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CN114415580B - A control method for arcless breaking of AC circuit - Google Patents

A control method for arcless breaking of AC circuit Download PDF

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CN114415580B
CN114415580B CN202210329046.2A CN202210329046A CN114415580B CN 114415580 B CN114415580 B CN 114415580B CN 202210329046 A CN202210329046 A CN 202210329046A CN 114415580 B CN114415580 B CN 114415580B
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pin
circuit
resistor
voltage
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CN114415580A (en
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宁乐平
姜勇
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Quanning Times Nanjing Electric Co ltd
Nanjing Quanning Electric Co ltd
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Quanning Times Nanjing Electric Co ltd
Nanjing Quanning Electric Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H47/22Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for supplying energising current for relay coil
    • H01H47/32Energising current supplied by semiconductor device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H47/02Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for modifying the operation of the relay
    • H01H47/18Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for modifying the operation of the relay for introducing delay in the operation of the relay
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H47/22Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for supplying energising current for relay coil
    • H01H47/226Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for supplying energising current for relay coil for bistable relays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00Electromagnetic relays
    • H01H51/22Polarised relays
    • H01H51/2209Polarised relays with rectilinearly movable armature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24215Scada supervisory control and data acquisition

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  • General Physics & Mathematics (AREA)
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Abstract

本发明公开了一种无弧分断交流电路的控制方法,属于电力控制技术领域,包括以下步骤:供电步骤:将输入控制电压转换成电磁执行机构的线圈工作电压,同时向储能电路供电;输入电压检测步骤:检测所述供电步骤中输入电压数值,将输入控制电压数值与设定值相比较;闭合步骤:控制电路延时输出正向脉冲至线圈,电磁执行机构在下一个过零点时接通主回路;断开步骤,电磁执行机构在下一个过零点时断开主回路;本发明解决了交流负载通、断切换过程产生中电弧的问题,且高效节能,通过软件延时控制电磁执行机构闭合和断开电路的时间,对触头分时的进行延时通、断控制从而找到真正的电流过零点,有效解决了触点在负载切换时的电腐蚀问题。

Figure 202210329046

The invention discloses a control method for breaking an AC circuit without arc, belonging to the technical field of electric power control. Voltage detection step: detect the input voltage value in the power supply step, and compare the input control voltage value with the set value; closing step: the control circuit delays outputting the positive pulse to the coil, and the electromagnetic actuator is turned on at the next zero-crossing point The main circuit; in the disconnection step, the electromagnetic actuator disconnects the main circuit at the next zero-crossing point; the present invention solves the problem of arc generated in the switching process of the AC load on and off, and is highly efficient and energy-saving, and the electromagnetic actuator is controlled by software delay to close And the time to disconnect the circuit, the time-delayed on/off control of the contacts is performed to find the real current zero-crossing point, which effectively solves the electrical corrosion problem of the contacts when the load is switched.

Figure 202210329046

Description

一种无弧分断交流电路的控制方法A control method for arcless breaking of AC circuit

技术领域technical field

本发明属于电力控制技术领域,具体涉及无弧分断交流电路的控制方法。The invention belongs to the technical field of electric power control, and in particular relates to a control method for breaking an AC circuit without arc.

背景技术Background technique

交流接触器一般用于工频交流单相AC220V或三相AC380V的工控场景下,由于工频交流工作特性是电流电压按相对固定的频率交互变化,且电压相对较高,在电磁线圈控制主回路通、断的瞬间,触点会发生燃弧现象,燃弧不但会造成触点工作寿命严重下降,而且燃弧过程会造成电磁辐射干扰影响周边电子线路、无线通讯的正常工作,在一些大功率感性负载的控制应用场合,受燃弧的影响,电寿命一般只有设计机械寿命的10%甚至低于1%,造成设备线路频繁维护,生产停业事故频发,从交流电发明出来,已经历一百多年的发展,工程设计者对于交流电通、断燃弧抑制技术都局限于发展研究触点的基础新材料与产品的灭弧结构设计,至今为止,解决问题的办法一直停留在探索和研究阶段,特别是针对交流接触器燃弧抑制技术是整个行业都束手无策的难题。AC contactors are generally used in industrial control scenarios of power frequency AC single-phase AC220V or three-phase AC380V. Due to the working characteristics of power frequency AC, the current and voltage change interactively at a relatively fixed frequency, and the voltage is relatively high. In the electromagnetic coil control main circuit At the moment of switching on and off, arcing will occur in the contacts. The arcing will not only cause a serious decrease in the working life of the contacts, but also cause electromagnetic radiation interference during the arcing process, which will affect the normal operation of surrounding electronic circuits and wireless communications. In the application of inductive load control, due to the influence of arcing, the electrical life is generally only 10% or even less than 1% of the designed mechanical life, resulting in frequent maintenance of equipment lines and frequent production shutdown accidents. After years of development, engineers have limited the development of basic new materials for contacts and the arc-extinguishing structure design of products for AC current switching and arc-breaking suppression technology. So far, the solution to the problem has remained in exploration and research. At this stage, especially for the AC contactor arc suppression technology, the entire industry is helpless.

交流接触器目前主要应用在动力控制领域,对于动力控制目前有三种常用方法,第一种传统方法,使用电磁保持接触器,目前被广泛使用,使用方便,控制线路简单,缺点是电寿命短,线圈功耗较大发热温升高,目前行业发展方向看有被淘汰的迫切需要;第二种是使用晶闸管来作为交流电通断控制,这种方法工作时无电弧,寿命长,基本可以忽略不计,但是晶闸管导通时有一定的压降,当流过的电流较大时功耗很大,发热严重,晶闸管由于耐压值不高,容易发生击穿,逻辑控制线路复杂,可靠性差;第三种是使用磁保持接触器,这种方法只有控制线圈功耗上的优势,缺点是电寿命短,逻辑控制线路复杂,因此,需要研发一种新的控制方法解决现有的问题。AC contactors are currently mainly used in the field of power control. There are currently three common methods for power control. The first traditional method uses electromagnetic holding contactors, which are widely used at present, easy to use, and simple control circuits. The disadvantage is that the electrical life is short. The power consumption of the coil is large, and the heating temperature rises. At present, the development direction of the industry has an urgent need to be eliminated. The second is to use a thyristor as the AC on-off control. This method has no arc during operation and has a long life, which can be basically ignored. It does not count, but there is a certain voltage drop when the thyristor is turned on. When the current flowing is large, the power consumption is large, and the heat generation is serious. The thyristor is prone to breakdown due to the low withstand voltage value, and the logic control circuit is complicated and the reliability is poor; The third is to use a magnetic latching contactor. This method only has the advantage of controlling the power consumption of the coil. The disadvantage is that the electrical life is short and the logic control circuit is complex. Therefore, a new control method needs to be developed to solve the existing problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种无弧分断交流电路的控制方法,以解决交流感性负载通、断切换过程中电弧严重的问题。The purpose of the present invention is to provide a control method for breaking the AC circuit without arc, so as to solve the problem of serious arc in the switching process of AC inductive load on and off.

为实现上述目的,本发明提供如下技术方案:一种无弧分断交流电路的控制方法,包括以下步骤:In order to achieve the above purpose, the present invention provides the following technical solutions: a control method for arc-free AC circuit breaking, comprising the following steps:

供电步骤:Power supply steps:

将输入控制电压转换成电磁执行机构的线圈工作电压,同时向储能电路供电;Convert the input control voltage into the coil working voltage of the electromagnetic actuator, and supply power to the energy storage circuit at the same time;

输入电压检测步骤:Input voltage detection steps:

检测所述供电步骤中输入电压值,将输入电压值与设定值相比较;Detecting the input voltage value in the power supply step, and comparing the input voltage value with the set value;

闭合步骤:Closing steps:

当接通控制电源或检测到输入电压高于电磁执行机构的线圈电压闭合设定值,且检测到主回路过零信号时,控制电路延时输出正向脉冲至线圈,电磁执行机构在下一个过零点时接通主回路;When the control power supply is turned on or it is detected that the input voltage is higher than the closing set value of the coil voltage of the electromagnetic actuator, and the zero-crossing signal of the main circuit is detected, the control circuit delays and outputs the positive pulse to the coil, and the electromagnetic actuator will output the positive pulse to the coil after the next pass. Turn on the main circuit at zero point;

断开步骤:Disconnect steps:

当断开控制电源或检测到输入电压低于电磁执行机构的线圈电压闭合设定值,且检测到主回路过零信号时,控制电路延时输出反向脉冲至线圈,电磁执行机构在下一个过零点时断开主回路。When the control power supply is disconnected or it is detected that the input voltage is lower than the closing set value of the coil voltage of the electromagnetic actuator, and the zero-crossing signal of the main circuit is detected, the control circuit delays the output of the reverse pulse to the coil, and the electromagnetic actuator is in the next pass. Disconnect the main circuit at zero point.

优选的,所述控制电路包括将电源输入电压降至设置电压的串联降压电路、与串联降压电路相连接的MCU供电电路、与电源相连接的用于将输入的交流电转换成直流电的整流滤波电路、与MCU供电电路相连接用于提供电能的储能电路、用于检测输入控制电压的电源信号变换电路,与MCU供电电路相连接用于驱动线圈通断的线圈驱动电路、用于接收电源信号变换电路电压检测信号并将过零脉冲信号发给过零检测变换电路的微控制芯片U2、接收所述微控制芯片U2过零脉冲信号并切换线圈输入端电极的过零检测变换电路。Preferably, the control circuit includes a series step-down circuit for reducing the input voltage of the power supply to a set voltage, a MCU power supply circuit connected with the series step-down circuit, and a rectifier connected with the power source for converting the input alternating current into direct current A filter circuit, an energy storage circuit connected to the MCU power supply circuit for supplying electrical energy, a power supply signal conversion circuit used to detect the input control voltage, a coil drive circuit connected to the MCU power supply circuit for driving the coil on and off, and used for receiving The power supply signal conversion circuit voltage detection signal and sends the zero-crossing pulse signal to the micro-control chip U2 of the zero-crossing detection conversion circuit, and the zero-crossing detection conversion circuit that receives the zero-crossing pulse signal of the micro-control chip U2 and switches the coil input electrode.

优选的,所述储能电路包括一端与线圈驱动电路相连接的二极管D5、连接在二极管D5另一端的储能电容C2、与二极管D5并联的电阻R2;Preferably, the energy storage circuit includes a diode D5 whose one end is connected to the coil driving circuit, an energy storage capacitor C2 connected to the other end of the diode D5, and a resistor R2 connected in parallel with the diode D5;

所述整流滤波电路包括与电源正极相连接的二极管D1、与二极管D1相连接的电容C3;The rectifying and filtering circuit includes a diode D1 connected to the positive electrode of the power supply, and a capacitor C3 connected to the diode D1;

所述串联降压电路包括依次串联的二极管D2、二极管D3、二极管D4,所述二极管D2与整流滤波电路相连接;The series step-down circuit includes a diode D2, a diode D3, and a diode D4 connected in series in sequence, and the diode D2 is connected to the rectifying filter circuit;

所述MCU供电电路包括与串联降压电路相连接的电阻R1、连接在所述电阻R1一端的稳压二极管DW1、与所述稳压二极管DW1并联的电容C1;The MCU power supply circuit includes a resistor R1 connected to the series voltage reducing circuit, a Zener diode DW1 connected to one end of the resistor R1, and a capacitor C1 connected in parallel with the Zener diode DW1;

其中,所述电容C1和稳压二极管DW1的一端与线圈驱动电路中驱动芯片U1的VREF引脚相连接;所述电阻R1的另一端与线圈驱动电路中驱动芯片U1的VBB引脚相连接;Wherein, one end of the capacitor C1 and the Zener diode DW1 is connected with the VREF pin of the driving chip U1 in the coil driving circuit; the other end of the resistor R1 is connected with the VBB pin of the driving chip U1 in the coil driving circuit;

所述电阻R7与驱动芯片U1的LSS引脚相连接,所述驱动芯片U1的OUT1引脚和OUT2引脚和线圈相连接。The resistor R7 is connected to the LSS pin of the driving chip U1, and the OUT1 pin and the OUT2 pin of the driving chip U1 are connected to the coil.

优选的,供电步骤中:电源上电,正极经二极管D1, 电容C3整流滤波,经二极管D2、二极管D3、二极管D4多二极管阵列串联降压,根据输入电压的高低配置的二极管串联数量,为驱动芯片U1的VBB引脚提供电源电压,通过电阻R2向电容C2储能电容充电,经电阻R1与稳压二极管DW1串联稳压值为5V的电压接入驱动芯片U1的模拟电压输入Vref引脚;电源正极经电阻R4、电阻R3与电阻R10分压后接到微控制芯片U2的AN10引脚的AD信号输入端;微控制芯片U2的输出I/O口P3.4、P3.5分别接驱动芯片U1的IN1引脚、IN2引脚。Preferably, in the power supply step: the power supply is powered on, the positive electrode is rectified and filtered by the diode D1, the capacitor C3 is rectified and filtered, and the diode D2, the diode D3, and the diode D4 are connected in series to reduce the voltage, and the number of diodes connected in series according to the level of the input voltage is used for driving The VBB pin of the chip U1 provides the power supply voltage, charges the capacitor C2 energy storage capacitor through the resistor R2, and is connected to the analog voltage input Vref pin of the driver chip U1 through the resistor R1 and the Zener diode DW1 in series with a voltage with a voltage regulation value of 5V; The positive pole of the power supply is divided by the resistor R4, the resistor R3 and the resistor R10 and then connected to the AD signal input terminal of the AN10 pin of the microcontroller chip U2; the output I/O ports P3.4 and P3.5 of the microcontroller chip U2 are respectively connected to the driver IN1 pin and IN2 pin of chip U1.

优选的,所述线圈驱动电路包括驱动芯片U1、一端连接在所述驱动芯片U1的LSS引脚的电阻R7、连接在电阻R7另一端的二极管D7和二极管D11、与二极管D7相连接的二极管D6、与二极管D11相连接的二极管D8。Preferably, the coil drive circuit includes a drive chip U1, a resistor R7 connected to the LSS pin of the drive chip U1 at one end, a diode D7 and a diode D11 connected to the other end of the resistor R7, and a diode D6 connected to the diode D7 , Diode D8 connected to diode D11.

优选的,所述电源信号变换电路包括一端与串联降压电路相连接的电阻R4、连接在电阻R4另一端的电阻R3、与电阻R3相连接的电阻R10、并联在电阻R10两端的电容C4和稳压二极管DW2;Preferably, the power supply signal conversion circuit includes a resistor R4 connected to the series step-down circuit at one end, a resistor R3 connected to the other end of the resistor R4, a resistor R10 connected to the resistor R3, and a capacitor C4 connected in parallel to both ends of the resistor R10 and Zener diode DW2;

其中,所述电阻R10、电容C4和稳压二极管DW2的节点与电源负极相连接,且所述稳压二极管DW2还与微控制芯片U2的AN10引脚相连接。The nodes of the resistor R10, the capacitor C4 and the Zener diode DW2 are connected to the negative electrode of the power supply, and the Zener diode DW2 is also connected to the AN10 pin of the micro-control chip U2.

优选的,所述过零检测变换电路包括与微控制芯片U2相连接的光电耦合器U3、与U3相连接的三极管V1和电容C5、连接在三极管V1上的电阻R11、一端的连接在电阻R11与电容C5节点上的的D14、连接在D14另一端的稳压二极管DW3、与稳压二极管DW3并联的电阻R5、与电阻R5相连接的二极管D9、与二极管D9并联的二极管D13、一端连接在二极管D9上的电阻R8 、一端连接在二极管D13的电阻R9、一端连接在二极管D9和电阻R8节点的二极管D10、串联在二极管D10上并与二极管D13和电阻R9节点相连接的二极管D12。Preferably, the zero-crossing detection conversion circuit includes a photocoupler U3 connected to the micro-control chip U2, a transistor V1 and a capacitor C5 connected to U3, a resistor R11 connected to the transistor V1, and one end connected to the resistor R11 It is connected to D14 on the node of capacitor C5, the Zener diode DW3 connected to the other end of D14, the resistor R5 connected in parallel with the Zener diode DW3, the diode D9 connected to the resistor R5, and the diode D13 connected in parallel with the diode D9. Resistor R8 on diode D9, resistor R9 with one end connected to diode D13, diode D10 connected to the node of diode D9 and resistor R8 at one end, diode D12 connected in series with diode D10 and connected to the node of diode D13 and resistor R9.

优选的,闭合步骤中、当当接通控制电源或微控制芯片U2的AD输入端AN10检测到输入控制电压大于电磁执行机构线圈电压设定值时,且微控制芯片U2的P1.7检测到交流信号过零点下降沿,微控制芯片U2的程序控制延时后IN2置高电平,IN1低电平;驱动芯片U1的OUT2引脚输出正极,OUT1引脚输出负极的电源电压,电磁执行机构线圈得电,电磁铁的磁力方向状态发生翻转,电磁执行机构在永磁体的作用下保持闭合,再由微控制芯片U2的程序控制IN2低电平,驱动芯片U1的IN2引脚电平被拉低,根据驱动芯片U1的真值表,驱动芯片U1的OUT1引脚、OUT2引脚输出高阻,电磁执行机构线圈失电,线圈电流为零。Preferably, in the closing step, when the control power is turned on or the AD input terminal AN10 of the micro-control chip U2 detects that the input control voltage is greater than the set value of the coil voltage of the electromagnetic actuator, and P1.7 of the micro-control chip U2 detects the AC voltage At the falling edge of the zero-crossing point of the signal, after the program control delay of the micro-control chip U2, IN2 is set to high level, and IN1 is low level; When the power is turned on, the state of the magnetic force of the electromagnet is reversed, and the electromagnetic actuator is kept closed under the action of the permanent magnet, and then the IN2 low level is controlled by the program of the micro-control chip U2, and the IN2 pin level of the driver chip U1 is pulled low. , According to the truth table of the driver chip U1, the OUT1 pin and OUT2 pin of the driver chip U1 output high resistance, the electromagnetic actuator coil loses power, and the coil current is zero.

优选的,断开步骤中:当控制电源断电,或微控制芯片U2的AD AN10检测到输入控制电压低于电磁执行机构线圈电压设定值时,储能电容C2放电经二极管D5继续为芯片提供电源,二极管D4反向截止而禁止向电源信号变换电路供电,微控制芯片U2的P1.7引脚检测到交流信号过零点下降沿,控制IN1置高电平,驱动芯片U1的OUT1引脚、OUT2引脚输出瞬间发生翻转,OUT2引脚输出负极,OUT1引脚输出正极,电磁执行机构线圈在储能电容C2的作用下得电,电磁铁的磁力方向状态发生翻转,电磁执行机构在永磁体的作用下保持断开状态,再由微控制芯片U2的程序控制IN1低电平,驱动芯片U1的IN1引脚电平被拉低,驱动芯片U1的OUT1、OUT2引脚输出高阻,电磁执行机构线圈失电,线圈电流为零。Preferably, in the disconnection step: when the control power supply is powered off, or the AD AN10 of the micro-control chip U2 detects that the input control voltage is lower than the set value of the coil voltage of the electromagnetic actuator, the energy storage capacitor C2 discharges through the diode D5 and continues to be the chip Supply power, diode D4 is turned off in the reverse direction and prohibits supplying power to the power signal conversion circuit, the P1.7 pin of the microcontroller chip U2 detects the falling edge of the zero-crossing point of the AC signal, controls IN1 to set a high level, and drives the OUT1 pin of the chip U1 , The output of OUT2 pin flips instantly, the OUT2 pin outputs the negative pole, the OUT1 pin outputs the positive pole, the coil of the electromagnetic actuator is energized under the action of the energy storage capacitor C2, the state of the magnetic force of the electromagnet is reversed, and the electromagnetic actuator is in the permanent state. Under the action of the magnet, it remains disconnected, and then the program of the micro-control chip U2 controls the IN1 low level, the IN1 pin level of the driver chip U1 is pulled down, the OUT1 and OUT2 pins of the driver chip U1 output high resistance, and the electromagnetic The actuator coil is de-energized, and the coil current is zero.

优选的,所述驱动芯片U1的IN1和IN2引脚分别和微控制芯片U2的P3.4引脚和P3.5引脚相连接;所述微控制芯片U2还包括用于通讯的RXD引脚、TXD引脚、用于编程接口的INT1引脚、INT1引脚、TDI引脚、TCK引脚。Preferably, the IN1 and IN2 pins of the driver chip U1 are respectively connected with the P3.4 pins and the P3.5 pins of the micro-control chip U2; the micro-control chip U2 also includes an RXD pin for communication , TXD pin, INT1 pin for programming interface, INT1 pin, TDI pin, TCK pin.

本发明的技术效果和优点:该无弧分断交流电路的控制方法,使用方便,解决了交流负载通、断切换过程产生中电弧的问题,且高效节能,延时控制电磁执行机构闭合和断开电路的时间,对触头分时的进行延时通、断控制从而找到真正的电流过零点,有效的解决了触点在负载切换时的电腐蚀问题。The technical effects and advantages of the present invention are as follows: the control method for breaking an AC circuit without arc is convenient to use, solves the problem of arcing in the switching process of the AC load on and off, and is highly efficient and energy-saving, and delays the closing and opening of the electromagnetic actuator. The time of the circuit is controlled by time-delayed on and off of the contacts to find the real current zero-crossing point, which effectively solves the problem of electrical corrosion of the contacts when the load is switched.

附图说明Description of drawings

图1为本发明的流程示意图Fig. 1 is the schematic flow chart of the present invention

图2为本发明电磁执行机构工作原理图;Fig. 2 is the working principle diagram of the electromagnetic actuator of the present invention;

图3为本发明的控制电路图。FIG. 3 is a control circuit diagram of the present invention.

图中:1、串联降压电路;2、MCU供电电路;3、储能电路;4、电源信号变换电路;5、线圈驱动电路;6、过零检测变换电路;7、整流滤波电路;8、第一永磁体;9、第二永磁体;10、动铁芯;11、线圈;12、导磁体;13、控制电路板;14、控制电源;15、主回路静触头;16、主回路动触头;17、联动组件。In the figure: 1. Series step-down circuit; 2. MCU power supply circuit; 3. Energy storage circuit; 4. Power signal conversion circuit; 5. Coil drive circuit; 6. Zero-crossing detection and conversion circuit; , the first permanent magnet; 9, the second permanent magnet; 10, the moving iron core; 11, the coil; 12, the magnetic conductor; 13, the control circuit board; 14, the control power supply; 15, the main circuit static contact; Loop moving contact; 17. Linkage components.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明提供了如图1中所示的一种无弧分断交流电路的控制方法,包括以下步骤:The present invention provides a control method for breaking an AC circuit without an arc as shown in FIG. 1 , comprising the following steps:

供电步骤:Power supply steps:

将输入控制电压转换成电磁执行机构的线圈工作电压,同时向储能电路3供电;Convert the input control voltage into the coil working voltage of the electromagnetic actuator, and supply power to the energy storage circuit 3 at the same time;

输入电压检测步骤:Input voltage detection steps:

检测所述供电步骤中输入电压值,将输入电压值与设定值相比较;Detecting the input voltage value in the power supply step, and comparing the input voltage value with the set value;

闭合步骤:Closing steps:

当接通控制电源或检测到输入控制电压高于电磁执行机构的线圈电压闭合设定值,且检测到主回路过零信号时,控制电路延时输出正向脉冲至线圈,电磁执行机构在下一个过零点时接通主回路,若检测输入控制电压高于设定值时,微控制芯片U2检测到下降沿,电磁执行机构线圈得电,电磁执行机构在永磁体作用下保持闭合状态;本实施例中,微处理芯片U2检测到交流信号侧的过零点时,由微处理芯片U2的延时程序输出闭合信号给全桥控制芯片U1,电磁执行机构在下一个过零点时精准接通主电路,使主电路无电弧闭合;电磁执行机构线圈得电,电磁执行机构在永磁体作用下保持闭合状态;When the control power is turned on or it is detected that the input control voltage is higher than the closing set value of the coil voltage of the electromagnetic actuator, and the zero-crossing signal of the main circuit is detected, the control circuit delays the output of the positive pulse to the coil, and the electromagnetic actuator is in the next When the zero-crossing point, the main circuit is turned on. If the detected input control voltage is higher than the set value, the micro-control chip U2 detects the falling edge, the coil of the electromagnetic actuator is energized, and the electromagnetic actuator remains closed under the action of the permanent magnet; this implementation In the example, when the micro-processing chip U2 detects the zero-crossing point on the AC signal side, the delay program of the micro-processing chip U2 outputs a closing signal to the full-bridge control chip U1, and the electromagnetic actuator accurately turns on the main circuit at the next zero-crossing point. The main circuit is closed without arcing; the coil of the electromagnetic actuator is energized, and the electromagnetic actuator remains closed under the action of the permanent magnet;

断开步骤:Disconnect steps:

当断开控制电源或检测到输入控制电压低于电磁执行机构的线圈电压闭合设定值,且检测到主回路过零信号时,控制电路延时输出反向脉冲至线圈,电磁执行机构在下一个过零点时断开主回路,若检测输入控制电压低于设定值时,微控制芯片U2检测到下降沿,储能电路3给电磁执行机构线圈供电,转换电磁执行机构线圈闭合步骤时的正负极性,使电磁铁的磁力方向状态发生翻转,电磁执行机构在永磁体作用下保持断开状态,电磁执行机构线圈失电,线圈电流为零;本实施例中,当微处理芯片U2检测到交流主电路的过零点时,由微处理芯片U2的延时程序输出关断信号给全桥控制芯片U1,电磁执行机构在下一个过零点时精准分断主电路,此时由储能电容继续给电控制电路供电,全桥控制芯片U1输出反向电压,线圈电磁的磁力方向状态发生翻转,使主电路在过零点的状态下无电弧分断,程序控制全桥控制芯片U1输出电压为零,电磁执行机构线圈失电,电磁执行机构在永磁体作用下保持断开状态;When the control power supply is disconnected or it is detected that the input control voltage is lower than the closing set value of the coil voltage of the electromagnetic actuator, and the zero-crossing signal of the main circuit is detected, the control circuit delays the output of the reverse pulse to the coil, and the electromagnetic actuator is in the next The main circuit is disconnected when the zero-crossing point is reached. If the detected input control voltage is lower than the set value, the micro-control chip U2 detects the falling edge, and the energy storage circuit 3 supplies power to the electromagnetic actuator coil, and converts the positive value of the electromagnetic actuator coil during the closing step. Negative polarity, the state of the magnetic force of the electromagnet is reversed, the electromagnetic actuator remains disconnected under the action of the permanent magnet, the coil of the electromagnetic actuator is de-energized, and the coil current is zero; in this embodiment, when the microprocessor chip U2 detects When the zero-crossing point of the AC main circuit is reached, the delay program of the microprocessor chip U2 outputs a shutdown signal to the full-bridge control chip U1, and the electromagnetic actuator accurately breaks the main circuit at the next zero-crossing point. At this time, the energy storage capacitor continues to supply power. The electric control circuit is powered, the full-bridge control chip U1 outputs the reverse voltage, and the magnetic direction of the coil electromagnetic is reversed, so that the main circuit has no arc breaking in the state of zero-crossing, and the program controls the full-bridge control chip U1 The output voltage is zero, and the electromagnetic The coil of the actuator is de-energized, and the electromagnetic actuator remains disconnected under the action of the permanent magnet;

如图3所示,所述控制电路包括:将电源输入控制电压降至设置电压的串联降压电路1、As shown in FIG. 3 , the control circuit includes: a series step-down circuit 1 for reducing the input control voltage of the power supply to a set voltage;

所述串联降压电路1包括依次串联的二极管D2、二极管D3、二极管D4,所述二极管D2与整流滤波电路7相连接。The series step-down circuit 1 includes a diode D2, a diode D3, and a diode D4 connected in series in sequence, and the diode D2 is connected to the rectifying filter circuit 7.

与串联降压电路1相连接的MCU供电电路2、所述MCU供电电路2包括与串联降压电路1相连接的电阻R1、连接在所述电阻R1一端的稳压二极管DW1、与所述稳压二极管DW1并联的电容C1;The MCU power supply circuit 2 connected to the series step-down circuit 1, the MCU power supply circuit 2 includes a resistor R1 connected to the series step-down circuit 1, a Zener diode DW1 connected to one end of the resistor R1, and the voltage stabilizer. The capacitor C1 connected in parallel with the voltage diode DW1;

其中,所述电容C1和稳压二极管DW1的一端与线圈驱动电路5中驱动芯片U1的VREF引脚相连接;所述电阻R1的另一端与线圈驱动电路5中驱动芯片U1的VBB引脚相连接。One end of the capacitor C1 and the Zener diode DW1 is connected to the VREF pin of the drive chip U1 in the coil drive circuit 5; the other end of the resistor R1 is connected to the VBB pin of the drive chip U1 in the coil drive circuit 5. connect.

与MCU供电电路2相连接用于驱动线圈通断的线圈驱动电路5、所述线圈驱动电路5包括驱动芯片U1、一端连接在所述驱动芯片U1的LSS引脚的电阻R7、连接在电阻R7另一端的二极管D7和二极管D11、与二极管D7相连接的二极管D6、与二极管D11相连接的二极管D8;所述电阻R7与驱动芯片U1的LSS引脚相连接,所述驱动芯片U1的OUT1引脚和OUT2引脚和线圈相连接。A coil drive circuit 5 connected to the MCU power supply circuit 2 for driving the coil on and off. The coil drive circuit 5 includes a drive chip U1, a resistor R7 whose one end is connected to the LSS pin of the drive chip U1, and a resistor R7 connected to the resistor R7. The diode D7 and the diode D11 at the other end, the diode D6 connected to the diode D7, and the diode D8 connected to the diode D11; the resistor R7 is connected to the LSS pin of the driver chip U1, and the OUT1 lead of the driver chip U1 pin and OUT2 pin and coil are connected.

与线圈驱动电路5相连接用于检测输入控制电压的电源信号变换电路4、所述电源信号变换电路4包括一端与串联降压电路1相连接的电阻R4、连接在电阻R4另一端的电阻R3、与电阻R3相连接的电阻R10、并联在电阻R10两端的电容C4和稳压二极管DW2;A power signal conversion circuit 4 connected to the coil drive circuit 5 for detecting the input control voltage, the power signal conversion circuit 4 includes a resistor R4 connected to the series step-down circuit 1 at one end, and a resistor R3 connected to the other end of the resistor R4 , Resistor R10 connected with resistor R3, capacitor C4 and Zener diode DW2 connected in parallel at both ends of resistor R10;

其中,所述电阻R10、电容C4和稳压二极管DW2的节点与电源负极相连接,且所述稳压二极管DW2还与微控制芯片U2的AN10引脚相连接。The nodes of the resistor R10, the capacitor C4 and the Zener diode DW2 are connected to the negative electrode of the power supply, and the Zener diode DW2 is also connected to the AN10 pin of the micro-control chip U2.

接收所述电源信号变换电路4电压检测信号提供电能给所述线圈驱动电路5的储能电路3、所述储能电路3包括一端与线圈驱动电路5相连接的二极管D5、连接在二极管D5另一端的储能电容C2、与二极管D5并联的电阻R2;The energy storage circuit 3 that receives the voltage detection signal of the power signal conversion circuit 4 and provides electrical energy to the coil driving circuit 5. The energy storage circuit 3 includes a diode D5 whose one end is connected with the coil driving circuit 5, and a diode D5 connected to the other end of the diode D5. One end of the energy storage capacitor C2, the resistor R2 in parallel with the diode D5;

所述整流滤波电路7包括与电源正极相连接的二极管D1、与二极管D1相连接的电容C3。The rectifying and filtering circuit 7 includes a diode D1 connected to the positive pole of the power supply, and a capacitor C3 connected to the diode D1.

用于接收电源信号变换电路4电压检测信号并将过零脉冲信号发给过零检测变换电路6的微控制芯片U2、The micro-control chip U2, which is used to receive the voltage detection signal of the power signal conversion circuit 4 and send the zero-crossing pulse signal to the zero-crossing detection conversion circuit 6,

接收所述微控制芯片U2的过零脉冲信号并切换线圈输入端电极的过零检测变换电路6、所述过零检测变换电路6包括与微控制芯片U2相连接的光电耦合器U3、与U3相连接的三极管V1和电容C5、连接在三极管V1上的电阻R11、一端的连接在电阻R11与电容C5节点上的的D14、连接在D14另一端的稳压二极管DW3、与稳压二极管DW3并联的电阻R5、与电阻R5相连接的二极管D9、与二极管D9并联的二极管D13、一端连接在二极管D9上的电阻R8 、一端连接在二极管D13的电阻R9、一端连接在二极管D9和电阻R8节点的二极管D10、串联在二极管D10上并与二极管D13和电阻R9节点相连接的二极管D12。A zero-crossing detection conversion circuit 6 that receives the zero-crossing pulse signal of the micro-control chip U2 and switches the electrodes of the coil input terminals. The zero-crossing detection conversion circuit 6 includes a photocoupler U3 connected to the micro-control chip U2, and a photocoupler U3 connected to the micro-control chip U2. The connected transistor V1 and capacitor C5, the resistor R11 connected to the transistor V1, the D14 connected to the node of the resistor R11 and the capacitor C5 at one end, the Zener diode DW3 connected to the other end of D14, and the Zener diode DW3 connected in parallel The resistor R5, the diode D9 connected to the resistor R5, the diode D13 connected in parallel with the diode D9, the resistor R8 connected to the diode D9 at one end, the resistor R9 connected to the diode D13 at one end, and the node connected to the diode D9 and the resistor R8 at the other end. Diode D10, diode D12 connected in series with diode D10 and connected to diode D13 and resistor R9 node.

与电源相连接的用于将输入的交流电转换成直流电的整流滤波电路7;A rectifier and filter circuit 7 connected to the power supply for converting the input alternating current into direct current;

所述驱动芯片U1的IN1和IN2引脚分别和微控制芯片U2的P3.4引脚和P3.5引脚相连接;所述微控制芯片U2还包括用于通讯的RXD引脚、TXD引脚、用于编程接口的INT1引脚、INT1引脚、TDI引脚、TCK引脚;The IN1 and IN2 pins of the driver chip U1 are respectively connected with the P3.4 pins and the P3.5 pins of the micro-control chip U2; the micro-control chip U2 also includes an RXD pin and a TXD pin for communication. pin, INT1 pin, INT1 pin, TDI pin, TCK pin for programming interface;

该无弧分断交流电路的控制方法,电源上电,正极经二极管D1, 电容C3整流滤波,再经二极管D2、二极管D3、二极管D4多二极管阵列串联降压,根据输入电压的高低配置的二极管串联数量,为驱动芯片U1的VBB引脚提供电源电压,本实施例中,电磁执行机构采用的是交流接触器或者断路器;本实施例以电磁执行机构采用的是电磁执行机构为例,The control method of the non-arc breaking AC circuit, the power supply is powered on, the positive electrode is rectified and filtered by diode D1, capacitor C3, and then the diode D2, diode D3, diode D4 multi-diode array is connected in series to reduce the voltage, and the diodes configured according to the input voltage are connected in series. Quantity, to provide the power supply voltage for the VBB pin of the driver chip U1. In this embodiment, the electromagnetic actuator adopts an AC contactor or a circuit breaker; in this embodiment, the electromagnetic actuator adopts an electromagnetic actuator as an example,

电磁执行机构运行如图2所示;断开第一永磁体8,闭合第二永磁体9;The operation of the electromagnetic actuator is shown in Figure 2; the first permanent magnet 8 is disconnected, and the second permanent magnet 9 is closed;

当控制电源14接通,控制电路板13输出正向电压脉冲至线圈11,主回路动触头16随联动组件17与动铁芯10向下运动,在闭合永磁体9的作用下主回路静触头15与主回路动触头16保持闭合状态;当控制电源14断开,控制电路板13输出一个反向脉冲电压至线圈11,主回路动触头16随联动组件17与动铁芯10向上运动,在断开永磁体8的作用下主回路静触头15与主回路动触头16保持断开状态;When the control power supply 14 is turned on, the control circuit board 13 outputs a forward voltage pulse to the coil 11 , the main circuit moving contact 16 moves downward with the linkage assembly 17 and the moving iron core 10 , and the main circuit is static under the action of the closed permanent magnet 9 . The contact 15 and the main circuit moving contact 16 are kept closed; when the control power supply 14 is disconnected, the control circuit board 13 outputs a reverse pulse voltage to the coil 11, and the main circuit moving contact 16, along with the linkage assembly 17 and the moving iron core 10 Upward movement, under the action of disconnecting the permanent magnet 8, the main circuit static contact 15 and the main circuit moving contact 16 remain disconnected;

本实施例的电磁执行机构的线圈工作电压,同时通过电阻R2向电容C2储能电容充电,经电阻R1与稳压二极管DW1串联稳压值为5V的电压接入驱动芯片U1的模拟电压输入Vref引脚;电源正极经电阻R4、电阻R3与电阻R10分压后接到微控制芯片U2的AN10引脚的AD信号输入端;微控制芯片U2的输出I/O口P3.4、P3.5分别接驱动芯片U1的IN1引脚、IN2引脚;当微控制芯片U2的AD输入端AN10检测到控制电源电压高于电磁执行机构线圈电压设定值时,并且微控制芯片U2的P1.7检测到交流信号过零点下降沿,由微控制芯片U2的程序控制延时后,IN2置高电平,IN1低电平;根据U1的真值表,见表1,The working voltage of the coil of the electromagnetic actuator in this embodiment charges the capacitor C2 energy storage capacitor through the resistor R2 at the same time, and is connected to the analog voltage input Vref of the driving chip U1 via the resistor R1 and the voltage stabilizing diode DW1 in series with a voltage of 5V. Pin; the positive pole of the power supply is connected to the AD signal input terminal of the AN10 pin of the microcontroller chip U2 after being divided by the resistor R4, the resistor R3 and the resistor R10; the output I/O ports P3.4 and P3.5 of the microcontroller chip U2 Connect to the IN1 pin and IN2 pin of the driver chip U1 respectively; when the AD input terminal AN10 of the microcontroller chip U2 detects that the control power supply voltage is higher than the set value of the coil voltage of the electromagnetic actuator, and the P1.7 of the microcontroller chip U2 When the falling edge of the zero-crossing point of the AC signal is detected, after the delay is controlled by the program of the micro-control chip U2, IN2 is set to a high level, and IN1 is a low level; according to the truth table of U1, see Table 1,

表1 真值表Table 1 Truth table

Figure 82546DEST_PATH_IMAGE001
Figure 82546DEST_PATH_IMAGE001

驱动芯片U1的OUT2引脚输出正极,OUT1引脚输出负极的电源电压,电磁执行机构线圈得电,电磁铁的磁力方向状态发生翻转,电磁执行机构在永磁体的作用下保持闭合,再由微控制芯片U2的程序控制IN2低电平,驱动芯片U1的IN2引脚电平被拉低,根据驱动芯片U1的真值表,驱动芯片U1的OUT1引脚、OUT2引脚输出高阻,电磁执行机构线圈失电,线圈电流为零;当电源断电,或者微控制芯片U2的AD检测到输入端电压低于电磁执行机构线圈线圈电压断开设定值时,储能电容C2放电经二极管D5继续为芯片提供电源,二极管D4反向截止而禁止向电源信号变换电路4供电,微控制芯片U2的P1.7引脚检测到交流信号过零点下降沿,也就是交流同步过零信号,程序控制IN1置高电平,再次根据真值表可知,驱动芯片U1的OUT1引脚、OUT2引脚输出瞬间发生翻转,OUT2引脚输出负极,OUT1引脚输出正极,电磁执行机构线圈在储能电容C2的作用下得电,电磁铁的磁力方向状态发生翻转,电磁执行机构在永磁体的作用下保持断开状态,再由微控制芯片U2的程序控制IN1低电平,驱动芯片U1的IN1引脚电平被拉低,根据驱动芯片U1的真值表,驱动芯片U1的OUT1、OUT2引脚输出高阻,电磁执行机构线圈失电,线圈电流为零,防止低电压下线圈一直通电;微控制芯片U2的AN0-AN5为AD输入通道,用于扩展其他检测,保护功能,微控制芯片U2的RXD,TXD为异步通讯接口,可以扩展与上位机通讯功能及人机界面调试软件通讯,参数配置校验;The OUT2 pin of the driver chip U1 outputs the positive pole, the OUT1 pin outputs the negative supply voltage, the coil of the electromagnetic actuator is energized, the state of the magnetic force of the electromagnet is reversed, and the electromagnetic actuator remains closed under the action of the permanent magnet, and then the micro The program of the control chip U2 controls the low level of IN2, and the level of the IN2 pin of the driver chip U1 is pulled low. According to the truth table of the driver chip U1, the OUT1 pin and OUT2 pin of the driver chip U1 output high resistance, and the electromagnetic execution The mechanism coil is de-energized, and the coil current is zero; when the power supply is de-energized, or the AD of the microcontroller chip U2 detects that the input voltage is lower than the set value of the coil voltage disconnection of the electromagnetic actuator coil, the energy storage capacitor C2 discharges through the diode D5 Continue to supply power to the chip, the diode D4 is turned off in the reverse direction, and it is forbidden to supply power to the power signal conversion circuit 4. The P1.7 pin of the micro-control chip U2 detects the falling edge of the zero-crossing point of the AC signal, which is the AC synchronous zero-crossing signal. Program control IN1 is set to high level, according to the truth table again, the output of the OUT1 pin and OUT2 pin of the driver chip U1 flips instantly, the OUT2 pin outputs the negative pole, the OUT1 pin outputs the positive pole, and the electromagnetic actuator coil is connected to the energy storage capacitor C2. Under the action of the power, the direction of the magnetic force of the electromagnet is reversed, the electromagnetic actuator remains disconnected under the action of the permanent magnet, and then the program of the micro-control chip U2 controls the low level of IN1 to drive the IN1 pin of the chip U1. The level is pulled low, according to the truth table of the driver chip U1, the OUT1 and OUT2 pins of the driver chip U1 output high resistance, the electromagnetic actuator coil is de-energized, and the coil current is zero, preventing the coil from being energized under low voltage; micro control The AN0-AN5 of the chip U2 are AD input channels, which are used to expand other detection and protection functions. The RXD and TXD of the micro-control chip U2 are asynchronous communication interfaces, which can expand the communication function with the upper computer and the communication with the human-machine interface debugging software, and parameter configuration. check;

该无弧分断交流电路的控制方法,使用方便,解决了交流感性负载通、断切换过程产生中电弧的问题,且高效节能,延时控制接触器吸附和断开电路的时间,对触头分时的进行延时通、断控制从而找到真正的电流过零点,有效的解决了触点在负载切换时的电腐蚀问题。The control method for breaking the AC circuit without arc is easy to use, solves the problem of arc generated in the switching process of AC inductive load on and off, and has high efficiency and energy saving. Time-delayed on and off control to find the real current zero-crossing point, effectively solving the problem of electrical corrosion of contacts during load switching.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included. within the protection scope of the present invention.

Claims (7)

1. A control method of an arc-free disjunction alternating current circuit is characterized in that: the method comprises the following steps:
a power supply step:
converting the input control voltage into a coil working voltage of an electromagnetic actuating mechanism, and supplying power to an energy storage circuit (3);
An input voltage detection step:
detecting an input voltage value in the power supply step, and comparing the input control voltage value with a set value;
a closing step:
when the control power supply is switched on or the input control voltage is detected to be higher than a coil voltage closing set value of the electromagnetic actuating mechanism and a main loop zero-crossing signal is detected, the control circuit delays to output a forward pulse to the coil, and the electromagnetic actuating mechanism is switched on the main loop at the next zero-crossing point;
a disconnection step:
when the control power supply is disconnected or the input control voltage is detected to be lower than the coil voltage closing set value of the electromagnetic actuating mechanism and the zero-crossing signal of the main loop is detected, the control circuit delays to output a reverse pulse to the coil, and the electromagnetic actuating mechanism disconnects the main loop at the next zero-crossing point; the control circuit comprises a series voltage reduction circuit (1) for reducing the input voltage of the power supply to a set voltage, an MCU power supply circuit (2) connected with the series voltage reduction circuit (1), a rectifying and filtering circuit (7) connected with the power supply and used for converting the input alternating current into direct current, an energy storage circuit (3) connected with the MCU power supply circuit (2) and used for providing power energy, and a power supply signal conversion circuit (4) used for detecting the input control voltage, the coil driving circuit (5) is connected with the MCU power supply circuit (2) and used for driving the coil to be switched on and off, the micro-control chip U2 is used for receiving a voltage detection signal of the power signal conversion circuit (4) and sending a zero-crossing pulse signal to the zero-crossing detection conversion circuit (6), and the zero-crossing detection conversion circuit (6) is used for receiving the zero-crossing pulse signal of the micro-control chip U2 and switching the electrode of the input end of the coil; the power supply signal conversion circuit (4) comprises a resistor R4, a resistor R3, a resistor R10, a capacitor C4 and a voltage stabilizing diode DW2, wherein one end of the resistor R4 is connected with the series voltage reduction circuit (1), the resistor R3 is connected to the other end of the resistor R4, the resistor R10 is connected with the resistor R3, and the capacitor C4 and the voltage stabilizing diode DW2 are connected to two ends of the resistor R10 in parallel; the node of the resistor R10, the node of the capacitor C4 and the node of the voltage stabilizing diode DW2 are connected with the cathode of a power supply, and the voltage stabilizing diode DW2 is also connected with AN AN10 pin of the micro-control chip U2; the zero-crossing detection conversion circuit (6) comprises a photoelectric coupler U3 connected with a micro-control chip U2, a triode V1 and a capacitor C5 connected with U3, a resistor R11 connected with a triode V1, a D14 with one end connected with a node of the resistor R11 and the capacitor C5, a zener diode DW3 connected with the other end of the D14, a resistor R5 connected with the zener diode DW3 in parallel, a diode D9 connected with the resistor R5, a diode D13 connected with the diode D9 in parallel, a resistor R8 with one end connected with the diode D9, a resistor R9 with one end connected with the diode D13, a diode D10 with one end connected with a node of the diode D9 and the resistor R8, and a diode D12 connected with the diode D10 in series and connected with a node of the diode D13 and the resistor R9.
2. A method of controlling an arc-free ac circuit for breaking, according to claim 1, wherein: the energy storage circuit (3) comprises a diode D5 with one end connected with the coil driving circuit (5), an energy storage capacitor C2 connected with the other end of the diode D5, and a resistor R2 connected with the diode D5 in parallel;
the rectifying and filtering circuit (7) comprises a diode D1 connected with the positive pole of a power supply and a capacitor C3 connected with a diode D1;
the series voltage reduction circuit (1) comprises a diode D2, a diode D3 and a diode D4 which are sequentially connected in series, and the diode D2 is connected with the rectifying and filtering circuit (7);
the MCU power supply circuit (2) comprises a resistor R1 connected with the series voltage reduction circuit (1), a voltage stabilizing diode DW1 connected to one end of the resistor R1, and a capacitor C1 connected in parallel with the voltage stabilizing diode DW 1;
one end of the capacitor C1 and one end of the voltage stabilizing diode DW1 are connected with a VREF pin of a driving chip U1 in the coil driving circuit (5); the other end of the resistor R1 is connected with a VBB pin of a driving chip U1 in the coil driving circuit (5);
the resistor R7 is connected with the LSS pin of the driving chip U1, and the OUT1 pin and the OUT2 pin of the driving chip U1 are connected with the coil.
3. A method of controlling an arc-less switched ac circuit according to claim 2, characterized in that: in the power supply step: the power supply is powered on, the anode of the power supply is rectified and filtered through a diode D1 and a capacitor C3, the power supply is serially connected with a multi-diode array of a diode D2, a diode D3 and a diode D4 for voltage reduction, the capacitor C2 energy storage capacitor is charged through a resistor R2, and the voltage with the voltage-stabilizing value of 5V, which is serially connected with a voltage-stabilizing diode DW1 through a resistor R1, is connected to an analog voltage input Vref pin of a driving chip U1; the anode of the power supply is connected to the AD signal input end of AN AN10 pin of the micro-control chip U2 after voltage division through a resistor R4, a resistor R3 and a resistor R10; output I/O ports P3.4 and P3.5 of the micro-control chip U2 are connected to pins IN1 and IN2 of the driver chip U1, respectively.
4. A method of controlling an arc-free ac circuit according to claim 1, characterized in that: the coil driving circuit (5) comprises a driving chip U1, a resistor R7 with one end connected to the LSS pin of the driving chip U1, a diode D7 and a diode D11 which are connected to the other end of the resistor R7, a diode D6 connected with the diode D7, and a diode D8 connected with the diode D11.
5. A method of controlling an arc-free ac circuit according to claim 1, characterized in that: IN the closing step, when the AD input end AN10 of the micro-control chip U2 detects that the control power supply voltage is larger than the coil voltage set value of the electromagnetic actuating mechanism and the P1.7 of the micro-control chip U2 detects a falling edge, the IN2 is set to be at a high level and the IN1 is set to be at a low level after the program control of the micro-control chip U2 is delayed; the OUT2 pin of the drive chip U1 outputs a positive pole, the OUT1 pin outputs a negative power supply voltage, the coil of the electromagnetic actuating mechanism is electrified, the magnetic direction state of the electromagnet is overturned, the electromagnetic actuating mechanism is kept closed under the action of the permanent magnet, the IN2 pin of the micro control chip U2 is controlled to be at a low level by a program, the IN2 pin of the drive chip U1 is pulled to be at a low level, the OUT1 pin and the OUT2 pin of the drive chip U1 output high resistance according to a truth table of the drive chip U1, the coil of the electromagnetic actuating mechanism is de-electrified, and the coil current is zero.
6. A method of controlling an arc-free ac circuit according to claim 1, characterized in that: in the disconnection step: when the control power supply is disconnected or the AD of the micro-control chip U2 detects that the input control voltage is lower than the voltage set value of the coil of the electromagnetic actuator, the energy storage capacitor C2 discharges and continues to provide power for the chip through the diode D5, the diode D4 is cut off in the reverse direction, and power supply to the power supply signal conversion circuit (4) is forbidden;
the pin P1.7 of the micro-control chip U2 detects a falling edge, the pin IN1 is controlled to be set at a high level, the output of the pin OUT1 and the pin OUT2 of the driving chip U1 are instantly turned over, the pin OUT2 outputs a negative pole, the pin OUT1 outputs a positive pole, the coil of the electromagnetic execution mechanism is electrified under the action of the energy storage capacitor C2, the state of the magnetic force direction of the electromagnet is turned over, the electromagnetic execution mechanism keeps a disconnected state under the action of a permanent magnet, the micro-control chip U2 controls the low level of the pin IN1, the pin IN1 of the driving chip U1 is pulled down, the pins OUT1 and the pin OUT2 of the driving chip U1 output a high resistance, the coil of the electromagnetic execution mechanism is powered off, and the coil current is zero.
7. A method of controlling an arc-free ac circuit for breaking, according to claim 2, wherein: pins IN1 and IN2 of the driving chip U1 are respectively connected with pins P3.4 and pins P3.5 of the micro control chip U2; the micro-control chip U2 further comprises an RXD pin, a TXD pin, an INT1 pin, an INT1 pin, a TDI pin and a TCK pin, wherein the RXD pin and the TXD pin are used for communication, and the INT1 pin, the INT1 pin, the TDI pin and the TCK pin are used for a programming interface.
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