CN114396270A - Swing arm and swing arm support structure of thin coal seam short span shearer - Google Patents
Swing arm and swing arm support structure of thin coal seam short span shearer Download PDFInfo
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- CN114396270A CN114396270A CN202210045786.3A CN202210045786A CN114396270A CN 114396270 A CN114396270 A CN 114396270A CN 202210045786 A CN202210045786 A CN 202210045786A CN 114396270 A CN114396270 A CN 114396270A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/06—Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
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Abstract
Description
技术领域technical field
本发明涉及一种采煤机摆动臂和该摆动臂的调高油缸安装结构,尤其适用于薄煤层采煤机,有助于扩大薄煤层采煤机的开采范围,缩短机身长度以及改善悬机身的重心问题。The invention relates to a shearer swing arm and a height-adjusting oil cylinder installation structure of the swing arm, which is especially suitable for a thin coal seam shearer, and helps to expand the mining range of the thin coal seam shearer, shorten the length of the fuselage and improve the suspension. The center of gravity of the fuselage.
背景技术Background technique
现有的薄煤层采煤机的截割电机通常位于摆动臂上,随摆动臂摆动而摆动。当这种薄煤层悬机身采煤机的行进方向的后摆动臂采上刀时,会出现后滚筒采高过小的问题,原因是采高再增大时,后摆动臂截割电机处将会与前滚筒割底刀后留有的上部煤台发生干涉,因此这种采煤机整体开采高度过窄,不能适应我国薄煤层工作面矿层厚度变化大的开采要求。The cutting motor of the existing thin coal seam shearer is usually located on the swing arm and swings as the swing arm swings. When the rear swing arm in the traveling direction of the thin coal seam cantilevered shearer cuts the upper knife, the problem that the cutting height of the rear drum is too small will occur. The reason is that when the cutting height increases again, the cutting motor of the rear swing arm will It will interfere with the upper coal platform left after the front drum bottom cutter, so the overall mining height of this shearer is too narrow to meet the mining requirements of my country's thin coal seam working face with large changes in the thickness of the ore seam.
针对上述问题,业内曾提出将截割部分为摆动部分和固定部分,将截割电机和截割传动系统的主体都设置于固定部分,导致固定部分结构过于复杂,机身悬出段左右长度偏长、重量偏大,整机重心问题对整机受力影响仍然较大。In response to the above problems, the industry has proposed to divide the cutting part into a swinging part and a fixed part, and set the cutting motor and the main body of the cutting transmission system on the fixed part, resulting in an overly complex structure of the fixed part, and the left and right lengths of the overhanging section of the fuselage. The length and weight are too large, and the problem of the center of gravity of the whole machine still has a great influence on the force of the whole machine.
同时,由于现有结构的支撑油缸安装在开放的空间,工作时支撑油缸上下都堆积煤岩,尤其是支撑油缸与采煤机机身壳体之间的煤岩堆积会造成油缸摆动受限,导致采高达不到理论的开采要求,还有的甚至直接憋断油缸等。并且,现有的在采煤机机身左右纵向方向设置油缸的方式,进一步导致机身加长,进而使悬机身重心偏向煤壁的问题凸显。At the same time, since the supporting oil cylinder of the existing structure is installed in an open space, coal and rock are accumulated on the upper and lower sides of the supporting oil cylinder during operation, especially the coal and rock accumulation between the supporting oil cylinder and the body shell of the shearer will limit the swing of the oil cylinder. As a result, the mining height cannot meet the theoretical mining requirements, and some even directly cut off the oil cylinder. In addition, the existing method of arranging oil cylinders in the left and right longitudinal directions of the coal shearer body further leads to the lengthening of the body, and the problem that the center of gravity of the suspension body is biased toward the coal wall is prominent.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种薄煤层短跨距采煤机摆动臂和摆动臂支撑结构,结构紧凑,能提供较大的开采范围和实现较短的机身长度以及相对清洁的油缸安装空间。The invention aims to provide a swing arm and swing arm support structure of a thin coal seam short span shearer, which has a compact structure, can provide a larger mining range, achieve a shorter fuselage length and a relatively clean oil cylinder installation space.
本发明的主要技术方案有:The main technical solutions of the present invention include:
一种薄煤层采煤机摆动臂,包括摆动臂壳体,所述摆动臂壳体的主体为左右延伸的臂架,臂架内安装有截割传动机构,截割传动机构的输入端齿轮和输出端齿轮所在端分别作为臂架的高速端和低速端,臂架中部设有自臂架向前悬伸的连接臂,连接臂上设有自连接臂向左或向右悬伸的前臂,前臂位于臂架的高速端的前方,前臂和臂架的高速端的前部分别设有用于实现所述薄煤层短跨距采煤机摆动臂同采煤机机身铰接的前销轴安装孔和后销轴安装孔,输入端齿轮安装在臂架的高速端的后部,前销轴安装孔和后销轴安装孔均与输入端齿轮同轴,所述连接臂的下部设有左右延伸、开口向下的油缸容纳腔,在前后方向上所述油缸容纳腔位于前臂的下方,油缸容纳腔的前后腔壁上设有一对同轴的油缸外销孔,油缸外销孔的轴线前后延伸。A swing arm of a thin coal seam shearer comprises a swing arm shell, the main body of the swing arm shell is an arm frame extending left and right, a cutting transmission mechanism is installed in the arm frame, an input end gear of the cutting transmission mechanism and The ends of the output gears are respectively used as the high-speed end and the low-speed end of the boom. The middle of the boom is provided with a connecting arm extending forward from the boom, and the connecting arm is provided with a forearm extending left or right from the connecting arm. The forearm is located in front of the high-speed end of the boom, and the front parts of the forearm and the high-speed end of the boom are respectively provided with front pin shaft mounting holes and rear pin shafts for realizing the hinged connection of the swing arm of the thin coal seam short-span shearer with the shearer fuselage. The pin shaft installation hole, the input gear is installed at the rear of the high-speed end of the boom, the front pin shaft installation hole and the rear pin shaft installation hole are both coaxial with the input gear, and the lower part of the connecting arm is provided with a left-right extension, an opening to the left and right. The lower oil cylinder accommodating cavity is located below the forearm in the front-rear direction, and a pair of coaxial oil cylinder outer pin holes are arranged on the front and rear cavity walls of the oil cylinder accommodating cavity, and the axis of the oil cylinder outer pin holes extends back and forth.
高度方向上所述连接臂的中上部的左右宽度最窄,越靠近上下端部左右宽度越宽,所述连接臂的顶面为斜面,且左右方向上越靠近臂架的高速端一端越高。In the height direction, the left and right width of the middle and upper part of the connecting arm is the narrowest, and the width is wider as it is closer to the upper and lower ends.
左右方向上所述连接臂的靠近臂架的低速端的侧面优选设置成与输出端齿轮同轴的内凹圆弧柱面。In the left-right direction, the side surface of the connecting arm close to the low-speed end of the arm frame is preferably set as a concave arc cylindrical surface coaxial with the output gear.
所述连接臂设有内腔,且与臂架的内腔相通,连接臂的内腔中设有强化冷却器。The connecting arm is provided with an inner cavity and communicates with the inner cavity of the arm frame, and an enhanced cooler is arranged in the inner cavity of the connecting arm.
所述油缸容纳腔的前侧腔壁上可以开设有窗口。A window may be opened on the front side cavity wall of the oil cylinder accommodating cavity.
一种薄煤层短跨距采煤机摆动臂支撑结构,包括前主体部壳体、调高油缸、截割电机和所述薄煤层短跨距采煤机摆动臂,所述前主体部壳体的右边缘或左边缘由前向后依次设有第一耳座、第二耳座和连接基座,第一耳座与第二耳座之间形成前凹槽,第二耳座与连接基座之间形成后凹槽,前臂和臂架的高速端分别对应插在前凹槽和后凹槽中,所述截割电机作为铰接销轴安装在由第一耳座的耳孔、前销轴安装孔、第二耳座的耳孔和后销轴安装孔组合形成的内孔中,截割电机的输出轴与输入端齿轮同轴传动连接,截割电机分别相对前主体部壳体和摆动臂壳体固定连接和转动连接,所述调高油缸位于油缸容纳腔内,调高油缸的一端铰接在外销轴上,外销轴安装在油缸外销孔中,调高油缸的另一端铰接在前主体部壳体上。A thin-coal seam short-span coal shearer swing arm support structure, comprising a front main body shell, a height-adjusting oil cylinder, a cutting motor and the thin coal seam short-span coal shearer swing arm, the front main body shell A first ear seat, a second ear seat and a connection base are arranged in sequence from front to back on the right edge or left edge of the ear seat. A front groove is formed between the first ear seat and the second ear seat, and the second ear seat and the connection base are formed. A rear groove is formed between them, and the high-speed ends of the forearm and the arm frame are respectively inserted into the front groove and the rear groove. In the inner hole formed by the combination of the hole, the ear hole of the second ear seat and the rear pin shaft mounting hole, the output shaft of the cutting motor is connected with the input gear coaxially, and the cutting motor is respectively opposite to the front main body shell and the swing arm shell. The body is fixedly connected and rotationally connected, the height-adjusting oil cylinder is located in the oil-cylinder accommodating cavity, one end of the height-adjusting oil cylinder is hinged on the outer pin shaft, the outer pin shaft is installed in the outer pin hole of the oil cylinder, and the other end of the height-adjusting oil cylinder is hinged on the front main body shell body.
所述油缸容纳腔的中部顶面为直母线左右延伸的内凹圆弧柱面,油缸容纳腔的中部顶面与调高油缸的缸筒之间嵌设安装有弹性体,弹性体的顶面和底面分别与油缸容纳腔的中部顶面和调高油缸的缸筒表面贴合。The top surface of the middle part of the oil cylinder accommodating cavity is a concave circular arc cylindrical surface with a straight generatrix extending left and right. An elastic body is embedded and installed between the top surface of the middle part of the oil cylinder accommodating cavity and the cylinder barrel of the height-adjusting oil cylinder, and the top surface of the elastic body is installed. and the bottom surface respectively fit with the top surface of the middle part of the oil cylinder accommodating chamber and the surface of the cylinder barrel of the height-adjusting oil cylinder.
所述油缸容纳腔靠近臂架的低速端的端部顶面为直母线前后延伸的内凹圆弧柱面,所述端部顶面随形遮盖在调高油缸的靠近臂架的低速端的铰接耳的上方。The top surface of the end of the cylinder accommodating chamber close to the low-speed end of the boom is a concave arc cylindrical surface extending forward and backward with a straight generatrix. above.
前销轴安装孔和后销轴安装孔中各自安装有一套轴承,截割电机的外壳通过所述轴承旋转支撑在相对应的前销轴安装孔和后销轴安装孔中。A set of bearings are respectively installed in the front pin shaft installation hole and the rear pin shaft installation hole, and the casing of the cutting motor is rotatably supported in the corresponding front pin shaft installation hole and the rear pin shaft installation hole through the bearings.
同一摆动臂壳体上的所述前臂的悬伸端外表面和臂架的高速端外表面设置成与前销轴安装孔同轴的第一组外凸圆弧柱面,所述前凹槽和后凹槽设置成与前销轴安装孔同轴的第一组内凹圆弧柱面,第一组内凹圆弧柱面与第一组外凸圆弧柱面同轴且相互间留有间隔;所述连接臂上靠近臂架的高速端的侧面设置成与前销轴安装孔同轴的第二组内凹圆弧柱面,所述第一耳座的悬伸端外表面和第二耳座的悬伸端外表面设置成与前销轴安装孔同轴的第二组外凸圆弧柱面,第二组外凸圆弧柱面与第二组内凹圆弧柱面同轴且相互间留有间隔。The outer surface of the overhanging end of the forearm and the outer surface of the high-speed end of the boom on the same swing arm shell are set as the first group of convex circular arc cylindrical surfaces coaxial with the front pin shaft mounting hole, and the front groove The first group of concave circular arc cylindrical surfaces and the rear groove are arranged coaxially with the front pin shaft mounting holes, and the first group of concave circular arc cylindrical surfaces and the first group of external convex circular arc cylindrical surfaces are coaxial and spaced apart from each other. There are intervals; the side surface of the connecting arm close to the high-speed end of the arm frame is set as a second group of concave circular arc cylindrical surfaces coaxial with the front pin shaft mounting hole, and the outer surface of the overhanging end of the first ear seat and the first The outer surface of the overhanging end of the two lugs is set as a second group of convex circular arc cylindrical surfaces coaxial with the front pin shaft mounting hole, and the second group of convex circular arc cylindrical surfaces is the same as the second group of concave circular arc cylindrical surfaces axis and spaced from each other.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的摆动臂可以以截割电机作为销轴与采煤机机身前部相铰接,缩短了机身前部的左右长度,也就等于缩短了采煤机悬机身段的左右长度,采煤机机身重心相应向采空侧移动,使采煤机整机的受力稳定性得到提高。The swing arm of the present invention can be hinged with the front part of the fuselage of the shearer by using the cutting motor as a pin shaft, which shortens the left and right lengths of the front part of the fuselage, which is equivalent to shortening the left and right lengths of the suspension body of the shearer. The center of gravity of the shearer body moves to the goaf side accordingly, so that the force stability of the shearer is improved.
本发明的摆动臂可以以截割电机作为销轴与采煤机机身前部相铰接,使用上滚筒内侧仅连接臂随摆动臂上下摆动,所述连接臂的扁薄结构与特殊的顶面斜面结构,使得摆动臂壳体上下摆动时对上方煤台基本不产生影响,因此可以确保获得大的开采范围。The swing arm of the present invention can be hinged with the front part of the shearer fuselage by using the cutting motor as a pin, and only the connecting arm swings up and down with the swing arm on the inner side of the upper drum. The flat and thin structure of the connecting arm and the special top surface The inclined surface structure makes the upper coal platform basically not affected when the swing arm shell swings up and down, so it can ensure a large mining area.
本发明的摆动臂可以以截割电机作为销轴与采煤机机身前部相铰接,同时摆动臂的主要减速部分由设置在滚筒内的行星减速机构充当,则摆动臂内只需要设置相对简单的截割传动机构(例如两级定轴齿轮传动机构)即可,臂架外形更规则,截割电机与截割传动机构整体上形成了结构简单、左右方向尺寸紧凑的截割机构。The swing arm of the present invention can be hinged with the front part of the shearer fuselage by using the cutting motor as the pin shaft, and the main deceleration part of the swing arm is acted by the planetary deceleration mechanism arranged in the drum, so the swing arm only needs to set relative A simple cutting transmission mechanism (such as a two-stage fixed-axis gear transmission mechanism) is sufficient. The shape of the boom is more regular. The cutting motor and the cutting transmission mechanism as a whole form a cutting mechanism with a simple structure and compact size in the left and right directions.
调高油缸设置在截割电机的下方,不仅充分利用了采煤工作面顶板和底板之间的空间,还极大地缩短了悬机身段的左右方向长度,对于双滚筒采煤机,拉近了两滚筒之间的距离。相对封闭的油缸容纳腔的设置为调高油缸的摆动及油缸管线布设提供了较为清洁的作业空间,保证了调高油缸的自由伸缩和摆动臂壳体自由摆动过程中不受煤等矿料的影响,最终确保最大开采范围不受影响。The height-adjusting oil cylinder is arranged below the cutting motor, which not only makes full use of the space between the top plate and bottom plate of the coal mining face, but also greatly shortens the left and right length of the suspension section. the distance between the two rollers. The relatively closed oil cylinder accommodating cavity provides a relatively clean working space for the swing of the height-adjusting oil cylinder and the layout of the oil cylinder pipeline, and ensures that the free expansion and contraction of the height-adjusting oil cylinder and the free swing of the swing arm shell are not affected by coal and other minerals. impact, and ultimately ensure that the maximum mining area is not affected.
所述连接臂也设有内腔,且与臂架的内腔相通,增加了摆动臂壳体内的储油容积。不仅如此,连接臂的内腔中还设有强化冷却器,用于强化冷却油腔,以提高大功率密度摆动臂的冷却效果。The connecting arm is also provided with an inner cavity and communicates with the inner cavity of the arm frame, thereby increasing the oil storage capacity in the swing arm housing. Not only that, there is also an enhanced cooler in the inner cavity of the connecting arm, which is used to strengthen the cooling oil cavity to improve the cooling effect of the swing arm with high power density.
前臂作为起主要支撑作用的受力部分,与安装有截割传动机构的臂架相互分离,而臂架的高速端的前部尽管是臂架的一部分,但其仅作为起辅助支撑作用的次要受力部分,因此基本可以保证截割传动机构处于良好的非受力状态,使传动精度得到保障。The forearm, as the force-bearing part that plays the main supporting role, is separated from the boom mounted with the cutting transmission mechanism, and although the front part of the high-speed end of the boom is a part of the boom, it only serves as a secondary supporting function. Therefore, it can basically ensure that the cutting transmission mechanism is in a good non-stressed state, so that the transmission accuracy can be guaranteed.
截割传动机构和用于辅助支撑截割电机的后销轴安装孔都设置在臂架内,不仅结构更紧凑,而且能使截割传动机构的动力输入连接点与辅助支撑点靠得更近,动力传递时受跳动影响更小,动力传递更稳定可靠。The cutting transmission mechanism and the rear pin shaft mounting holes for auxiliary support of the cutting motor are all arranged in the boom frame, which not only has a more compact structure, but also makes the power input connection point of the cutting transmission mechanism and the auxiliary support point closer to each other. , the power transmission is less affected by the beating, and the power transmission is more stable and reliable.
附图说明Description of drawings
图1为本发明的摆动臂支撑结构的一个实施例的主视图;1 is a front view of an embodiment of a swing arm support structure of the present invention;
图2为图1的俯视剖视图;Fig. 2 is the top sectional view of Fig. 1;
图3为图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2;
图4为图2的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 2;
图5是摆动臂以一定角度上抬时摆动臂支撑结构的示意图;5 is a schematic diagram of the support structure of the swing arm when the swing arm is lifted up at a certain angle;
图6为采用了本发明的薄煤层短跨距采煤机工作状态图。Fig. 6 is a working state diagram of the thin coal seam short span shearer adopting the present invention.
附图标记:Reference number:
1.摆动臂;11.摆动臂壳体;111.前臂;112.臂架的高速端的前部;113.臂架的高速端的后部;114.连接臂;1140.窗口;1141.靠近臂架的高速端的侧面;1142.靠近臂架的低速端的侧面;1143.连接臂的内腔;1144.油缸容纳腔;1146.油缸容纳腔的端部顶面;1147.油缸容纳腔的中部顶面;12.截割传动机构;121.输入端齿轮;13.滚筒;14.轴承;1. Swing arm; 11. Swing arm housing; 111. Forearm; 112. Front of high-speed end of boom; 113. Rear of high-speed end of boom; 114. Connecting arm; 1140. Window; 1141. Close to boom 1142. The side near the low-speed end of the boom; 1143. The inner cavity of the connecting arm; 1144. The cylinder accommodating cavity; 1146. The top surface of the end of the cylinder accommodating cavity; 12. Cutting transmission mechanism; 121. Input gear; 13. Drum; 14. Bearing;
2.前主体部壳体;214.前凹槽;215.较大直径的槽;216.较小直径的槽;2. Front main body shell; 214. Front groove; 215. Larger diameter groove; 216. Smaller diameter groove;
3.截割电机;3. Cutting motor;
4.调高油缸;41.外销轴;42.铰接耳的外表面;43.弹性体;44.缸筒;45.缸杆。4. Raise the cylinder; 41. Outer pin; 42. Outer surface of the hinge ear; 43. Elastomer; 44. Cylinder barrel; 45. Cylinder rod.
具体实施方式Detailed ways
本发明公开了一种薄煤层短跨距采煤机摆动臂1(可简称为摆动臂),如图1-6所示,包括摆动臂壳体11,所述摆动臂壳体的主体为左右延伸的臂架,臂架内安装有截割传动机构12。截割传动机构采用定轴齿轮传动机构。为了方便区分臂架的两个端,本文将截割传动机构的输入端齿轮121(也是高速端齿轮)和输出端齿轮(也是低速端齿轮)所在端分别作为臂架的高速端和低速端。臂架中部设有自臂架向前悬伸的连接臂114,连接臂上设有自连接臂向左或向右悬伸的前臂111,即对于采煤机的右摆动臂壳体,前臂自连接臂向左悬伸;对于采煤机的左摆动臂壳体,前臂自连接臂向右悬伸。前臂位于臂架的高速端的前方,前臂和臂架的高速端的前部112分别设有用于实现所述摆动臂同采煤机机身铰接的前销轴安装孔和后销轴安装孔,输入端齿轮安装在臂架的高速端的后部113,前销轴安装孔和后销轴安装孔均与输入端齿轮同轴。前销轴安装孔和后销轴安装孔用于安装截割电机3,它们与输入端齿轮同轴可以保证安装后的截割电机与输入端齿轮同轴传递动力。摆动臂通过所述前臂和臂架的高速端的前部铰接在采煤机机身的前部。截割电机分别相对机身和摆动臂壳体固定连接和转动连接,实现了摆动臂壳体与机身以所述截割电机为销轴的铰接。通过将截割电机整体作为销轴,既缩短了悬机身段的左右长度,又简化了截割机构的结构。截割电机内部的绕线和转子等相关结构的布设仍然可以采用常规结构。The present invention discloses a swing arm 1 (which may be referred to as swing arm for short) of a thin coal seam shearer with short span, as shown in Figs. The extended boom has a cutting
所述连接臂的下部设有左右延伸、开口向下的油缸容纳腔1144,在前后方向上所述油缸容纳腔位于前臂的下方。该油缸容纳腔用于安装调高油缸4,安装时调高油缸的大部位于油缸容纳腔内,所述调高油缸的一端铰接在连接臂上,另一端铰接在机身上。The lower part of the connecting arm is provided with an oil
进一步地,油缸容纳腔的前后腔壁上设有一对同轴的油缸外销孔,油缸外销孔的轴线前后延伸且在左右方向上靠近臂架的低速端。油缸外销孔用于安装外销轴41,外销轴用于安装调高油缸一端的铰接耳。Further, a pair of coaxial oil cylinder outer pin holes are arranged on the front and rear cavity walls of the oil cylinder accommodating cavity, and the axis of the oil cylinder outer pin holes extends forward and backward and is close to the low speed end of the boom in the left and right direction. The outer pin hole of the oil cylinder is used to install the
高度方向上所述连接臂的中上部的左右宽度最窄,越靠近上下端部左右宽度越宽,特别是下部更宽,用于设置所述油缸容纳腔。整个连接臂形成扁薄结构。左右宽度最窄处优选与前销轴安装孔等高。所述连接臂的顶面为斜面,且左右方向上越靠近臂架的高速端一端越高。所述连接臂的上述扁薄结构与特殊的斜面结构,使得摆动臂壳体上下摆动时对上方煤台基本不产生影响,因此可以确保获得大的开采范围。In the height direction, the left and right widths of the middle and upper parts of the connecting arms are the narrowest, and the left and right widths are wider as they are closer to the upper and lower ends, especially the lower part is wider, which is used to set the oil cylinder accommodating cavity. The entire connecting arm forms a flat and thin structure. The narrowest part of the left and right widths is preferably the same height as the front pin shaft mounting hole. The top surface of the connecting arm is an inclined surface, and one end closer to the high-speed end of the boom in the left-right direction is higher. The above-mentioned flat and thin structure and special inclined surface structure of the connecting arm make the upper coal platform basically not affected when the swing arm shell swings up and down, so a large mining range can be ensured.
左右方向上所述连接臂的靠近臂架的低速端的侧面1142设置成与输出端齿轮同轴的内凹圆弧柱面,该内凹圆弧柱面可以与滚筒13的叶片保持一定间隙,提高滚筒螺旋输送物料的装载效果。In the left and right direction, the
所述连接臂设有内腔1143,且与臂架的内腔相通,增加了摆动臂壳体内的储油容积。连接臂的内腔1143中设有强化冷却器,用于强化冷却油腔,以提高大功率密度摆动臂的冷却效果。所述强化冷却器内可以设有多根冷却管,多根冷却管之间可以串联或并联。The connecting arm is provided with an inner cavity 1143 and communicates with the inner cavity of the arm frame, thereby increasing the oil storage volume in the swing arm housing. The inner cavity 1143 of the connecting arm is provided with an enhanced cooler for strengthening the cooling oil cavity to improve the cooling effect of the swing arm with high power density. The intensified cooler may be provided with a plurality of cooling pipes, and the plurality of cooling pipes may be connected in series or in parallel.
所述油缸容纳腔的前侧腔壁上开设有窗口1140,以方便调高油缸等的维护。A
本发明还公开了一种薄煤层短跨距采煤机摆动臂支撑结构,包括前主体部壳体2、调高油缸4、截割电机3和前述任意一种所述的薄煤层短跨距采煤机摆动臂1。所述前主体部壳体的右边缘或左边缘由前向后依次设有第一耳座、第二耳座和连接基座,第一耳座与第二耳座之间形成前凹槽214,第二耳座与连接基座之间形成后凹槽,前臂和臂架的高速端分别对应插在前凹槽和后凹槽中,所述截割电机作为铰接销轴安装在由第一耳座的耳孔、前销轴安装孔、第二耳座的耳孔和后销轴安装孔组合形成的内孔中,截割电机的输出轴与输入端齿轮同轴传动连接,截割电机分别相对前主体部壳体和摆动臂壳体固定连接和转动连接。The invention also discloses a swing arm support structure of a thin coal seam short span shearer, comprising a front
前主体部壳体的下部的右端或左端设有油缸内销孔,所述调高油缸的大部位于油缸容纳腔内,调高油缸与连接臂和前主体部壳体相铰接的外销轴和内销轴分别安装在油缸外销孔和油缸内销孔中。调高油缸伸缩可带动摆动臂壳体绕前主体部壳体上下摆动。油缸容纳腔为调高油缸提供了较为清洁的作业空间,保证了摆动臂壳体摆动过程中不受煤等矿料的影响,最终确保最大开采范围不受影响。The right or left end of the lower part of the front main body shell is provided with an inner pin hole of the oil cylinder. The shaft is respectively installed in the outer pin hole of the oil cylinder and the inner pin hole of the oil cylinder. The telescoping of the height-adjusting oil cylinder can drive the shell of the swing arm to swing up and down around the shell of the front main body. The oil cylinder accommodating cavity provides a relatively clean working space for the height adjustment of the oil cylinder, which ensures that the swing arm shell is not affected by coal and other minerals during the swinging process, and finally ensures that the maximum mining range is not affected.
油缸容纳腔的前后宽度略宽于调高油缸的缸筒44的直径。所述油缸容纳腔的中部顶面1147为直母线左右延伸的内凹圆弧柱面,调高油缸的缸筒上方、油缸容纳腔的中部顶面1147的下方空间相对封闭,可用于油缸的管线的布设。The front and rear width of the oil cylinder accommodating cavity is slightly wider than the diameter of the
油缸容纳腔的中部顶面与调高油缸的缸筒之间可以嵌设安装有弹性体43,所述弹性体可以由高弹性海绵等材质制成。弹性体的顶面和底面分别与油缸容纳腔的中部顶面和调高油缸的缸筒表面贴合,使弹性体充满油缸上方、油缸容纳腔的中部顶面下方的空间,可防止煤粉从油缸上方进入油缸容纳腔。An
进一步地,所述油缸容纳腔靠近臂架的低速端的端部顶面1146为直母线前后延伸的内凹圆弧柱面,所述端部顶面1146随形遮盖在调高油缸的靠近臂架的低速端的铰接耳的上方,与铰接耳的外表面42几近贴合,一定程度上起到封闭油缸容纳腔外端的作用,防止煤粉从油缸容纳腔外端进入油缸容纳腔。结合上述弹性体的设置,油缸容纳腔特别是缸筒上方的空间相对封闭,可以有效避免煤粉的进入,保证油缸容纳腔内保持相对清洁的状态。附图所示实施例中,缸筒44连接在连接臂上,缸杆45连接在前主体部壳体上。Further, the
前销轴安装孔和后销轴安装孔中各自安装有一套轴承14,截割电机的外壳通过所述轴承旋转支撑在相对应的前销轴安装孔和后销轴安装孔中。铰接处的载荷大部分由轴承承担,能够很好地保护摆动臂壳体、机身壳体和截割电机不受或少受影响,保持连接可靠性。A set of
截割电机优选通过关节轴承支撑在摆动臂壳体上,采用关节轴承有助于保持前、后销轴安装孔各自与截割电机的外壳之间的同心度,提高截割电机与截割传动机构之间的传动精度。关节轴承的内圈和外圈之间还优选设置减磨层,可以减小轴承滑动副的磨损,减磨层的两端设置密封,可以保证内部摩擦副的洁净,可以使轴承内部保持良好的润滑条件,相应地,也有助于提高截割电机与截割传动机构之间的传动精度。The cutting motor is preferably supported on the swing arm housing through a joint bearing, and the use of the joint bearing helps to maintain the concentricity between the front and rear pin shaft mounting holes and the casing of the cutting motor, and improves the cutting motor and cutting transmission. Transmission accuracy between mechanisms. A wear-reducing layer is also preferably arranged between the inner ring and the outer ring of the spherical plain bearing, which can reduce the wear of the bearing sliding pair, and the two ends of the wear-reducing layer are provided with seals, which can ensure the cleanliness of the internal friction pair and keep the inside of the bearing in good condition. The lubricating conditions, accordingly, also help to improve the transmission accuracy between the cutting motor and the cutting transmission mechanism.
同一摆动臂壳体上的所述前臂的悬伸端外表面和臂架的高速端外表面设置成与前销轴安装孔同轴的第一组外凸圆弧柱面,所述前凹槽214和后凹槽设置成与前销轴安装孔同轴的第一组内凹圆弧柱面,第一组内凹圆弧柱面与第一组外凸圆弧柱面同轴且相互间留有间隔;所述连接臂上靠近臂架的高速端的侧面1141设置成与前销轴安装孔同轴的第二组内凹圆弧柱面,所述第一耳座的悬伸端外表面和第二耳座的悬伸端外表面设置成与前销轴安装孔同轴的第二组外凸圆弧柱面,第二组外凸圆弧柱面与第二组内凹圆弧柱面同轴且相互间留有间隔。通过将相应间隔的大小控制在合适的范围内,可以在摆动臂壳体相对前主体部壳体摆动过程中有效控制煤岩堆积进入摆动臂壳体与前主体部壳体之间。The outer surface of the overhanging end of the forearm and the outer surface of the high-speed end of the boom on the same swing arm shell are set as the first group of convex circular arc cylindrical surfaces coaxial with the front pin shaft mounting hole, and the
后凹槽为阶梯槽,其中较大直径的槽215用于容纳臂架的高速端的前部,较小直径的槽216用于容纳臂架的高速端的后部。相应地,臂架的高速端外表面也设置成阶梯形。The rear groove is a stepped groove, wherein the
除具体指定的情况外,本文所说的前后分别指靠近煤壁和远离煤壁的方向。Unless otherwise specified, the front and rear mentioned in this article refer to the direction close to the coal wall and the direction away from the coal wall, respectively.
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