[go: up one dir, main page]

CN114216593B - A preparation device for a flexible sensor - Google Patents

A preparation device for a flexible sensor Download PDF

Info

Publication number
CN114216593B
CN114216593B CN202210154244.XA CN202210154244A CN114216593B CN 114216593 B CN114216593 B CN 114216593B CN 202210154244 A CN202210154244 A CN 202210154244A CN 114216593 B CN114216593 B CN 114216593B
Authority
CN
China
Prior art keywords
steering
type seat
strain gauge
telescopic cylinder
moving part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202210154244.XA
Other languages
Chinese (zh)
Other versions
CN114216593A (en
Inventor
王炳坤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
De Rucci Healthy Sleep Co Ltd
Original Assignee
De Rucci Healthy Sleep Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by De Rucci Healthy Sleep Co Ltd filed Critical De Rucci Healthy Sleep Co Ltd
Priority to CN202210154244.XA priority Critical patent/CN114216593B/en
Publication of CN114216593A publication Critical patent/CN114216593A/en
Application granted granted Critical
Publication of CN114216593B publication Critical patent/CN114216593B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/48Other medical applications
    • A61B5/4806Sleep evaluation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/68Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient
    • A61B5/6801Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient specially adapted to be attached to or worn on the body surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/002Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/20Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress
    • G01L1/22Measuring force or stress, in general by measuring variations in ohmic resistance of solid materials or of electrically-conductive fluids; by making use of electrokinetic cells, i.e. liquid-containing cells wherein an electrical potential is produced or varied upon the application of stress using resistance strain gauges
    • G01L1/2206Special supports with preselected places to mount the resistance strain gauges; Mounting of supports

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Molecular Biology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Medical Informatics (AREA)
  • Biophysics (AREA)
  • Surgery (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

The invention discloses a preparation device of a flexible sensor, wherein the flexible sensor comprises a flexible elastomer and a resistance strain gauge, and the resistance strain gauge is embedded in the flexible elastomer. The preparation device comprises a rack, wherein a first die holder, a preparation substrate and a second die holder are sequentially arranged on the rack from bottom to top, the center of the upper end surface of the first die holder is concave downwards to form a first cavity, and the center of the lower end surface of the second die holder is concave upwards to form a second cavity; the preparation base plate is of a flat plate-shaped structure, a placing groove used for placing the resistance strain gauge is formed in the center of the upper surface of the preparation base plate, the edge of the upper end face of the first profile seat is connected with the edge of the lower end face of the preparation base plate through a first inserting and connecting positioning mechanism, and the edge of the lower end face of the second profile seat is connected with the edge of the upper end face of the preparation base plate through a second inserting and connecting positioning mechanism. The invention can enable the resistance strain gauge to have two flat sticking surfaces, avoid the condition of air bubbles and holes and improve the sticking performance of the resistance strain gauge.

Description

一种柔性传感器的制备装置A device for preparing a flexible sensor

技术领域technical field

本发明涉及智能床垫技术领域,具体涉及一种柔性传感器的制备装置。The invention relates to the technical field of intelligent mattresses, in particular to a preparation device of a flexible sensor.

背景技术Background technique

现有技术中智能床垫可以通过间歇性采集人体睡眠数据,并加以分析对比,得出人体睡眠状态。The intelligent mattress in the prior art can obtain the sleep state of the human body by intermittently collecting the sleep data of the human body, and analyzing and comparing the data.

目前临床实验睡眠监测中采用全夜多导睡眠图监测手段,需要连接大量导线和传感器在被检测者身体各个部位上,侵入式监测对人体自然睡眠状态本身也会造成很大干扰,且使用步骤较为繁琐。已有研究中,睡眠监测床垫有采用气垫、弹簧等外部附加传感器,也有将传感器模块分布在各层结构中多层复合最终得到传感器,还有利用机织结构经纬交错的特点将导电物质横纵编织进织物中得到传感器,不论是哪种传感器都对面料的柔软性有一定的影响。At present, all-night polysomnography monitoring method is used in sleep monitoring in clinical experiments, and a large number of wires and sensors need to be connected to various parts of the subject's body. Intrusive monitoring will also cause great interference to the natural sleep state of the human body. more complicated. In the existing research, the sleep monitoring mattresses use external additional sensors such as air cushions and springs, and also distribute the sensor modules in each layer structure to obtain a multi-layer composite sensor. The sensor is obtained by longitudinally weaving it into the fabric, and no matter what kind of sensor it is, it has a certain influence on the softness of the fabric.

现有的柔性织物传感器中应变片通常是以阵列的形式粘贴在柔性基体表面或嵌入结构中,用来实时监测结构对环境激励的响应信号,并从中提取结构状态参数和环境参数。结构参数一般有结构的应力、应变、载荷、位移和损伤等,环境参数则包括温度、湿度、压力等。传感器接收到的信号很容易受到胶层的影响,粘接传感器的胶层因环境因素产生的变化会致使信号处理后得到的损伤结果产生误差,给监测造成困难,容易造成误判。In the existing flexible fabric sensors, the strain gauges are usually pasted on the surface of the flexible substrate or embedded in the structure in the form of an array to monitor the response signal of the structure to the environmental excitation in real time, and extract the structural state parameters and environmental parameters from it. Structural parameters generally include structural stress, strain, load, displacement, and damage, while environmental parameters include temperature, humidity, and pressure. The signal received by the sensor is easily affected by the adhesive layer. The change of the adhesive layer of the bonding sensor due to environmental factors will cause errors in the damage results obtained after signal processing, which will cause difficulties in monitoring and easily lead to misjudgment.

现有传感器采用将应变片放入传感器本体内,但是目前的制备装置具有以下缺陷:粘贴面不平整,容易出现气泡和孔洞的情况,进而直接影响到传感器的粘接性能。In the existing sensor, the strain gauge is put into the sensor body, but the current preparation device has the following defects: the adhesive surface is not flat, and bubbles and holes are prone to occur, which directly affects the bonding performance of the sensor.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种柔性传感器的制备装置,以解决现有技术中气泡和孔洞的情况,提升传感器的粘接性能。The purpose of the present invention is to provide a preparation device for a flexible sensor, so as to solve the problem of air bubbles and holes in the prior art and improve the bonding performance of the sensor.

为解决上述技术问题,本发明具体提供下述技术方案:In order to solve the above-mentioned technical problems, the present invention specifically provides the following technical solutions:

一种柔性传感器的制备装置,用于制备柔性传感器,所述柔性传感器包括柔性弹性体和电阻应变片,所述电阻应变片嵌入在所述柔性弹性体中;A preparation device for a flexible sensor, used for preparing a flexible sensor, the flexible sensor comprises a flexible elastic body and a resistance strain gauge, and the resistance strain gauge is embedded in the flexible elastic body;

所述柔性弹性体包括上部基体和下部基体,所述上部基体叠合在所述下部基体的上端,所述上部基体和所述下部基体之间设置有容纳空腔,所述电阻应变片设置在所述容纳空腔内,所述容纳空腔内填充有胶黏剂,所述胶黏剂用于充满所述上部基体、所述下部基体和所述电阻应变片之间的间隙,使所述上部基体、所述下部基体和所述电阻应变片相连接形成整体结构;The flexible elastic body includes an upper base body and a lower base body, the upper base body is superimposed on the upper end of the lower base body, a accommodating cavity is arranged between the upper base body and the lower base body, and the resistance strain gauge is arranged at the In the accommodating cavity, the accommodating cavity is filled with adhesive, and the adhesive is used to fill the gap between the upper base, the lower base and the resistance strain gauge, so that the The upper base body, the lower base body and the resistance strain gauge are connected to form an integral structure;

包括机架,所述机架上从下至上依次设置有第一型座、制备基板和第二型座,所述第一型座的上端面中心处下凹形成第一型腔,所述第二型座的下端面中心处上凹形成第二型腔;Including a frame, the frame is provided with a first mold seat, a preparation substrate and a second mold seat in sequence from bottom to top, the center of the upper end face of the first mold seat is concave to form a first mold cavity, the first mold seat The center of the lower end face of the second type seat is concave to form a second cavity;

所述制备基板呈平板状结构,且所述制备基板的上表面中心处设置有用于放置所述电阻应变片的放置凹槽,所述第一型座上端面的边缘处与所述制备基板下端面的边缘处采用第一插接定位机构连接,所述第二型座下端面的边缘处与所述制备基板上端面的边缘处采用第二插接定位机构连接。The preparation substrate has a flat plate structure, and the center of the upper surface of the preparation substrate is provided with a placement groove for placing the resistance strain gauge, and the edge of the upper end face of the first type seat is connected to the lower part of the preparation substrate. The edge of the end face is connected by a first plug positioning mechanism, and the edge of the lower end face of the second mold base is connected with the edge of the upper end face of the preparation substrate by a second plug positioning mechanism.

作为本发明的一种优选方案,所述制备基板的上端面设置有上部环形凹槽,所述上部环形凹槽环绕所述放置凹槽,所述上部环形凹槽与所述第二型座的竖直侧边的下端相对应,所述制备基板的下端面设置有下部环形凹槽,所述下部环形凹槽与所述第一型座的竖直侧边的顶部相对应。As a preferred solution of the present invention, the upper end surface of the preparation substrate is provided with an upper annular groove, the upper annular groove surrounds the placement groove, and the upper annular groove and the second type seat are provided with an upper annular groove. The lower ends of the vertical sides correspond to each other, and the lower end surface of the preparation substrate is provided with a lower annular groove, and the lower annular groove corresponds to the top of the vertical sides of the first type seat.

作为本发明的一种优选方案,所述第一型座的底部设置有下部注胶口,所述第二型座的顶部设置有上部注胶口,所述第二型座竖直侧边的下部设置有胶黏注入管,所述制备基板上设置有用于容纳所述胶黏注入管的容纳槽。As a preferred solution of the present invention, the bottom of the first type seat is provided with a lower glue injection port, the top of the second type seat is provided with an upper glue injection port, and the vertical side of the second type seat is provided with a lower glue injection port. The lower part is provided with an adhesive injection pipe, and the preparation substrate is provided with an accommodating groove for accommodating the adhesive injection pipe.

作为本发明的一种优选方案,所述机架连接有第一移向部件、第二移向部件和第三移向部件,所述第一移向部件的输出端与所述第一型座相连,所述第二移向部件与所述制备基板相连,所述第三移向部件与所述第二型座相连。As a preferred solution of the present invention, the frame is connected with a first moving part, a second moving part and a third moving part, and the output end of the first moving part is connected to the first type seat The second moving part is connected with the preparation substrate, and the third moving part is connected with the second mold seat.

作为本发明的一种优选方案,所述机架上设置有第一支架和第二支架,所述第一支架上设置有第一转向部件,所述第二支架上设置有第二转向部件,所述第一移向部件安装在所述第一转向部件的输出端上,所述第一转向部件驱动所述第一移向部件水平转向。As a preferred solution of the present invention, the frame is provided with a first bracket and a second bracket, the first bracket is provided with a first steering member, and the second bracket is provided with a second steering member, The first moving member is mounted on the output end of the first steering member, and the first steering member drives the first moving member to turn horizontally.

作为本发明的一种优选方案,所述第二移向部件和所述第三移向部件共同安装在所述第二转向部件的输出端上,所述第二转向部件驱动所述第二移向部件和所述第三移向部件同步水平转动。As a preferred solution of the present invention, the second moving member and the third moving member are jointly mounted on the output end of the second steering member, and the second steering member drives the second moving member. The direction component and the third moving component rotate horizontally synchronously.

作为本发明的一种优选方案,所述第一转向部件包括安装在所述第一支架上的第一转向电机,所述第一转向电机的输出轴连接有第一转向板,所述第一移向部件包括安装在所述第一转向板上的第一伸缩气缸,所述第一伸缩气缸的缸体固定在所述第一转向板上,所述第一伸缩气缸的输出端与所述第一型座的底部相连。As a preferred solution of the present invention, the first steering component includes a first steering motor mounted on the first bracket, the output shaft of the first steering motor is connected with a first steering plate, and the first steering plate is connected to the output shaft of the first steering motor. The moving part includes a first telescopic cylinder mounted on the first steering plate, the cylinder body of the first telescopic cylinder is fixed on the first steering plate, and the output end of the first telescopic cylinder is connected to the The bottom of the first type seat is connected.

作为本发明的一种优选方案,所述第二转向部件包括安装在所述第二支架上的第二转向电机,所述第二转向电机的输出轴连接有第二转向板;As a preferred solution of the present invention, the second steering component includes a second steering motor mounted on the second bracket, and the output shaft of the second steering motor is connected with a second steering plate;

所述第三移向部件包括安装在所述第二转向板上的第三伸缩气缸,所述第三伸缩气缸的缸体固定在所述第二转向板上,所述第三伸缩气缸的输出端与所述第二型座的顶部垂直相连。The third moving part includes a third telescopic cylinder mounted on the second steering plate, the cylinder block of the third telescopic cylinder is fixed on the second steering plate, and the output of the third telescopic cylinder is The end is vertically connected with the top of the second type seat.

作为本发明的一种优选方案,所述第二移向部件包括安装在所述第二转向板上的第二伸缩气缸,所述第二伸缩气缸的缸体固定在所述第二转向板上,所述第二伸缩气缸的输出端与所述制备基板上表面的边部垂直相连;As a preferred solution of the present invention, the second moving member includes a second telescopic cylinder mounted on the second steering plate, and the cylinder body of the second telescopic cylinder is fixed on the second steering plate , the output end of the second telescopic cylinder is vertically connected with the edge of the upper surface of the preparation substrate;

所述第二支架上设置有纵向移动部件,所述纵向移动部件安装在所述第二伸缩气缸的输出端与所述制备基板之间,且所述纵向移动部件的输出端与所述制备基板相连;A longitudinal moving member is arranged on the second bracket, the longitudinal moving member is installed between the output end of the second telescopic cylinder and the preparation substrate, and the output end of the longitudinal moving member is connected to the preparation substrate connected;

所述纵向移动部件包括设置在所述第二伸缩气缸输出端上的纵向移动滑槽,所述纵向移动滑槽内滑动设置有纵向移动滑座,所述纵向移动滑座的移动轨迹与所述第二伸缩气缸的伸出方向垂直,所述制备基板与所述纵向移动滑座相连。The longitudinal moving part includes a longitudinal moving chute arranged on the output end of the second telescopic cylinder, a longitudinal moving sliding seat is slidably arranged in the longitudinal moving sliding groove, and the movement track of the longitudinal moving sliding seat is the same as that of the The extending direction of the second telescopic cylinder is vertical, and the preparation substrate is connected with the longitudinal moving carriage.

本发明与现有技术相比较具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明的柔性织物传感器制备过程中,通过将柔性弹性体分为两段:上部基体和下部基体,同时也将电阻应变片嵌入柔性弹性体分化为两个步骤,先将电阻应变片胶接在上部基体上,再将上部基体和下部基体通过胶黏剂胶接在一起,使电阻应变片的两面均能够得到有效固定,同时在将电阻应变片胶接在上部基体上时,电阻应变片先水平放置在制备基板上,再注入弹性材料,使得粘贴面十分平整,避免出现存在气泡和孔洞的情况,从而影响电阻应变片的粘接性能,之后在上部基体和下部基体胶接时,电阻应变片的另一个粘贴面自然会十分平整,从而使电阻应变片具有两个十分平整的粘贴面,增强电阻应变片的粘贴质量,提升传感器的安装效率和可靠性。In the preparation process of the flexible fabric sensor of the present invention, the flexible elastic body is divided into two sections: the upper base body and the lower base body, and the resistance strain gauge is embedded in the flexible elastomer into two steps. First, the resistance strain gauge is glued on the On the upper base, the upper base and the lower base are glued together by adhesive, so that both sides of the resistance strain gauge can be effectively fixed. It is placed horizontally on the prepared substrate, and then injected with elastic material, so that the adhesive surface is very flat, avoiding the existence of air bubbles and holes, which will affect the bonding performance of the resistance strain gauge. The other sticking surface of the sheet is naturally very flat, so that the resistance strain gauge has two very flat sticking surfaces, which enhances the sticking quality of the resistance strain gauge and improves the installation efficiency and reliability of the sensor.

附图说明Description of drawings

为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.

图1为本发明实施例提供柔性织物传感器组件的整体示意图;FIG. 1 is an overall schematic diagram of a flexible fabric sensor assembly provided by an embodiment of the present invention;

图2为本发明实施例提供柔性织物传感器组件的制备装置的整体示意图一;FIG. 2 is an overall schematic diagram 1 of a preparation device for a flexible fabric sensor assembly according to an embodiment of the present invention;

图3为本发明实施例提供柔性织物传感器组件的制备装置的整体示意图二;FIG. 3 is a second overall schematic diagram of a preparation device for a flexible fabric sensor assembly provided by an embodiment of the present invention;

图4为本发明实施例提供第一转向部件的侧面示意图;4 is a schematic side view of a first steering component provided by an embodiment of the present invention;

图5为本发明实施例提供纵向移动部件的示意图。FIG. 5 is a schematic diagram of a longitudinal moving component provided by an embodiment of the present invention.

图中的标号分别表示如下:The symbols in the figure are as follows:

1-柔性传感器;2-织物基底层;3-机架;4-第一移向部件;5-第二移向部件;6-第三移向部件;7-第一转向部件;8-第二转向部件;9-纵向移动部件;1-flexible sensor; 2-fabric base layer; 3-frame; 4-first moving part; 5-second moving part; 6-third moving part; 7-first turning part; 8-th Two steering parts; 9-longitudinal moving parts;

11-柔性弹性体;111-上部基体;112-下部基体;113-容纳空腔;12-电阻应变片;11-flexible elastomer; 111-upper base; 112-lower base; 113-accommodating cavity; 12-resistance strain gauge;

31-第一型座;32-制备基板;33-第二型座;34-第一支架;35-第二支架;31-the first type seat; 32-preparing the substrate; 33-the second type seat; 34-the first bracket; 35-the second bracket;

311-第一型腔;312-下部注胶口;311- first cavity; 312- lower glue injection port;

321-放置凹槽;322-上部环形凹槽;323-下部环形凹槽;324-容纳槽;325-凸起;321-placement groove; 322-upper annular groove; 323-lower annular groove; 324-accommodating groove; 325-protrusion;

331-第二型腔;332-上部注胶口;333-胶黏注入管;331- the second cavity; 332- the upper glue injection port; 333- glue injection pipe;

41-第一伸缩气缸;41 - the first telescopic cylinder;

51-第二伸缩气缸;51 - the second telescopic cylinder;

61-第三伸缩气缸;61-The third telescopic cylinder;

71-第一转向电机;72-第一转向板;71- the first steering motor; 72- the first steering plate;

81-第二转向电机;82-第二转向板;81-Second steering motor; 82-Second steering plate;

91-纵向移动滑槽;92-纵向移动滑座。91-longitudinal moving chute; 92-longitudinal moving slide.

具体实施方式Detailed ways

为使得本发明的目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purposes, features and advantages of the present invention more obvious and understandable, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the following description The embodiments described above are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中设置的组件。当一个组件被认为是“设置在”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中设置的组件。In the description of the present invention, it is to be understood that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be co-located components at the same time. When a component is considered to be "set on" another component, it can be set directly on the other component or there may be a centered set of components at the same time.

此外,术语“长”“短”“内”“外”等指示方位或位置关系为基于附图所展示的方位或者位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或原件必须具有此特定的方位、以特定的方位构造进行操作,以此不能理解为本发明的限制。In addition, the terms "long", "short", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention, rather than indicating or implying the referred device. Or the original must have this specific orientation and operate in a specific orientation configuration, which should not be construed as a limitation of the present invention.

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.

实施例一Example 1

如图1所示,本发明提供了一种柔性织物传感器组件,可以测量多种力学量,且能够提高测量的灵敏度,测量结果精确且线性程度好,传感器组件稳定且便于测量。该柔性织物传感器组件具备:As shown in FIG. 1 , the present invention provides a flexible fabric sensor assembly, which can measure various mechanical quantities, and can improve the measurement sensitivity, the measurement result is accurate and the linearity is good, and the sensor assembly is stable and convenient for measurement. The flexible fabric sensor assembly has:

织物基底层2;fabric base layer 2;

柔性传感器1,柔性传感器1设置在织物基底层2上;A flexible sensor 1, the flexible sensor 1 is arranged on the fabric base layer 2;

柔性传感器1包括柔性弹性体11和电阻应变片12,电阻应变片12嵌入在柔性弹性体11中,柔性弹性体11由液态超弹性材料固化而成。具体地,柔性弹性体11包括上部基体111和下部基体112,上部基体111叠合在下部基体112的上端,上部基体111和下部基体112之间设置有容纳空腔113,电阻应变片12设置在容纳空腔113内,容纳空腔113内填充有胶黏剂,胶黏剂用于充满上部基体111、下部基体112和电阻应变片12之间的间隙,使上部基体111、下部基体112和电阻应变片12相连接形成整体结构。The flexible sensor 1 includes a flexible elastic body 11 and a resistance strain gauge 12 , the resistance strain gauge 12 is embedded in the flexible elastic body 11 , and the flexible elastic body 11 is cured from a liquid superelastic material. Specifically, the flexible elastic body 11 includes an upper base body 111 and a lower base body 112, the upper base body 111 is superimposed on the upper end of the lower base body 112, an accommodation cavity 113 is provided between the upper base body 111 and the lower base body 112, and the resistance strain gauge 12 is provided at In the accommodating cavity 113, the accommodating cavity 113 is filled with adhesive, and the adhesive is used to fill the gap between the upper base 111, the lower base 112 and the resistance strain gauge 12, so that the upper base 111, the lower base 112 and the resistance The strain gauges 12 are connected to form an integral structure.

本发明通过在上部基体111和下部基体112之间形成用于容纳电阻应变片12的容纳空间,并在容纳空间内填充胶黏剂,使得胶黏剂能够充满电阻应变片12、上部基体111和下部基体112之间的间隙,通过上述填充胶黏剂实现电阻应变片12在柔性弹性体11内的固定,无需采用现有胶层粘接的方式安装,从而避免粘接方式所导致的难以控制胶层厚度均匀性,粘贴面不够平整,粘接胶层容易存在气泡和孔洞的问题,实现在柔性弹性体11内牢固地安装电阻应变片12,保证电阻应变片连接的稳定性。同时也提高了柔性传感器1测量的灵敏度,测量结果精确且线性程度好。In the present invention, an accommodation space for accommodating the resistance strain gauge 12 is formed between the upper base body 111 and the lower base body 112, and the accommodation space is filled with adhesive, so that the adhesive can fill the resistance strain gauge 12, the upper base body 111 and the In the gap between the lower bases 112, the resistance strain gauge 12 is fixed in the flexible elastic body 11 by the above-mentioned filling adhesive, which does not need to be installed by the existing adhesive layer bonding method, thereby avoiding the difficult control caused by the bonding method. The thickness of the adhesive layer is uniform, the adhesive surface is not flat enough, and the adhesive layer is prone to problems of air bubbles and holes, so that the resistance strain gauge 12 can be firmly installed in the flexible elastomer 11 to ensure the stability of the connection of the resistance strain gauge. At the same time, the measurement sensitivity of the flexible sensor 1 is also improved, and the measurement result is accurate and linear.

同时,将电阻应变片12封装于上部基体111和下部基体112之间,起到了对电阻应变片12保护的作用。然后根据电阻应变片12的使用环境,选取所用的胶黏剂,该胶黏剂的膨胀系数与上部基体111和下部基体112的膨胀系数相接近,使得胶黏剂与柔性弹性体11的热膨胀系数一致或接近,从而保证电阻应变片12与柔性弹性体11之间的连接稳定性。At the same time, the resistance strain gauge 12 is encapsulated between the upper base body 111 and the lower base body 112 to protect the resistance strain gauge 12 . Then, according to the use environment of the resistance strain gauge 12, the adhesive used is selected, and the expansion coefficient of the adhesive is close to the expansion coefficient of the upper base 111 and the lower base 112, so that the thermal expansion coefficient of the adhesive and the flexible elastomer 11 are consistent or close to each other, thereby ensuring the connection stability between the resistance strain gauge 12 and the flexible elastic body 11 .

实施例二Embodiment 2

如图1至图4所示,本发明还提供了一种柔性传感器的制备装置,用于制备上述柔性传感器,包括机架3,机架3上从下至上依次设置有第一型座31、制备基板32和第二型座33,第一型座31的上端面中心处下凹形成第一型腔311,第二型座33的下端面中心处上凹形成第二型腔331,第一型腔311用于形成下部基体112,第二型腔331则用于形成上部基体111。As shown in FIG. 1 to FIG. 4 , the present invention also provides a preparation device for a flexible sensor, which is used for preparing the above-mentioned flexible sensor, including a frame 3, and the frame 3 is provided with a first type seat 31, The substrate 32 and the second mold seat 33 are prepared. The center of the upper end face of the first mold seat 31 is concave to form a first mold cavity 311, and the center of the lower end surface of the second mold seat 33 is concave to form a second mold cavity 331. The cavity 311 is used to form the lower base body 112 , and the second cavity 331 is used to form the upper base body 111 .

具体地,制备基板32呈平板状结构,且制备基板32的上表面中心处设置有用于放置电阻应变片12的放置凹槽321,可选地,放置凹槽321的形状和空间大小与容纳空腔113相同。第二型座33下端面的边缘处与制备基板32上端面的边缘处采用第二插接定位机构连接,第一型座31上端面的边缘处与制备基板32下端面的边缘处采用第一插接定位机构连接。第二型座33与制备基板32插接定位后用于制备上部基体111,第一型座31与制备基板32插接定位后用于制备下部基体112。Specifically, the preparation substrate 32 has a flat plate-like structure, and the center of the upper surface of the preparation substrate 32 is provided with a placement groove 321 for placing the resistance strain gauge 12 . Cavity 113 is the same. The edge of the lower end surface of the second type seat 33 and the edge of the upper end surface of the preparation substrate 32 are connected by a second plug positioning mechanism, and the edge of the upper end surface of the first type seat 31 and the edge of the lower end surface of the preparation substrate 32 are connected by the first The plug-in positioning mechanism is connected. The second type seat 33 is used to prepare the upper base body 111 after being inserted and positioned with the preparation substrate 32 , and the first type base 31 is used to prepare the lower base body 112 after being inserted and positioned with the preparation substrate 32 .

本实施例中,制备基板32的上端面设置有上部环形凹槽322,上部环形凹槽322环绕放置凹槽321,上部环形凹槽322与第二型座33的竖直侧边的下端相对应。在制备基板32和第二型座33靠近并接触后,第二型座33的竖直侧边的下部插入上部环形凹槽322内,此时制备基板32和第二型座33连为一体,二者之间为第二型腔331,第二型座33的顶部设置有上部注胶口332。在使用上述结构制备上部基体111时,制备基板32处于水平状态,电阻应变片12放入放置凹槽321时可以保持在水平状态,自然延展,之后向第二型腔331内注入液态超弹性材料,在其冷却固化后,制得上部基体111,此时电阻应变片12嵌入至在上部基体111的下表面。In this embodiment, the upper end surface of the preparation substrate 32 is provided with an upper annular groove 322 , the upper annular groove 322 surrounds the placement groove 321 , and the upper annular groove 322 corresponds to the lower end of the vertical side of the second seat 33 . . After the preparation substrate 32 and the second mold seat 33 are approached and contacted, the lower part of the vertical side of the second mold seat 33 is inserted into the upper annular groove 322, at this time, the preparation substrate 32 and the second mold seat 33 are connected as a whole. There is a second cavity 331 between the two, and an upper glue injection port 332 is provided on the top of the second seat 33 . When preparing the upper base body 111 by using the above structure, the preparation substrate 32 is in a horizontal state, and the resistance strain gauge 12 can be kept in a horizontal state when placed in the placement groove 321 , and stretches naturally, and then the liquid superelastic material is injected into the second cavity 331 , after it is cooled and solidified, the upper base body 111 is prepared, and at this time, the resistance strain gauge 12 is embedded in the lower surface of the upper base body 111 .

进一步地,制备基板32的下端面设置有下部环形凹槽323,下部环形凹槽323与第一型座31的竖直侧边的顶部相对应,第一型座31的底部设置有下部注胶口312。在制备基板32和第一型座31靠近并接触后,第一型座31的竖直侧边的上部插入下部环形凹槽323内,此时制备基板32和第一型座31连为一体,二者之间为第一型腔311。在使用上述结构制备下部基体112时,向第二型腔331内注入液态超弹性材料,在其冷却固化后,即可制得下部基体112。Further, the lower end surface of the preparation substrate 32 is provided with a lower annular groove 323, the lower annular groove 323 corresponds to the top of the vertical side of the first type seat 31, and the bottom of the first type seat 31 is provided with a lower glue injection. mouth 312. After the preparation substrate 32 and the first type seat 31 are approached and contacted, the upper part of the vertical side of the first type seat 31 is inserted into the lower annular groove 323. At this time, the preparation substrate 32 and the first type seat 31 are connected as a whole. Between the two is the first cavity 311 . When using the above structure to prepare the lower base 112, the liquid superelastic material is injected into the second cavity 331, and after it is cooled and solidified, the lower base 112 can be obtained.

进一步地,制备基板32的下端面设置有凸起325,凸起325与放置凹槽321对应设置,凸起325的形状、大小与放置凹槽321相同。可选的,凸起325的空间大小可以小于放置凹槽321。Further, the lower end surface of the preparation substrate 32 is provided with protrusions 325 . The protrusions 325 are provided corresponding to the placement grooves 321 , and the shape and size of the protrusions 325 are the same as those of the placement grooves 321 . Optionally, the size of the space of the protrusion 325 may be smaller than that of the placement groove 321 .

进一步地,第二型座33的竖直侧边的端面上设置第二槽状部,制备基板32的上端面对应第二槽状部位置设置有第二凸块部,第二槽状部与第二凸块部配合插接形成第二插接定位机构。第一型座31的竖直侧边的端面上设置第一槽状部,制备基板32下端面对应第一槽状部位置设置有第一凸块部,第一槽状部与第一凸块部配合插接形成第一插接定位机构。Further, a second groove-shaped portion is provided on the end surface of the vertical side of the second mold seat 33, and a second convex portion is provided on the upper end surface of the preparation substrate 32 corresponding to the position of the second groove-shaped portion. A second insertion positioning mechanism is formed by cooperating and inserting with the second protruding block portion. A first groove-shaped portion is provided on the end surface of the vertical side of the first type seat 31, and a first convex portion is provided on the lower end surface of the preparation substrate 32 corresponding to the position of the first groove-shaped portion. The blocks are matched and inserted to form a first insertion positioning mechanism.

在制得上部基体111和下部基体112,需要将二者粘连在一起,由于第二型座33的竖直侧边有一部分插入上部环形凹槽322内,第一型座31的竖直侧边的一部分插入下部环形凹槽323内,所以制得的上部基体111与第二型座33竖直侧边的最下端之间存在一段空隙,制得的下部基体112与第一型座31竖直侧边的最上端之间存在一段空隙,因此在制备基板32被抽走使第一型座31和第二型座33抵触结为整体后,此时上部基体111和下部基体112之间存在间隙。When the upper base 111 and the lower base 112 are made, they need to be glued together. Since a part of the vertical side of the second type seat 33 is inserted into the upper annular groove 322, the vertical side of the first type seat 31 A part of the upper base 111 is inserted into the lower annular groove 323, so there is a gap between the obtained upper base 111 and the lowermost end of the vertical side of the second type seat 33, and the obtained lower base 112 is vertical to the first type base 31. There is a gap between the uppermost ends of the sides, so after the preparation substrate 32 is drawn away to make the first mold seat 31 and the second mold seat 33 collide as a whole, there is a gap between the upper base body 111 and the lower base body 112 at this time. .

第二型座33竖直侧边的下部设置有胶黏注入管333,通过胶黏注入管333,可向上部基体111和下部基体112之间的间隙中注入胶黏剂,使柔性织物传感器成型。The lower part of the vertical side of the second type seat 33 is provided with an adhesive injection pipe 333. Through the adhesive injection pipe 333, adhesive can be injected into the gap between the upper base body 111 and the lower base body 112 to form the flexible fabric sensor .

进一步地,制备基板32上设置有用于容纳胶黏注入管333的容纳槽324。Further, the preparation substrate 32 is provided with an accommodating groove 324 for accommodating the glue injection pipe 333 .

在制备上部基体111时,由于需要电阻应变片12粘接在上部基体111的下表面上,因此制备基板32处于水平状态最佳。When preparing the upper base body 111 , since the resistance strain gauge 12 needs to be adhered to the lower surface of the upper base body 111 , it is best to prepare the substrate 32 in a horizontal state.

当剥离出下部基体112时,为使下部基体112留在第一型座31内,制备基板32应位于第一型座31正上方,向上抬起制备基板32,则可使下部基体112较好地留在第一型座31内;When the lower base body 112 is peeled off, in order to keep the lower base body 112 in the first mold seat 31, the preparation substrate 32 should be located directly above the first mold seat 31, and the preparation substrate 32 is lifted upward, so that the lower base body 112 can be better to remain in the first type seat 31;

而当剥离出上部基体111时,为使上部基体111留在第二型座33内,制备基板32应位于第二型座33正上方,向上抬起制备基板32,则可使上部基体111较好地留在第二型座33内,因此在制备基板32与第二型座33分离前,需要先将制备基板32与第二型座33同步旋转180°;When the upper base body 111 is peeled off, in order to keep the upper base body 111 in the second mold seat 33, the preparation substrate 32 should be located directly above the second mold seat 33, and the preparation substrate 32 is lifted upward, so that the upper base body 111 can be relatively Therefore, before the preparation substrate 32 and the second mold seat 33 are separated, the preparation substrate 32 and the second mold seat 33 need to be rotated synchronously by 180°;

而当需要粘结上部基体111和下部基体112时,若上部基体111位于下部基体112上方或者上部基体111位于下部基体112下方这样的竖直堆叠的状态,则在重力作用下其中位于上方的基体会下移,从而使上部基体111位于下部基体112之间的间隙变化,而且在上方基体下移时其难以整体下滑,局部下滑会使该基体变形,从而影响电阻应变片12的形状,导致电阻应变片12不能水平地安装在柔性弹性体11内。When it is necessary to bond the upper base 111 and the lower base 112, if the upper base 111 is located above the lower base 112 or the upper base 111 is located under the lower base 112 in a vertically stacked state, the base above the base 112 will be stacked under the action of gravity. When the upper substrate moves down, the gap between the upper substrate 111 and the lower substrate 112 changes, and it is difficult to slide down as a whole when the upper substrate moves down. The strain gauge 12 cannot be installed horizontally in the flexible elastic body 11 .

所以,在本实施方式制备柔性织物传感器时,需要不断调整第一型座31、制备基板32和第二型座33的位置和状态。Therefore, in the preparation of the flexible fabric sensor in this embodiment, the positions and states of the first type seat 31 , the preparation substrate 32 and the second type seat 33 need to be constantly adjusted.

为此,本实施方式中机架3连接有第一移向部件4、第二移向部件5和第三移向部件6,第一移向部件4的输出端与第一型座31相连,第二移向部件5与制备基板32相连,第三移向部件6与第二型座33相连。To this end, in this embodiment, the frame 3 is connected with a first moving part 4, a second moving part 5 and a third moving part 6, and the output end of the first moving part 4 is connected with the first type seat 31, The second moving part 5 is connected with the preparation substrate 32 , and the third moving part 6 is connected with the second mold seat 33 .

机架3上设置有第一支架34和第二支架35,第一支架34上设置有第一转向部件7,第一移向部件4安装在第一转向部件7的输出端上,第一转向部件7驱动第一移向部件4水平转向,第二支架35上设置有第二转向部件8,第二移向部件5和第三移向部件6共同安装在第二转向部件8的输出端上,第二转向部件8驱动第二移向部件5和第三移向部件6同步水平转动。The frame 3 is provided with a first bracket 34 and a second bracket 35, the first bracket 34 is provided with a first steering member 7, the first moving member 4 is installed on the output end of the first steering member 7, and the first steering member The part 7 drives the first moving part 4 to turn horizontally, the second bracket 35 is provided with a second turning part 8 , and the second moving part 5 and the third moving part 6 are jointly installed on the output end of the second turning part 8 , the second steering member 8 drives the second moving member 5 and the third moving member 6 to rotate synchronously and horizontally.

第一转向部件7包括安装在第一支架34上的第一转向电机71,第一转向电机71的输出轴连接有第一转向板72,第一移向部件4包括安装在第一转向板72上的第一伸缩气缸41,第一伸缩气缸41的缸体固定在第一转向板72上,第一伸缩气缸41的输出端与第一型座31的底部垂直相连。The first steering member 7 includes a first steering motor 71 mounted on the first bracket 34 , the output shaft of the first steering motor 71 is connected with a first steering plate 72 , and the first moving member 4 includes a first steering plate 72 mounted on the first steering plate 72 . The first telescopic cylinder 41 on the upper part, the cylinder body of the first telescopic cylinder 41 is fixed on the first turning plate 72 , and the output end of the first telescopic cylinder 41 is vertically connected with the bottom of the first type seat 31 .

第二转向部件8包括安装在第二支架35上的第二转向电机81,第二转向电机81的输出轴连接有第二转向板82,第二移向部件5包括安装在第二转向板82上的第二伸缩气缸51,第二伸缩气缸51的缸体固定在第二转向板82上,第二伸缩气缸51的输出端与制备基板32上表面的边部垂直相连,第三移向部件6包括安装在第二转向板82上的第三伸缩气缸61,第三伸缩气缸61的缸体固定在第二转向板82上,第三伸缩气缸61的输出端与第二型座33的顶部垂直相连。The second steering member 8 includes a second steering motor 81 mounted on the second bracket 35 , the output shaft of the second steering motor 81 is connected with a second steering plate 82 , and the second moving member 5 includes a second steering plate 82 mounted on the second steering plate 82 . The second telescopic cylinder 51 on the upper part, the cylinder body of the second telescopic cylinder 51 is fixed on the second turning plate 82, the output end of the second telescopic cylinder 51 is vertically connected with the edge of the upper surface of the preparation base plate 32, and the third moving part is 6. Including the third telescopic cylinder 61 mounted on the second steering plate 82, the cylinder body of the third telescopic cylinder 61 is fixed on the second steering plate 82, the output end of the third telescopic cylinder 61 and the top of the second type seat 33 connected vertically.

第二支架35上设置有纵向移动部件9,纵向移动部件9安装在第二伸缩气缸51的输出端与制备基板32之间,且纵向移动部件9的输出端与制备基板32相连,纵向移动部件9包括设置在第二伸缩气缸51输出端上的纵向移动滑槽91,纵向移动滑槽91内滑动设置有纵向移动滑座92,纵向移动滑座92的移动轨迹与第二伸缩气缸51的伸出方向垂直,制备基板32与纵向移动滑座92相连。The second bracket 35 is provided with a longitudinal moving member 9, the longitudinal moving member 9 is installed between the output end of the second telescopic cylinder 51 and the preparation substrate 32, and the output end of the longitudinal moving member 9 is connected with the preparation substrate 32, and the longitudinal moving member 9 includes a longitudinal moving chute 91 arranged on the output end of the second telescopic cylinder 51, a longitudinal moving slide 92 is slidably arranged in the longitudinal moving chute 91, and the movement track of the longitudinal moving The outgoing direction is vertical, and the preparation substrate 32 is connected to the longitudinally moving carriage 92 .

在制备柔性弹性体11时,具体步骤包括:When preparing the flexible elastomer 11, the specific steps include:

制备上部基体111和下部基体112,首先,将电阻应变片12放入制备基板32上的放置凹槽321,驱动第一型座31、制备基板32和第二型座33相互靠近,直至三者叠合在一起,然后,分别向第一型腔311和第二型腔331内注入弹性材料,冷却,在第一型腔311中制得上部基体111,在第二型腔331中制得下部基体112,其中,电阻应变片12嵌入至上部基体111内,电阻应变片12和上部基体111粘合在一起;选取胶黏剂材料,使胶黏剂材料的热膨胀系数与柔性弹性体11的热膨胀系数相同;注塑成型,将选材完成的胶黏剂材料填充至上部基体111和下部基体112之间的间隙内。To prepare the upper base 111 and the lower base 112, first, put the resistance strain gauge 12 into the placement groove 321 on the preparation substrate 32, and drive the first type seat 31, the preparation substrate 32 and the second type seat 33 to approach each other until the three Laminate together, and then inject elastic material into the first cavity 311 and the second cavity 331 respectively, and cool them to form the upper base 111 in the first cavity 311 and the lower base in the second cavity 331 The base body 112, wherein the resistance strain gauge 12 is embedded in the upper base body 111, and the resistance strain gauge 12 and the upper base body 111 are bonded together; The coefficients are the same; for injection molding, the selected adhesive material is filled into the gap between the upper base body 111 and the lower base body 112 .

在整个柔性织物传感器制备过程中,一开始,第一型座31、制备基板32和第二型座33处于从下至上竖直叠加状态,在需要制备上部基体111和下部基体112时,第一移向部件4、第二移向部件5和第三移向部件6动作,第一伸缩气缸41的输出端伸出,推动第一型座31上移,第二伸缩气缸51的输出端伸出,推动制备基板32下移,第三伸缩气缸61的输出端伸出,推动第二型座33下移,使得第一型座31、制备基板32和第二型座33相互靠近,上部基体111和下部基体112制备后,带动制备基板32上移,第三伸缩气缸61的输出端回缩,带动第二型座33上移,且制备基板32和第二型座33在上移过程中始终保持紧密接触,而在制备基板32和第二型座33上移的过程中,制备基板32与下部基体112脱离,下部基体112在重力影响下留在第一型座31内。In the whole process of preparing the flexible fabric sensor, at the beginning, the first type seat 31 , the preparation substrate 32 and the second type seat 33 are in a state of vertical stacking from bottom to top. When the upper base 111 and the lower base 112 need to be prepared, the first When the moving part 4, the second moving part 5 and the third moving part 6 act, the output end of the first telescopic cylinder 41 is extended, pushing the first type seat 31 to move up, and the output end of the second telescopic cylinder 51 is extended , push the preparation substrate 32 down, the output end of the third telescopic cylinder 61 extends, pushes the second mold seat 33 down, so that the first mold seat 31, the preparation substrate 32 and the second mold seat 33 are close to each other, and the upper base 111 After the preparation with the lower base 112, the preparation substrate 32 is driven to move up, the output end of the third telescopic cylinder 61 is retracted, and the second mold seat 33 is driven to move up, and the preparation substrate 32 and the second mold seat 33 are always in the process of moving up. The close contact is maintained, and during the upward movement of the preparation substrate 32 and the second mold seat 33 , the preparation substrate 32 is separated from the lower base 112 , and the lower base 112 remains in the first mold seat 31 under the influence of gravity.

之后,第二转向部件8动作,第二转向电机81的转轴带动第二转向板82转动180°,使得制备基板32由位于第二型座33下方变化为位于第二型座33上方,然后第三移向部件6动作不动,第二移向部件5动作,第二伸缩气缸51的输出端伸出,推动制备基板32上移,使制备基板32与第二型座33脱离,同时使制备基板32与上部基体111脱离接触,上部基体111在重力影响下留在第二型座33。After that, the second steering member 8 is actuated, and the rotating shaft of the second steering motor 81 drives the second steering plate 82 to rotate 180°, so that the preparation substrate 32 is changed from being located under the second mold seat 33 to being located above the second mold seat 33, and then the first The third moving part 6 does not move, the second moving part 5 moves, the output end of the second telescopic cylinder 51 extends, and pushes the preparation substrate 32 to move up, so that the preparation substrate 32 is separated from the second mold seat 33, and the preparation The base plate 32 is out of contact with the upper base body 111 , and the upper base body 111 remains in the second mold seat 33 under the influence of gravity.

最后,当需要将粘结上部基体111和下部基体112时,第一转向部件7和第二转向部件8动作,第一转向电机71的转轴带动第一转向板72转动90°,第二转向电机81的转轴带动第二转向板82反向转动90°,使第一型座31、制备基板32和第二型座33水平依次排列,第一型腔311和第二型腔331相对放置,使上部基体111和下部基体112隔着制备基板32相对,然后纵向移动部件9动作,纵向移动滑槽91内的直线电机带动纵向移动滑座92移动,从而带动制备基板32移动,使制备基板32不再阻隔上部基体111和下部基体112,制备基板32不在第一型座31和第二型座33之间,第一移向部件4和第三移向部件6动作,第一型座31和第二型座33相互靠近,直至二者抵触,在上部基体111和下部基体112形成空隙,注入胶黏剂实现二者的胶黏,也实现了柔性织物传感器的整体制备。Finally, when the upper base 111 and the lower base 112 need to be bonded, the first steering member 7 and the second steering member 8 act, the rotating shaft of the first steering motor 71 drives the first steering plate 72 to rotate 90°, and the second steering motor The rotating shaft of 81 drives the second turning plate 82 to rotate 90° in the opposite direction, so that the first mold seat 31, the preparation substrate 32 and the second mold seat 33 are horizontally arranged in sequence, and the first mold cavity 311 and the second mold cavity 331 are placed opposite to each other, so that the The upper base 111 and the lower base 112 are opposed to each other across the preparation substrate 32, and then the longitudinal moving member 9 moves, and the linear motor in the longitudinal moving chute 91 drives the longitudinal moving carriage 92 to move, thereby driving the preparation substrate 32 to move, so that the preparation substrate 32 does not move. Then block the upper base body 111 and the lower base body 112, prepare the substrate 32 not between the first type seat 31 and the second type seat 33, the first moving part 4 and the third moving part 6 move, the first type seat 31 and the second type seat 33. The second-type seats 33 are close to each other until they collide, forming a gap between the upper base 111 and the lower base 112 , injecting adhesive to realize the adhesion of the two, and also realize the overall preparation of the flexible fabric sensor.

在本实施方式的柔性织物传感器制备过程中,将柔性弹性体11分为两段:上部基体111和下部基体112,同时也将电阻应变片12嵌入柔性弹性体11分化为两个步骤,步骤一为将电阻应变片12胶接在上部基体111上,步骤二为将上部基体111和下部基体112通过胶黏剂胶接在一起,这两个步骤的操作使电阻应变片12的两面均能够得到有效固定,增强电阻应变片12的粘贴质量,提升传感器的安装效率和可靠性,同时在将电阻应变片12胶接在上部基体111的过程中,电阻应变片12先水平放置在制备基板32上,再注入弹性材料,使得粘贴面十分平整,避免出现存在气泡和孔洞的情况,从而影响电阻应变片12的粘接性能,之后在上部基体111和下部基体112胶接时,电阻应变片12的另一个粘贴面自然会十分平整,从而使电阻应变片12具有两个十分平整的粘贴面,提升电阻应变片12的粘贴质量。In the preparation process of the flexible fabric sensor of this embodiment, the flexible elastic body 11 is divided into two parts: the upper base body 111 and the lower base body 112 , and the resistance strain gauge 12 is also embedded in the flexible elastic body 11 into two steps. Step 1 In order to glue the resistance strain gauge 12 on the upper base body 111, the second step is to glue the upper base body 111 and the lower base body 112 together through an adhesive. The operations of these two steps enable both sides of the resistance strain gauge 12 to be obtained. Effectively fix, enhance the pasting quality of the resistance strain gauge 12, improve the installation efficiency and reliability of the sensor, and at the same time in the process of gluing the resistance strain gauge 12 to the upper base 111, the resistance strain gauge 12 is first placed horizontally on the preparation substrate 32 , and then inject the elastic material to make the sticking surface very flat to avoid the existence of air bubbles and holes, thereby affecting the bonding performance of the resistance strain gauge 12. Then, when the upper base 111 and the lower base 112 are glued, the resistance strain gauge 12 The other sticking surface is naturally very flat, so that the resistance strain gauge 12 has two very flat sticking surfaces, which improves the sticking quality of the resistance strain gauge 12 .

以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (9)

1.一种柔性传感器的制备装置,其特征在于:用于制备柔性传感器,所述柔性传感器(1)包括柔性弹性体(11)和电阻应变片(12),所述电阻应变片(12)嵌入在所述柔性弹性体(11)中;1. A preparation device for a flexible sensor, characterized in that: for preparing a flexible sensor, the flexible sensor (1) comprises a flexible elastomer (11) and a resistance strain gauge (12), the resistance strain gauge (12) embedded in the flexible elastomer (11); 所述柔性弹性体(11)包括上部基体(111)和下部基体(112),所述上部基体(111)叠合在所述下部基体(112)的上端,所述上部基体(111)和所述下部基体(112)之间设置有容纳空腔(113),所述电阻应变片(12)设置在所述容纳空腔(113)内,所述容纳空腔(113)内填充有胶黏剂,所述胶黏剂用于充满所述上部基体(111)、所述下部基体(112)和所述电阻应变片(12)之间的间隙,使所述上部基体(111)、所述下部基体(112)和所述电阻应变片(12)相连接形成整体结构;The flexible elastic body (11) includes an upper base body (111) and a lower base body (112), the upper base body (111) is superimposed on the upper end of the lower base body (112), the upper base body (111) and the An accommodating cavity (113) is provided between the lower bases (112), the resistance strain gauge (12) is arranged in the accommodating cavity (113), and the accommodating cavity (113) is filled with adhesive The adhesive is used to fill the gaps between the upper base body (111), the lower base body (112) and the resistance strain gauge (12), so that the upper base body (111), the The lower base body (112) and the resistance strain gauge (12) are connected to form an integral structure; 包括机架(3),所述机架(3)上从下至上依次设置有第一型座(31)、制备基板(32)和第二型座(33),所述第一型座(31)的上端面中心处下凹形成第一型腔(311),所述第二型座(33)的下端面中心处上凹形成第二型腔(331);It comprises a frame (3), the frame (3) is provided with a first type seat (31), a preparation substrate (32) and a second type seat (33) in sequence from bottom to top, the first type seat ( 31) A first cavity (311) is formed at the center of the upper end surface, and a second cavity (331) is formed at the center of the lower end surface of the second seat (33); 所述制备基板(32)呈平板状结构,且所述制备基板(32)的上表面中心处设置有用于放置所述电阻应变片(12)的放置凹槽(321),所述第一型座(31)上端面的边缘处与所述制备基板(32)下端面的边缘处采用第一插接定位机构连接,所述第二型座(33)下端面的边缘处与所述制备基板(32)上端面的边缘处采用第二插接定位机构连接。The preparation substrate (32) has a flat plate-like structure, and a placement groove (321) for placing the resistance strain gauge (12) is provided at the center of the upper surface of the preparation substrate (32). The edge of the upper end surface of the seat (31) and the edge of the lower end surface of the preparation substrate (32) are connected by a first plug positioning mechanism, and the edge of the lower end surface of the second type seat (33) is connected to the preparation substrate (32). (32) The edge of the upper end face is connected by a second plug-in positioning mechanism. 2.根据权利要求1所述的一种柔性传感器的制备装置,其特征在于:所述制备基板(32)的上端面设置有上部环形凹槽(322),所述上部环形凹槽(322)环绕所述放置凹槽(321),所述上部环形凹槽(322)与所述第二型座(33)的竖直侧边的下端相对应,所述制备基板(32)的下端面设置有下部环形凹槽(323),所述下部环形凹槽(323)与所述第一型座(31)的竖直侧边的顶部相对应。2. The device for preparing a flexible sensor according to claim 1, characterized in that: the upper end surface of the preparation substrate (32) is provided with an upper annular groove (322), and the upper annular groove (322) Surrounding the placement groove (321), the upper annular groove (322) corresponds to the lower end of the vertical side of the second type seat (33), and the lower end surface of the preparation substrate (32) is provided There is a lower annular groove (323), and the lower annular groove (323) corresponds to the top of the vertical side of the first type seat (31). 3.根据权利要求2所述的一种柔性传感器的制备装置,其特征在于:所述第一型座(31)的底部设置有下部注胶口(312),所述第二型座(33)的顶部设置有上部注胶口(332),所述第二型座(33)竖直侧边的下部设置有胶黏注入管(333),所述制备基板(32)上设置有用于容纳所述胶黏注入管(333)的容纳槽(324)。3 . The device for preparing a flexible sensor according to claim 2 , wherein: the bottom of the first type seat ( 31 ) is provided with a lower glue injection port ( 312 ), and the second type seat ( 33 ). 4 . ) is provided with an upper glue injection port (332), the lower part of the vertical side of the second type seat (33) is provided with an adhesive injection pipe (333), and the preparation substrate (32) is provided with a container for accommodating The accommodating groove (324) of the glue injection pipe (333). 4.根据权利要求3所述的一种柔性传感器的制备装置,其特征在于:所述机架(3)连接有第一移向部件(4)、第二移向部件(5)和第三移向部件(6),所述第一移向部件(4)的输出端与所述第一型座(31)相连,所述第二移向部件(5)与所述制备基板(32)相连,所述第三移向部件(6)与所述第二型座(33)相连。4. The device for preparing a flexible sensor according to claim 3, characterized in that: the frame (3) is connected with a first moving part (4), a second moving part (5) and a third moving part (5) A moving part (6), the output end of the first moving part (4) is connected with the first type seat (31), and the second moving part (5) is connected with the preparation substrate (32) connected, the third moving part (6) is connected with the second type seat (33). 5.根据权利要求4所述的一种柔性传感器的制备装置,其特征在于:所述机架(3)上设置有第一支架(34)和第二支架(35),所述第一支架(34)上设置有第一转向部件(7),所述第二支架(35)上设置有第二转向部件(8),所述第一移向部件(4)安装在所述第一转向部件(7)的输出端上,所述第一转向部件(7)驱动所述第一移向部件(4)水平转向。5. The device for preparing a flexible sensor according to claim 4, characterized in that: the frame (3) is provided with a first bracket (34) and a second bracket (35), the first bracket (34) is provided with a first steering member (7), the second bracket (35) is provided with a second steering member (8), and the first moving member (4) is mounted on the first steering member On the output end of the component (7), the first steering component (7) drives the first moving component (4) to turn horizontally. 6.根据权利要求5所述的一种柔性传感器的制备装置,其特征在于:所述第二移向部件(5)和所述第三移向部件(6)共同安装在所述第二转向部件(8)的输出端上,所述第二转向部件(8)驱动所述第二移向部件(5)和所述第三移向部件(6)同步水平转动。6. The device for preparing a flexible sensor according to claim 5, characterized in that: the second moving part (5) and the third moving part (6) are jointly installed on the second turning part On the output end of the component (8), the second steering component (8) drives the second moving component (5) and the third moving component (6) to rotate synchronously and horizontally. 7.根据权利要求6所述的一种柔性传感器的制备装置,其特征在于:所述第一转向部件(7)包括安装在所述第一支架(34)上的第一转向电机(71),所述第一转向电机(71)的输出轴连接有第一转向板(72),所述第一移向部件(4)包括安装在所述第一转向板(72)上的第一伸缩气缸(41),所述第一伸缩气缸(41)的缸体固定在所述第一转向板(72)上,所述第一伸缩气缸(41)的输出端与所述第一型座(31)的底部相连。7. The device for preparing a flexible sensor according to claim 6, wherein the first steering component (7) comprises a first steering motor (71) mounted on the first bracket (34) , the output shaft of the first steering motor (71) is connected with a first steering plate (72), and the first moving member (4) includes a first telescopic member (72) mounted on the first steering plate (72). A cylinder (41), the cylinder body of the first telescopic cylinder (41) is fixed on the first steering plate (72), and the output end of the first telescopic cylinder (41) is connected to the first type seat ( 31) connected to the bottom. 8.根据权利要求7所述的一种柔性传感器的制备装置,其特征在于:所述第二转向部件(8)包括安装在所述第二支架(35)上的第二转向电机(81),所述第二转向电机(81)的输出轴连接有第二转向板(82);8 . The device for preparing a flexible sensor according to claim 7 , wherein the second steering component ( 8 ) comprises a second steering motor ( 81 ) mounted on the second bracket ( 35 ). 9 . , the output shaft of the second steering motor (81) is connected with a second steering plate (82); 所述第三移向部件(6)包括安装在所述第二转向板(82)上的第三伸缩气缸(61),所述第三伸缩气缸(61)的缸体固定在所述第二转向板(82)上,所述第三伸缩气缸(61)的输出端与所述第二型座(33)的顶部垂直相连。The third moving part (6) includes a third telescopic cylinder (61) mounted on the second turning plate (82), and the cylinder body of the third telescopic cylinder (61) is fixed on the second telescopic cylinder (61). On the steering plate (82), the output end of the third telescopic cylinder (61) is vertically connected to the top of the second type seat (33). 9.根据权利要求8所述的一种柔性传感器的制备装置,其特征在于:所述第二移向部件(5)包括安装在所述第二转向板(82)上的第二伸缩气缸(51),所述第二伸缩气缸(51)的缸体固定在所述第二转向板(82)上,所述第二伸缩气缸(51)的输出端与所述制备基板(32)上表面的边部垂直相连;9 . The device for preparing a flexible sensor according to claim 8 , wherein the second moving member ( 5 ) comprises a second telescopic cylinder ( 51), the cylinder body of the second telescopic cylinder (51) is fixed on the second turning plate (82), and the output end of the second telescopic cylinder (51) is connected to the upper surface of the preparation substrate (32). The sides are connected vertically; 所述第二支架(35)上设置有纵向移动部件(9),所述纵向移动部件(9)安装在所述第二伸缩气缸(51)的输出端与所述制备基板(32)之间,且所述纵向移动部件(9)的输出端与所述制备基板(32)相连;The second bracket (35) is provided with a longitudinal moving part (9), and the longitudinal moving part (9) is installed between the output end of the second telescopic cylinder (51) and the preparation base plate (32) , and the output end of the longitudinal moving part (9) is connected with the preparation substrate (32); 所述纵向移动部件(9)包括设置在所述第二伸缩气缸(51)输出端上的纵向移动滑槽(91),所述纵向移动滑槽(91)内滑动设置有纵向移动滑座(92),所述纵向移动滑座(92)的移动轨迹与所述第二伸缩气缸(51)的伸出方向垂直,所述制备基板(32)与所述纵向移动滑座(92)相连。The longitudinal moving part (9) includes a longitudinal moving chute (91) arranged on the output end of the second telescopic cylinder (51), and a longitudinal moving sliding seat (91) is slidably arranged in the longitudinal moving chute (91). 92), the moving track of the longitudinally moving carriage (92) is perpendicular to the extending direction of the second telescopic cylinder (51), and the preparation substrate (32) is connected to the longitudinally moving carriage (92).
CN202210154244.XA 2022-02-21 2022-02-21 A preparation device for a flexible sensor Active CN114216593B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210154244.XA CN114216593B (en) 2022-02-21 2022-02-21 A preparation device for a flexible sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210154244.XA CN114216593B (en) 2022-02-21 2022-02-21 A preparation device for a flexible sensor

Publications (2)

Publication Number Publication Date
CN114216593A CN114216593A (en) 2022-03-22
CN114216593B true CN114216593B (en) 2022-04-26

Family

ID=80708910

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210154244.XA Active CN114216593B (en) 2022-02-21 2022-02-21 A preparation device for a flexible sensor

Country Status (1)

Country Link
CN (1) CN114216593B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115200463A (en) * 2022-07-14 2022-10-18 中南大学 Bionic flexible strain sensor inspired by vine
US12216139B2 (en) 2023-06-06 2025-02-04 Semight Instruments Co., Ltd Adaptive flexible chip test socket and formation method thereof
CN119125612A (en) * 2023-06-06 2024-12-13 苏州联讯仪器股份有限公司 Adaptive flexible chip test socket

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0150878B1 (en) * 1984-01-28 1990-09-12 Philips Patentverwaltung GmbH Process for the manufacture of a thin film strain gage system
EP1867429B1 (en) * 2006-06-16 2011-04-20 Joo, Sang-wan Remote center compliance device with measuring sensor
CN101424879B (en) * 2008-12-12 2010-10-13 厦门大学 Resistance straining feedback type closed-loop two-dimension flexible hinge work bench
CN204881657U (en) * 2015-06-09 2015-12-16 中国科学院深圳先进技术研究院 Resistance strain gauge and resistance strain gauge sensor
US9868217B2 (en) * 2015-09-04 2018-01-16 Univeristy Of Maryland All-elastomer 3-axis contact resistive tactile sensor arrays and micromilled manufacturing methods thereof
CN108318162B (en) * 2018-01-10 2019-11-29 中山大学 A kind of flexible sensor and preparation method thereof
CN109915450B (en) * 2019-04-23 2020-12-08 中车齐齐哈尔车辆有限公司 Strain gauge pasting device
CN110118524B (en) * 2019-05-15 2022-02-25 胡天旭 Attached resistance strain sensor assembly and mounting process thereof
CN110333012B (en) * 2019-07-24 2020-07-14 电子科技大学 Resistive-capacitive-variable composite two-dimensional strain sensor and preparation method thereof
CN112816112B (en) * 2021-01-18 2021-11-02 天津大学 A flexible sensor assembly

Also Published As

Publication number Publication date
CN114216593A (en) 2022-03-22

Similar Documents

Publication Publication Date Title
CN114216593B (en) A preparation device for a flexible sensor
EP0204767B1 (en) Method for fabricating modules comprising stacked circuit-carrying layers
CN205843877U (en) Media-isolated pressure transducer
US9073745B2 (en) MEMS pressure sensor and manufacturing method therefor
EP1975994A1 (en) Pressure bonding device and mounting method
CN108231700B (en) Chip packaging structure and method
TWI234840B (en) Electronic device, method of manufacturing the same, and apparatus for manufacturing the same
TWI376757B (en) Mounting method
US8241455B2 (en) Method for packing electric components on a substrate
CN108700482A (en) Strain isolated absolute pressure sensor
US8647110B2 (en) Apparatuses and methods for fabricating semiconductor packages
CN111638002A (en) MEMS pressure sensor oil-filled core and packaging method thereof
CN103257007A (en) Pressure sensor dielectric medium isolation packaging structure and packaging method of same
US4704319A (en) Apparatus and method for fabricating modules comprising stacked circuit-carrying layers
CN110519675B (en) Underwater vehicle acoustic information electronic sensing skin and preparation method thereof
TWI382478B (en) Pressing head and pressing device
CN107564971A (en) A kind of electric leading-out structure of alignment splicing detector component
US20160130136A1 (en) Environmental sensor structure
CN114323406A (en) Pressure sensor chip based on flip-chip technology, packaging structure and preparation method
JP5055225B2 (en) Resin sealing device and resin sealing method
JP2011099847A (en) Pressure sensor element and sheet-like pressure sensor
CN113650308B (en) Vacuum glue filling mechanism and glue filling equipment
US20070008642A1 (en) Acceleration sensor and magnetic disk device using the same
Cheung et al. New proposed adhesive tape application mechanism for stacking die applications
CN115259070A (en) Packaging module of MEMS pressure sensor chip

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant