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CN114055867A - 一种棉花和稻谷混纺的新型技术面料 - Google Patents

一种棉花和稻谷混纺的新型技术面料 Download PDF

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CN114055867A
CN114055867A CN202010793103.3A CN202010793103A CN114055867A CN 114055867 A CN114055867 A CN 114055867A CN 202010793103 A CN202010793103 A CN 202010793103A CN 114055867 A CN114055867 A CN 114055867A
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rice
cotton
antibacterial
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胡亿仪
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Puning Guoxing Industrial Co ltd
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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Abstract

本发明公开了一种棉花和稻谷混纺的新型技术面料，包括基层，所述基层底端缝制有抗菌层，所述基层的上端面覆盖有抗菌涂层，所述抗菌层底端面覆盖有阻燃涂层，所述基层为棉稻复合纤维纱纺织而成，所述棉稻复合纤维纱按重量份数计包括如下组分：50‑100份的棉纤维、40‑90份的稻谷纤维、20‑40份的异丙醇、10‑30份的邻苯二甲酸酐、1‑5份的果胶酶、5‑10份的猪笼草提取物，本发明通过采用棉纤维与稻谷纤维作为主要的原材料，对稻谷资源进行了充分的利用，并解决了棉花与稻谷合织的技术难题，另外采用真空涡流纺代替传统的纺纱工艺，提高了生产效率和生产质量。

Description

一种棉花和稻谷混纺的新型技术面料
技术领域
本发明涉及面料技术领域，具体为一种棉花和稻谷混纺的新型技术面料。
背景技术
棉，即棉纤维是由受精胚珠的表皮细胞经伸长、加厚而成的种子纤维，不同于一般的韧皮纤维。它的主要组成物质是纤维素。我国是稻作历史最悠久、水稻遗传资源最丰富的国家之一，水稻种植面积多，除丰收稻米之外，还会产生一些附属物，如大量的稻谷干和稻壳，若不合理利用，将会污染环境。目前尚且缺乏将稻谷纤维应用到面料中的技术。
发明内容
本发明的目的在于提供一种棉花和稻谷混纺的新型技术面料，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种棉花和稻谷混纺的新型技术面料，包括基层，所述基层底端缝制有抗菌层，所述基层的上端面覆盖有抗菌涂层，所述抗菌层底端面覆盖有阻燃涂层，所述基层为棉稻复合纤维纱纺织而成，所述棉稻复合纤维纱按重量份数计包括如下组分：50-100份的棉纤维、40-90份的稻谷纤维、20-40份的异丙醇、10-30份的邻苯二甲酸酐、1-5份的果胶酶、5-10份的猪笼草提取物。
优选的，所述棉稻复合纤维纱由以下步骤制成：
S1、选取合格的稻谷杆和稻谷壳，清洗、烘干、粉碎，得到稻谷原料，选取合格的棉花，清洗、烘干，得到棉原料；
S2、将稻谷原料浸泡在发酵菌液中，进行发酵处理，得到发酵后的稻谷素；
S3、对稻谷素进行高温处理，混入适量棉原料，充分搅拌混匀，得到复合纤维原液；
S4、采用真空涡流纺纱法，将复合纤维原液制成棉稻复合纤维纱线。
优选的，所述步骤S3中的高温处理温度为300-500℃，高温处理时间为120-180min。
优选的，所述抗菌层为抗菌纤维纺织而成的面料。
优选的，所述抗菌纤维按重量份数计包括如下组分：20-40份的竹原纤维、5-15份的甲壳素纤维、1-3份的纳米二氧化钛、1-5份的聚甲基苯基硅氧烷、5-10份的硼酸锌、1-5份的降解剂。
优选的，所述降解剂按重量份数计包括如下组分：1-10份的聚乳酸、1-3份的聚己内酯、1-3份的硅烷偶联剂、3-5份的硫代二丙酸二月桂酯、1-5份的聚丙烯酸酯。
优选的，所述抗菌涂层按重量份数计包括如下组分：5-10份的纳米银、10-12份的壳聚糖、1-3份的天然薄荷提取物、1-3份的桂皮油提取物、1-5份的乙烯基三乙氧基硅烷、5-7份的脂肪醇聚氧乙烯醚。
优选的，所述阻燃涂层按重量份数计包括如下组分：10-20份的乙醇、1-10份的冰醋酸、1-5份的二甲基甲酰胺、1-5份的二甲基硅二醇、1-10份的聚磷酸铵、10-15份的钛酸丁酯。
与现有技术相比，本发明的有益效果是：本发明通过采用棉纤维与稻谷纤维作为主要的原材料，对稻谷资源进行了充分的利用，并解决了棉花与稻谷合织的技术难题，另外采用真空涡流纺代替传统的纺纱工艺，提高了生产效率和生产质量。
附图说明
图1为一种棉花和稻谷混纺的新型技术面料的结构示意图。
图中：1-基层，2-抗菌层，3-抗菌涂层，4-阻燃涂层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一
请参阅图1，本发明提供一种技术方案：一种棉花和稻谷混纺的新型技术面料，包括基层1，所述基层1底端缝制有抗菌层2，所述基层1的上端面覆盖有抗菌涂层3，所述抗菌层2底端面覆盖有阻燃涂层4，所述基层1为棉稻复合纤维纱纺织而成，所述棉稻复合纤维纱按重量份数计包括如下组分：50份的棉纤维、40份的稻谷纤维、20份的异丙醇、10份的邻苯二甲酸酐、1份的果胶酶、5份的猪笼草提取物。
所述棉稻复合纤维纱由以下步骤制成：
S1、选取合格的稻谷杆和稻谷壳，清洗、烘干、粉碎，得到稻谷原料，选取合格的棉花，清洗、烘干，得到棉原料；
S2、将稻谷原料浸泡在发酵菌液中，进行发酵处理，得到发酵后的稻谷素；
S3、对稻谷素进行高温处理，混入适量棉原料，充分搅拌混匀，得到复合纤维原液；
S4、采用真空涡流纺纱法，将复合纤维原液制成棉稻复合纤维纱线。
所述步骤S3中的高温处理温度为300℃，高温处理时间为180min。
所述抗菌层2为抗菌纤维纺织而成的面料。
所述抗菌纤维按重量份数计包括如下组分：20份的竹原纤维、5份的甲壳素纤维、1份的纳米二氧化钛、1份的聚甲基苯基硅氧烷、5份的硼酸锌、1份的降解剂。
所述降解剂按重量份数计包括如下组分：1份的聚乳酸、1份的聚己内酯、1份的硅烷偶联剂、3份的硫代二丙酸二月桂酯、1份的聚丙烯酸酯。
所述抗菌涂层3按重量份数计包括如下组分：5份的纳米银、10份的壳聚糖、1份的天然薄荷提取物、1份的桂皮油提取物、1份的乙烯基三乙氧基硅烷、5份的脂肪醇聚氧乙烯醚。
所述阻燃涂层4按重量份数计包括如下组分：10份的乙醇、1份的冰醋酸、1份的二甲基甲酰胺、1份的二甲基硅二醇、1份的聚磷酸铵、10份的钛酸丁酯。
实施例二
与实施例一的区别在于：所述棉稻复合纤维纱按重量份数计包括如下组分：80份的棉纤维、70份的稻谷纤维、30份的异丙醇、20份的邻苯二甲酸酐、3份的果胶酶、7份的猪笼草提取物。
所述步骤S3中的高温处理温度为400℃，高温处理时间为150min。
所述抗菌纤维按重量份数计包括如下组分：30份的竹原纤维、10份的甲壳素纤维、2份的纳米二氧化钛、3份的聚甲基苯基硅氧烷、8份的硼酸锌、3份的降解剂。
所述降解剂按重量份数计包括如下组分：5份的聚乳酸、2份的聚己内酯、2份的硅烷偶联剂、4份的硫代二丙酸二月桂酯、3份的聚丙烯酸酯。
所述抗菌涂层3按重量份数计包括如下组分：7份的纳米银、11份的壳聚糖、2份的天然薄荷提取物、2份的桂皮油提取物、3份的乙烯基三乙氧基硅烷、6份的脂肪醇聚氧乙烯醚。
所述阻燃涂层4按重量份数计包括如下组分：15份的乙醇、5份的冰醋酸、3份的二甲基甲酰胺、3份的二甲基硅二醇、5份的聚磷酸铵、13份的钛酸丁酯。
实施例三
与实施例一的区别在于：所述棉稻复合纤维纱按重量份数计包括如下组分：100份的棉纤维、90份的稻谷纤维、40份的异丙醇、30份的邻苯二甲酸酐、5份的果胶酶、10份的猪笼草提取物。
所述步骤S3中的高温处理温度为500℃，高温处理时间为120min。
所述抗菌纤维按重量份数计包括如下组分：40份的竹原纤维、15份的甲壳素纤维、3份的纳米二氧化钛、5份的聚甲基苯基硅氧烷、10份的硼酸锌、5份的降解剂。
所述降解剂按重量份数计包括如下组分：10份的聚乳酸、3份的聚己内酯、3份的硅烷偶联剂、5份的硫代二丙酸二月桂酯、5份的聚丙烯酸酯。
所述抗菌涂层3按重量份数计包括如下组分：10份的纳米银、12份的壳聚糖、3份的天然薄荷提取物、3份的桂皮油提取物、5份的乙烯基三乙氧基硅烷、7份的脂肪醇聚氧乙烯醚。
所述阻燃涂层4按重量份数计包括如下组分：20份的乙醇、10份的冰醋酸、5份的二甲基甲酰胺、5份的二甲基硅二醇、10份的聚磷酸铵、15份的钛酸丁酯。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (8)

1.一种棉花和稻谷混纺的新型技术面料，包括基层(1)，其特征在于：所述基层(1)底端缝制有抗菌层(2)，所述基层(1)的上端面覆盖有抗菌涂层(3)，所述抗菌层(2)底端面覆盖有阻燃涂层(4)，所述基层(1)为棉稻复合纤维纱纺织而成，所述棉稻复合纤维纱按重量份数计包括如下组分：50-100份的棉纤维、40-90份的稻谷纤维、20-40份的异丙醇、10-30份的邻苯二甲酸酐、1-5份的果胶酶、5-10份的猪笼草提取物。
2.根据权利要求1所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述棉稻复合纤维纱由以下步骤制成：
S1、选取合格的稻谷杆和稻谷壳，清洗、烘干、粉碎，得到稻谷原料，选取合格的棉花，清洗、烘干，得到棉原料；
S2、将稻谷原料浸泡在发酵菌液中，进行发酵处理，得到发酵后的稻谷素；
S3、对稻谷素进行高温处理，混入适量棉原料，充分搅拌混匀，得到复合纤维原液；
S4、采用真空涡流纺纱法，将复合纤维原液制成棉稻复合纤维纱线。
3.根据权利要求2所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述步骤S3中的高温处理温度为300-500℃，高温处理时间为120-180min。
4.根据权利要求1所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述抗菌层(2)为抗菌纤维纺织而成的面料。
5.根据权利要求4所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述抗菌纤维按重量份数计包括如下组分：20-40份的竹原纤维、5-15份的甲壳素纤维、1-3份的纳米二氧化钛、1-5份的聚甲基苯基硅氧烷、5-10份的硼酸锌、1-5份的降解剂。
6.根据权利要求5所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述降解剂按重量份数计包括如下组分：1-10份的聚乳酸、1-3份的聚己内酯、1-3份的硅烷偶联剂、3-5份的硫代二丙酸二月桂酯、1-5份的聚丙烯酸酯。
7.根据权利要求1所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述抗菌涂层(3)按重量份数计包括如下组分：5-10份的纳米银、10-12份的壳聚糖、1-3份的天然薄荷提取物、1-3份的桂皮油提取物、1-5份的乙烯基三乙氧基硅烷、5-7份的脂肪醇聚氧乙烯醚。
8.根据权利要求1所述的一种棉花和稻谷混纺的新型技术面料，其特征在于：所述阻燃涂层(4)按重量份数计包括如下组分：10-20份的乙醇、1-10份的冰醋酸、1-5份的二甲基甲酰胺、1-5份的二甲基硅二醇、1-10份的聚磷酸铵、10-15份的钛酸丁酯。
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