately locate the ray irradiation center, let alone obtain the ray irradiation area. The other is to use a positioning rod (such as a telescope center device), which needs to be held at the ray irradiation port before flaw detection, and the rod head is contacted with the workpiece to be measured through the telescopic rod, so as to obtain the ray irradiation center and the workpiece to the ray source. Although this method can intuitively obtain the ray irradiation center and distance information, it cannot obtain the ray irradiation area range. For complex shell workpieces, the position of the rear wall relative to the ray center still needs to be roughly estimated due to the occlusion of the front wall. It shows that these two methods can not solve the problem of accurate positioning of radiation center and radiation area in the process of radiographic flaw detection.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种指示射线探伤中心和射线照射面积的装置,解决了现有装置定位不准确、不能显示射线照射面积范围的问题。The purpose of the present invention is to provide a device for indicating the radiation inspection center and the radiation irradiation area, which solves the problems of inaccurate positioning and inability to display the radiation radiation area range of the existing device.
本发明所采用的技术方案是,一种指示射线探伤中心和射线照射面积的装置,包括依次连接的固定壳体、初级光路光阑和次级光路光阑,固定壳体内侧面上安装有中心光源和环形光源,初级光路光阑和次级光路光阑上均分别开设有中心狭缝和环形狭缝,中心光源、初级光路光阑和次级光路光阑中心狭缝的中点位于同一轴线上,环形光源与初级光路光阑和次级光路光阑的环形狭缝位于同一射线发散锥面上。The technical scheme adopted by the present invention is that a device for indicating the radiation inspection center and the ray irradiation area includes a fixed casing, a primary optical path diaphragm and a secondary optical path diaphragm connected in sequence, and a central light source is installed on the inner surface of the fixed casing and ring light source, the primary optical path aperture and the secondary optical path aperture are respectively provided with a central slit and an annular slit, and the midpoints of the central light source, the primary optical path aperture and the secondary optical path aperture are located on the same axis. , the annular light source and the annular slits of the primary optical path aperture and the secondary optical path aperture are located on the same ray divergence cone.
其中,初级光路光阑为圆板状结构,表面开设有“十字形”狭缝A和环形狭缝A,环形狭缝A以“十字形”狭缝A中心为圆点。Among them, the primary optical path diaphragm is a disc-shaped structure, and the surface is provided with a "cross-shaped" slit A and an annular slit A, and the annular slit A takes the center of the "cross-shaped" slit A as a dot.
次级光路光阑为圆板状结构,表面开设有“十字形”狭缝B和环形狭缝B,环形狭缝B以“十字形”狭缝B中心为圆点。The secondary optical path diaphragm is a disc-shaped structure, and the surface is provided with a "cross-shaped" slit B and an annular slit B, and the annular slit B takes the center of the "cross-shaped" slit B as a dot.
环形狭缝A和环形狭缝B均为不连续的圆环形狭缝,由四段圆弧组成。Both the annular slit A and the annular slit B are discontinuous annular slits, which are composed of four arcs.
初级光路光阑和次级光路光阑通过光阑固定架连接固定,光阑固定架为圆筒状结构。The primary optical path diaphragm and the secondary optical path diaphragm are connected and fixed by a diaphragm fixing frame, and the diaphragm fixing frame is a cylindrical structure.
固定壳体与初级光路光阑通过螺钉A固定连接,固定壳体与光阑固定架通过螺钉B固定连接,光阑固定架与次级光路光阑通过螺钉C固定连接。The fixed casing and the primary optical path diaphragm are fixedly connected by screws A, the fixed casing and the diaphragm fixing frame are fixedly connected by screws B, and the diaphragm fixing frame and the secondary optical path diaphragm are fixedly connected by screws C.
固定壳体外侧面上设置有环形安装槽,环形安装槽内径与射线发射口外径相同。An annular installation groove is arranged on the outer surface of the fixed casing, and the inner diameter of the annular installation groove is the same as the outer diameter of the ray emission port.
本发明的有益效果是,采用该指示射线探伤照射中心和射线照射面积的装置可有效解决不同尺寸规格零部件的射线探伤准确定位、高质量成像问题,能高效解决复杂多壁件的射线探伤难题,装置简单、轻便、易操作,能够大大提高探伤质量和工作效率,效果显著、经济实用,且有助于设备延寿。The beneficial effect of the present invention is that the use of the device for indicating the irradiation center and the irradiation area of radiographic inspection can effectively solve the problems of accurate positioning and high-quality imaging in radiographic inspection of parts with different sizes and specifications, and can efficiently solve the difficult problem of radiographic inspection of complex multi-wall parts , The device is simple, light and easy to operate, which can greatly improve the quality of flaw detection and work efficiency.
附图说明Description of drawings
图1是本发明一种指示射线探伤中心和射线照射面积的装置的结构示意图;FIG. 1 is a schematic structural diagram of a device for indicating a radiation inspection center and a radiation irradiation area of the present invention;
图2是本发明一种指示射线探伤中心和射线照射面积的装置中固定壳体的正面结构示意图;FIG. 2 is a schematic view of the front structure of a fixed casing in a device for indicating a radiation inspection center and a radiation irradiation area of the present invention;
图3是本发明一种指示射线探伤中心和射线照射面积的装置中固定壳体的侧面结构示意图;3 is a schematic side view of the structure of a fixed casing in a device for indicating a radiation detection center and a radiation irradiation area according to the present invention;
图4是本发明一种指示射线探伤中心和射线照射面积的装置的光路原理示意图;FIG. 4 is a schematic diagram of the optical path principle of a device for indicating the radiation inspection center and the radiation irradiation area of the present invention;
图5是本发明一种指示射线探伤中心和射线照射面积的装置中初级光路光阑的结构示意图;5 is a schematic structural diagram of a primary optical path diaphragm in a device for indicating a radiation inspection center and a radiation irradiation area of the present invention;
图6是本发明一种指示射线探伤中心和射线照射面积的装置中光阑固定架的正面结构示意图;6 is a schematic front view of a diaphragm holder in a device for indicating a radiation inspection center and a radiation irradiation area of the present invention;
图7是本发明一种指示射线探伤中心和射线照射面积的装置中光阑固定架的侧面结构示意图。FIG. 7 is a side structural schematic diagram of a diaphragm fixing frame in a device for indicating a radiographic inspection center and a radiographic irradiation area according to the present invention.
图中,1.固定壳体,2.初级光路光阑,3.光阑固定架,4.次级光路光阑,5.中心光源,6.环形光源,7.螺钉A,8.螺钉B,9.螺钉C,11.环形安装槽,21.“十字形”狭缝A,22.环形狭缝A,41.“十字形”狭缝B,42.环形狭缝B。In the figure, 1. Fixed housing, 2. Primary optical path diaphragm, 3. Diaphragm holder, 4. Secondary optical path diaphragm, 5. Center light source, 6. Ring light source, 7. Screw A, 8. Screw B , 9. Screw C, 11. Annular mounting groove, 21. "Cross" slit A, 22. Annular slit A, 41. "Cross" slit B, 42. Annular slit B.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
本发明一种指示射线探伤照射中心和射线照射面积的装置,参照图1-图3,包括依次连接的固定壳体1、初级光路光阑2和次级光路光阑4,固定壳体1内侧面上设置有用于安装有中心光源5和环形光源6的安装槽,中心光源5安装槽位于固定壳体1内侧面中心位置上,环形光源6安装槽位置依据射线探伤设备的射线管射线实际发散角加工(即环形光源6安装槽上任意一点与射线中心点的连线,其与水平方向的夹角与射线探伤设备的射线管射线实际发散角相同)。The present invention is a device for indicating the radiation inspection irradiation center and radiation area. Referring to FIG. 1 to FIG. 3 , it includes a
参见图4,初级光路光阑2和次级光路光阑4上均分别开设有中心狭缝和环形狭缝,中心光源5、初级光路光阑2中心狭缝和次级光路光阑4中心狭缝的中心点与射线中心点位于同一轴线上,环形光源6与初级光路光阑2和次级光路光阑4的环形狭缝位于同一射线发散锥面上。Referring to Fig. 4, the primary
参见图5,初级光路光阑2为圆板状结构,表面开设有“十字形”狭缝A21和环形狭缝A22,环形狭缝A22以“十字形”狭缝A21中心为圆点。Referring to FIG. 5 , the primary
次级光路光阑4为圆板状结构,表面开设有“十字形”狭缝B41和环形狭缝B42,环形狭缝B42以“十字形”狭缝B41中心为圆点。The secondary optical path diaphragm 4 is a disc-shaped structure, and the surface is provided with a "cross-shaped" slit B41 and an annular slit B42, and the annular slit B42 takes the center of the "cross-shaped" slit B41 as a dot.
环形狭缝A22和环形狭缝B42均为不连续的圆环形狭缝,由四段圆弧组成。The annular slit A22 and the annular slit B42 are both discontinuous annular slits, which are composed of four arcs.
参见图6和图7,初级光路光阑2和次级光路光阑4通过光阑固定架3连接固定,光阑固定架3为圆筒状结构。Referring to FIG. 6 and FIG. 7 , the primary optical path diaphragm 2 and the secondary optical path diaphragm 4 are connected and fixed by the
固定壳体1与初级光路光阑2通过螺钉A7固定连接,固定壳体1与光阑固定架3通过螺钉B8固定连接,光阑固定架3与次级光路光阑4通过螺钉C9固定连接。The fixed
固定壳体1外侧面上设置有环形安装槽11,环形安装槽11内径与射线发射口外径相同。环形安装槽11外壁上开设有螺纹孔,用于与射线发射口安装连接。An
使用本发明指示射线探伤照射中心和射线照射面积的装置时,先将该装置安装在射线发射口上,即将环形安装槽11套在射线发射口上,用螺钉将环形安装槽11与射线发射口固定连接,将待检测工件放置在正对射线发射口的样品台上,然后打开中心光源5和环形光源6,即可在铅房内看到射线照射中心和照射面积范围,若待检测工件的感兴趣区(待探伤区域)处于环形光源照射面积范围内,感兴趣区中心基本处于照射中心,从射线发射口上取下该装置,进入射线辐照程序,即可实现对待检测工件感兴趣区的高质量准确定位与成像,完成射线探伤检测。若待检测工件的感兴趣区未处于环形光源照射面积范围内,调整样品台的位置和待测件的位置,使待检测工件的感兴趣区处于环形光源照射面积范围内,对于复杂多壁结构,可参照中心光的照射位置调整待测件的倾角,使其感兴趣区不被遮挡,再对待检测工件进行射线探伤检测。必要时,还可依据该装置光路指示,将直接照射到成像板的区域进行遮挡,延长成像板使用寿命,并显著降低背景影响。When using the device of the present invention to indicate the radiation inspection center and radiation area, first install the device on the ray emission port, that is, put the
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