CN114108216A - Multi-gloss 3D fabric embossing processing method - Google Patents
Multi-gloss 3D fabric embossing processing method Download PDFInfo
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- CN114108216A CN114108216A CN202111305961.XA CN202111305961A CN114108216A CN 114108216 A CN114108216 A CN 114108216A CN 202111305961 A CN202111305961 A CN 202111305961A CN 114108216 A CN114108216 A CN 114108216A
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- 238000004049 embossing Methods 0.000 title claims abstract description 115
- 239000004744 fabric Substances 0.000 title claims abstract description 113
- 238000003672 processing method Methods 0.000 title claims abstract description 23
- 238000009941 weaving Methods 0.000 claims abstract description 3
- 229920000728 polyester Polymers 0.000 claims description 24
- 239000010410 layer Substances 0.000 claims description 16
- 238000013461 design Methods 0.000 claims description 10
- 239000002344 surface layer Substances 0.000 claims description 10
- 238000004381 surface treatment Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005488 sandblasting Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000007747 plating Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000004576 sand Substances 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000007 visual effect Effects 0.000 abstract description 5
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- 238000005299 abrasion Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a method for embossing a multi-gloss 3D fabric, which comprises the steps of designing and engraving an embossing roller, weaving gray fabric into twill, satin or plain fabric, and embossing the three-dimensional embossing roller at 180-200 ℃, a soft bottom roller at 20-30 ℃, 2.5-4.5 MPa and an embossing speed of 1.5-3.5 m/min by an embossing machine to obtain the multi-gloss 3D embossed fabric. The multi-gloss 3D fabric for the automotive interior, which is prepared by the processing method, has a structure with alternately arranged bright patterns and sub-bright patterns, and compared with the conventional embossing roller production process adopted by the automotive embossing product on the current market, the multi-gloss 3D fabric has breakthrough improvement in the aspects of pattern size and shape typesetting of the embossing roller, the structure is relatively diversified, and the visual effect is changed in a breakthrough manner.
Description
Field of the technology
The invention relates to the technical field of processing of materials for automotive interiors, in particular to a method for embossing a multi-gloss 3D fabric.
Background art
In recent years, with the development of social economy and the transformation of market supply and demand relations, consumers have changed consumption ideas of passenger cars, so that the demands on car functions and the demands on quality and culture of cars are added more, the influence of car interiors on the sensory quality of the cars is focused, and the details are paid more attention. The visual breakthrough of the traditional style of the fabric is one of the main attack directions of the fabric research and development market; the quality of the interior decoration is mainly reflected in the aspects of color, texture, luster, material, appearance decoration and the like of interior decoration parts, a safe, comfortable and pleasant driving space is created for customers, a high-quality feeling is created, and the interior decoration is an important means for winning customers. The embossed fabric needs to keep the characteristics of smooth surface, rich stereoscopic impression and diversified gloss, and simultaneously needs to fully consider the requirements of humanity in the color and decoration design of the automotive interior through the high-performance requirements of the automotive fabrics such as constant-load fabrics, stretching fabrics, stitch fabrics, abrasion fabrics and the like. The traditional embossing roller production process adopted by the automotive interior embossing product on the market at present is difficult to have breakthrough patterns except for slight changes in the aspects of pattern size, shape and the like of the embossing roller, and the cloth pattern of the embossing roller is relatively single and lacks of visual breakthrough changes. Therefore, in order to break through the limitation of the design of the traditional embossing roller and meet the personalized requirements of the current market, the invention provides the embossing processing method of the multi-gloss 3D fabric.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a multi-gloss 3D fabric embossing processing method, which combines various novel processes such as designing embossing rollers and setting the conditions of embossing equipment and the like, and processes the fabric into the automotive fabric with multi-gloss 3D vision through the prior embossing equipment.
In order to achieve the above object, the present invention provides an embossing processing method for a multi-gloss 3D fabric, comprising the steps of:
s1 embossing roller design, wherein the roller surface is designed with two patterns with similar shapes but different sizes, and the patterns are combined together and presented in a shape similar to a parallelogram;
s2, engraving a roller, engraving convex patterns on the roller and performing surface treatment;
s3 grey cloth weaving treatment, wherein the surface layer yarn adopts DTY polyester filament yarn of 140dtex/144f to 160dtex/77f and twisting Z direction 250 twist, the bottom layer yarn adopts DTY polyester filament yarn of 75dtex/36f to 85dtex/72f, the middle layer yarn adopts twill, satin or plain fabric of DTY polyester filament yarn of 150dtex/48f to 160dtex/96f, and the surface skin is added with flame retardant and dispersant in bath when water washing processing, so that the surface skin has the characteristic of preventing combustion;
s4 pre-adjusting the fabric, placing the finished fabric on a conveying shaft of embossing equipment, and carrying out preparation work for conveying the fabric before embossing;
s5, embossing the fabric, and conveying the aligned fabric to an embossing position for embossing, wherein the temperature of a three-dimensional embossing roller at the embossing position is 180-200 ℃, the temperature of a soft bottom roller is 20-30 ℃, the pressure is 2.5-4.5 MPa, and the embossing speed is 1.5-3.5 m/min;
s6, collecting the embossed fabric, enabling the embossed fabric to be in a multi-gloss 3D vision, and uniformly placing the embossed fabric on a saddle for cooling and shaping through a cloth discharging and arranging device.
Furthermore, the height of the patterns of the two shapes in the step S1 has a step difference of 0.08 mm-0.12 mm, namely the bright pattern is 0.08 mm-0.12 mm higher than the matt pattern, in order to highlight the obvious bright effect of the fabric after the embossing of the bright pattern, and the matt pattern with the low step difference is used for reducing the pressure contacting with the surface of the fabric when the fabric passes through the roller, so that the brightness of the pattern after the embossing is reduced, and the obvious matte effect of the fabric after the embossing of the matt pattern is highlighted.
Step S2, the surface treatment sequence is that the pattern is sprayed with glue to cover, in order to protect the pattern before surface treatment; then stripping the glue on the roller stripes of the bright patterns to be displayed, and carrying out sand blasting treatment to enable the target stripes to show the effect of the bright patterns, wherein the specification of the sand grains subjected to the sand blasting treatment is 30-50 #; secondly, stripping the glue on the roller stripes of the matt patterns to be displayed, and carrying out fixed-point laser surface treatment to obtain the effect of the matt patterns, so that two different glossy patterns are displayed on the same roller; finally, nickel plating treatment is carried out on the surface of the whole embossing roller wheel, so that the embossing roller wheel has an anti-rust effect;
step S4, conveying the fabric on the conveying shaft to a centering device through a transmission component, wherein the centering device can align the left and right sides of the fabric with the left and right ends of the three-dimensional embossing roller; the fabric passes through the two tension adjusting devices in the conveying process of the conveying shaft, and the passing surface skin is applied with tension, so that the fabric is prevented from being too loose when passing through the embossing roller wheel, and the mesh surface of the fabric is prevented from generating embossing wrinkles;
and S5, wherein the embossing part comprises a three-dimensional embossing roller and a soft bottom roller, the fabric penetrates out from the space between the three-dimensional embossing roller and the soft bottom roller, the temperature of the three-dimensional embossing roller is 185-195 ℃, the temperature of the soft bottom roller is 20-30 ℃, the pressure is 3-4MPa, and the embossing speed is 2-3 m/min.
The surface layer yarn in the step S3 adopts DTY polyester filament yarn of 145dtex/144f to 155dtex/77f, the twisting direction Z is twisted in 250 direction, the bottom layer yarn adopts DTY polyester filament yarn of 80dtex/36f to 85dtex/72f, and the middle layer yarn adopts twill, satin or plain weave fabric of DTY polyester filament yarn of 155dtex/48f to 160dtex/48 f.
Compared with the prior art, the invention has the following beneficial effects:
1. compared with the traditional embossing roller production process adopted by the automotive embossing product in the current market, the embossing processing method and the prepared multi-gloss 3D fabric for automotive interiors have breakthrough improvement in the aspects of pattern size and shape typesetting of the embossing rollers, have more diversified structures and have breakthrough change in visual effect.
2. The embossed fabric processed by the method has stronger 3D stereoscopic vision and multi-glossiness; the method realizes a new breakthrough in vision, verifies the feasibility of a design scheme combining the change of the pattern size and the shape of the embossing roller and the surface treatment, and provides a better basis for similar design in the future. The combination design improvements from multiple aspects of embossing roll pattern size and shape and surface treatment reveal different new directions for embossing roll design.
3. The embossing processing method ensures the processing quality, simultaneously utilizes the multi-combination adjustment of the embossing roller and the processing technological parameters such as speed, pressure and temperature to ensure that the material meets the requirements of various high performances of automobile physical properties such as constant load, stretching, stitch, abrasion and the like, provides the most novel multi-gloss 3D visual fabric for customers, and has the advantages of lower processing and manufacturing cost and high cost performance.
Drawings
FIG. 1 is a schematic view of the development of an embossing roll pattern plane of the multi-gloss 3D fabric embossing processing method of the present invention;
FIG. 2 is a schematic cross-sectional view of an embossing roll for the multi-gloss 3D fabric embossing process of the present invention;
fig. 3 is a structure diagram of a bright-matte microscopic structure of a 3D fabric in the embossing method of the multi-gloss 3D fabric according to the present invention.
Detailed Description
In order to make the objects, processes and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following examples so that those skilled in the art can fully understand the technical contents of the present invention. It is to be understood that the following examples are intended to illustrate and not limit the scope of the invention, which is intended to cover all insubstantial modifications and adaptations of the invention as would be apparent to those skilled in the art in light of the above teachings. The specific process parameters and the like of the following examples are also only one example of suitable ranges, i.e., the skilled person can select them within suitable ranges through the description herein, and are not limited to the specific values exemplified below.
The invention provides a multi-gloss 3D fabric embossing processing method, which comprises the following steps: A. firstly, designing an embossing roller, designing two patterns with similar shapes but different sizes on the surface of the roller, and combining the patterns in a shape similar to a parallelogram and presenting the patterns; designing the height of two patterns with different shapes to have a break difference of 0.08-0.12 mm, and then highlighting the obvious mesh effect of the fabric after the bright patterns and the matt patterns are embossed;
B. secondly, after the roller engraving is finished, surface treatment needs to be carried out on the raised patterns engraved on the roller, and the method comprises the steps of spraying glue to cover all the patterns to protect the patterns, carrying out sand-blasting surface treatment on the patterns needing to be highlighted to enable target stripes to show a highlight effect, and carrying out fixed-point laser surface matte treatment on the roller stripes needing to be subjected to matte patterns to enable the same roller to show two different gloss patterns; finally, nickel plating surface treatment is carried out on the surface of the whole embossing roller wheel, so that the embossing roller wheel has an antirust effect;
C. when the grey cloth is woven, the surface layer yarn adopts DTY polyester filament yarn of 140dtex/144f to 160dtex/77f and is twisted in the twisting Z direction of 250, the bottom layer yarn adopts DTY polyester filament yarn of 75dtex/36f to 85dtex/72f, the middle layer yarn adopts twill, satin or plain fabric of DTY polyester filament yarn of 150dtex/48f to 160dtex/96f, and the surface layer is added with a flame retardant and a dispersant in a bath when being washed by water, so that the surface layer has the characteristic of preventing combustion;
D. placing the finished fabric on a conveying shaft of embossing equipment, and carrying out preparation work of conveying the fabric before embossing; the fabric on the transmission shaft is conveyed to the centering device through the transmission component, and the centering device can correct and align the left and right sides of the fabric with the left and right ends of the three-dimensional embossing roller; the fabric passes through the two tension adjusting devices in the conveying process of the conveying shaft, and the passing surface skin needs to be slightly tensioned, so that the fabric is prevented from being too loose when passing through the embossing roller wheel, and the mesh surface of the fabric is prevented from generating embossing wrinkles;
E. the aligned fabric is conveyed to an embossing part, the embossing part comprises a three-dimensional embossing roller and a soft bottom roller, the fabric penetrates out from the space between the three-dimensional embossing roller and the soft bottom roller, the temperature of the three-dimensional embossing roller is 185-195 ℃, the temperature of the soft bottom roller is 20-30 ℃ at normal temperature, the pressure is 3-4Mpa, the embossing speed is 2-3m/min, and the fabric produced under the condition can meet the physical property requirements of the automobile fabric for constant load, stretching and sewing;
F. the pressed fabric is uniformly placed on the pommel horse through a cloth discharging and arranging device, and the final inspection before shipment is waited.
Example 1:
the embodiment provides a multi-gloss 3D fabric embossing processing method, which comprises the steps of firstly designing an embossing roller, designing two patterns with similar shapes but different sizes on the surface of the roller, and designing the height of the two patterns with different shapes to have a 0.1mm offset; secondly, when the grey cloth is woven, 150dtex/144f DTY polyester filament yarns are adopted as surface layer yarns, twisting is carried out in the Z direction for 250 twisting, 83dtex/36f DTY polyester filament yarns are adopted as bottom layer yarns, and 150dtex/48f DTY polyester filament yarn twill fabrics are adopted as middle layer yarns; finally, when the fabric is embossed, the fabric penetrates out from the space between the three-dimensional embossing roller and the soft bottom roller, the temperature of the three-dimensional embossing roller is 188-190 ℃, the temperature of the soft bottom roller is 25-28 ℃ at normal temperature, the pressure is 3.5MPa, and the embossing speed is 2.5 m/min.
Example 2:
the embodiment provides a multi-gloss 3D fabric embossing processing method, which comprises the steps of firstly designing an embossing roller, designing two patterns with similar shapes but different sizes on the surface of the roller, and designing the height of the two patterns with different shapes to have a 0.12mm offset; secondly, when the grey cloth is woven, the surface layer yarn adopts 145dtex/144f DTY polyester filament and is twisted in the Z direction to 250, the bottom layer yarn adopts 85dtex/72f DTY polyester filament, and the middle layer yarn adopts satin fabric of 155dtex/48f DTY polyester filament; finally, when the fabric is embossed, the fabric penetrates out from the space between the three-dimensional embossing roller and the soft bottom roller, the temperature of the three-dimensional embossing roller is 185-188 ℃, the temperature of the soft bottom roller is 20-24 ℃ at normal temperature, the pressure is 2.5MPa, and the embossing speed is 3.5 m/min.
Example 3:
the embodiment provides a multi-gloss 3D fabric embossing processing method, which comprises the steps of firstly designing an embossing roller, designing two patterns with similar shapes but different sizes on the surface of the roller, and designing the height of the two patterns with different shapes to have a 0.08mm offset; secondly, when the grey cloth is woven, the surface layer yarn adopts DTY polyester filament yarn of 155dtex/77f and is twisted in the twisting Z direction of 250, the bottom layer yarn adopts DTY polyester filament yarn of 80dtex/36f, and the middle layer yarn adopts plain weave fabric of DTY polyester filament yarn of 160dtex/48 f; and finally, when the fabric is embossed, the fabric penetrates out from the space between the three-dimensional embossing roller and the soft bottom roller, the temperature of the three-dimensional embossing roller is 192-194 ℃, the temperature of the soft bottom roller is 24-26 ℃ at normal temperature, the pressure is 3MPa, and the embossing speed is 3 m/min.
The fabric is endowed with multiple glossiness, granular feel and the like through the established production conditions of the embossing processing method, and the product completely meets the requirements of vapour physical properties. The method provides a solid theoretical and practical foundation for future similar design development, and provides a reference basis for new development designers, so that more excavation can be performed on the basis. More diversified designs and high cost performance products are provided for customers; the properties of the multi-gloss 3D fabric obtained according to the present invention are shown in table 1 below.
Table 1 multi-gloss 3D fabric performance test table
The embossed fabric product meets the physical property standard of the client vehicle, and can be transversely unfolded to various vehicle clients for use in the future. It should be noted that the above-mentioned preferred embodiments are merely illustrative of the process concepts and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (9)
1. The embossing processing method of the multi-gloss 3D fabric is characterized by comprising the following steps:
s1 embossing roller design, wherein the surface of the roller is designed with two patterns with similar shapes, which are combined together and presented with a shape similar to a parallelogram;
s2, engraving a roller, engraving convex patterns on the roller and performing surface treatment;
s3 grey cloth weaving treatment, wherein the surface layer yarn adopts DTY polyester filament yarn of 140dtex/144f to 160dtex/77f and twisting Z direction 250 twist, the bottom layer yarn adopts DTY polyester filament yarn of 75dtex/36f to 85dtex/72f, and the middle layer yarn adopts twill, satin or plain weave fabric of DTY polyester filament yarn of 150dtex/48f to 160dtex/96 f;
s4 pre-adjusting the fabric, placing the finished fabric on a conveying shaft of embossing equipment, and carrying out preparation work for conveying the fabric before embossing;
s5, embossing the fabric, and conveying the aligned fabric to an embossing position for embossing, wherein the temperature of a three-dimensional embossing roller at the embossing position is 180-200 ℃, the temperature of a soft bottom roller is 20-30 ℃, the pressure is 2.5-4.5 MPa, and the embossing speed is 1.5-3.5 m/min;
s6, collecting the embossed fabric, enabling the embossed fabric to be in a multi-gloss 3D vision, and uniformly placing the embossed fabric on a saddle for cooling and shaping through a cloth discharging and arranging device.
2. The embossing processing method of the multi-gloss 3D fabric according to claim 1, characterized in that: the height of the patterns with the two shapes in the step S1 has a step difference of 0.08 mm-0.12 mm, and the matte pattern with the low step difference reduces the pressure contacting the surface of the fabric when the fabric passes through the roller.
3. The embossing processing method of the multi-gloss 3D fabric according to claim 1, characterized in that: step S2, the surface treatment sequence is that the patterns are sprayed with glue to cover; then stripping the glue on the roller stripes of the bright patterns to be displayed and carrying out sand blasting treatment; stripping the glue on the roller stripes of the matte patterns to be displayed, and displaying two different gloss patterns on the same roller; and finally, carrying out nickel plating treatment on the surface of the whole embossing roller.
4. The embossing processing method of the multi-gloss 3D fabric according to claim 3, characterized in that: the specification of sand grains subjected to sand blasting is 30-50 #.
5. The embossing processing method of the multi-gloss 3D fabric according to claim 1, characterized in that: step S4, conveying the fabric on the conveying shaft to a centering device through a transmission component, wherein the centering device can align the left and right sides of the fabric with the left and right ends of the three-dimensional embossing roller; passes through two tension adjusting devices during the transmission of the transmission shaft.
6. The embossing processing method of the multi-gloss 3D fabric according to claim 1, characterized in that: and S5, wherein the embossing part comprises a three-dimensional embossing roller and a soft bottom roller, the fabric penetrates out from the space between the three-dimensional embossing roller and the soft bottom roller, the temperature of the three-dimensional embossing roller is 185-195 ℃, the temperature of the soft bottom roller is 20-30 ℃, the pressure is 3-4MPa, and the embossing speed is 2-3 m/min.
7. The embossing processing method of the multi-gloss 3D fabric according to claim 1, characterized in that: the surface layer yarn in the step S3 adopts DTY polyester filament yarns of 145dtex/144f to 155dtex/77f and is twisted in the twisting Z direction of 250.
8. The embossing processing method of the multi-gloss 3D fabric according to claim 7, characterized in that: the bottom layer yarn in the step S3 adopts DTY polyester filament yarn of 80dtex/36f to 85dtex/72 f.
9. The embossing processing method of the multi-gloss 3D fabric according to claim 8, characterized in that: the middle layer yarn in the step S3 adopts DTY polyester filament yarn of 155dtex/48f to 160dtex/48 f.
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