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CN114105817B - Method for continuously preparing adiponitrile by 1,3-butadiene hydrocyanation - Google Patents

Method for continuously preparing adiponitrile by 1,3-butadiene hydrocyanation Download PDF

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CN114105817B
CN114105817B CN202111506455.7A CN202111506455A CN114105817B CN 114105817 B CN114105817 B CN 114105817B CN 202111506455 A CN202111506455 A CN 202111506455A CN 114105817 B CN114105817 B CN 114105817B
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adiponitrile
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valent nickel
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耿海涛
应国海
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Beijing Daosike Energy Equipment Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C253/00Preparation of carboxylic acid nitriles
    • C07C253/08Preparation of carboxylic acid nitriles by addition of hydrogen cyanide or salts thereof to unsaturated compounds
    • C07C253/10Preparation of carboxylic acid nitriles by addition of hydrogen cyanide or salts thereof to unsaturated compounds to compounds containing carbon-to-carbon double bonds
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    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/24Phosphines, i.e. phosphorus bonded to only carbon atoms, or to both carbon and hydrogen atoms, including e.g. sp2-hybridised phosphorus compounds such as phosphabenzene, phosphole or anionic phospholide ligands
    • B01J31/2404Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring
    • B01J31/2409Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring with more than one complexing phosphine-P atom
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    • B01J31/24Phosphines, i.e. phosphorus bonded to only carbon atoms, or to both carbon and hydrogen atoms, including e.g. sp2-hybridised phosphorus compounds such as phosphabenzene, phosphole or anionic phospholide ligands
    • B01J31/2495Ligands comprising a phosphine-P atom and one or more further complexing phosphorus atoms covered by groups B01J31/1845 - B01J31/1885, e.g. phosphine/phosphinate or phospholyl/phosphonate ligands
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Abstract

The invention discloses a method for continuously preparing adiponitrile by 1,3-butadiene hydrocyanation, which mainly comprises the following steps: s1: after 1,3-butadiene passes through the catalyst system, hydrocyanation occurs to generate a product containing 3-pentenenitrile; s2: enabling the product obtained in the step S1 to pass through a catalyst system, performing hydrocyanation reaction again to produce a mixed solution containing adiponitrile, and distilling under reduced pressure to respectively evaporate and recover the product and the by-product obtained from the mixed solution; s3: supplementing the liquid subjected to reduced pressure distillation in the step S2 with a catalyst, and then repeating the hydrocyanation reaction in the step S2 to continuously prepare adiponitrile; and the catalyst system comprises a mixture consisting of 1- (diphenylphosphine) -2- (ethyldiphenylphosphine) ferrocene, zero-valent nickel and monodentate phosphine ligand. The invention can obviously prolong the service life of the catalyst system and obviously reduce the using amount of the catalyst, thereby reducing the production cost of the adiponitrile, improving the production efficiency of the adiponitrile and providing a new catalyst technology for industrial application.

Description

1,3-丁二烯氢氰化连续制备己二腈的方法Method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene

技术领域technical field

本发明涉及化工领域,更具体地说,涉及一种1,3-丁二烯氢氰化连续制备己二腈的方法。The invention relates to the field of chemical industry, in particular to a method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene.

背景技术Background technique

氢氰化反应在工业上用于由包含不饱和度的化合物来合成包含腈官能团的化合物。在氢氰化反应中,己二腈是一种重要的化学中间体,特别是生产尼龙66的重要中间体,且通过将1,3-丁二烯二次氢氰化而得到。在第一氢氰化中,使1,3-丁二烯与氰化氢在用含磷配体稳定的零价镍(0)存在下反应得到戊烯腈,形成由线性3-戊烯腈和支化戊烯腈(2-甲基-3-丁烯腈)组成的异构化混合物。在第二工艺步骤中,通常将支化戊烯腈异构化成线性戊烯腈。最后,在路易斯酸存在下将3-戊烯腈氢氰化成己二腈,支化戊烯腈(2-甲基-3-丁烯腈)二次氢氰化形成不希望的甲基戊二腈,对于工业方法的实施,单个子步骤的选择性具有很大的经济和生态重要性。The hydrocyanation reaction is used industrially to synthesize compounds containing nitrile functionality from compounds containing unsaturation. In the hydrocyanation reaction, adiponitrile is an important chemical intermediate, especially an important intermediate for the production of nylon 66, and is obtained by the secondary hydrocyanation of 1,3-butadiene. In the first hydrocyanation, 1,3-butadiene is reacted with hydrogen cyanide in the presence of zerovalent nickel(0) stabilized with phosphorus-containing ligands to give pentenenitriles, forming linear 3-pentenenitriles and branched pentenenitrile (2-methyl-3-butenenitrile) isomerization mixture. In the second process step, branched pentenenitriles are generally isomerized to linear pentenenitriles. Finally, the hydrocyanation of 3-pentenenitrile to adiponitrile in the presence of Lewis acids and the secondary hydrocyanation of branched pentenenitrile (2-methyl-3-butenenitrile) to the undesired methylglutadiene Nitriles, for the implementation of industrial processes, the selectivity of the individual substeps is of great economic and ecological importance.

目前有众多专利公开了己二腈的制备方法,以及制备相应催化剂的方法,其中大量的有机磷配体特别是亚磷酸酯被用于催化这类氢氰化反应。单亚磷酸酯具有良好的活性,然而对于末端加氢氰化的化合物的正/异-选择性(1:1左右)有待提高。在将三苯基膦作为配体引入镍催化的氢氰化反应同时,研究人员对单亚磷酸酯用作镍催化剂的配体进行过研究。研究发现,单亚磷酸酯的独特的电子效应(弱σ-电子给予体,强π-电子接受体)加快了其配位后的镍催化剂活性中间体中与烯烃底物的结合,从而加快了氢氰化反应速率。同时,亚磷酸酯易制备,对硫化物及氧化物稳定也是其与三价膦配体比较之后的优势。然而,单亚磷酸酯在反应体系中不稳定,容易发生诸如水解、醇解而影响其作为催化剂配体的使用。通过引入连苯酚骨架而制得的双亚磷酸酯提高了亚磷酸酯的稳定性,特别是二茂铁基二膦形式配体引入,且其独特的空间结构使得其作为配体的氢氰化反应的直链腈选择性大大提高(30:1左右)。At present, there are many patents disclosing the preparation method of adiponitrile and the method of preparing corresponding catalysts, wherein a large amount of organophosphorus ligands, especially phosphites, are used to catalyze this type of hydrocyanation reaction. Monophosphite has good activity, but the positive/iso-selectivity (about 1:1) for terminally hydrocyanated compounds needs to be improved. While introducing triphenylphosphine as a ligand into nickel-catalyzed hydrocyanation reactions, the researchers investigated the use of monophosphites as ligands for nickel catalysts. It was found that the unique electronic effect of monophosphite (weak σ-electron donor, strong π-electron acceptor) accelerates the binding of olefinic substrates in the active intermediate of the nickel catalyst after its coordination, thereby accelerating the Hydrocyanation reaction rate. At the same time, phosphite is easy to prepare, and its stability to sulfides and oxides is its advantage compared with trivalent phosphine ligands. However, monophosphite is unstable in the reaction system, and it is easy to occur such as hydrolysis and alcoholysis, which will affect its use as a catalyst ligand. The bisphosphite prepared by introducing the biphenol skeleton improves the stability of the phosphite, especially the introduction of the ferrocenyl diphosphine ligand, and its unique spatial structure allows it to be used as a ligand for hydrocyanation The linear nitrile selectivity of the reaction is greatly improved (about 30:1).

双磷配体虽然能在配体用量较少的情况得到较高的区域选择性,但由于合成复杂,价格昂贵,因此,研究希望消耗廉价的单磷配体,而且具有与双磷配体接近的效果。Although dual phosphorus ligands can obtain high regioselectivity when the ligand is used in a small amount, due to the complex synthesis and high price, the research hopes to consume cheap single phosphorus ligands, and have similar properties to double phosphorus ligands. Effect.

发明内容Contents of the invention

本发明所要解决的技术问题是:提供一种1,3-丁二烯氢氰化连续制备己二腈的方法,以解决目前常规方法合成方法复杂且产率低的问题。The technical problem to be solved by the present invention is to provide a method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene, so as to solve the problems of complicated synthesis methods and low yields of conventional conventional methods.

为解决上述问题,本发明提供一种1,3-丁二烯氢氰化连续制备己二腈的方法,包括以下步骤:In order to solve the above problems, the invention provides a method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene, comprising the following steps:

S1:将1,3-丁二烯通过第一催化剂体系后,发生氢氰化反应,生成包含3-戊烯腈的产物及副产物;S1: After passing 1,3-butadiene through the first catalyst system, a hydrocyanation reaction occurs to generate products including 3-pentenenitrile and by-products;

S2:将步骤S1所述3-戊烯腈通过第二催化剂体系,再次发生氢氰化反应,生产包含己二腈的混合液,减压蒸馏后将混合液得到的产物及副产物分别蒸出并回收;S2: pass the 3-pentenenitrile described in step S1 through the second catalyst system, and hydrocyanation reaction occurs again to produce a mixed solution containing adiponitrile, and the product and by-products obtained from the mixed solution are distilled out respectively after vacuum distillation and recycle;

所述步骤S2中还包括加入助催化剂路易斯酸的操作,且所述路易斯酸与零价镍的摩尔比为1-5:1。The step S2 also includes the operation of adding a cocatalyst Lewis acid, and the molar ratio of the Lewis acid to zero-valent nickel is 1-5:1.

S3:重复步骤S2的氢氰化反应,以连续制备己二腈;S3: Repeat the hydrocyanation reaction of step S2 to continuously prepare adiponitrile;

所述第一催化剂体系与所述第二催化剂体系均包括由1-(二基苯膦)-2-(乙基二苯基膦)二茂铁、零价镍以及单齿膦配体组成的混合物。The first catalyst system and the second catalyst system both include 1-(diylphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene, zero-valent nickel and monodentate phosphine ligands mixture.

作为优选的方案,所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的结构式如下:As a preferred scheme, the structural formula of the 1-(diphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene is as follows:

Figure BDA0003404581300000031
其中,R、R'为苯基或者甲基苯基中的一种。
Figure BDA0003404581300000031
Wherein, R and R' are one of phenyl or methylphenyl.

作为优选的方案,所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁通过1-(二苯基膦基)二茂铁、乙烯基二苯基膦、三氯化铁以及二氯甲烷混合反应后获得。As a preferred scheme, the 1-(diphenylphosphino)-2-(ethyldiphenylphosphine) ferrocene passes through 1-(diphenylphosphino)ferrocene, vinyldiphenylphosphine, Obtained after the mixed reaction of ferric chloride and dichloromethane.

作为优选的方案,所述催化剂体系中,零价镍、单齿膦配体以及1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的摩尔比为1:(1-5):(2-10)。As a preferred scheme, in the catalyst system, the mol ratio of zero-valent nickel, monodentate phosphine ligand and 1-(diylphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene is 1:( 1-5): (2-10).

作为优选的方案,所述步骤S2中还包括加入助催化剂路易斯酸的操作,且所述路易斯酸与零价镍的摩尔比为1-5:1。As a preferred solution, the step S2 also includes the operation of adding a cocatalyst Lewis acid, and the molar ratio of the Lewis acid to zero-valent nickel is 1-5:1.

作为优选的方案,所述步骤S1中还包括副产物的异构化再次制备3-戊烯腈的操作。As a preferred solution, the step S1 also includes the operation of isomerizing by-products to prepare 3-pentenenitrile again.

作为优选的方案,所述的单齿膦配体为膦、亚磷酸酯、次磷酸酯和亚膦酸酯或其混合物相结合的一种或多种。As a preferred solution, the monodentate phosphine ligand is one or more of phosphine, phosphite, hypophosphite and phosphonite or a combination thereof.

作为优选的方案,所述步骤S2中还包括通过萃取回收零价镍催化剂及磷配体的操作,具体包括:将零价镍催化剂及磷配体通过萃取剂回收后,继续投入至步骤S3的连续制备己二腈中。As a preferred solution, the step S2 also includes the operation of recovering the zero-valent nickel catalyst and the phosphorus ligand through extraction, specifically including: after the zero-valent nickel catalyst and the phosphorus ligand are recovered by the extraction agent, continue to be put into step S3 Continuous preparation of adiponitrile.

作为优选的方案,所述步骤S3中还包括补充零价镍的步骤,且零价镍的补充量为产物己二腈质量的0.02%。As a preferred solution, the step S3 also includes a step of supplementing zero-valent nickel, and the supplementary amount of zero-valent nickel is 0.02% of the mass of the product adiponitrile.

本发明具有如下的技术优点:本发明提供的第一催化剂体系与第二催化剂体系能够有效催化1,3-丁二烯连续氢氰化反应制备己二腈,且能明显提高金属配合物催化剂的活性和选择性,显著延长催化剂体系的使用寿命,明显减少1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的使用量,从而降低己二腈的生产成本,提高己二腈的生产效率,为其工业应用提供新的催化剂技术。The present invention has the following technical advantages: the first catalyst system and the second catalyst system provided by the present invention can effectively catalyze the continuous hydrocyanation reaction of 1,3-butadiene to prepare adiponitrile, and can significantly improve the performance of metal complex catalysts. Activity and selectivity, significantly prolonging the service life of the catalyst system, significantly reducing the usage of 1-(diphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene, thereby reducing the production cost of adiponitrile, Improve the production efficiency of adiponitrile and provide new catalyst technology for its industrial application.

具体实施方式Detailed ways

下面将对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below, and obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1:Example 1:

本实施例提供一种1,3-丁二烯氢氰化连续制备己二腈的方法,包括以下步骤:This embodiment provides a method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene, comprising the following steps:

S1:将1,3-丁二烯通过第一催化剂体系后,发生氢氰化反应,生成包含3-戊烯腈的产物及副产物;所述步骤S1中还包括副产物的异构化再次制备3-戊烯腈的操作;S1: After passing 1,3-butadiene through the first catalyst system, a hydrocyanation reaction occurs to generate a product containing 3-pentenenitrile and by-products; the step S1 also includes isomerization of by-products again Operations for the preparation of 3-pentenenitrile;

S2:将步骤S1所述3-戊烯腈通过第二催化剂体系,再次发生氢氰化反应,生产包含己二腈的混合液,减压蒸馏后将混合液得到的产物及副产物分别蒸出并回收;S2: pass the 3-pentenenitrile described in step S1 through the second catalyst system, and hydrocyanation reaction occurs again to produce a mixed solution containing adiponitrile, and the product and by-products obtained from the mixed solution are distilled out respectively after vacuum distillation and recycle;

所述步骤S2中还包括加入助催化剂路易斯酸的操作,且所述路易斯酸与零价镍的摩尔比为2.5:1。The step S2 also includes the operation of adding a cocatalyst Lewis acid, and the molar ratio of the Lewis acid to zero-valent nickel is 2.5:1.

S3:重复步骤S2的氢氰化反应,以连续制备己二腈;S3: Repeat the hydrocyanation reaction of step S2 to continuously prepare adiponitrile;

所述第一催化剂体系与所述第二催化剂体系均包括由1-(二基苯膦)-2-(乙基二苯基膦)二茂铁、零价镍以及单齿膦配体组成的混合物;The first catalyst system and the second catalyst system both include 1-(diylphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene, zero-valent nickel and monodentate phosphine ligands mixture;

所述的单齿膦配体为膦、亚磷酸酯、次磷酸酯和亚膦酸酯或其混合物相结合的一种或多种;所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的结构式如下:The monodentate phosphine ligand is one or more combinations of phosphine, phosphite, hypophosphite and phosphinate or a mixture thereof; the 1-(diylphenylphosphine)-2-(ethyl The structural formula of base diphenylphosphino) ferrocene is as follows:

Figure BDA0003404581300000041
其中,R、R'为苯基或者甲基苯基中的一种,Fe可以等同替换为Co、Ni、Ru、Os、Rh、Pd、Pt、Mn、Cr或V及其混合物金属。
Figure BDA0003404581300000041
Wherein, R and R' are one of phenyl or methyl phenyl, Fe can be equivalently replaced by Co, Ni, Ru, Os, Rh, Pd, Pt, Mn, Cr or V and their mixture metals.

所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁通过1-(二苯基膦基)二茂铁、乙烯基二苯基膦、三氯化铁以及二氯甲烷混合反应后获得。The 1-(diphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene passes through 1-(diphenylphosphino)ferrocene, vinyldiphenylphosphine, ferric chloride and Obtained after mixed reaction of dichloromethane.

所述第一催化剂体系与所述第二催化剂体系中,零价镍、单齿膦配体以及1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的摩尔比为1:2.5:6。In the first catalyst system and the second catalyst system, the molar ratio of zero-valent nickel, monodentate phosphine ligand and 1-(diylphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene It is 1:2.5:6.

所述步骤S2中还包括通过萃取回收零价镍催化剂及磷配体的操作,具体包括:将零价镍催化剂及磷配体通过萃取剂回收后,继续投入至步骤S3的连续制备己二腈中。The step S2 also includes the operation of recovering the zero-valent nickel catalyst and the phosphorus ligand through extraction, specifically including: after the zero-valent nickel catalyst and the phosphorus ligand are recovered by the extractant, continue to be put into the continuous preparation of adiponitrile in step S3 middle.

所述步骤S3中还包括补充零价镍的步骤,且零价镍的补充量为产物己二腈质量的0.02%。The step S3 also includes a step of supplementing zero-valent nickel, and the supplementary amount of zero-valent nickel is 0.02% of the mass of the product adiponitrile.

实施例1:Example 1:

本实施例提供一种1,3-丁二烯氢氰化连续制备己二腈的方法,包括以下步骤:This embodiment provides a method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene, comprising the following steps:

S1:将1,3-丁二烯通过第一催化剂体系后,发生氢氰化反应,生成包含3-戊烯腈的产物及副产物;所述步骤S1中还包括副产物的异构化再次制备3-戊烯腈的操作;S1: After passing 1,3-butadiene through the first catalyst system, a hydrocyanation reaction occurs to generate a product containing 3-pentenenitrile and by-products; the step S1 also includes isomerization of by-products again Operations for the preparation of 3-pentenenitrile;

S2:将步骤S1所述3-戊烯腈通过第二催化剂体系,再次发生氢氰化反应,生产包含己二腈的混合液,减压蒸馏后将混合液得到的产物及副产物分别蒸出并回收;S2: pass the 3-pentenenitrile described in step S1 through the second catalyst system, and hydrocyanation reaction occurs again to produce a mixed solution containing adiponitrile, and the product and by-products obtained from the mixed solution are distilled out respectively after vacuum distillation and recycle;

所述步骤S2中还包括加入助催化剂路易斯酸的操作,且所述路易斯酸与零价镍的摩尔比为1-1。The step S2 also includes the operation of adding a cocatalyst Lewis acid, and the molar ratio of the Lewis acid to zero-valent nickel is 1-1.

S3:重复步骤S2的氢氰化反应,以连续制备己二腈;S3: Repeat the hydrocyanation reaction of step S2 to continuously prepare adiponitrile;

所述第一催化剂体系与所述第二催化剂体系均包括由1-(二基苯膦)-2-(乙基二苯基膦)二茂铁、零价镍以及单齿膦配体组成的混合物;The first catalyst system and the second catalyst system both include 1-(diylphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene, zero-valent nickel and monodentate phosphine ligands mixture;

所述的单齿膦配体为膦、亚磷酸酯、次磷酸酯和亚膦酸酯或其混合物相结合的一种或多种;所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的结构式如下:The monodentate phosphine ligand is one or more combinations of phosphine, phosphite, hypophosphite and phosphinate or a mixture thereof; the 1-(diylphenylphosphine)-2-(ethyl The structural formula of base diphenylphosphino) ferrocene is as follows:

Figure BDA0003404581300000061
其中,R、R'为苯基或者甲基苯基中的一种,Fe可以等同替换为Co、Ni、Ru、Os、Rh、Pd、Pt、Mn、Cr或V及其混合物金属。
Figure BDA0003404581300000061
Wherein, R and R' are one of phenyl or methyl phenyl, Fe can be equivalently replaced by Co, Ni, Ru, Os, Rh, Pd, Pt, Mn, Cr or V and their mixture metals.

所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁通过1-(二苯基膦基)二茂铁、乙烯基二苯基膦、三氯化铁以及二氯甲烷混合反应后获得。The 1-(diphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene passes through 1-(diphenylphosphino)ferrocene, vinyldiphenylphosphine, ferric chloride and Obtained after mixed reaction of dichloromethane.

所述第一催化剂体系与所述第二催化剂体系中,零价镍、单齿膦配体以及1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的摩尔比为1:1:2。In the first catalyst system and the second catalyst system, the molar ratio of zero-valent nickel, monodentate phosphine ligand and 1-(diylphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene It is 1:1:2.

所述步骤S2中还包括通过萃取回收零价镍催化剂及磷配体的操作,具体包括:将零价镍催化剂及磷配体通过萃取剂回收后,继续投入至步骤S3的连续制备己二腈中。The step S2 also includes the operation of recovering the zero-valent nickel catalyst and the phosphorus ligand through extraction, specifically including: after the zero-valent nickel catalyst and the phosphorus ligand are recovered by the extractant, continue to be put into the continuous preparation of adiponitrile in step S3 middle.

所述步骤S3中还包括补充零价镍的步骤,且零价镍的补充量为产物己二腈质量的0.02%。The step S3 also includes a step of supplementing zero-valent nickel, and the supplementary amount of zero-valent nickel is 0.02% of the mass of the product adiponitrile.

实施例2:Example 2:

本实施例提供一种1,3-丁二烯氢氰化连续制备己二腈的方法,包括以下步骤:This embodiment provides a method for continuously preparing adiponitrile by hydrocyanation of 1,3-butadiene, comprising the following steps:

S1:将1,3-丁二烯通过第一催化剂体系后,发生氢氰化反应,生成包含3-戊烯腈的产物及副产物;所述步骤S1中还包括副产物的异构化再次制备3-戊烯腈的操作;S1: After passing 1,3-butadiene through the first catalyst system, a hydrocyanation reaction occurs to generate a product containing 3-pentenenitrile and by-products; the step S1 also includes isomerization of by-products again Operations for the preparation of 3-pentenenitrile;

S2:将步骤S1所述3-戊烯腈通过第二催化剂体系,再次发生氢氰化反应,生产包含己二腈的混合液,减压蒸馏后将混合液得到的产物及副产物分别蒸出并回收;S2: pass the 3-pentenenitrile described in step S1 through the second catalyst system, and hydrocyanation reaction occurs again to produce a mixed solution containing adiponitrile, and the product and by-products obtained from the mixed solution are distilled out respectively after vacuum distillation and recycle;

所述步骤S2中还包括加入助催化剂路易斯酸的操作,且所述路易斯酸与零价镍的摩尔比为5:1。The step S2 also includes the operation of adding a cocatalyst Lewis acid, and the molar ratio of the Lewis acid to zero-valent nickel is 5:1.

S3:重复步骤S2的氢氰化反应,以连续制备己二腈;S3: Repeat the hydrocyanation reaction of step S2 to continuously prepare adiponitrile;

所述第一催化剂体系与所述第二催化剂体系均包括由1-(二基苯膦)-2-(乙基二苯基膦)二茂铁、零价镍以及单齿膦配体组成的混合物;The first catalyst system and the second catalyst system both include 1-(diylphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene, zero-valent nickel and monodentate phosphine ligands mixture;

所述的单齿膦配体为膦、亚磷酸酯、次磷酸酯和亚膦酸酯或其混合物相结合的一种或多种;所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的结构式如下:The monodentate phosphine ligand is one or more combinations of phosphine, phosphite, hypophosphite and phosphinate or a mixture thereof; the 1-(diylphenylphosphine)-2-(ethyl The structural formula of base diphenylphosphino) ferrocene is as follows:

Figure BDA0003404581300000071
其中,R、R'为苯基或者甲基苯基中的一种,Fe可以等同替换为Co、Ni、Ru、Os、Rh、Pd、Pt、Mn、Cr或V及其混合物金属。
Figure BDA0003404581300000071
Wherein, R and R' are one of phenyl or methyl phenyl, Fe can be equivalently replaced by Co, Ni, Ru, Os, Rh, Pd, Pt, Mn, Cr or V and their mixture metals.

所述1-(二基苯膦)-2-(乙基二苯基膦)二茂铁通过1-(二苯基膦基)二茂铁、乙烯基二苯基膦、三氯化铁以及二氯甲烷混合反应后获得。The 1-(diphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene passes through 1-(diphenylphosphino)ferrocene, vinyldiphenylphosphine, ferric chloride and Obtained after mixed reaction of dichloromethane.

所述第一催化剂体系与所述第二催化剂体系中,零价镍、单齿膦配体以及1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的摩尔比为1:5:10。In the first catalyst system and the second catalyst system, the molar ratio of zero-valent nickel, monodentate phosphine ligand and 1-(diylphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene It is 1:5:10.

所述步骤S2中还包括通过萃取回收零价镍催化剂及磷配体的操作,具体包括:将零价镍催化剂及磷配体通过萃取剂回收后,继续投入至步骤S3的连续制备己二腈中。The step S2 also includes the operation of recovering the zero-valent nickel catalyst and the phosphorus ligand through extraction, specifically including: after the zero-valent nickel catalyst and the phosphorus ligand are recovered by the extractant, continue to be put into the continuous preparation of adiponitrile in step S3 middle.

所述步骤S3中还包括补充零价镍的步骤,且零价镍的补充量为产物己二腈质量的0.02%。The step S3 also includes a step of supplementing zero-valent nickel, and the supplementary amount of zero-valent nickel is 0.02% of the mass of the product adiponitrile.

实施例4:Example 4:

实施例4提供具体操作时加入的原料、原料质量以及反应条件与产率,具体如下:The raw material, raw material quality and reaction conditions and productive rate that add during specific operation are provided in embodiment 4, specifically as follows:

催化剂1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的制备:Preparation of catalyst 1-(diphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene:

(1)1-(二苯基膦基)二茂铁的合成、乙烯基二苯基膦的合成(1) Synthesis of 1-(diphenylphosphino)ferrocene, synthesis of vinyldiphenylphosphine

在氩气保护下,向干燥反应器中在-20℃下依次加入二茂铁(1mol,186g)、用一次性注射器将正丁基锂n-BuLi(7 00mL,1.1mol,1.6M正己烷溶液)注入。惰性气氛围中,用20ml一次性注射器将N,N,N',N'-四甲基乙二胺(TMEDA)(1mL,6.7mmol)注入并搅拌2小时,然后在-20℃向体系滴加二苯基氯化膦(1mol,180g),然后在-20℃反应3小时,向体系中加入水淬灭,然后分液,有机层用无水硫酸镁干燥、过滤,减压蒸馏除去溶剂后得到黄色固体,氩气保护下甲醇重结晶得到1-(二苯基膦基)二茂铁317g,产率96%;Under the protection of argon, ferrocene (1mol, 186g) and n-butyl lithium n-BuLi (700mL, 1.1mol, 1.6M n-hexane solution) injection. In an inert gas atmosphere, inject N,N,N',N'-tetramethylethylenediamine (TMEDA) (1mL, 6.7mmol) with a 20ml disposable syringe and stir for 2 hours, then drop it into the system at -20°C Add diphenylphosphine chloride (1mol, 180g), then react at -20°C for 3 hours, add water to the system to quench, then separate the layers, dry the organic layer with anhydrous magnesium sulfate, filter, and distill off the solvent under reduced pressure Finally, a yellow solid was obtained, which was recrystallized from methanol under the protection of argon to obtain 317 g of 1-(diphenylphosphino)ferrocene, with a yield of 96%;

在氩气保护下,向干燥反应器中加入二苯基氯化膦(1mol,220g)和0.5L四氢呋喃,然后在0℃向体系滴加2M乙烯基氯化镁的四氢呋喃溶液(1.1mol,0.55L),滴加完毕后在室温条件下反应10小时,向体系中加入水淬灭,然后分液,有机层用无水硫酸镁干燥、过滤,减压蒸馏除去溶剂后得到白色固体,二氯甲烷和甲醇重结晶得到乙烯基二苯基膦201g,产率95%。Under the protection of argon, add diphenylphosphine chloride (1mol, 220g) and 0.5L tetrahydrofuran to the dry reactor, and then add 2M tetrahydrofuran solution (1.1mol, 0.55L) of vinylmagnesium chloride dropwise to the system at 0°C , after the dropwise addition, react at room temperature for 10 hours, add water to the system to quench, then separate the layers, the organic layer is dried with anhydrous magnesium sulfate, filtered, and the solvent is removed by distillation under reduced pressure to obtain a white solid, dichloromethane and Methanol recrystallization obtained 201 g of vinyl diphenylphosphine with a yield of 95%.

(2)1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的合成(2) Synthesis of 1-(diphenylphosphine)-2-(ethyldiphenylphosphino)ferrocene

在氩气保护下,向干燥反应器中依次加入1-(二苯基膦基)二茂铁(0.5mol,165g)、乙烯基二苯基膦(0.5mol,106g)、三氯化铁(0.05mol,8.1g)以及1L二氯甲烷,然后在25℃反应12小时,向体系中加入水淬灭,然后分液,有机层用无水硫酸镁干燥、过滤,减压蒸馏除去溶剂后得到黄色固体,用二氯甲烷和甲醇混合溶液进行重结晶得到(I)249g,产率92%。Under argon protection, 1-(diphenylphosphino)ferrocene (0.5mol, 165g), vinyldiphenylphosphine (0.5mol, 106g), iron trichloride ( 0.05mol, 8.1g) and 1L dichloromethane, then reacted at 25°C for 12 hours, added water to the system to quench, then separated the layers, dried the organic layer with anhydrous magnesium sulfate, filtered, and distilled off the solvent under reduced pressure to obtain The yellow solid was recrystallized from a mixed solution of dichloromethane and methanol to obtain 249 g of (I), with a yield of 92%.

S1:1,3-丁二烯的氢氰化:S1: Hydrocyanation of 1,3-butadiene:

在通风厨中氮气保护下,向2000mL高压釜中依次加入5g纳米级镍(0)粉、80g1-(二基苯膦)-2-(乙基二苯基膦)二茂铁,250g亚磷酸三甲基苯基酯,反应混合约1小时后加入经脱水的400g丁二烯,加热混合物至70~90℃,设定反应压力为15bar。经60分钟,连续计量泵入200g新蒸馏的温度为0℃氢氰酸,然后保持100℃恒温60分钟,使反应完全。然后冷却,压力降至1bar。其后取样,Volhard氰化物测定中未发现氰化物,氰化氢己完全转化。Under the protection of nitrogen in the fume hood, 5 g of nano-sized nickel (0) powder, 80 g of 1-(diphenylphosphine)-2-(ethyldiphenylphosphine) ferrocene, and 250 g of phosphorous acid were successively added to a 2000 mL autoclave. Trimethylphenyl ester, after mixing for about 1 hour, add 400g of dehydrated butadiene, heat the mixture to 70-90°C, and set the reaction pressure to 15bar. After 60 minutes, continuously measure and pump 200 g of freshly distilled hydrogen cyanide at 0° C., and then maintain a constant temperature of 100° C. for 60 minutes to complete the reaction. Then cool and the pressure drops to 1 bar. After sampling, no cyanide was found in the Volhard cyanide determination, and the hydrogen cyanide had been completely converted.

通过带内标(苄腈)的气相色谱分析,以氰化氢为基准进行计算,3-戊烯腈和2-甲基-3-丁烯腈得率85%,3-戊烯腈:2-甲基-3-丁烯腈比率=30:1。Through gas chromatography analysis with internal standard (benzonitrile), calculate based on hydrogen cyanide, 3-pentenenitrile and 2-methyl-3-butenenitrile yield 85%, 3-pentenenitrile: 2 - Methyl-3-butenenitrile ratio = 30:1.

S2:己二腈的制备:S2: Preparation of adiponitrile:

取0.003mol零价镍催化剂,催化剂混合体系使零价镍Ni(0)的浓度为300mg/L,零价镍Ni(0)/单齿磷配体/1-(二基苯膦)-2-(乙基二苯基膦)二茂铁的摩尔比为1:2:4。在氮气保护下,将路易斯酸溶解于一定量的3-戊烯腈(3-戊烯腈与零价镍催化剂的摩尔比为160:1),加入带有机械搅拌、冷凝回流管的反应瓶中;其中,路易斯酸与零价镍催化剂的摩尔比为2:1,含单齿磷配体为亚磷酸三甲酯,开启搅拌,并升温至70~90℃,然后用氮气将液体氢氰酸以一定的流量鼓入反应瓶中;待氢氰酸进料结束后,反应液常压下保温4.5h。保温结束后,用减压蒸馏将未反应完的氢氰酸、3-戊烯腈、产物己二腈和其他副产蒸出并回收,零价镍催化剂及磷配体用萃取剂萃取并回收。Get 0.003mol zero-valent nickel catalyst, catalyst mixing system makes the concentration of zero-valent nickel Ni(0) be 300mg/L, zero-valent nickel Ni(0)/monodontate phosphorus ligand/1-(diylphenylphosphine)-2 The molar ratio of -(ethyldiphenylphosphino)ferrocene is 1:2:4. Under the protection of nitrogen, dissolve the Lewis acid in a certain amount of 3-pentenenitrile (the molar ratio of 3-pentenenitrile to zero-valent nickel catalyst is 160:1), and add it to the reaction bottle with mechanical stirring and condensing reflux tube Medium; wherein, the molar ratio of Lewis acid to zero-valent nickel catalyst is 2:1, the ligand containing monodentate phosphorus is trimethyl phosphite, the stirring is started, and the temperature is raised to 70-90°C, and then the liquid hydrogen cyanide The acid is blown into the reaction bottle at a certain flow rate; after the hydrocyanic acid is fed, the reaction solution is kept at normal pressure for 4.5 hours. After the heat preservation is over, the unreacted hydrocyanic acid, 3-pentenenitrile, product adiponitrile and other by-products are distilled and recovered by vacuum distillation, and the zero-valent nickel catalyst and phosphorus ligand are extracted and recovered with an extractant .

产物己二腈经气相色谱分析,以氢氰酸为基准进行计算,反应达到转化率96%和选择性92%。The product adiponitrile was analyzed by gas chromatography, calculated based on hydrocyanic acid, and the reaction reached a conversion rate of 96% and a selectivity of 92%.

S3:连续制备己二腈S3: Continuous preparation of adiponitrile

按以上S2操作步骤连续重复进行二次氢氰化反应。连续运行120小时后,零价镍催化剂及磷配体用萃取剂萃取并回收,补加0.001mol零价镍再以上述单釜模拟循环试验方式进行同样反应得到产物。Continuously repeat the secondary hydrocyanation reaction according to the above S2 operation steps. After 120 hours of continuous operation, the zero-valent nickel catalyst and phosphorus ligand were extracted and recovered with an extractant, and 0.001 mol of zero-valent nickel was added, and then the same reaction was carried out in the above-mentioned single-pot simulation cycle test method to obtain the product.

产物己二腈经气相色谱分析,以氢氰酸为基准进行计算,反应达到转化率98.5%和选择性92%。The product adiponitrile was analyzed by gas chromatography, calculated based on hydrocyanic acid, and the reaction reached a conversion rate of 98.5% and a selectivity of 92%.

通过上述实施例也进一步地证明,通过本发明制备获得的己二腈生产效率高,且制备方法简单,通过连续制备方法制备获得的己二腈较初次反应得到的己二腈收率也大大地提高。Also prove further by above-mentioned embodiment, the production efficiency of the adiponitrile prepared by the present invention is high, and preparation method is simple, and the yield of the adiponitrile obtained by continuous preparation method is compared with the adiponitrile yield that initial reaction obtains also greatly improve.

上述说明示出并描述了发明的若干优选实施例,但如前述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述说明或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations , modification and environment, and can be modified within the scope of the inventive concept described herein, through the above description or through technology or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.

虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员,在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will all fall within the protection scope of the present invention.

Claims (1)

1. A method for continuously preparing adiponitrile by 1,3-butadiene hydrocyanation, comprising the steps of:
s1:1,3-hydrocyanation of butadiene:
under the protection of nitrogen in a ventilation kitchen, sequentially adding 5g of nanoscale zero-valent nickel powder, 80g of 1- (diphenylphosphino) -2- (ethyldiphenylphosphino) ferrocene and 250g of trimethylphenyl phosphite into a 2000mL high-pressure autoclave, reacting and mixing for 1 hour, adding 400g of dehydrated butadiene, heating the mixture to 70-90 ℃, and setting the reaction pressure to be 15bar; continuously pumping 200g of hydrocyanic acid with the temperature of 0 ℃ which is newly distilled in a metering way for 60 minutes, keeping the temperature of 100 ℃ for 60 minutes to ensure that the reaction is complete, and then cooling the mixture, and reducing the pressure to 1bar; after this sampling, no cyanide was found in the Volhard cyanide assay and hydrogen cyanide had been completely converted;
by gas chromatographic analysis with an internal benzonitrile standard, calculated on the basis of hydrogen cyanide, yields of 85% for 3-pentenenitrile and 2-methyl-3-butenenitrile, 3-pentenenitrile: 2-methyl-3-butenenitrile ratio =30:1;
s2: preparation of adiponitrile:
taking 0.003mol of zero-valent nickel catalyst, and enabling the concentration of zero-valent nickel in a catalyst mixing system to be 300mg/L, wherein the molar ratio of zero-valent nickel/monodentate phosphorus ligand/1- (diphenylphosphine) -2- (ethyldiphenylphosphine) ferrocene is 1:2:4; under the protection of nitrogen, dissolving Lewis acid in a certain amount of 3-pentenenitrile, and adding the solution into a reaction bottle with a mechanical stirring and condensing reflux pipe; wherein the molar ratio of the 3-pentenenitrile to the zero-valent nickel catalyst is 160:1, the molar ratio of the Lewis acid to the zero-valent nickel catalyst is 2:1, starting stirring a monodentate phosphorus ligand trimethyl phosphite, heating to 70-90 ℃, and then blowing liquid hydrocyanic acid into a reaction bottle at a certain flow rate by using nitrogen; after the hydrocyanic acid feeding is finished, preserving the temperature of the reaction liquid for 4.5 hours at normal pressure; after the heat preservation is finished, evaporating and recovering unreacted hydrocyanic acid, 3-pentenenitrile, a product adiponitrile and other byproducts by reduced pressure distillation, and extracting and recovering a zero-valent nickel catalyst and a phosphorus ligand by using an extracting agent;
the product adiponitrile is analyzed by gas chromatography, and calculated by taking hydrocyanic acid as a reference, the reaction reaches the conversion rate of 96 percent and the selectivity of 92 percent;
s3: continuous preparation of adiponitrile
Continuously and repeatedly carrying out secondary hydrocyanation reaction according to the operation step S2, after continuously operating for 120 hours, extracting and recovering the zero-valent nickel catalyst and the phosphorus ligand by using an extracting agent, supplementing 0.001mol of zero-valent nickel, and carrying out the same reaction in the single kettle simulation cycle test mode to obtain a product;
the structural formula of the 1- (diphenyl phosphine) -2- (ethyl diphenyl phosphine) ferrocene is as follows:
Figure 695553DEST_PATH_IMAGE001
wherein R and R' are phenyl.
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WO1999007671A1 (en) * 1997-08-04 1999-02-18 Basf Aktiengesellschaft Method for producing mixtures of monoolefinic c5-mononitriles by catalytic hydrocyanation in the presence of a catalyst containing at least one metallocene phosphor (iii)-nickel-(0) complex
CN103080074A (en) * 2010-07-07 2013-05-01 因温斯特技术公司 Process for making nitriles
CN103694136A (en) * 2014-01-06 2014-04-02 重庆中平紫光科技发展有限公司 One-step method for synthesizing adiponitrile by using butadiene

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Publication number Priority date Publication date Assignee Title
WO1999007671A1 (en) * 1997-08-04 1999-02-18 Basf Aktiengesellschaft Method for producing mixtures of monoolefinic c5-mononitriles by catalytic hydrocyanation in the presence of a catalyst containing at least one metallocene phosphor (iii)-nickel-(0) complex
CN103080074A (en) * 2010-07-07 2013-05-01 因温斯特技术公司 Process for making nitriles
CN103694136A (en) * 2014-01-06 2014-04-02 重庆中平紫光科技发展有限公司 One-step method for synthesizing adiponitrile by using butadiene

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