CN114406439A - Claw-shaped rivet suitable for friction stir rivet welding and friction stir rivet welding method - Google Patents
Claw-shaped rivet suitable for friction stir rivet welding and friction stir rivet welding method Download PDFInfo
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
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Abstract
Description
技术领域technical field
本发明属于搅拌摩擦铆焊技术领域,特别是涉及一种适用于搅拌摩擦铆焊的爪型铆钉及搅拌摩擦铆焊方法。The invention belongs to the technical field of friction stir riveting, in particular to a claw rivet suitable for friction stir riveting and a friction stir riveting method.
背景技术Background technique
随着科技研发速度加快,制造业发展和产业需求多元化,同种金属结构由于性能单一,已经不能满足工业使用需求,而异种金属结构可根据各个材料的物化性质及力学性能结合服役要求进行科学合理搭配,因此在电力工业、汽车制造、船舶轮船、航空航天等领域应用广泛。由于异种金属结构的应用往往由连接质量所决定,因此实现高强度有效连接在科学研究及工程应用上具有广泛而深远的意义。With the acceleration of scientific and technological research and development, the development of manufacturing and the diversification of industrial demands, the same metal structure can no longer meet the needs of industrial use due to its single performance, while the dissimilar metal structure can be scientifically carried out according to the physical and chemical properties and mechanical properties of each material combined with service requirements. Reasonable collocation, so it is widely used in electric power industry, automobile manufacturing, ships and ships, aerospace and other fields. Since the application of dissimilar metal structures is often determined by the quality of the connection, the realization of high-strength effective connections has extensive and far-reaching significance in scientific research and engineering applications.
由于难连接异种金属的物理特性、化学成分、力学性能差异大,且不同材料之间可能发生化学反应,使得异种金属的连接相对同种金属要复杂的多,异种金属采用焊接实现连接时仍存在诸多问题。Due to the large differences in physical properties, chemical compositions and mechanical properties of dissimilar metals that are difficult to connect, and chemical reactions may occur between different materials, the connection of dissimilar metals is much more complicated than that of the same metal. many questions.
例如:①、焊接连接铝钢时,由于铝钢之间固溶度极低,因此容易形成脆硬的金属间化合物,并且两者热膨胀系数及热导率差异大,会在焊接后产生较大的残余应力,使裂纹在金属间化合物层萌生扩展,导致接头强度降低。For example: 1. When welding aluminum-steel, since the solid solubility between aluminum-steel is extremely low, it is easy to form brittle and hard intermetallic compounds, and the difference in thermal expansion coefficient and thermal conductivity between the two is large, which will cause a large difference after welding. The residual stress causes cracks to initiate and expand in the intermetallic compound layer, resulting in a decrease in joint strength.
②、焊接连接铝铜时,由于铝铜的热物理属性相差较大,在界面处会形成多种脆硬、难溶的金属间化合物,导致焊后易产生气孔、裂纹、氧化等缺陷。2. When welding aluminum and copper, due to the large difference in thermophysical properties of aluminum and copper, a variety of brittle, hard, insoluble intermetallic compounds will be formed at the interface, resulting in defects such as pores, cracks, and oxidation after welding.
③、焊接连接钛钢时,由于钛钢的熔点、热导率差异较大,会在焊后形成极大的残余应力,从而导致焊缝中产生裂纹,并且钛钢之间易产生脆性金属间化合物,这会进一步降低接头的塑性和高温性能。3. When welding titanium steel, due to the large difference in melting point and thermal conductivity of titanium steel, a great residual stress will be formed after welding, which will lead to cracks in the weld, and brittle intermetallics are prone to occur between titanium steels. compounds, which further reduces the plasticity and high temperature properties of the joint.
因此,目前针对异种金属焊接普遍存在抗拉强度低、焊缝成型差、稳定性低、界面处金属间化合物层难以调控等问题,从而导致异种金属连接时大多仍采用相对成熟的机械铆接方式。但机械铆接接头仍存在疲劳寿命短、密封性能差、易腐蚀等问题。由于机械铆接时需要在板材上预制通孔,但制孔工序不但增加了工艺复杂程度,而且制孔过程产生的毛刺等多余产物还会影响服役性能,导致机械铆接工艺成本大幅度提升。Therefore, at present, the welding of dissimilar metals generally has problems such as low tensile strength, poor weld formation, low stability, and difficulty in regulating the intermetallic compound layer at the interface. However, mechanical riveted joints still have problems such as short fatigue life, poor sealing performance, and easy corrosion. Due to the need to prefabricate through holes on the plate during mechanical riveting, the hole-making process not only increases the complexity of the process, but also the excess products such as burrs generated during the hole-making process will also affect the service performance, resulting in a significant increase in the cost of the mechanical riveting process.
由于需要预制通孔的机械铆接工艺已经无法满足高强度异种金属连接要求,因此自冲铆接技术应运而生,尽管自冲铆接可以有效避免预制通孔时带来的问题,但其在铆接材料的适用性上存在局限。当铆接硬度较高的金属时,需要半空心铆钉快速冲压下扎待连接板材,导致铆钉容易发生镦粗、断裂等现象,从而不能形成有效机械互锁。当铆接低韧性、脆性较高的金属时,容易使待连接板材产生裂纹并开裂,从而降低接头强度和疲劳性能。Since the mechanical riveting process that requires prefabricated through holes has been unable to meet the requirements of high-strength dissimilar metal connections, the self-piercing riveting technology came into being. There are limitations in applicability. When riveting a metal with high hardness, it is necessary to quickly punch the semi-hollow rivet to lower the plate to be connected, which leads to the phenomenon of upsetting and fracture of the rivet, so that an effective mechanical interlock cannot be formed. When riveting a metal with low toughness and high brittleness, it is easy to cause cracks and cracks in the plates to be connected, thereby reducing the strength and fatigue performance of the joint.
为此,针对自冲铆接工艺的局限性,自冲摩擦铆焊技术(Friction Self-piercingRiveting,简称F-SPR)被提出,自冲摩擦铆焊技术实施过程中,需要将高速旋转的半空心铆钉扎入到待连接板材中,铆钉与上下板材形成机械自锁的同时,铆钉在摩擦热作用下与被铆金属实现固相连接。Therefore, in view of the limitations of the self-piercing riveting process, the Friction Self-piercing Riveting (F-SPR for short) is proposed. When inserted into the plate to be connected, the rivet and the upper and lower plates form mechanical self-locking, and the rivet realizes solid-phase connection with the metal to be riveted under the action of friction heat.
例如,申请号为201610566456.3的中国专利申请,公开了一种用于自冲摩擦铆焊的铆钉及其自冲摩擦铆焊连接系统,其虽然可以提高铆钉高速旋转时的稳定性及铆接精度,但其采用的环形空心铆钉在镦铆阶段不易变形,造成钉腿张开不足,导致机械互锁量较小,并且铆钉旋转摩擦产热不足以软化延展性低的金属,也就无法抑制板材开裂,而且不能实现铆钉与待铆接金属的固相连接,最终会降低机械-固相双重连接强度。For example, the Chinese patent application with the application number of 201610566456.3 discloses a rivet for self-piercing friction riveting and its self-piercing friction riveting connection system. Although it can improve the stability and riveting accuracy of the rivet when it rotates at high speed, but The annular hollow rivet used is not easily deformed in the upsetting stage, resulting in insufficient opening of the nail legs, resulting in a small amount of mechanical interlocking, and the heat generated by the rivet rotating friction is not enough to soften the metal with low ductility, so it cannot inhibit the cracking of the plate. Moreover, the solid-phase connection between the rivet and the metal to be riveted cannot be achieved, which will eventually reduce the mechanical-solid-phase dual connection strength.
申请号为201911256371.5的中国专利申请,公开了一种去除铝钢搭接钩状缺陷的搅拌摩擦点焊焊铆工具及方法,其通过在常规搅拌头的中下部增加凸起平台,使平台底部与铝钢搭接平面摩擦提供热量,以击破搭接界面,用以实现焊铆接结合的连接方式。但是,凸起平台底部的搅拌针在抬刀时易整体断裂,并且抬刀时极大的拉力易引起接头损伤,从而降低接头的连接强度。The Chinese patent application with the application number of 201911256371.5 discloses a friction stir spot welding and riveting tool and method for removing the hook-shaped defects of aluminum-steel lap joints. By adding a raised platform in the middle and lower part of the conventional stirring head, the bottom of the platform is The friction of the aluminum-steel lap plane provides heat to break the lap interface, so as to realize the connection method of welding and riveting. However, the stirring needle at the bottom of the raised platform is easy to break as a whole when the knife is lifted, and the great pulling force when the knife is lifted can easily cause damage to the joint, thereby reducing the connection strength of the joint.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明提供一种适用于搅拌摩擦铆焊的爪型铆钉及搅拌摩擦铆焊方法,通过全新设计的爪型铆钉,可有效减小铆钉变形难度,提高铆钉的机械自锁强度,可引导塑性金属流动改善铆接接头密封性能;通过铆钉与工艺方法的结合,能够合理控制铆接过程中的热输入,解决铆钉产热不足的问题,促进异种金属板材、铆钉与板材之间的冶金连接,提高板材延展性,易于铆钉下扎,避免板材开裂;通过超声振动可有效调控异种金属在热作用下生成的金属间化合物,提高难连接异种金属的连接性能。In view of the problems existing in the prior art, the present invention provides a claw rivet suitable for friction stir riveting and a friction stir riveting method. The newly designed claw rivet can effectively reduce the difficulty of deformation of the rivet and improve the mechanical properties of the rivet. Self-locking strength can guide the flow of plastic metal to improve the sealing performance of riveted joints; through the combination of rivets and process methods, the heat input in the riveting process can be reasonably controlled, the problem of insufficient heat generation of rivets can be solved, and the relationship between dissimilar metal plates, rivets and plates can be promoted. The metallurgical connection between the two can improve the ductility of the plate, it is easy to tie down the rivet, and the cracking of the plate can be avoided; through the ultrasonic vibration, the intermetallic compound generated by the dissimilar metals under the action of heat can be effectively controlled, and the connection performance of the dissimilar metals that are difficult to connect can be improved.
为了实现上述目的,本发明采用如下技术方案:一种适用于搅拌摩擦铆焊的爪型铆钉,包括夹持段和铆接段,所述夹持段采用圆盘形结构,夹持段的圆盘上表面为装夹定位侧,夹持段的圆盘下表面为轴肩侧;所述铆接段位于夹持段的轴肩侧,铆接段由多根钉腿构成,多根钉腿沿圆周方向均布设置,且钉腿的数量为2~6根。In order to achieve the above purpose, the present invention adopts the following technical scheme: a claw rivet suitable for friction stir riveting, comprising a clamping section and a riveting section, the clamping section adopts a disc-shaped structure, and the disc of the clamping section is The upper surface is the clamping and positioning side, and the lower surface of the disc of the clamping section is the shoulder side; the riveting section is located on the shoulder side of the clamping section, and the riveting section is composed of a plurality of nail legs, and the plurality of nail legs are along the circumferential direction. Evenly distributed, and the number of nail legs is 2 to 6.
在所述夹持段的圆盘上表面沿着圆周方向均布有多处装夹凹槽,在夹持段的圆盘上表面中心处设有定位凹槽,在夹持段的圆盘下表面中心处设置有圆形凹槽。A plurality of clamping grooves are evenly distributed on the upper surface of the disc of the clamping section along the circumferential direction, and a positioning groove is arranged at the center of the upper surface of the disc of the clamping section. A circular groove is provided at the center of the surface.
所述钉腿外侧的夹持段圆盘轴肩端面为内凹圆锥面,且在钉腿外侧的夹持段圆盘轴肩端面上设置有环形导流凹槽。The end face of the disc shaft shoulder of the clamping segment on the outer side of the nail leg is a concave conical surface, and an annular flow guiding groove is provided on the end face of the clamping segment disc shaft shoulder at the outer side of the nail leg.
所述钉腿的外周侧壁面和内周侧壁面均为圆弧柱面,且所有钉腿的外周侧壁面和内周内壁面的圆心重合;所述钉腿在径向方向上的厚度为1mm~3mm。The outer peripheral side wall surface and the inner peripheral side wall surface of the nail legs are arc cylindrical surfaces, and the center of the outer peripheral side wall surface and the inner peripheral inner wall surface of all nail legs coincide; the thickness of the nail legs in the radial direction is 1mm ~3mm.
在所述钉腿的外周侧壁面上设置有螺纹凸肋,且所有钉腿外周侧壁面上的螺纹凸肋互为彼此的螺纹延长。The thread protruding ribs are arranged on the outer peripheral side walls of the nail legs, and the thread protruding ribs on the outer peripheral side walls of all the nail legs are mutually thread extensions.
用于衔接所述钉腿外周侧壁面与内周侧壁面的两处侧立面分别设为第一导流面和第二导流面,第一导流面与钉腿外周侧壁面和内周侧壁面的夹角为30°~160°,第二导流面与钉腿外周侧壁面和内周侧壁面的夹角为30°~160°;所述第一导流面为平面且前倾,所述第二导流面为曲面且后倾。The two side elevations used to connect the outer peripheral side wall surface and the inner peripheral side wall surface of the nail legs are respectively set as the first flow guiding surface and the second guiding surface, and the first guiding surface is connected with the outer peripheral side wall surface and the inner peripheral surface of the nail leg. The included angle of the side wall surface is 30°~160°, the included angle between the second guide surface and the outer peripheral side wall surface and the inner peripheral side wall surface of the nail leg is 30°~160°; the first guide surface is flat and inclined forward , the second guide surface is a curved surface and is inclined backward.
所述钉腿的轴侧端面为倾斜平面,且在所述第一导流面与外周侧壁面交汇处的钉腿轴侧端面上设置有切削凸块。The axial end surface of the nail leg is an inclined plane, and a cutting bump is provided on the axial end surface of the nail leg at the intersection of the first flow guide surface and the outer peripheral side wall surface.
一种搅拌摩擦铆焊方法,采用了所述的适用于搅拌摩擦铆焊的爪型铆钉,包括如下步骤:A friction stir riveting method, which adopts the claw rivet suitable for friction stir riveting, comprises the following steps:
步骤一:初始旋转下扎阶段Step 1: Initial spin down stage
控制搅拌摩擦焊机的压紧环下压,直到压紧环与上层待焊材料表面紧密接触,然后控制搅拌摩擦焊机的夹头旋转并带动爪型铆钉下扎,且爪型铆钉下扎的过程中通过搅拌摩擦焊机的夹头或压紧环施加超声振动;Control the pressing ring of the friction stir welding machine to press down until the pressing ring is in close contact with the surface of the upper layer of the material to be welded, and then control the chuck of the friction stir welding machine to rotate and drive the claw rivets to tie down, and the claw rivets are tied down. During the process, ultrasonic vibration is applied through the chuck or pressing ring of the friction stir welding machine;
步骤二:温度调控阶段Step 2: Temperature Control Stage
当爪型铆钉在上层待焊材料的下扎深度达到设定值后,控制旋转的爪型铆钉停止下扎,之后调整爪型铆钉的旋转速度,通过改变爪型铆钉的旋转来调控异种金属材料接头界面处的温度分布,使异种金属材料及爪型铆钉界面获得满足固态焊合需求且均匀的温度分布;When the lowering depth of the claw rivet on the upper layer of the material to be welded reaches the set value, the claw rivet that controls the rotation stops being pulled down, and then the rotation speed of the claw rivet is adjusted, and the dissimilar metal material is regulated by changing the rotation of the claw rivet. The temperature distribution at the interface of the joint enables the interface of dissimilar metal materials and claw rivets to obtain a uniform temperature distribution that meets the requirements of solid-state welding;
步骤三:二次旋转下扎阶段Step 3: The second rotation and lower tie stage
控制旋转的爪型铆钉继续下扎,直到爪型铆钉的下扎深度达到异种材料接头界面处或下层待焊材料内的设定位置;Control the rotation of the claw rivets to continue lowering until the lowering depth of the claw rivets reaches the set position at the interface of the dissimilar material joint or in the lower layer of the material to be welded;
步骤四:快速下压阶段Step 4: Rapid Depression Stage
控制爪型铆钉停止旋转并快速下压,使受热软化的爪型铆钉钉腿在下层待焊材料的阻碍下产生挤压变形而张开,进而在异种金属材料接头界面处形成机械互锁。Control the claw rivet to stop rotating and press down quickly, so that the heated and softened claw rivet legs are squeezed and deformed and opened under the obstruction of the lower material to be welded, thereby forming a mechanical interlock at the joint interface of dissimilar metal materials.
在执行步骤一之前的焊前准备阶段,先采用酒精或丙酮去除异种金属材料待焊表面的油污,然后利用夹具将上下两层待焊材料搭接在一起进行固定,之后将爪型铆钉通过其夹持段与搅拌摩擦焊机的夹头装配在一起,最后将装配有爪型铆钉的夹头移动到待焊材料的铆焊位置上方。In the pre-welding preparation stage before
在执行步骤一之前的焊前准备阶段,需要对步骤一至步骤四中的搅拌摩擦铆焊参数进行设定,包括爪型铆钉的旋转速度、下压速度、下压量以及停留时间。In the pre-welding preparation stage before
本发明的有益效果:Beneficial effects of the present invention:
1、本发明与传统的机械铆接相比,消除了繁琐的预制孔过程,降低了工艺成本,铆焊过程中的热输入小且可控,同时引入了超声振动,通过超声振动引起的高频变化声流及空化效应可以改变界面动态环境,有效抑制金属间化合物在界面处的依附生长,宏观上表现为金属间化合物层厚度降低,并且爪型铆钉与异种材料之间可形成机械互锁与冶金结合,大大提高了难连接异种金属的结合强度。1. Compared with the traditional mechanical riveting, the present invention eliminates the tedious process of prefabricating holes, reduces the process cost, and the heat input in the riveting process is small and controllable. Changes in acoustic flow and cavitation effects can change the dynamic environment of the interface, effectively inhibiting the growth of intermetallic compounds at the interface. Macroscopically, the thickness of the intermetallic compound layer is reduced, and mechanical interlocking can be formed between claw rivets and dissimilar materials. Combined with metallurgy, it greatly improves the bonding strength of difficult-to-connect dissimilar metals.
2、本发明通过全新设计的爪型铆钉,可有效增大铆钉的有效搅拌面积,并增大搅拌区域塑性金属流动程度,提高产热效率,并且能够较短时间内获得铆接所需温度,减短加工时间,减少脆性金属间化合物的产生,同时大量的热量也会保证钉腿内侧柱形空间未被搅拌的异种金属界面实现冶金结合,进一步提升铆接接头力学性能。2. The present invention can effectively increase the effective stirring area of the rivet through the newly designed claw rivet, increase the plastic metal flow degree in the stirring area, improve the heat production efficiency, and can obtain the required temperature for riveting in a short time, reducing the time The processing time can reduce the generation of brittle intermetallic compounds, and at the same time, a large amount of heat will ensure that the dissimilar metal interface that is not stirred in the inner cylindrical space of the nail leg achieves metallurgical bonding, which further improves the mechanical properties of the riveted joint.
3、本发明将爪型铆钉的钉腿厚度设定在1mm~3mm,经过铆钉的旋转摩擦生热,钉腿受热软化更容易发生变形而张开,用以形成优良的机械互锁,进而提高了机械互锁强度。3. In the present invention, the thickness of the nail legs of the claw-type rivet is set at 1 mm to 3 mm. After the rivet rotates and friction generates heat, the nail legs are softened by heat and are more likely to deform and open, so as to form an excellent mechanical interlock, thereby improving the performance of the rivet. mechanical interlock strength.
4、本发明的爪型铆钉采用了流体型曲面设计的钉腿,在爪型铆钉旋转下压过程中,钉腿的两处导流面可促进金属材料向钉腿内侧柱形空间区域流动,并充满柱形空间区域,溢出的金属材料从钉腿根部流出后会填满钉腿外侧夹持段轴肩端面上的环形导流凹槽,用以形成密封连接,从而提高接头抗腐蚀性并减少排屑,降低后续加工成本,同时钉腿外周侧壁面上的螺纹凸肋还可加快纵向金属流动。4. The claw rivet of the present invention adopts the nail legs with a fluid-type curved surface design. During the rotation and pressing of the claw rivet, the two guide surfaces of the nail legs can promote the flow of metal materials to the inner cylindrical space area of the nail legs. And fill the cylindrical space area, the overflowing metal material flows out from the root of the nail leg and fills the annular diversion groove on the end face of the shoulder of the clamping section on the outer side of the nail leg to form a sealed connection, thereby improving the corrosion resistance of the joint. Reduce chip evacuation and reduce follow-up processing costs, while the threaded ribs on the outer peripheral sidewall of the nail legs can also speed up longitudinal metal flow.
附图说明Description of drawings
图1为本发明的一种适用于搅拌摩擦铆焊的爪型铆钉的结构示意图(视角一);1 is a schematic structural diagram of a claw rivet suitable for friction stir riveting according to the present invention (perspective 1);
图2为本发明的一种适用于搅拌摩擦铆焊的爪型铆钉的结构示意图(视角二);2 is a schematic structural diagram of a claw rivet suitable for friction stir riveting according to the present invention (perspective 2);
图3为本发明的一种适用于搅拌摩擦铆焊的爪型铆钉的结构示意图(视角三);3 is a schematic structural diagram of a claw rivet suitable for friction stir riveting according to the present invention (viewing angle three);
图4为本发明的一种适用于搅拌摩擦铆焊的爪型铆钉的结构示意图(视角四);4 is a schematic structural diagram of a claw rivet suitable for friction stir riveting according to the present invention (view four);
图5为本发明的搅拌摩擦铆焊方法的实施过程示意图;5 is a schematic diagram of the implementation process of the friction stir riveting method of the present invention;
图中,1—钉腿,2—装夹凹槽,3—定位凹槽,4—圆形凹槽,5—环形导流凹槽,6—外周侧壁面,7—内周侧壁面,8—螺纹凸肋,9—第一导流面,10—第二导流面,11—切削凸块,12—压紧环,13—爪型铆钉。In the figure, 1—Nail leg, 2—Clamping groove, 3—Locating groove, 4—Circular groove, 5—Annular diversion groove, 6—Outer peripheral side wall surface, 7—Inner peripheral sidewall surface, 8 - Threaded rib, 9 - first guide surface, 10 - second guide surface, 11 - cutting bump, 12 - pressing ring, 13 - claw rivet.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1~4所示,一种适用于搅拌摩擦铆焊的爪型铆钉,包括夹持段和铆接段,所述夹持段采用圆盘形结构,夹持段的圆盘上表面为装夹定位侧,夹持段的圆盘下表面为轴肩侧;所述铆接段位于夹持段的轴肩侧,铆接段由多根钉腿1构成,多根钉腿1沿圆周方向均布设置,且钉腿1的数量为2~6根。As shown in Figures 1 to 4, a claw rivet suitable for friction stir riveting includes a clamping section and a riveting section, the clamping section adopts a disc-shaped structure, and the upper surface of the disc of the clamping section is On the clamping positioning side, the lower surface of the disc of the clamping section is the shoulder side; the riveting section is located on the shoulder side of the clamping section, and the riveting section is composed of a plurality of
在所述夹持段的圆盘上表面沿着圆周方向均布有多处装夹凹槽2,在夹持段的圆盘上表面中心处设有定位凹槽3,在夹持段的圆盘下表面中心处设置有圆形凹槽4。A plurality of clamping
所述钉腿1外侧的夹持段圆盘轴肩端面为内凹圆锥面,且在钉腿1外侧的夹持段圆盘轴肩端面上设置有环形导流凹槽5。The end face of the disc shaft shoulder of the clamping segment outside the
所述钉腿1的外周侧壁面6和内周侧壁面7均为圆弧柱面,且所有钉腿1的外周侧壁面6和内周内壁面7的圆心重合;所述钉腿1在径向方向上的厚度为1mm~3mm。The outer peripheral
在所述钉腿1的外周侧壁面6上设置有螺纹凸肋8,且所有钉腿1外周侧壁面6上的螺纹凸肋8互为彼此的螺纹延长。A
用于衔接所述钉腿1外周侧壁面6与内周侧壁面7的两处侧立面分别设为第一导流面9和第二导流面10,第一导流面9与钉腿1外周侧壁面6和内周侧壁面7的夹角为30°~160°,第二导流面10与钉腿1外周侧壁面6和内周侧壁面7的夹角为30°~160°;所述第一导流面9为平面且前倾,所述第二导流面10为曲面且后倾。The two side elevations used to connect the outer peripheral
所述钉腿1的轴侧端面为倾斜平面,且在所述第一导流面9与外周侧壁面5交汇处的钉腿1轴侧端面上设置有切削凸块11。The axial end surface of the
本实施例中,钉腿1的数量为3根,钉腿1在径向方向上的厚度为2mm,第一导流面9的前倾角度为2°~20°,第二导流面10的后倾角度为2°~20°,第一导流面9与钉腿1外周侧壁面6的夹角为30°~40°,第一导流面9与钉腿1内周侧壁面7的夹角为130°~160°,第二导流面10与钉腿1外周侧壁面6的夹角为40°~60°,第二导流面10与内周侧壁面7的夹角为100°~130°,钉腿1的轴侧端面的倾斜角为10°~30°,钉腿1外侧的夹持段圆盘轴肩端面的锥角为175°~180°,螺纹凸肋8为右旋螺纹。In this embodiment, the number of
本实施例中,上层待焊材料为6061-T6铝合金板,下层待焊材料为DP590钢板,6061-T6铝合金板材的厚度为3mm,DP590钢板材的厚度为2mm,爪型铆钉13的旋转方向为逆时针。In this embodiment, the material to be welded on the upper layer is a 6061-T6 aluminum alloy plate, the material to be welded on the lower layer is a DP590 steel plate, the thickness of the 6061-T6 aluminum alloy plate is 3 mm, and the thickness of the DP590 steel plate is 2 mm. The direction is counterclockwise.
一种搅拌摩擦铆焊方法,如图5所示,采用了所述的适用于搅拌摩擦铆焊的爪型铆钉,包括如下步骤:A method for friction stir riveting, as shown in Figure 5, adopts the claw rivet suitable for friction stir riveting, including the following steps:
步骤一:初始旋转下扎阶段Step 1: Initial spin down stage
控制搅拌摩擦焊机的压紧环12下压,直到压紧环12与上层待焊材料表面紧密接触,然后控制搅拌摩擦焊机的夹头旋转并带动爪型铆钉13下扎,且爪型铆钉13下扎的过程中通过搅拌摩擦焊机的夹头或压紧环12施加超声振动;其中,在焊前准备阶段,先采用酒精或丙酮去除异种金属材料待焊表面的油污,然后利用夹具将上下两层待焊材料搭接在一起进行固定,之后将爪型铆钉13通过其夹持段与搅拌摩擦焊机的夹头装配在一起,最后将装配有爪型铆钉13的夹头移动到待焊材料的铆焊位置上方;此外,还需要在焊前完成搅拌摩擦铆焊参数的设定,包括各个阶段内的爪型铆钉13旋转速度、下压速度、下压量以及停留时间;Control the
步骤二:温度调控阶段Step 2: Temperature Control Stage
当爪型铆钉13在上层待焊材料的下扎深度达到设定值后,控制旋转的爪型铆钉13停止下扎,之后调整爪型铆钉13的旋转速度,通过改变爪型铆钉13的旋转来调控异种金属材料接头界面处的温度分布,使异种金属材料及爪型铆钉13界面获得满足固态焊合需求且均匀的温度分布;When the lowering depth of the
步骤三:二次旋转下扎阶段Step 3: The second rotation and lower tie stage
控制旋转的爪型铆钉13继续下扎,直到爪型铆钉13的下扎深度达到异种材料接头界面处或下层待焊材料内的设定位置;The claw-shaped
步骤四:快速下压阶段Step 4: Rapid Depression Stage
控制爪型铆钉13停止旋转并快速下压,使受热软化的爪型铆钉13钉腿1在下层待焊材料的阻碍下产生挤压变形而张开,进而在异种金属材料接头界面处形成机械互锁。之后就可以断开搅拌摩擦焊机夹头与爪型铆钉13的连接,同时控制压紧环12上移并解除对上层待焊材料的压紧,搅拌摩擦铆焊过程结束。Control the
经过上述搅拌摩擦铆焊过程后,可以大幅度提高铝钢异种金属板材的连接强度。在搅拌摩擦铆焊过程中,当爪型铆钉13钉腿1轴侧端面上的切削凸块11与上层铝合金板接触时,随着爪型铆钉13的旋转,切削凸块11在旋转下压作用下开始切削上层铝合金板,进而使爪型铆钉13的钉腿1更容易扎入上层铝合金板中。随着爪型铆钉13的持续旋转下压,由第一导流面9进入的铝合金材料将很难从第二导流面10下端流出,铝合金材料会在三根钉腿1内侧的柱形空间汇聚。当爪型铆钉13扎入到下层钢板中时,铝合金材料将会填满三根钉腿1内侧的柱形空间,之后会从第二导流面10上端排出,并进一步进入环形导流凹槽5内,从而形成密封连接。通过多根钉腿1的设计,有效提高了爪型铆钉13的产热效率,同时减少了加工时间,并且提供了异种板材、板材与铆钉之间形成冶金结合所需的热量。此外,在爪型铆钉13下扎的过程中通过搅拌摩擦焊机的夹头或压紧环12施加超声振动,可有效抑制金属间化合物在界面处的依附生长,保证了接头强度。在快速下压阶段,较薄的爪型铆钉13钉腿1受热软化更容易发生变形而张开,用以形成优良的机械互锁。在连续的搅拌摩擦铆焊中,通过爪型铆钉13快速便捷的装夹,极大的提高了生产效率。After the above-mentioned friction stir riveting process, the connection strength of the aluminum-steel dissimilar metal plates can be greatly improved. During the friction stir riveting process, when the cutting bumps 11 on the axial end surface of the
实施例中的方案并非用以限制本发明的专利保护范围,凡未脱离本发明所为的等效实施或变更,均包含于本案的专利范围中。The solutions in the embodiments are not intended to limit the scope of the patent protection of the present invention, and all equivalent implementations or modifications that do not depart from the present invention are included in the scope of the patent of this case.
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| CN116618815A (en) * | 2023-07-25 | 2023-08-22 | 宁波九刃科技有限公司 | Dissimilar metal rivet welding device and method |
| CN116618815B (en) * | 2023-07-25 | 2024-04-09 | 宁波九刃科技有限公司 | Dissimilar metal rivet welding device and method |
| CN119658089A (en) * | 2025-01-06 | 2025-03-21 | 广州汽车集团股份有限公司 | Control method of hot riveting welding equipment |
| CN119934129A (en) * | 2025-02-21 | 2025-05-06 | 上海交通大学 | Hollow rivets for joining composites and metals |
| CN119934129B (en) * | 2025-02-21 | 2025-11-11 | 上海交通大学 | Hollow rivet for connecting composite material and metal |
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| CN114406439B (en) | 2023-10-31 |
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