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CN114406198A - Cast aluminum die - Google Patents

Cast aluminum die Download PDF

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Publication number
CN114406198A
CN114406198A CN202210023155.1A CN202210023155A CN114406198A CN 114406198 A CN114406198 A CN 114406198A CN 202210023155 A CN202210023155 A CN 202210023155A CN 114406198 A CN114406198 A CN 114406198A
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fixedly connected
groove
rectangular groove
rectangular
block
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CN114406198B (en
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蒋培庚
郭成成
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Dongguan Zhongdian Aihua Electronic Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention relates to the field of cast aluminum molds, in particular to a cast aluminum mold; the pouring device comprises a base, a lower die, an upper die and a pouring opening, wherein the lower die is arranged on the upper part of the base, and the upper die is detachably and fixedly connected to the upper surface of the lower die; a through hole is formed in the upper surface of the upper die, and a pouring opening is fixedly connected to the through hole in the upper surface of the upper die; the upper wall of the upper die is provided with an air storage tank, and a notch of the air storage tank is fixedly connected with a metal block; the right part and the upper part of the gas storage tank are respectively provided with a first rectangular groove and a second rectangular groove, the first rectangular groove and the second rectangular groove are internally connected with a first sliding block and a second sliding block in a sliding and sealing manner, the right end of the first rectangular groove is provided with a vertical groove, and the vertical groove is internally connected with a stop block in a sliding and sealing manner; according to the invention, the air storage groove, the metal block, the first sliding block and the second sliding block are arranged, so that the air hole gap phenomenon of the formed aluminum piece is reduced on the basis of reducing the waste of aluminum liquid at the pouring opening.

Description

一种铸铝模具A cast aluminum mold

技术领域technical field

本发明涉及铸铝模具领域,具体的说是一种铸铝模具。The invention relates to the field of cast aluminum molds, in particular to a cast aluminum mold.

背景技术Background technique

铸铝是一种将纯铝或铝合金锭按标准的成分比例配制后,经过人工加热将其变成铝合金液体或熔融状态后,再通过专业的模具或相应工艺将铝液或熔融状态的铝合金浇注进型腔,经冷却形成所需要形状铝件的一种工艺方法,铸铝所用的铝,称为铸造铝合金,在熔炼铝锭的过程中,需要将融化的铝液通过炉头倒在铝锭模具中,待其冷却成型后再进行脱模。Cast aluminum is a kind of pure aluminum or aluminum alloy ingot prepared according to the standard composition ratio, after artificial heating to turn it into aluminum alloy liquid or molten state, and then through professional mold or corresponding process to make aluminum liquid or molten state. A process method in which aluminum alloy is poured into the cavity and cooled to form aluminum parts of the desired shape. Pour it into the aluminum ingot mold, and then demold it after cooling and forming.

现有技术中,在对圆柱型铝件进行铸造成型时,为了使铝件成型完整没有缺口,浇筑时会将浇筑口注满,甚至会从浇筑口溢出,造成对铝液的浪费,若浇筑不足可能会造成铸造成的铝件成型不完整含有缺口。In the prior art, when casting a cylindrical aluminum part, in order to make the aluminum part complete without gaps, the pouring mouth will be filled during pouring, or even overflow from the pouring mouth, resulting in waste of aluminum liquid. Insufficient may cause the cast aluminum part to be incomplete and contain notches.

鉴于此,为了克服上述技术问题,本发明设计了一种铸铝模具,解决了上述技术问题。In view of this, in order to overcome the above-mentioned technical problems, the present invention designs an aluminum casting mold to solve the above-mentioned technical problems.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是:铸铝时,在对圆柱型铝件进行将融化的铝液倒入模具进行铸造成型时,为了使铝件成型完整没有缺口,浇筑时会将浇筑口注满,甚至会从浇筑口溢出,造成对铝液的浪费,若浇筑不足可能会造成铸造成的铝件成型不完整含有缺口。The technical problem to be solved by the present invention is: when casting aluminum, when pouring molten aluminum liquid into a mold for casting and forming a cylindrical aluminum part, in order to make the aluminum part complete without gaps, the pouring port will be filled during pouring. , and even overflow from the pouring port, causing waste of aluminum liquid. If the pouring is insufficient, the cast aluminum parts may be incomplete and contain gaps.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

本发明提供一种铸铝模具,包括底座、下模、上模和浇筑口,所述下模设在底座上部,所述下模上表面可拆卸固定连接有上模;所述上模上表面开设有通孔,所述上模上表面通孔处固定连接有浇筑口;The invention provides an aluminum casting mold, comprising a base, a lower mold, an upper mold and a pouring port, the lower mold is arranged on the upper part of the base, and the upper mold is detachably and fixedly connected to the upper surface of the lower mold; A through hole is opened, and a pouring port is fixedly connected to the through hole on the upper surface of the upper mold;

所述上模上壁开设有储气槽,所述储气槽内用于放置惰性气体,所述储气槽的槽口固定连接有金属块;所述金属块具有良好的导热性能;The upper wall of the upper mold is provided with a gas storage tank, the gas storage tank is used for placing inert gas, and the slot of the gas storage tank is fixedly connected with a metal block; the metal block has good thermal conductivity;

所述储气槽的右部和上部分别开设有一号矩形槽和二号矩形槽,所述一号矩形槽的右部与通孔相通,一号矩形槽右部与储气槽之间开设有一号通道,所述二号矩形槽与储气槽之间开设有二号通道;The right part and the upper part of the gas storage tank are respectively provided with a No. 1 rectangular groove and a No. 2 rectangular groove, the right part of the No. 1 rectangular groove is communicated with the through hole, and a No. 1 rectangular groove is opened between the right part and the gas storage tank. No. 2 channel, a No. 2 channel is opened between the No. 2 rectangular groove and the gas storage tank;

所述一号矩形槽和二号矩形槽内部滑动密封连接有一号滑块和二号滑块,所述二号滑块左侧固定连接有一号卡块352,所述二号矩形槽左侧开设有与一号卡块352配合的一号滑槽,所述一号滑块和二号滑块底端都固定连接有弹簧的一端,所述一号矩形槽的左壁和二号矩形槽的底壁分别固定连接有弹簧的另一端;The No. 1 rectangular groove and the No. 2 rectangular groove are slidably and sealedly connected to the No. 1 slider and the No. 2 slider, the left side of the No. 2 slider is fixedly connected with a No. 1 block 352, and the left side of the No. 2 rectangular groove is opened. There is a No. 1 chute matched with the No. 1 block 352, the bottom ends of the No. 1 slider and No. 2 slider are fixedly connected with one end of a spring, the left wall of the No. The bottom wall is respectively fixedly connected with the other end of the spring;

所述一号矩形槽右端开设有竖直槽,所述竖直槽内部滑动密封连接有挡块,所述挡块底端固定连接有弹簧的一端,所述竖直槽的底壁固定连接有弹簧的另一端。The right end of the No. 1 rectangular groove is provided with a vertical groove, a block is slidably and sealedly connected inside the vertical groove, the bottom end of the block is fixedly connected with one end of the spring, and the bottom wall of the vertical groove is fixedly connected with a spring. the other end of the spring.

优选的,所述底座上表面开设有凹槽,所述底座与下模之间设有转动单元,所述转动单元包括电机、轴承、传动轴和滚珠盘;所述电机设置在凹槽内部,所述电机的输出轴与传动轴固定连接,所述轴承设在传动轴外表面,所述滚珠盘与底座上表面固定连接,所述滚珠盘中间开设有一号通孔,所述传动轴顶端穿过一号通孔与下模底壁固定连接。Preferably, a groove is formed on the upper surface of the base, a rotating unit is provided between the base and the lower die, and the rotating unit includes a motor, a bearing, a transmission shaft and a ball disc; the motor is arranged inside the groove, The output shaft of the motor is fixedly connected to the transmission shaft, the bearing is arranged on the outer surface of the transmission shaft, the ball disc is fixedly connected to the upper surface of the base, a through hole is opened in the middle of the ball disc, and the top of the transmission shaft is It is fixedly connected to the bottom wall of the lower die through the No. 1 through hole.

优选的,所述储气槽的右部和上部分别开设有三号矩形槽和二号矩形槽,所述三号矩形槽的左部与通孔相通,三号矩形槽右部与储气槽之间开设有三号通道,所述三号矩形槽内部滑动密封连接有三号滑块,所述三号滑块上部固定连接有二号卡块323,所述三号矩形槽顶端开设有与二号卡块323配合的二号滑槽,所述三号滑块底端固定连接有弹簧的一端,所述三号矩形槽的左壁固定连接有弹簧的另一端。Preferably, the right part and the upper part of the gas storage tank are respectively provided with a No. 3 rectangular groove and a No. 2 rectangular groove, the left part of the No. 3 rectangular groove communicates with the through hole, and the right part of the No. 3 rectangular groove and the gas storage tank are There is a No. 3 channel between them, a No. 3 slider is slidably and sealedly connected inside the No. 3 rectangular groove, a No. 2 block 323 is fixedly connected to the upper part of the No. 3 slider, and a No. 2 card is opened at the top of the No. 3 rectangular groove. The No. 2 chute matched with the block 323, the bottom end of the No. 3 slide block is fixedly connected to one end of the spring, and the left wall of the No. 3 rectangular groove is fixedly connected to the other end of the spring.

优选的,所述上模包括上模座和上模芯,所述上模座和上模芯可拆卸固定连接;所述下模包括下模座和下模芯,所述下模座和下模芯可拆卸固定连接。Preferably, the upper mold includes an upper mold seat and an upper mold core, and the upper mold seat and the upper mold core are detachably and fixedly connected; the lower mold includes a lower mold seat and a lower mold core, and the lower mold seat and the lower mold core are The mold core is detachable and fixed connection.

优选的,所述上模芯和下模芯接触部分设置成齿型配合接触。Preferably, the contact parts of the upper mold core and the lower mold core are arranged to be in tooth-shaped fitting contact.

优选的,所述上模芯、下模芯、一号滑块和三号滑块表面涂敷有脱模剂。Preferably, the surfaces of the upper mold core, the lower mold core, the No. 1 slider and the No. 3 slider are coated with a release agent.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明通过设置储气槽、金属块、一号滑块和二号滑块,在减少浇筑口处铝液的浪费的基础上,减小成型铝件气孔缺口现象的出现。1. The present invention reduces the occurrence of air hole gaps in the formed aluminum parts on the basis of reducing the waste of aluminum liquid at the pouring port by setting the gas storage tank, the metal block, the No. 1 slider and the No. 2 slider.

2.本发明的一种铸铝模具,通过设置转动单元可以促进对上模和下模接触面处所形成的一些边角料进行清理,且使得铝液能够充满整个模具,进一步降低成型后的铝件带有气孔缺陷的风险,以及帮助脱模。2. A casting aluminum mold of the present invention can facilitate cleaning of some scraps formed at the contact surface of the upper mold and the lower mold by setting a rotating unit, and make the molten aluminum fill the entire mold, further reducing the amount of aluminum parts after molding. There is a risk of blowhole defects, as well as aids in demolding.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2是本发明的上模上壁内部放大图。Figure 2 is an enlarged view of the inside of the upper wall of the upper die of the present invention.

图中:底座1、下模2、下模座21、下模芯22、上模3、通孔31、储气槽32、三号矩形槽321、三号滑块322、二号卡块323、金属块33、一号矩形槽34、一号滑块341、二号矩形槽35、二号滑块351、一号卡块352、竖直槽36、挡块37、上模座38、上模芯39、浇筑口4、转动单元5、电机51、轴承52、传动轴53、滚珠盘54。In the figure: base 1, lower mold 2, lower mold base 21, lower mold core 22, upper mold 3, through hole 31, gas storage groove 32, No. 3 rectangular groove 321, No. 3 slider 322, No. 2 clamping block 323 , Metal block 33, No. 1 rectangular slot 34, No. 1 slider 341, No. 2 rectangular slot 35, No. 2 slider 351, No. 1 block 352, Vertical slot 36, Block 37, Upper die seat 38, upper The mold core 39 , the pouring port 4 , the rotating unit 5 , the motor 51 , the bearing 52 , the transmission shaft 53 , and the ball disc 54 .

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.

本发明提供了一种铸铝模具,包括底座1、下模2、上模3和浇筑口4,下模2设在底座1上部,下模2上表面可拆卸固定连接有上模3;上模3上表面开设有通孔31,通孔31处固定连接有浇筑口4;The present invention provides an aluminum casting mold, comprising a base 1, a lower mold 2, an upper mold 3 and a pouring port 4, the lower mold 2 is arranged on the upper part of the base 1, and the upper mold 3 is detachably and fixedly connected to the upper surface of the lower mold 2; The upper surface of the mold 3 is provided with a through hole 31, and the pouring port 4 is fixedly connected to the through hole 31;

上模3上壁开设有储气槽32,储气槽32内用于放置惰性气体,储气槽32的槽口固定连接有金属块33;金属块33具有良好的导热性能;储气槽32的一侧设置有与外界连通的管道,所述管道与外接气源连通,对储气槽32内的气体进行随时补充;The upper wall of the upper mold 3 is provided with a gas storage tank 32, the gas storage tank 32 is used for placing inert gas, and the notch of the gas storage tank 32 is fixedly connected with a metal block 33; the metal block 33 has good thermal conductivity; the gas storage tank 32 One side of the air conditioner is provided with a pipeline that communicates with the outside world, and the pipeline is communicated with an external gas source to supplement the gas in the gas storage tank 32 at any time;

储气槽32的右部和上部分别开设有一号矩形槽34和二号矩形槽35,一号矩形槽34的右部与通孔31相通,一号矩形槽34右部与储气槽32之间开设有一号通道,二号矩形槽35与储气槽32之间开设有二号通道;The right part and the upper part of the gas storage tank 32 are respectively provided with a No. 1 rectangular groove 34 and a No. 2 rectangular groove 35, the right part of the No. 1 rectangular groove 34 communicates with the through hole 31, and the right part of the No. There is a No. 1 channel in between, and a No. 2 channel is opened between the No. 2 rectangular groove 35 and the gas storage tank 32;

一号矩形槽34和二号矩形槽35内部滑动密封连接有一号滑块341和二号滑块351,二号滑块351左侧固定连接有一号卡块352,二号矩形槽35左侧开设有与一号卡块352配合的一号滑槽,一号滑块341和二号滑块351底端都固定连接有弹簧的一端,一号矩形槽34的左壁和二号矩形槽35的底壁分别固定连接有弹簧的另一端;The No. 1 rectangular groove 34 and the No. 2 rectangular groove 35 are slidingly and sealedly connected to the No. 1 sliding block 341 and the No. 2 sliding block 351. The left side of the No. 2 sliding block 351 is fixedly connected to the No. 1 clamping block 352, and the left side of the No. 2 rectangular groove 35 is opened. There is a No. 1 chute matched with the No. 1 block 352, the bottom ends of the No. 1 slider 341 and the No. 2 slider 351 are fixedly connected with one end of the spring, the left wall of the No. 1 rectangular slot 34 and the bottom of the No. 2 rectangular slot 35 The bottom wall is respectively fixedly connected with the other end of the spring;

一号矩形槽34右端开设有竖直槽36,竖直槽36内部滑动密封连接有挡块37,挡块37底端固定连接有弹簧的一端,竖直槽36的底壁固定连接有弹簧的另一端。The right end of the No. 1 rectangular slot 34 is provided with a vertical slot 36, a block 37 is slidably and sealedly connected inside the vertical slot 36, the bottom end of the stop 37 is fixedly connected with one end of the spring, and the bottom wall of the vertical slot 36 is fixedly connected with a spring another side.

当使用本发明进行铝件铸造成型时,将熔化的铝液从浇筑口4注入模具内部,随着铝液逐渐充满整个模具,当铝液逐渐升高距离上模3越来越近,由于上模3上壁上的金属块33具有良好的导热性能,金属块33逐渐受热升温使得储气槽32内温度升高,储气槽32内的惰性气体受热膨胀使得储气槽32内气压升高,膨胀的惰性气体通过二号通道推动二号矩形槽35内的二号滑块351,使得二号滑块351慢慢突出,操作人员见此就可以降低浇筑速度,防止浇筑速度过快不容易控制造成铝液溢出导致铝液浪费,降低速度可方便控制;由于一号卡块352和一号滑槽的配合限位,使得二号滑块351不会被气体完全冲出导致储气槽32内的气体外泄,当铝液进入通孔31内时可以停止浇筑,这样浇筑口4内不会堆积多余的铝液也不会溢出铝液,减小对铝液的浪费,且工件凝固成型后不会在浇筑口4处形成过多的废料,减少工人后续的处理难度;When using the present invention for casting and molding of aluminum parts, the molten aluminum liquid is injected into the mold from the pouring port 4. As the aluminum liquid gradually fills the entire mold, when the aluminum liquid gradually rises, the distance to the upper mold 3 is getting closer and closer. The metal block 33 on the upper wall of the mold 3 has good thermal conductivity. The metal block 33 is gradually heated to increase the temperature in the gas storage tank 32, and the inert gas in the gas storage tank 32 is heated and expanded to increase the air pressure in the gas storage tank 32. , the expanded inert gas pushes the No. 2 slider 351 in the No. 2 rectangular groove 35 through the No. 2 channel, so that the No. 2 slider 351 slowly protrudes, the operator can reduce the pouring speed when seeing this, and it is not easy to prevent the pouring speed from being too fast. The control causes the molten aluminum to overflow, which leads to the waste of molten aluminum, and it is convenient to control the speed by reducing the speed; due to the cooperation limit of the No. 1 block 352 and the No. 1 chute, the No. 2 slider 351 will not be completely flushed out by the gas, causing the gas storage tank 32 The gas inside leaks out, and the pouring can be stopped when the molten aluminum enters the through hole 31, so that the excess molten aluminum will not accumulate in the pouring port 4 and will not overflow the molten aluminum, reducing the waste of the molten aluminum, and the workpiece is solidified and formed Afterwards, too much waste will not be formed at the pouring port 4, which will reduce the difficulty of subsequent processing by workers;

但由于铝液并未浇筑充分将浇筑口4注满,铝件成型可能会出现成型不完整含有缺口等缺陷,由于挡块37的存在,在二号滑块351运动被气体推动时,一号滑块341并没有被推动,这时可通过二号滑块351使储气槽32内的气压进一步升高,进而升高的气压使得一号滑块341冲开挡块37的限制进而对通孔31内的铝液进行挤压,使得模具内未被铝液充满的部位被挤压充满,减小成型铝件气孔缺口现象的出现。However, since the molten aluminum is not poured enough to fill the pouring port 4, the aluminum parts may have defects such as incomplete molding and gaps. Due to the existence of the block 37, when the second slider 351 is moved by the gas The slider 341 has not been pushed. At this time, the air pressure in the air storage tank 32 can be further increased by the second slider 351, and then the increased air pressure makes the first slider 341 break away from the restriction of the stopper 37 and communicate with each other. The aluminum liquid in the hole 31 is extruded, so that the parts in the mold that are not filled with the aluminum liquid are extruded and filled, thereby reducing the appearance of air hole gaps in the formed aluminum parts.

作为本发明的一种具体实施方式,底座1内开设有凹槽,底座1与下模2之间设有转动单元5,转动单元5包括电机51、轴承52、传动轴53和滚珠盘54;电机51设置在凹槽内部,电机51的输出轴与传动轴53固定连接,轴承52设在传动轴53外表面,滚珠盘54与底座1上表面固定连接,滚珠盘54中间开设有一号通孔,传动轴53顶端穿过一号通孔与下模2底壁固定连接。As a specific embodiment of the present invention, a groove is formed in the base 1, a rotating unit 5 is arranged between the base 1 and the lower die 2, and the rotating unit 5 includes a motor 51, a bearing 52, a transmission shaft 53 and a ball disc 54; The motor 51 is arranged inside the groove, the output shaft of the motor 51 is fixedly connected with the transmission shaft 53, the bearing 52 is arranged on the outer surface of the transmission shaft 53, the ball disc 54 is fixedly connected with the upper surface of the base 1, and there is a no. The top end of the transmission shaft 53 passes through the No. 1 through hole and is fixedly connected to the bottom wall of the lower die 2 .

转动单元5包括电机51、轴承52、传动轴53和滚珠盘54,当转动单元5工作时,启动电机51,电机51的输出轴带动传动轴53转动,传动轴53带动与之固定连接的下模2转动;通过在底座1上表面固定连接滚珠盘54,减少下模2转动过程中受到的摩擦力,降低能源损失;The rotating unit 5 includes a motor 51, a bearing 52, a transmission shaft 53 and a ball disc 54. When the rotating unit 5 is in operation, the motor 51 is started, and the output shaft of the motor 51 drives the transmission shaft 53 to rotate, and the transmission shaft 53 drives the lower part which is fixedly connected to it. The mold 2 rotates; by fixing the ball disc 54 on the upper surface of the base 1, the friction force received during the rotation of the lower mold 2 is reduced, and the energy loss is reduced;

待铝液充满整个模具后,本发明仅适用于浇筑圆柱形铝件,启动电机51使得上模3和下模2轻微旋转,在旋转过程中使得铝液能够充满整个模具,进一步降低成型后的铝件带有气孔缺陷的风险,在铝液凝固工件成型后,在上模3和下模2接触的地方会形成一些边角料,铝件在旋转过程中受到周向力铝件会有移动的趋势这使得边角料与铝件的连接会有一部分断开,降低了工人后续对边角料的清理难度。After the molten aluminum fills the entire mold, the present invention is only suitable for pouring cylindrical aluminum parts, and the motor 51 is started to make the upper mold 3 and the lower mold 2 rotate slightly, so that the aluminum liquid can fill the entire mold during the rotation process, which further reduces the molding cost. Aluminum parts have the risk of porosity defects. After the aluminum liquid solidifies the workpiece, some scraps will be formed where the upper die 3 and the lower die 2 are in contact. The connection between the leftover material and the aluminum part will be partially disconnected, which reduces the difficulty of cleaning the leftover material by workers.

作为本发明的一种具体实施方式,储气槽32的右部一号矩形槽34的下方开设有三号矩形槽321,三号矩形槽321的右部与通孔31相通,三号矩形槽321左部与储气槽32之间开设有三号通道,三号矩形槽321内部滑动密封连接有三号滑块322,三号滑块322上部固定连接有二号卡块323,三号矩形槽321顶端开设有与二号卡块323配合的二号滑槽,三号滑块322底端固定连接有弹簧的一端,三号矩形槽321的左壁固定连接有弹簧的另一端。As a specific embodiment of the present invention, a No. 3 rectangular groove 321 is opened below the No. 1 rectangular groove 34 on the right part of the gas storage tank 32 , the right part of the No. 3 rectangular groove 321 communicates with the through hole 31 , and the No. 3 rectangular groove 321 The No. 3 channel is opened between the left part and the gas storage tank 32 , the No. 3 sliding block 322 is slidably and sealedly connected inside the No. 3 rectangular groove 321 , the No. 2 clamping block 323 is fixedly connected to the upper part of the No. 3 sliding block 322 , and the top of the No. 3 rectangular groove 321 There is a No. 2 chute matched with the No. 2 clamping block 323 , one end of the spring is fixedly connected to the bottom end of the No. 3 slider 322 , and the other end of the spring is fixedly connected to the left wall of the No. 3 rectangular groove 321 .

随着铝液在模具中逐渐升高,储气槽32内温度也逐渐升高,储气槽32内的惰性气体受热膨胀使得储气槽32内气压升高,膨胀的惰性气体通过三号通道推动三号矩形槽321内的三号滑块322;三号滑块322的伸入通孔31中,由于二号卡块323和二号滑槽的限位配合,使得三号滑块322并不能完全伸出,只能伸出部分将通孔31堵住部分,这样一方面可以减少铝液注入的速度,防止浇筑速度过快卷入空气造成铝液内含有气泡,使得被成型后的铝件含有气孔缺陷,另一方面当铝件成型后通孔31部分会形成废料需要去除,由于三号滑块322的设置废料和成型件之间会有存在缺口,这样方便工人使用锯子对通孔31部分的废料进行去除。As the aluminum liquid gradually increases in the mold, the temperature in the gas storage tank 32 also gradually increases, and the inert gas in the gas storage tank 32 is heated and expanded, so that the air pressure in the gas storage tank 32 increases, and the expanded inert gas passes through the third channel. Push the No. 3 slider 322 in the No. 3 rectangular slot 321; the No. 3 slider 322 extends into the through hole 31, due to the limit cooperation between the No. 2 block 323 and the No. 2 chute, the No. 3 slider 322 It cannot be fully extended, and only the part can be extended to block the through hole 31. On the one hand, it can reduce the speed of molten aluminum injection and prevent the pouring speed from being drawn into the air and causing bubbles in the molten aluminum, making the formed aluminum parts. It contains air hole defects. On the other hand, when the aluminum part is formed, the through hole 31 will form waste and need to be removed. Because there will be a gap between the waste and the formed part of the No. 3 slider 322, it is convenient for workers to use a saw to align the through hole 31. Part of the waste is removed.

作为本发明的一种具体实施方式,上模3包括上模座38和上模芯39,上模座38和上模芯39可拆卸固定连接;下模2包括下模座21和下模芯22,下模座21和下模芯22可拆卸固定连接;As a specific embodiment of the present invention, the upper mold 3 includes an upper mold base 38 and an upper mold core 39, and the upper mold base 38 and the upper mold core 39 are detachably and fixedly connected; the lower mold 2 includes a lower mold base 21 and a lower mold core 22. The lower mold base 21 and the lower mold core 22 are detachably and fixedly connected;

上模座38和上模芯39可拆卸固定连接,下模座21和下模芯22可拆卸固定连接;使得模具的上模芯39和下模芯22可替换,可根据不同的形状要求进行更换模芯,使得本发明具有更加广泛的应用范围。The upper mold base 38 and the upper mold core 39 are detachably and fixedly connected, and the lower mold base 21 and the lower mold core 22 are detachably and fixedly connected; so that the upper mold core 39 and the lower mold core 22 of the mold can be replaced, which can be carried out according to different shape requirements. Replacing the mold core enables the present invention to have a wider application range.

作为本发明的一种具体实施方式,上模芯39和下模芯22接触部分设置成齿型配合接触。As a specific embodiment of the present invention, the contact portion of the upper mold core 39 and the lower mold core 22 is configured to be in tooth-shaped fitting contact.

上模芯39和下模芯22接触部分设置成齿型配合接触,一方面使得上模芯39和下模芯22接触更加牢固,在转动过程中不会发生偏移,另一方面在浇筑过程中产生的边角料与铝件接触的部位更薄便于清理,且铝件在旋转过程中受到周向力铝件会有移动的趋势这使得边角料与铝件的连接会有一部分断开,降低了工人后续对边角料的清理难度。The contact part of the upper mold core 39 and the lower mold core 22 is set to be in tooth-shaped fitting contact. The parts where the scraps and aluminum parts are in contact with the aluminum parts are thinner and easier to clean, and the aluminum parts will tend to move when the aluminum parts are subjected to circumferential force during the rotation process. Difficulty in cleaning off scraps.

作为本发明的一种具体实施方式,上模芯39、下模芯22、一号滑块341和三号滑块322表面涂敷有脱模剂。As a specific embodiment of the present invention, the surfaces of the upper mold core 39 , the lower mold core 22 , the No. 1 slider 341 and the No. 3 slider 322 are coated with a release agent.

上模芯39和下模芯22表面涂敷有脱模剂,使得铝件成型后更容易脱模,一号滑块341和三号滑块322不会被铝件粘住方便取模。The surfaces of the upper mold core 39 and the lower mold core 22 are coated with a release agent, which makes it easier to release the aluminum parts after molding, and the No.

工作原理:working principle:

当使用本发明进行铝件铸造成型时,将熔化的铝液从浇筑口4注入模具内部,随着铝液逐渐充满整个模具,当铝液逐渐升高距离上模3越来越近,由于上模3上壁上的金属块33具有良好的导热性能,金属块33逐渐受热升温使得储气槽32内温度升高,储气槽32内的惰性气体受热膨胀使得储气槽32内气压升高,膨胀的惰性气体通过二号通道推动二号矩形槽35内的二号滑块351,使得二号滑块351慢慢突出,操作人员见此就可以降低浇筑速度,防止浇筑速度过快不容易控制造成铝液溢出导致铝液浪费,降低速度可方便控制;由于一号卡块352和一号滑槽的配合限位,使得二号滑块351不会被气体完全冲出导致储气槽32内的气体外泄,当铝液进入通孔31内时可以停止浇筑,这样浇筑口4内不会堆积多余的铝液也不会溢出铝液,减小对铝液的浪费,且工件凝固成型后不会在浇筑口4处形成过多的废料,减少工人后续的处理难度;When using the present invention for casting and molding of aluminum parts, the molten aluminum liquid is injected into the mold from the pouring port 4. As the aluminum liquid gradually fills the entire mold, when the aluminum liquid gradually rises, the distance to the upper mold 3 is getting closer and closer. The metal block 33 on the upper wall of the mold 3 has good thermal conductivity. The metal block 33 is gradually heated to increase the temperature in the gas storage tank 32, and the inert gas in the gas storage tank 32 is heated and expanded to increase the air pressure in the gas storage tank 32. , the expanded inert gas pushes the No. 2 slider 351 in the No. 2 rectangular groove 35 through the No. 2 channel, so that the No. 2 slider 351 slowly protrudes, the operator can reduce the pouring speed when seeing this, and it is not easy to prevent the pouring speed from being too fast. The control causes the molten aluminum to overflow, which leads to the waste of molten aluminum, and it is convenient to control the speed by reducing the speed; due to the cooperation limit of the No. 1 block 352 and the No. 1 chute, the No. 2 slider 351 will not be completely flushed out by the gas, causing the gas storage tank 32 The gas inside leaks out, and the pouring can be stopped when the molten aluminum enters the through hole 31, so that the excess molten aluminum will not accumulate in the pouring port 4 and will not overflow the molten aluminum, reducing the waste of the molten aluminum, and the workpiece is solidified and formed Afterwards, too much waste will not be formed at the pouring port 4, which will reduce the difficulty of subsequent processing by workers;

但由于铝液并未浇筑充分将浇筑口4注满,铝件成型可能会出现成型不完整含有缺口等缺陷,由于挡块37的存在,在二号滑块351运动被气体推动时,一号滑块341并没有被推动,这时可通过二号滑块351使储气槽32内的气压进一步升高,进而升高的气压使得一号滑块341冲开挡块37的限制进而对通孔31内的铝液进行挤压,使得模具内未被铝液充满的部位被挤压充满,减小成型铝件气孔缺口现象的出现。However, since the molten aluminum is not poured enough to fill the pouring port 4, the aluminum parts may have defects such as incomplete molding and gaps. Due to the existence of the block 37, when the second slider 351 is moved by the gas The slider 341 has not been pushed. At this time, the air pressure in the air storage tank 32 can be further increased by the second slider 351, and then the increased air pressure makes the first slider 341 break away from the restriction of the stopper 37 and communicate with each other. The aluminum liquid in the hole 31 is extruded, so that the parts in the mold that are not filled with the aluminum liquid are extruded and filled, thereby reducing the appearance of air hole gaps in the formed aluminum parts.

待铝液充满整个模具后,本发明仅适用于浇筑圆柱形铝件,启动电机51使得上模3和下模2轻微旋转,在旋转过程中使得铝液能够充满整个模具,进一步降低成型后的铝件带有气孔缺陷的风险,在铝液凝固工件成型后,在上模3和下模2接触的地方会形成一些边角料,铝件在旋转过程中受到周向力铝件会有移动的趋势这使得边角料与铝件的连接会有一部分断开,降低了工人后续对边角料的清理难度。After the molten aluminum fills the entire mold, the present invention is only suitable for pouring cylindrical aluminum parts, and the motor 51 is started to make the upper mold 3 and the lower mold 2 rotate slightly, so that the aluminum liquid can fill the entire mold during the rotation process, which further reduces the molding cost. Aluminum parts have the risk of porosity defects. After the aluminum liquid solidifies the workpiece, some scraps will be formed where the upper die 3 and the lower die 2 are in contact. The connection between the leftover material and the aluminum part will be partially disconnected, which reduces the difficulty of cleaning the leftover material by workers.

随着铝液在模具中逐渐升高,储气槽32内温度也逐渐升高,储气槽32内的惰性气体受热膨胀使得储气槽32内气压升高,膨胀的惰性气体通过三号通道推动三号矩形槽321内的三号滑块322;三号滑块322的伸入通孔31中,由于二号卡块323和二号滑槽的限位配合,使得三号滑块322并不能完全伸出,只能伸出部分将通孔31堵住部分,这样一方面可以减少铝液注入的速度,防止浇筑速度过快卷入空气造成铝液内含有气泡,使得被成型后的铝件含有气孔缺陷,另一方面当铝件成型后通孔31部分会形成废料需要去除,由于三号滑块322的设置废料和成型件之间会有存在缺口,这样方便工人使用锯子对通孔31部分的废料进行去除。As the aluminum liquid gradually increases in the mold, the temperature in the gas storage tank 32 also gradually increases, and the inert gas in the gas storage tank 32 is heated and expanded, so that the air pressure in the gas storage tank 32 increases, and the expanded inert gas passes through the third channel. Push the No. 3 slider 322 in the No. 3 rectangular slot 321; the No. 3 slider 322 extends into the through hole 31, due to the limit cooperation between the No. 2 block 323 and the No. 2 chute, the No. 3 slider 322 It cannot be fully extended, and only the part can be extended to block the through hole 31. On the one hand, it can reduce the speed of molten aluminum injection and prevent the pouring speed from being drawn into the air and causing bubbles in the molten aluminum, making the formed aluminum parts. It contains air hole defects. On the other hand, when the aluminum part is formed, the through hole 31 will form waste and need to be removed. Because there will be a gap between the waste and the formed part of the No. 3 slider 322, it is convenient for workers to use a saw to align the through hole 31. Part of the waste is removed.

上模座38和上模芯39可拆卸固定连接,下模座21和下模芯22可拆卸固定连接;使得模具的上模芯39和下模芯22可替换,可根据不同的形状要求进行更换模芯,使得本发明具有更加广泛的应用范围。The upper mold base 38 and the upper mold core 39 are detachably and fixedly connected, and the lower mold base 21 and the lower mold core 22 are detachably and fixedly connected; so that the upper mold core 39 and the lower mold core 22 of the mold can be replaced, which can be carried out according to different shape requirements. Replacing the mold core enables the present invention to have a wider application range.

上模芯39和下模芯22接触部分设置成齿型配合接触,一方面使得上模芯39和下模芯22接触更加牢固,在转动过程中不会发生偏移,另一方面在浇筑过程中产生的边角料与铝件接触的部位更薄便于清理,且铝件在旋转过程中受到周向力铝件会有移动的趋势这使得边角料与铝件的连接会有一部分断开,降低了工人后续对边角料的清理难度。The contact part of the upper mold core 39 and the lower mold core 22 is set to be in tooth-shaped fitting contact. The parts where the scraps and aluminum parts are in contact with the aluminum parts are thinner and easier to clean, and the aluminum parts will tend to move when the aluminum parts are subjected to circumferential force during the rotation process. Difficulty in cleaning off scraps.

上模芯39和下模芯22表面涂敷有脱模剂,使得铝件成型后更容易脱模,一号滑块341和三号滑块322不会被铝件粘住方便取模。The surfaces of the upper mold core 39 and the lower mold core 22 are coated with a release agent, which makes it easier to release the aluminum parts after molding, and the No.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a cast aluminum mould, includes base (1), lower mould (2), goes up mould (3) and pours a mouthful (4), its characterized in that: the lower die (2) is arranged on the upper part of the base (1), and the upper surface of the lower die (2) is detachably and fixedly connected with an upper die (3); a through hole (31) is formed in the upper surface of the upper die (3), and a pouring opening (4) is fixedly connected to the through hole (31);
the upper wall of the upper die (3) is provided with an air storage groove (32), inert gas is placed in the air storage groove (32), and a notch of the air storage groove (32) is fixedly connected with a metal block (33); the metal block (33) has good heat-conducting property;
a first rectangular groove (34) and a second rectangular groove (35) are respectively formed in the right part and the upper part of the gas storage groove (32), the right part of the first rectangular groove (34) is communicated with the through hole (31), a first channel is formed between the right part of the first rectangular groove (34) and the gas storage groove (32), and a second channel is formed between the second rectangular groove (35) and the gas storage groove (32);
a first sliding block (341) and a second sliding block (351) are connected inside the first rectangular groove (34) and the second rectangular groove (35) in a sliding and sealing mode, a first clamping block (351) is fixedly connected to the left side of the second sliding block (351), a first sliding groove matched with the first clamping block (351) is formed in the left side of the second rectangular groove (35), one end of a spring is fixedly connected to the bottom ends of the first sliding block (341) and the second sliding block (351), and the other end of the spring is fixedly connected to the left wall of the first rectangular groove (34) and the bottom wall of the second rectangular groove (35) respectively;
a vertical groove (36) is formed in the right end of the first rectangular groove (34), a stop block (37) is connected to the inside of the vertical groove (36) in a sliding and sealing mode, one end of a spring is fixedly connected to the bottom end of the stop block (37), and the other end of the spring is fixedly connected to the bottom wall of the vertical groove (36).
2. The cast aluminum mold of claim 1, wherein: the upper surface of the base (1) is provided with a groove, a rotating unit (5) is arranged between the base (1) and the lower die (2), and the rotating unit (5) comprises a motor (51), a bearing (52), a transmission shaft (53) and a ball disc (54); the motor (51) is arranged in the groove, an output shaft of the motor (51) is fixedly connected with the transmission shaft (53), the bearing (52) is arranged on the outer surface of the transmission shaft (53), the ball disc (54) is fixedly connected with the upper surface of the base (1), a through hole (31) is formed in the middle of the ball disc (54), and the top end of the transmission shaft (53) penetrates through the through hole (31) and is fixedly connected with the bottom wall of the lower die (2).
3. The cast aluminum mold of claim 1, wherein: rectangular channel No. three (321) have been seted up to the below of rectangular channel No. one (34) in the right part of gas receiver (32), the left part and through-hole (31) of rectangular channel No. three (321) communicate with each other, have seted up No. three passageways between rectangular channel No. three (321) right part and the gas receiver (32), the inside sliding seal of rectangular channel No. three (321) is connected with No. three slider (322), No. two fixture blocks (323) of slider No. three (322) upper portion fixedly connected with, No. two spouts with No. two fixture block (323) complex are seted up on rectangular channel No. three (321) top, the one end of slider No. three (322) bottom fixedly connected with spring, the other end of the left wall fixedly connected with spring of rectangular channel No. three (321).
4. The cast aluminum mold of claim 1, wherein: the upper die (3) comprises an upper die base (38) and an upper die core (39), and the upper die base (38) is detachably and fixedly connected with the upper die core (39); the lower die (2) comprises a lower die base (21) and a lower die core (22), and the lower die base (21) and the lower die core (22) are detachably and fixedly connected.
5. A cast aluminium mould according to claim 3, wherein: the contact parts of the upper mold core (39) and the lower mold core (22) are arranged in tooth-type matching contact.
6. A cast aluminium mould according to claim 3, wherein: and release agents are coated on the surfaces of the upper mold core (39), the lower mold core (22), the first sliding block (341) and the third sliding block (322).
CN202210023155.1A 2022-01-10 2022-01-10 Aluminum casting mold Active CN114406198B (en)

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