Background
The cable trench is typically of concrete or masonry construction, with the top covered by a cover plate. The cover plate surface can be flush with the ground, so that the cable trench is convenient to open, and a layer of cement is painted on the cover plate slightly lower than the ground so as to prevent the cover plate from being uneven with the ground and rainwater from entering the cable trench. According to the different quantity of the laid cables, the cables can be placed at the bottom of the cable trench in a single layer, or can be placed on the brackets of the cable trench in a layered manner, and the latter form is mostly used. The cables laid in layers leave a longitudinal and a transverse spacing. The cable support can be arranged on one side or two sides of the cable trench according to the number of the laid cables. Channels with certain width are reserved between the brackets at two sides or between the brackets and the side wall (single-side bracket) of the cable pit. The existing outdoor cable communication sets up multirow cable rack in its inside both sides for electric power, signal transmission, and traditional wiring usually adopts artifical unwrapping wire method, uses appurtenance to lay cable one by one on multirow cable rack, but because outdoor cable pit length is longer, artifical unwrapping wire inefficiency, causes the confusion easily when multirow is unwrapping wire simultaneously moreover, seriously influences the wiring process. The patent document with the publication number of CN 208386025U discloses a cable trench wiring device, including the wiring device body of setting in cable trench one side, the wiring device body includes base, gyro wheel, handle, reel, guide pulley, gear motor and storage battery, sets up under the base the gyro wheel, base one side sets up the handle, sets up a pivot perpendicularly on the base, and the pivot is driven by the gear motor who locates the inside base, gear motor with storage battery electric connection, fixed a plurality of in the pivot the reel, fixed a guide pulley pole perpendicularly on the base, set up a plurality of rotatable guide pulleys on the guide pulley pole, be located on the base the reel edge sets up a guide slot, the guide slot is kept away from the one end of reel is located cable trench central point's top, the guide slot is close to the one end both sides of reel all set up the guide bar. The utility model saves manpower, has high wiring efficiency, is convenient to use, and is safe and reliable.
In addition, for example, patent document with publication number CN 108599025A discloses an outdoor cable trench hydraulic auxiliary wiring device, which comprises a supporting pedestal, a supporting vertical rod, a lifting motor, concave cable placement rack, a supporting cross rod, a supporting disc, a supporting screw rod, a supporting rod, and an adjusting screw rod, wherein the supporting vertical rod is welded and installed at the position of the core line of the supporting base, the supporting vertical rod is connected and installed with the lifting motor through a connecting rod, the concave cable placement rack is connected with two supporting vertical rods through the supporting cross rod, a supporting disc bolt is installed on the supporting screw rod, the supporting screw rod is welded and installed on the rod body of the supporting vertical rod, the two supporting screw rods are connected and installed through the supporting rod, the adjusting screw rod is installed on the supporting screw rod, the device is suitable for auxiliary wiring operation of cables, the supporting base forms the ground, the supporting screw rod length is adjusted through the adjusting screw rod, the supporting disc is used for stably placing the whole device, and the concave cable placement module is realized: the structure of the concave groove can be used for fixing the cable against deviation. However, this wiring device cannot realize automatic layout of cables on both sides, and cannot solve the above-mentioned technical problems.
Disclosure of Invention
In view of the above, the utility model provides an outdoor cable duct efficient wiring device and a wiring method capable of simultaneously wiring on a plurality of rows of cable racks at two sides in a cable duct and improving wiring efficiency.
In order to solve the technical problems, the utility model adopts the following technical scheme: an outdoor cable trench efficient wiring device comprises a bottom frame, crawler-type travelling mechanisms arranged on two sides of the bottom frame, a plurality of cable drum frames arranged on the bottom frame, and a plurality of guide mechanisms arranged on the lower side of the bottom frame; two cable reels are arranged on each cable reel frame, the number of the guide mechanisms is the same as that of the cable reels, two cables on each cable reel frame are respectively arranged on the cable frames on two sides of the cable trench through one guide mechanism, and a plurality of strip-shaped through holes for the cables to pass through are formed in the underframe.
Preferably, the cable reel frame is including setting up first pole setting on the chassis central line, and set up second pole setting and the third pole setting of chassis both sides, first pole setting upper end is equipped with the perforation, second pole setting and third pole setting upper end all set up the mounting, the bracing piece is established in the perforation interpolation, the both ends of bracing piece are fixed in two respectively the mounting, set up two cable reels on the bracing piece, two the cable reel is located respectively the first pole setting both sides.
Preferably, a plurality of paying-off devices are arranged on the underframe, the number of the paying-off devices is the same as that of the cable reels, and the cables on the cable reels pass through the strip-shaped through holes and are connected with the guide mechanism under the driving of the paying-off devices.
Preferably, the paying-off device comprises a vertical rod, a connecting piece, a worm and worm gear reducer, a motor, a driving wheel and a clamping assembly, wherein the vertical rod is fixed on the underframe, the upper end of the vertical rod is provided with the connecting piece, one side of the connecting piece is provided with the worm and worm gear reducer, the upper part of the worm and worm gear reducer is provided with the motor, a bearing is arranged in the connecting piece, a rotating shaft is arranged in the bearing, one end of the rotating shaft is in transmission connection with the worm and worm gear reducer, the other end of the rotating shaft is provided with the driving wheel, and the clamping assembly is arranged on one side of the connecting piece and is used for tightly contacting the cable with the driving wheel.
Preferably, the clamping assembly comprises a first plate body, a second plate body and a clamping wheel, wherein one side of the first plate body is fixed on the connecting piece, the other side of the first plate body is connected with the second plate body, the first plate body and the second plate body are mutually vertical, a transverse hole is formed in the first plate body, a round hole is formed in the second plate body, a shaft body of the clamping wheel penetrates through the transverse hole, a cross rod vertically connected to the shaft body penetrates through the round hole, a limiting block is arranged at the end part of the cross rod, a spring is sleeved on the cross rod, and the spring is located between the second plate body and the shaft body.
Preferably, the drive wheel and the clamping wheel are nylon sheaves.
Preferably, the guiding mechanism comprises a telescopic rod arranged below the underframe, a guiding rod connected to the lower end of the telescopic rod, and a plurality of positioning grooves arranged on the guiding rod, wherein the positioning grooves are rotatably connected to the guiding rod, and a rotating rod is arranged outside the positioning grooves.
Preferably, the telescopic rod is an electric telescopic rod or a pneumatic telescopic rod.
An efficient wiring method for an outdoor cable trench comprises the following steps:
s1: placing two support plates on the underframe of the outdoor cable trench high-efficiency wiring device, then pushing a plurality of cable reels onto the two support plates, and aligning the central holes of the cable reels with the perforations in the first upright rods;
s2: the support rod sequentially passes through the left cable drum, the first vertical rod and the right cable drum, and two ends of the support rod are respectively fixed on the second vertical rod and the third vertical rod;
s3: after the installation of the plurality of cable reels, the two supporting plates are drawn out, the cable reels are in a suspended state, then the cable ends on the cable reels are installed between the driving wheels and the clamping wheels of the paying-off device, and then the cable ends pass through the strip-shaped through holes on the underframe and pass through the positioning grooves of the guide mechanism under the driving of the driving wheels;
s4: the two crawler-type travelling mechanisms drive the underframe to travel on the cable trench, and cables on each cable drum are arranged on multiple rows of cable racks on two sides of the cable trench under the action of the paying-off device.
Preferably, in S3, the telescopic rods of the plurality of guide mechanisms on the same side are controlled so that the plurality of guide rods are respectively located at the upper parts of the plurality of rows of cable racks on the same side.
When prior art personnel lay the construction of wiring to outdoor cable pit, because need lay many cables on different cable racks, lead to the fact the wiring chaotic easily, so in order to improve wiring efficiency, and reduce the wiring chaotic, prior art personnel think of using appurtenance outside the cable pit, lay many cables in the cable pit through appurtenance, as the public cable pit wiring arrangement of bulletin number CN 208386025U patent document, including setting up the wiring arrangement body in cable pit one side, the wiring arrangement body includes base, gyro wheel, handle, reel, guide pulley, gear motor and storage battery, set up under the base the gyro wheel, base one side sets up the handle sets up a pivot on the base perpendicularly, the pivot is driven by the gear motor who locates inside the base, gear motor with storage battery electric connection, fix a plurality of in the pivot the reel, perpendicular fixed guide pulley pole on the base, set up a plurality of can pivoted on the guide pulley pole, be located on the base the reel edge sets up a guide slot, the guide slot is kept away from the one end of reel is located in the cable pit top, be close to both sides of reel sets up the guide slot. Another example is a cable trench wiring tool disclosed in publication number CN 212304468U patent document, which belongs to the cable trench wiring tool field. The novel lifting device comprises a lifting rod and an extension assembly, wherein the lifting rod is in threaded connection with the extension assembly, and a hook is fixedly connected to the side face of the extension assembly. The cable trench cover can be conveniently opened in an auxiliary mode by using the cable trench cover. The extension assembly comprises a threaded connecting piece and an extension rod, wherein two ends of the threaded connecting piece are respectively in threaded connection with the stick-up rod and the extension rod, the screw directions of the threads at two ends of the threaded connecting piece are opposite, and a reverse-word-shaped hook for hanging and pulling a cable is fixedly connected to the extension rod. The cable can be conveniently laid in the cable duct in a floating manner by using the cable guide device. The wiring tools disclosed in the two patent documents are all artificial auxiliary tools, so that the labor is saved, and the wiring efficiency is improved, and therefore, the technical scheme of realizing efficient wiring in a cable pit by adopting the fully-automatic wiring device is not easy to think by a person skilled in the art.
Compared with the prior art, the utility model has the following beneficial effects:
according to the high-efficiency wiring device for the outdoor cable duct, the crawler-type travelling mechanisms at two sides of the underframe respectively move forwards at two sides of the cable duct, and the crawler-type travelling mechanisms are adopted, so that the high-efficiency wiring device is good in bearing performance, good in travelling stability, high in automation degree, greatly improved in wiring efficiency and labor-saving, two cable trays are symmetrically arranged on each cable tray and respectively used for wiring the cable trays at two sides inside the cable duct, the number of the cable trays can be the same as or less than that of the cable trays, and the cable trays at the same side can be used for wiring the multi-layer cable trays at the same side under the action of the guide mechanism; and a paying-off device is arranged below each cable drum, and the paying-off device passes through the strip-shaped through holes to enter the positioning grooves of the guide mechanisms so as to lay the cables on different cable frames.
In addition, the driving wheel and the clamping wheel of the paying-off device clamp the cable, the driving wheel rotates under the action of the motor to pull the coiled cable on the cable drum to pay-off, and the driving wheel and the clamping wheel are preferably nylon grooved wheels, so that the cable abrasion is reduced, and the problem of disconnection in the paying-off process is avoided; the plurality of guide mechanisms on the same side are adjusted in height through the telescopic rods, so that the plurality of guide rods are respectively positioned above the multi-layer cable rack on the same side, and the guide rods are provided with a plurality of positioning grooves for adjusting the layout positions of cables on the cable rack so as to facilitate subsequent cable wiring; the cable passes the constant head tank to receive the spacing effect of dwang, avoid it to drop from the constant head tank, the combined action of dwang and rotatable constant head tank makes the cable unwrapping wire more smooth and easy.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the utility model, fall within the scope of protection of the utility model.
Example 1
As shown in fig. 1 to 4, an outdoor cable trench efficient wiring device comprises a chassis 1, crawler-type travelling mechanisms 2 arranged on two sides of the chassis 1, a plurality of cable drum frames arranged on the chassis 1, and a plurality of guide mechanisms arranged on the lower side of the chassis 1; two cable reels 3 are arranged on each cable reel frame, the number of the guide mechanisms is the same as that of the cable reels 3, two cables on each cable reel frame are respectively arranged on the cable frames on two sides of the cable trench through one guide mechanism, and a plurality of strip-shaped through holes for the cables to pass through are formed in the underframe 1.
Specifically, the quantity of cable drum frame is three, the cable drum frame is including setting up first pole setting 4 on the chassis 1 central line, and set up second pole setting 5 and the third pole setting 6 of chassis 1 both sides, first pole setting 4 upper end is equipped with the perforation, second pole setting 5 and the 6 upper ends of third pole setting all set up mounting 7, mounting 7 is the staple bolt, the bracing piece 8 is established in the perforation interpolation, the both ends of bracing piece 8 are fixed in two respectively mounting 7, set up two cable drums 3 on the bracing piece 8, two cable drum 3 are located respectively first pole setting 4 both sides.
The novel cable paying-off device is characterized in that a plurality of paying-off devices 9 are arranged on the underframe 1, the number of the paying-off devices 9 is the same as that of the cable reels 3, the paying-off devices 9 are arranged right below the cable reels 3, and cables on the cable reels 3 penetrate through the strip-shaped through holes and are connected with the guide mechanism under the driving of the paying-off devices 9.
The paying-off device 9 comprises a vertical rod 91, a connecting piece 92, a worm and worm gear reducer 93, a motor 94, a driving wheel 95 and a clamping assembly, wherein the vertical rod 91 is fixed on the chassis 1, the upper end of the vertical rod 91 is provided with the connecting piece 92, one side of the connecting piece 92 is provided with the worm and worm gear reducer 93, the upper part of the worm and worm gear reducer 93 is provided with the motor 94, a bearing is arranged in the connecting piece 92, a rotating shaft 96 is arranged in the bearing, one end of the rotating shaft 96 is in transmission connection with the worm and worm gear reducer 93, the other end of the rotating shaft 96 is provided with the driving wheel 95, and the clamping assembly is arranged on one side of the connecting piece 92 and is used for tightly contacting the cable with the driving wheel 95. The connecting member 92 is connected to the worm gear 93 by a bolt.
The clamping assembly comprises a first plate body 98, a second plate body 99 and a clamping wheel 100, wherein one side of the first plate body 98 is fixed on the connecting piece 92, the other side of the first plate body 98 is connected with the second plate body 99, the first plate body 98 and the second plate body 99 are mutually perpendicular, a transverse hole is formed in the first plate body 98, a round hole is formed in the second plate body 99, a shaft body 101 of the clamping wheel 100 penetrates through the transverse hole, a transverse rod 102 vertically connected to the shaft body 101 penetrates through the round hole, a limiting block 103 is arranged at the end portion of the transverse rod 102, a spring 104 is sleeved on the transverse rod 102, and the spring 104 is located between the second plate body 99 and the shaft body 101.
The driving wheel 97 and the pinch wheel 100 are nylon sheaves.
The guiding mechanism comprises a telescopic rod 10 arranged below the underframe 1, a guiding rod 11 connected to the lower end of the telescopic rod 10, and three positioning grooves 12 arranged on the guiding rod 11, wherein the positioning grooves 12 are rotatably connected to the guiding rod 11, a rotating rod 13 is arranged outside the positioning grooves 12, and the telescopic rod 10 is an electric telescopic rod.
The outdoor cable trench high-efficiency wiring device is applied to wiring on single-row cable racks on two sides in a cable trench, 6 cable drums are arranged on an underframe, three cables on the left side and the right side are respectively paid out through a paying-off device, the paid-out cables fall on the left cable rack after passing through positioning grooves on a guide rod, the right side is the same, in the paying-out process, the cables are positioned at the lower part of the guide rod, namely, the cables are contacted with rotating rods on the outer sides of the positioning grooves, the rotating rods can reduce the resistance of the cables, the positioning grooves are rotatably connected with the guide rods, and the cables can be prevented from being blocked by the positioning grooves and affecting the wiring.
Example 2
An efficient wiring method for an outdoor cable trench comprises the following steps:
s1: placing two support plates on the underframe of the outdoor cable trench high-efficiency wiring device, then pushing a plurality of cable reels onto the two support plates, and aligning the central holes of the cable reels with the perforations in the first upright rods;
s2: the support rod sequentially passes through the left cable drum, the first vertical rod and the right cable drum, and two ends of the support rod are respectively fixed on the second vertical rod and the third vertical rod;
s3: after the installation of the plurality of cable reels, the two supporting plates are drawn out, the cable reels are in a suspended state, then the cable ends on the cable reels are installed between the driving wheels and the clamping wheels of the paying-off device, and then the cable ends pass through the strip-shaped through holes on the underframe and pass through the positioning grooves of the guide mechanism under the driving of the driving wheels;
s4: the two crawler-type travelling mechanisms drive the underframe to travel on the cable trench, and cables on each cable drum are arranged on multiple rows of cable racks on two sides of the cable trench under the action of the paying-off device.
And S3, controlling the telescopic rods of the plurality of guide mechanisms on the same side to enable the plurality of guide rods to be respectively positioned on the upper parts of the multi-row cable racks on the same side.
Example 3
The embodiment of the utility model provides an efficient wiring method for an outdoor cable duct, which is different from embodiment 2 in that:
s1: placing two cable racks on each cable reel rack of the outdoor cable trench high-efficiency wiring device through a lifting device, and aligning the central holes of the two cable racks with the through holes of the first upright rod;
s2: the support rod sequentially passes through the left cable drum, the first vertical rod and the right cable drum, and two ends of the support rod are respectively fixed on the second vertical rod and the third vertical rod through anchor clamps;
s3: after the plurality of cable reels are installed, the cable end part of each cable reel is installed between the driving wheel and the clamping wheel of the paying-off device, and then the cable end part passes through the strip-shaped through hole on the underframe and passes through the positioning groove of the guiding mechanism under the driving of the driving wheel;
s4: the two crawler-type travelling mechanisms drive the underframe to travel on the cable trench, and cables on each cable drum are arranged on multiple rows of cable racks on two sides of the cable trench under the action of the paying-off device.
And S3, controlling the telescopic rods of the plurality of guide mechanisms on the same side to enable the plurality of guide rods to be respectively positioned on the upper parts of the multi-row cable racks on the same side.
Example 4
As shown in fig. 5 to 6, an outdoor cable trench efficient wiring device comprises a chassis 1, crawler-type travelling mechanisms 2 arranged on two sides of the chassis 1, a plurality of cable drum frames arranged on the chassis 1, and a plurality of guide mechanisms arranged on the lower side of the chassis 1; two cable reels 3 are arranged on each cable reel frame, the number of the guide mechanisms is the same as that of the cable reels 3, two cables on each cable reel frame are respectively arranged on the cable frames on two sides of the cable trench through one guide mechanism, and a plurality of strip-shaped through holes for the cables to pass through are formed in the underframe 1.
The number of the cable reel frames is 3, the cable reel frames comprise first vertical rods 4 arranged on the central line of the underframe, second vertical rods 5 and third vertical rods 6 arranged on two sides of the underframe 1, through holes are formed in the upper ends of the first vertical rods 4, fixing pieces 7 are arranged at the upper ends of the second vertical rods 5 and the third vertical rods 6, supporting rods 8 are inserted in the through holes, two ends of the supporting rods 8 are respectively fixed to the two fixing pieces 7, two cable reels 3 are arranged on the supporting rods 8, and the two cable reels 3 are respectively located on two sides of the first vertical rods 4.
A plurality of paying-off devices 9 are arranged under the underframe 1, the number of the paying-off devices 9 is the same as that of the cable drums 3, and cables on the cable drums 3 penetrate through the strip-shaped through holes, are paid off under the driving of the paying-off devices 9, and are connected with the guide mechanism.
The paying-off device 9 comprises a vertical rod, a connecting piece, a worm and worm gear reducer, a motor, a driving wheel and a clamping assembly, wherein the vertical rod is fixed on the bottom surface of the bottom frame, the lower end of the vertical rod is provided with the connecting piece, one side of the connecting piece is provided with the worm and worm gear reducer, the lower part of the worm and worm gear reducer is provided with the motor, a bearing is arranged in the connecting piece, a rotating shaft is arranged in the bearing, one end of the rotating shaft is in transmission connection with the worm and worm gear reducer, the other end of the rotating shaft is provided with the driving wheel, and the clamping assembly is arranged on one side of the connecting piece and used for tightly contacting the cable with the driving wheel. The connecting piece is connected with the worm and worm wheel speed reducer through bolts.
The clamping assembly comprises a first plate body, a second plate body and a clamping wheel, wherein one side of the first plate body is fixed to the connecting piece, the other side of the first plate body is connected with the second plate body, the first plate body and the second plate body are mutually perpendicular, a transverse hole is formed in the first plate body, a round hole is formed in the second plate body, a shaft body of the clamping wheel penetrates through the transverse hole, a cross rod vertically connected to the shaft body penetrates through the round hole, a limiting block, preferably a bolt, is arranged at the end of the cross rod, and a spring is sleeved on the cross rod and located between the second plate body and the shaft body.
The driving wheel and the clamping wheel are nylon grooved wheels.
The guiding mechanism comprises a telescopic rod 10 arranged below the underframe 1, a guiding rod 11 connected to the lower end of the telescopic rod 10, and three positioning grooves 12 arranged on the guiding rod 11, wherein the positioning grooves 12 are rotatably connected to the guiding rod 11, a rotating rod 13 is arranged outside the positioning grooves 12, and the telescopic rod is a pneumatic telescopic rod.
The utility model discloses an outdoor cable trench efficient wiring device, which comprises the following steps of;
s1: placing two support plates on the underframe of the outdoor cable trench high-efficiency wiring device, then pushing a plurality of cable reels onto the two support plates, and aligning the central holes of the cable reels with the perforations in the first upright rods;
s2: the support rod sequentially passes through the left cable drum, the first vertical rod and the right cable drum, and two ends of the support rod are respectively fixed on the second vertical rod and the third vertical rod by using anchor clamps;
s3: after the installation of the plurality of cable reels, the two supporting plates are drawn out, the cable reels are in a suspended state, then the cable ends of the cable reels pass through the strip-shaped through holes on the underframe, are installed between the driving wheels and the clamping wheels of the paying-off device, are driven by the driving wheels, and pass through the positioning grooves of the guide mechanism;
s4: the telescopic rods of the three guide mechanisms on the same side are controlled, so that the three guide rods on the same side are respectively positioned at the upper parts of the three rows of cable racks on the same side, namely front, middle and rear three cable trays on the same side, cables of the front cable tray are arranged on the first row of cable racks on the same side through the first guide mechanism, cables of the middle cable tray are arranged on the second row of cable racks on the same side through the second guide mechanism, and cables on the rear cable tray are arranged on the third row of cable racks on the same side through the third guide mechanism;
s5: the two crawler-type travelling mechanisms drive the underframe to travel on the cable trench, and cables on each cable drum are arranged on multiple rows of cable racks on two sides of the cable trench under the action of the paying-off device.
According to the outdoor cable trench high-efficiency wiring method, the plurality of guide mechanisms on the same side are adjusted in height through the telescopic rods, so that the plurality of guide rods are respectively positioned above the multi-layer cable rack on the same side, and the guide rods are provided with the plurality of positioning grooves for adjusting the wiring positions of cables on the cable rack so as to facilitate subsequent cable wiring; the cable passes the constant head tank to receive the spacing effect of dwang, avoid it to drop from the constant head tank, the combined action of dwang and rotatable constant head tank makes the cable unwrapping wire more smooth and easy.
While the foregoing is directed to the preferred embodiments of the present utility model, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present utility model, and such modifications and adaptations are intended to be comprehended within the scope of the present utility model.