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CN114311201B - A wood high-frequency hot-press drying method - Google Patents

A wood high-frequency hot-press drying method Download PDF

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CN114311201B
CN114311201B CN202111646789.4A CN202111646789A CN114311201B CN 114311201 B CN114311201 B CN 114311201B CN 202111646789 A CN202111646789 A CN 202111646789A CN 114311201 B CN114311201 B CN 114311201B
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CN114311201A (en
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刘祥宏
隋兴胜
黄同山
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Chu State Li Cheng Automation Equipment Co ltd
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Dongguan New Seong Sheng Machinery Co ltd
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Abstract

The invention discloses a high-frequency hot-pressing drying method for wood, which comprises the following steps: s1, heat treatment of wood before pressing: heating the wood to be dried to a certain temperature C; s2, boosting and maintaining pressure: placing the wood subjected to heat treatment in the S1 into a hot press, applying unit pressure P1 to the wood through a pressing plate of the hot press, and keeping for a certain time T1; s3, pressure reduction and pressure maintaining: reducing the unit pressure P1 applied by the pressing plates to 0.1-0.12 MPa and keeping for a certain time T2, and simultaneously establishing a high-frequency electric field between the pressing plates through a high-frequency generator; s4, pressurizing and slowly releasing pressure: when the moisture of the wood in the pressing plate is reduced to 20% or below 20%, removing the high-frequency electric field, applying unit pressure P2 to the wood through the pressing plate, keeping the unit pressure for a certain time T3, and then slowly reducing the unit pressure P2 to 0.1-0.12 Mpa; s5, stacking and preserving: opening the hot press to take out the wood stack for curing; the drying cycle is short, the dried wood has stable performance, the wood drying shrinkage is controllable, and the drying cost and the processing cost can be saved.

Description

一种木材高频热压干燥方法A wood high-frequency hot-press drying method

技术领域technical field

本发明涉及木材干燥技术领域,尤其是指一种木材高频热压干燥方法。The invention relates to the technical field of wood drying, in particular to a wood high-frequency hot-press drying method.

背景技术Background technique

在木制品加工过程中,木材的干燥和应力处理是必不可少的环节,是保证制作合格木制品的前提。如果干燥及应力处理不好,后期加工的木制品容易发生变型及开裂问题。目前行业中木材干燥工艺技术主要有:In the process of wood product processing, the drying and stress treatment of wood is an indispensable link, and it is the premise to ensure the production of qualified wood products. If the drying and stress treatment is not good, the wood products processed in the later stage are prone to deformation and cracking. At present, the wood drying technology in the industry mainly includes:

1、自然晾晒时效处理法。此方法主要是干燥周期长,场地占用面积大,受天气因素影响。产品含水率及内应力不均衡。木材干燥成本较低。1. Natural drying and aging treatment. This method is mainly due to the long drying period and the large area occupied by the site, which is affected by weather factors. The moisture content and internal stress of the product are not balanced. Wood is less expensive to dry.

2、窑干法。此法干燥木材主要采用蒸汽或导热油传递热能对木材进行干燥。能耗大,产量较高。合理控制干燥基准能得到理想的干燥效果和干燥效率。对干燥师技能要求较高。2. Kiln drying method. This method of drying wood mainly uses steam or heat transfer oil to transfer heat energy to dry wood. High energy consumption and high output. Reasonable control of the drying standard can get the ideal drying effect and drying efficiency. Higher skill requirements for dryers.

3、高频真空负压干燥法。此方法适用于珍贵树种的干燥,但能耗较高,使用范围比较狭窄。3. High-frequency vacuum negative pressure drying method. This method is suitable for drying precious tree species, but the energy consumption is high and the application range is relatively narrow.

发明内容Contents of the invention

有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种木材高频热压干燥方法,其干燥周期短、干燥后材性稳定、木材干缩量可控,还可节约干燥费用和加工费用。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a wood high-frequency hot-press drying method, which has a short drying cycle, stable wood properties after drying, controllable shrinkage of wood, and can save Drying costs and processing costs.

为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种木材高频热压干燥方法,包括以下步骤:A wood high-frequency hot-press drying method, comprising the following steps:

S1、压制前木材的热处理:将待干的木材经水煮或微波加热的方式升温至一定温度C;S1. Heat treatment of wood before pressing: heating the wood to be dried to a certain temperature C by boiling water or microwave heating;

S2、升压保压:将S1中热处理后的木材放置到热压机中,通过热压机的压板对木材施加单位压力P1并保持一定时间T1,所述单位压力P1为2~2.5Mpa;S2. Boosting pressure and maintaining pressure: place the heat-treated wood in S1 into a hot press, apply a unit pressure P1 to the wood through the platen of the hot press and keep it for a certain period of time T1, and the unit pressure P1 is 2-2.5Mpa;

S3、降压保压:将压板施加的单位压力P1降低至0.1~0.12MPa并保持一定时间T2,并且同时通过高频发生器在压板之间建立高频电场;S3. Pressure reduction and pressure maintenance: reduce the unit pressure P1 applied by the pressure plate to 0.1-0.12MPa and maintain it for a certain time T2, and at the same time establish a high-frequency electric field between the pressure plates through a high-frequency generator;

S4、加压缓释压:压板中木材的水分降至20%或20%以下时,去除高频电场,同时通过压板对木材施加单位压力P2并保持一定时间T3,所述单位压力P2为2~2.5Mpa,然后再缓慢降低单位压力P2至0.1~0.12Mpa;S4. Pressurization and slow pressure release: When the moisture content of the wood in the press plate drops to 20% or below, the high-frequency electric field is removed, and at the same time, the unit pressure P2 is applied to the wood through the press plate and maintained for a certain period of time T3. The unit pressure P2 is 2 ~2.5Mpa, and then slowly reduce the unit pressure P2 to 0.1~0.12Mpa;

S5、堆垛养生:当S4中对木材的单位压力P2降至0.1~0.12MPa时,打开热压机取出木材堆垛养生。S5. Stacking health preservation: when the unit pressure P2 on the wood in S4 drops to 0.1-0.12MPa, turn on the hot press and take out the wood stacking health preservation.

作为一种优选方案,步骤S1中,所述温度C为85~95℃。As a preferred solution, in step S1, the temperature C is 85-95°C.

作为一种优选方案,步骤S2~S4中,所述压板的温度为180~190℃。As a preferred solution, in steps S2-S4, the temperature of the pressing plate is 180-190°C.

作为一种优选方案,所述压板内设有用于导热的介质或电热管,所述介质为饱和蒸汽或导热油。As a preferred solution, a medium or electric heating tube for heat conduction is provided inside the press plate, and the medium is saturated steam or heat conduction oil.

作为一种优选方案,步骤S2中,所述时间T1为25~35秒。As a preferred solution, in step S2, the time T1 is 25-35 seconds.

作为一种优选方案,步骤S3中,所述时间T2为170~190秒。As a preferred solution, in step S3, the time T2 is 170-190 seconds.

作为一种优选方案,步骤S4中,所述时间T3为55~65秒。As a preferred solution, in step S4, the time T3 is 55-65 seconds.

作为一种优选方案,所述压板与木材的接触面上设有衬网。As a preferred solution, a liner is provided on the contact surface between the pressing board and the wood.

作为一种优选方案,步骤S3中,所述高频电场的频率为5000~18000Hz。As a preferred solution, in step S3, the frequency of the high-frequency electric field is 5000-18000 Hz.

本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是采用高频热压机对板材进行干燥,其干燥周期短、干燥后材性稳定、木材干缩量可控,还可根据最终产品形态制作对应的模板,一定程度上提高出材率和减少加工过程,把常规木材干燥与板材配件成型加工结合到一块,一定程度上节约干燥费用和加工费用。Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly uses a high-frequency hot press to dry the board, and the drying cycle is short and the material property is stable after drying. 1. The drying shrinkage of wood is controllable, and corresponding templates can be made according to the shape of the final product, which can improve the material yield and reduce the processing process to a certain extent. Combining conventional wood drying and sheet metal accessories forming and processing together can save drying costs to a certain extent. and processing costs.

为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1是本发明之实施例的加压加热过程压力曲线图。Fig. 1 is a pressure curve diagram of the pressurization and heating process of the embodiment of the present invention.

具体实施方式Detailed ways

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述发明和简化描述,而不是指示或暗示所指的位置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the indicated position or element must have a specific orientation or be constructed in a specific orientation. and operation, and therefore should not be construed as limiting the invention.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention depending on the specific circumstances.

一种木材高频热压干燥方法,包括以下步骤:A wood high-frequency hot-press drying method, comprising the following steps:

S1、压制前木材的热处理:将待干的木材经水煮或微波加热的方式升温至一定温度C;通过高温蒸煮法、微波加热法对待干木材进行热处理,其目的是通过高温、高湿处理,使得木材的主要构成物木纤维得到软化,增加木纤维韧性,避免压应力及水分排除的爆破力导致木材劈裂,升温保温处理时长由木材初含水率和密度决定;S1. Heat treatment of wood before pressing: heat the wood to be dried to a certain temperature C by boiling water or microwave heating; heat-treat the dry wood by high-temperature cooking and microwave heating, the purpose of which is to pass high-temperature and high-humidity treatment , so that the main component of wood, wood fiber, is softened, increasing the toughness of wood fiber, and avoiding the splitting of wood caused by compressive stress and blasting force of water removal. The duration of heating and heat preservation treatment is determined by the initial moisture content and density of wood;

S2、升压保压:将S1中热处理后的木材放置到热压机中,通过热压机的压板对木材施加单位压力P1并保持一定时间T1,所述单位压力P1为2~2.5Mpa;S2. Boosting pressure and maintaining pressure: place the heat-treated wood in S1 into a hot press, apply a unit pressure P1 to the wood through the platen of the hot press and keep it for a certain period of time T1, and the unit pressure P1 is 2-2.5Mpa;

S3、降压保压:将压板施加的单位压力P1降低至0.1~0.12MPa并保持一定时间T2,并且同时通过高频发生器在压板之间建立高频电场;S3. Pressure reduction and pressure maintenance: reduce the unit pressure P1 applied by the pressure plate to 0.1-0.12MPa and maintain it for a certain time T2, and at the same time establish a high-frequency electric field between the pressure plates through a high-frequency generator;

S4、加压缓释压:压板中木材的水分降至20%或20%以下时,去除高频电场,同时通过压板对木材施加单位压力P2并保持一定时间T3,所述单位压力P2为2~2.5Mpa,然后再缓慢降低单位压力P2至0.1~0.12Mpa;S4. Pressurization and slow pressure release: When the moisture content of the wood in the press plate drops to 20% or below, the high-frequency electric field is removed, and at the same time, the unit pressure P2 is applied to the wood through the press plate and maintained for a certain period of time T3. The unit pressure P2 is 2 ~2.5Mpa, and then slowly reduce the unit pressure P2 to 0.1~0.12Mpa;

S5、堆垛养生:当S4中对木材的单位压力P2降至0.1~0.12MPa时,打开热压机取出木材堆垛养生。S5. Stacking health preservation: when the unit pressure P2 on the wood in S4 drops to 0.1-0.12MPa, turn on the hot press and take out the wood stacking health preservation.

在本实施例中,步骤S1中,所述温度C为85~95℃。步骤S2中,所述时间T1为25~35秒。步骤S2~S4中,所述压板的温度为180~190℃。步骤S3中,所述时间T2为170~190秒,步骤S3中,所述高频电场的频率为5000~18000Hz。步骤S4中,所述时间T3为55~65秒。In this embodiment, in step S1, the temperature C is 85-95°C. In step S2, the time T1 is 25-35 seconds. In steps S2-S4, the temperature of the pressing plate is 180-190°C. In step S3, the time T2 is 170-190 seconds, and in step S3, the frequency of the high-frequency electric field is 5000-18000 Hz. In step S4, the time T3 is 55-65 seconds.

所述压板内设有用于导热的介质或电热管,所述介质为饱和蒸汽或导热油;所述压板与木材的接触面上设有衬网,一是利于水分的排除,二是防止木材析出物碳化沾连热压板。The press plate is equipped with a medium or electric heating tube for heat conduction, the medium is saturated steam or heat conduction oil; the contact surface between the press plate and the wood is provided with a lining net, one is to facilitate the removal of water, and the other is to prevent wood from separating out Carbonization sticks to the hot platen.

在S2加压过程中,使待干燥木材接触式加热,木材密度趋于均衡,木材中大部分的自由水分和木纤维细胞中的结合水在压力温度的双重作用下迅速外排释放。残存的水分接近汽化很快突破汽水共存的平衡点,需及时进行对外排放,因而快速降压进行低压保压使得水分排出时通路顺畅,避免木材炸裂。S3过程中热压板的热量通过接触式传导短时间内只能作用到木材的表面且向芯层传热迟钝,此过程中施加高频电场,频率在5000~18000HZ之间可调,使得木材中的水分子高速摩擦生热汽化外排。末段高温保压作用使木材中的木素、纤维素、半纤维素、单宁、多糖等结壳物质在高温高压状态下利用木材中剩余水分参与作用产生交联对木材进行最终塑化定型,使木材材性和密度趋于稳定。最终卸荷时减缓压力释放速度,避免压力突变导致残存气体爆破性释放破坏木材组织。缓慢释压后打开压板取出木材堆垛养生即可。此方法可对多种木材进行干燥。During the S2 pressurization process, the wood to be dried is heated by contact, and the wood density tends to be balanced. Most of the free water in the wood and the bound water in the wood fiber cells are quickly released under the dual effects of pressure and temperature. The remaining moisture is close to vaporization and quickly breaks through the balance point of the coexistence of soda and water, so it needs to be discharged in time. Therefore, the rapid decompression and low-pressure maintenance make the passage of moisture smooth when it is discharged, and prevent wood from bursting. In the S3 process, the heat of the hot-pressed plate can only act on the surface of the wood through contact conduction in a short time and the heat transfer to the core layer is slow. During this process, a high-frequency electric field is applied, and the frequency is adjustable between 5000 and 18000HZ, so that the wood The water molecules in the high-speed friction generate heat, vaporize and discharge. The last stage of high temperature and pressure holding makes the lignin, cellulose, hemicellulose, tannin, polysaccharide and other encrusting substances in the wood under high temperature and high pressure, use the remaining moisture in the wood to participate in the action to produce cross-linking, and finally plasticize and shape the wood , so that the wood material and density tend to be stable. The pressure release speed is slowed down during the final unloading, so as to avoid the explosive release of residual gas caused by sudden pressure changes and damage to wood tissue. After slowly releasing the pressure, open the pressure plate and take out the wood stack for health preservation. This method can dry many types of wood.

以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.

Claims (9)

1. The high-frequency hot-pressing drying method for the wood is characterized by comprising the following steps of:
s1, heat treatment of wood before pressing: heating the wood to be dried to a certain temperature C in a water boiling or microwave heating mode;
s2, boosting and maintaining pressure: placing the wood subjected to heat treatment in the S1 into a hot press, applying unit pressure P1 to the wood through a press plate of the hot press, and keeping the unit pressure P1 for a certain time T1, wherein the unit pressure P1 is 2-2.5 Mpa;
s3, pressure reduction and pressure maintaining: reducing the unit pressure P1 applied by the pressing plates to 0.1-0.12 MPa and keeping for a certain time T2, and simultaneously establishing a high-frequency electric field between the pressing plates through a high-frequency generator;
s4, pressurizing and slowly releasing pressure: when the moisture of the wood in the pressing plate is reduced to 20% or below 20%, removing the high-frequency electric field, applying unit pressure P2 to the wood through the pressing plate, keeping the unit pressure P2 at 2-2.5 Mpa for a certain time T3, and then slowly reducing the unit pressure P2 to 0.1-0.12 Mpa;
s5, stacking and preserving health: and when the unit pressure P2 to the wood in the S4 is reduced to 0.1-0.12 MPa, opening the hot press, taking out the wood, stacking and preserving.
2. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: in step S1, the temperature C is 85-95 ℃.
3. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: in the steps S2 to S4, the temperature of the pressing plate is 180 to 190 ℃.
4. The high-frequency hot-pressing drying method for the wood according to claim 3, characterized in that: a medium or an electric heating tube for heat conduction is arranged in the pressing plate, and the medium is saturated steam or heat conduction oil.
5. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: in step S2, the time T1 is 25 to 35 seconds.
6. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: in step S3, the time T2 is 170 to 190 seconds.
7. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: in step S4, the time T3 is 55 to 65 seconds.
8. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: and a lining net is arranged on the contact surface of the pressing plate and the wood.
9. The high-frequency hot-pressing drying method for the wood as claimed in claim 1, wherein: in step S3, the frequency of the high-frequency electric field is 5000-18000 Hz.
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