CN114009830A - Dedicated gluey line visual detection device of double gun type make-up machine - Google Patents
Dedicated gluey line visual detection device of double gun type make-up machine Download PDFInfo
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- CN114009830A CN114009830A CN202111249679.4A CN202111249679A CN114009830A CN 114009830 A CN114009830 A CN 114009830A CN 202111249679 A CN202111249679 A CN 202111249679A CN 114009830 A CN114009830 A CN 114009830A
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- visual detection
- camera
- light source
- molding machine
- gun type
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0295—Process control means
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- Making Paper Articles (AREA)
Abstract
The application relates to a special glue line visual detection device for a double-gun type forming machine, which belongs to the field of cigarette production machinery and comprises a visual detection mechanism arranged on a forming machine body, wherein the visual detection mechanism is positioned between a glue spraying mechanism and a filter stick feeding mechanism; the visual detection mechanism comprises a camera support arranged on the forming machine body and a camera arranged on the camera support, the camera support and the camera are arranged towards the forming paper, and a light source device is arranged on the forming machine body. This application has and rejects bad filter rod, avoids the defective products to flow into next process, does not influence the effect of the quality of cigarette.
Description
Technical Field
The application relates to the field of cigarette production machinery, in particular to a glue line visual detection device special for a double-gun type forming machine.
Background
The filter stick is a round stick which is made by rolling a filter material serving as a raw material and has a certain length and a filtering performance. The materials used for forming the filter stick can be divided into a filter material and a forming material. The forming material endows the filter stick with certain overall dimension and keeps certain physical properties of the filter stick during the filter stick forming, and mainly comprises filter stick forming paper, a plasticizer, an adhesive and the like. The filter stick forming machine is the main equipment for forming filter sticks.
A double-gun type filter stick forming machine, refer to fig. 1, including the body 1 of the forming machine, there are feed mechanism 2 of the filter stick, make-up paper feed mechanism 3, glue-spraying mechanism 5 and make-up mechanism 4 on the body 1 of the forming machine, make-up mechanism 4 and feed mechanism 2 of the filter stick are set up horizontally and high in elevation, make-up paper feed mechanism 3 perpendicular to feed mechanism 2 of the filter stick and set up and locate below feed mechanism 2 of the filter stick, glue-spraying mechanism 5 locates one side of feed mechanism 3 of the make-up paper, is used for spraying the glue to the make-up paper that is transmitted; the filter stick feeding mechanism 2 transmits filter sticks to the forming mechanism 4, the forming paper feeding mechanism 3 transmits forming paper to the forming mechanism 4, meanwhile, the glue spraying mechanism 5 sprays glue on the forming paper, and the forming mechanism 4 transmits the forming paper forwards.
In the filter rod production process of the double-gun type forming machine, the glue spraying mechanism 5 needs to spray glue on two pieces of formed paper, so that two continuous glue lines appear on the two pieces of formed paper respectively, but when glue is sprayed actually, some bad phenomena often appear, such as glue loss or big glue line deviation, and the like.
Disclosure of Invention
In order to reject bad filter sticks, avoid the defective products to flow into next process, influence the quality of cigarette, this application provides a dedicated glue line visual detection device of double gun type make-up machine.
The application provides a dedicated gluey line vision detection device of double gun type make-up machine adopts following technical scheme:
a glue line visual detection device special for a double-gun type forming machine comprises a visual detection mechanism arranged on a forming machine body, wherein the visual detection mechanism is positioned between a glue spraying mechanism and a filter stick feeding mechanism; the visual detection mechanism comprises a camera support arranged on the forming machine body and a camera arranged on the camera support, the camera support and the camera are arranged towards the forming paper, and a light source device is arranged on the forming machine body.
Through adopting above-mentioned technical scheme, filter rod feed mechanism transmits the filter rod to forming mechanism, forming paper feed mechanism transmits forming paper to forming mechanism, and simultaneously, it sprays glue on forming paper to spout gluey mechanism, light source device improves the luminance on the forming paper, so that the camera can be clear catch the gluey condition of spouting on the forming paper, send the picture of spouting glue on the forming paper of shooing to the display screen simultaneously, when detecting to spout glue inhomogeneous or position inaccurate, the automatic bad filter rod of rejecting of next process, avoid the defective products to flow into next manufacturing procedure, influence the quality of filter rod.
Optionally, the number of cameras is not less than one.
Optionally, the camera is rotatably connected to the forming machine body, and the rotation angle of the camera is ± 60 degrees perpendicular to the forming paper conveying direction.
By adopting the technical scheme, as the forming paper is vertically upwards transmitted, after the forming paper is vertically upwards transmitted, the shooting angle of the camera is +/-60 degrees vertical to the conveying direction of the forming paper, and the shooting effect is optimal.
Optionally, be connected with the locating rack on the camera support, the locating rack includes the location axle, and the bottom of camera support has set firmly the clamping, and the clamping joint is epaxial in the location and for the location axle rotation, and the bolt hole that supplies the bolt to pass is seted up to the bottom of clamping.
Through adopting above-mentioned technical scheme, the clamping can rotate for the location axle, rotates to suitable position after, fixes clamping and location axle through the bolt, can adjust the shooting angle of camera.
Optionally, one end of the positioning shaft is fixedly provided with a connecting plate, the middle part of the connecting plate is provided with a horizontally arranged positioning groove, and the positioning groove is used for penetrating a bolt.
Through adopting above-mentioned technical scheme, the constant head tank is used for wearing to penetrate the bolt, on the one hand is fixed in the make-up machine body with the connecting plate on, and on the other hand, the bolt can slide in the constant head tank of connecting plate, and then drives location axle, camera support and camera and slide in the horizontal direction, and then can adjust the distance between camera and the shaping area.
Optionally, the number of the light source devices is not less than one.
Through adopting above-mentioned technical scheme, the light source provides the light source to the shaping paper, and then can improve the illumination intensity on the shaping paper, makes the camera catch clear picture, is convenient for in time reject the defective work, improves off-the-shelf qualification rate.
Optionally, the light source device includes a built-in light source disposed on the camera support, and the built-in light source is located at one end of the camera support close to the molding paper.
Through adopting above-mentioned technical scheme, built-in light source shines the light on the shaping paper, and then improves the luminance on the shaping paper, makes the picture that the camera was shot more clear.
Optionally, the light source device further includes a light supplement mechanism, and the light supplement mechanism is located between the forming paper conveying mechanism and the forming mechanism; the light supplementing mechanism comprises a light source support fixedly arranged on the forming machine body and a light supplementing light source fixedly arranged on the light source support, and a light emitting surface of the light supplementing light source is perpendicular to the surface of the forming paper.
Through adopting above-mentioned technical scheme, the light luminance on the shaping paper can further be improved to the light filling light source, makes the picture that the camera was shot more clear.
Optionally, a vertically arranged sliding groove is formed in the light source support and used for penetrating the bolt.
Through adopting above-mentioned technical scheme, the groove of sliding is used for wearing to penetrate the bolt, on the one hand, is fixed in the make-up machine body with the light filling light source on the other hand, unscrews the bolt, and the bolt can slide in the groove of sliding of light source support, and the light filling position to the shaping paper is adjusted to the position of vertical regulation light source support and light filling light source promptly.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the visual detection mechanism is arranged on the forming machine body and is positioned between the glue spraying mechanism and the filter stick feeding mechanism; the visual detection mechanism comprises a camera support arranged on the forming machine body and a camera arranged on the camera support, the camera support and the camera are arranged towards the forming paper, and a light source device is arranged on the forming machine body; spout gluey mechanism and spray glue on the plug wrap, the light source improves the luminance on the plug wrap to the camera can be clear catch the gluey condition of spouting on the plug wrap, send the picture of spouting on the plug wrap of shooing to the display screen simultaneously, when detecting to spout gluey inhomogeneous or the position inaccurate, the automatic bad filter rod of rejecting of next process, avoid the defective products to flow into next manufacturing procedure, influence the quality of filter rod
2. The camera support is connected with a positioning frame, the positioning frame comprises a positioning shaft, a clamp is fixedly arranged at the bottom of the camera support, the clamp is clamped on the positioning shaft and rotates relative to the positioning shaft, and a bolt hole for a bolt to pass through is formed in the bottom of the clamp; the clamp can rotate relative to the positioning shaft, and after the clamp rotates to a proper position, the clamp and the positioning shaft are fixed through the bolt, so that the shooting angle of the camera can be adjusted;
3. through set firmly the light source device that is no less than one on the make-up machine body, the light source provides the light source to the shaping paper, and then can improve the illumination intensity on the shaping paper, makes the camera catch clear picture, is convenient for in time reject the defective products, improves the off-the-shelf qualification rate.
Drawings
Fig. 1 is a schematic view of the overall structure of a glue line visual inspection device dedicated to a double-gun type molding machine in the background art.
Fig. 2 is a schematic view of the overall structure of the embodiment.
Fig. 3 is a schematic structural diagram of the forming paper feeding mechanism, the forming mechanism, the visual inspection mechanism and the light supplement mechanism of the forming machine body.
Fig. 4 is an exploded view of the visual inspection machine.
Fig. 5 is a schematic structural diagram of the visual inspection machine.
Fig. 6 is a schematic structural diagram of the light supplement mechanism.
Description of reference numerals: 1. a forming machine body; 11. a display screen; 12. a master control box; 2. a filter stick feeding mechanism; 3. a molding paper feeding mechanism; 4. a molding mechanism; 5. a glue spraying mechanism; 6. a visual detection mechanism; 61. a camera support; 611. clamping; 62. a camera; 63. a built-in light source; 64. a positioning frame; 641. positioning the shaft; 642. a connecting plate; 643. positioning a groove; 7. a light supplement mechanism; 71. a light source holder; 711. a sliding groove; 72. and a light source for light supplement.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses dedicated gluey line visual detection device of double gun type make-up machine. Referring to fig. 2, a dedicated glue line visual detection device for a double-gun type molding machine is provided with a visual detection mechanism 6 and a light supplement mechanism 7 on a molding machine body 1, the molding machine body 1 is provided with a display screen 11, the display screen 11 is used for displaying pictures shot by the visual detection mechanism 6, and a main control box 12 is arranged on one side of the molding machine body 1, which is located on the display screen 11. Light filling mechanism 7 is used for improving the illumination intensity on make-up machine body 1, and the collection picture that visual detection mechanism 6 can be clear of being convenient for, visual detection mechanism 6 transmits the picture of gathering for display screen 11.
The visual detection mechanism 6 is positioned between the glue spraying mechanism 5 and the visual detection machine 2, and the visual detection mechanism 6 is perpendicular to the upward-transmitted forming paper and is used for shooting the glue spraying condition on the forming paper.
Referring to fig. 3 and 4, the visual inspection mechanism 6 includes a camera support 61, a camera 62, a built-in light source 63 and a positioning frame 64, the camera 62 is fixedly disposed in the camera support 61, the camera support 61 is rotatably connected to the positioning frame 64, and the positioning frame 64 is connected to the molding machine body 1.
Referring to fig. 3 and 4, the positioning frame 64 includes a positioning shaft 641, the axial direction of the positioning shaft 641 is horizontally disposed and perpendicular to the conveying direction of the forming paper, one end of the positioning shaft 641 is fixedly provided with a connecting plate 642, the other end is disposed at a free end, a positioning groove 643 is disposed at the middle of the connecting plate 642, the length direction of the positioning groove 643 is perpendicular to the axial direction of the positioning shaft 641, the positioning groove 643 is used for passing a bolt, on one hand, the connecting plate 642 is fixed on the forming machine body 1, on the other hand, the bolt can slide in the positioning groove 643 of the connecting plate 642, and further, the positioning shaft 641, the camera bracket 61 and the camera 62 are driven to slide in the horizontal direction, and further, the distance between the camera 62 and the forming belt can be adjusted.
The bottom of the camera support 61 is fixedly provided with a clamp 611, the clamp 611 is clamped on the positioning shaft 641, a bolt hole for a bolt to pass through is formed in the bottom of the clamp 611, the clamp 611 can rotate relative to the positioning shaft 641, the camera support 61 and the camera 62 are further driven to rotate, and the shooting angle of the camera 62 can be adjusted. The rotation angle of the clamp 611 is ± 60 degrees perpendicular to the conveying direction of the formed paper, that is, the rotation angle of the clamp 611 on the positioning shaft 641 is ± 60 degrees perpendicular to the vertical direction, the rotation angle of the camera 62 can be ± 60 degrees perpendicular to the conveying direction of the formed paper, and the effect of the formed paper shot by the camera 62 is optimal.
The number of the cameras 62 in the camera support 61 is not less than one, and only two cameras are shown in the figure, but not limited to two, the cameras 62 are arranged in the camera support 61, and the camera head of the camera 62 is located at one end of the camera support 61 facing the camera head. The built-in light source 63 is fixedly arranged at one end, facing the formed paper, of the camera support 61, and the built-in light source 63 irradiates light on the formed paper, so that the brightness of the formed paper is improved, and pictures shot by the camera 62 are clearer.
Referring to fig. 3 and 6, a light supplement mechanism 7 is arranged on the forming machine body 1, and the light supplement mechanism 7 is located between the forming paper conveying mechanism and the forming mechanism 4. The light supplementing mechanism 7 comprises a light source support 71 and a light supplementing light source 72 which are fixedly arranged on the forming machine body 1, the light supplementing light source 72 is fixedly arranged on the light source support 71, and the light emitting surface of the light supplementing light source 72 is vertical to the surface of the forming paper; the light source support 71 is provided with a sliding groove 711, the sliding groove 711 is vertically arranged, the sliding groove 711 is used for penetrating bolts, on one hand, the light supplementing light source 72 is fixed on the forming machine body 1, on the other hand, the bolts are loosened, and the bolts can slide in the sliding groove 711 of the light source support 71, namely, the positions of the light source support 71 and the light supplementing light source 72 are vertically adjusted, and the light supplementing position of the forming paper is adjusted.
The application embodiment a dedicated gluey line visual detection device of double gun type make-up machine's implementation principle does: filter rod feed mechanism 2 is orderly to the transmission on forming mechanism 4 with the filter rod in proper order, forming paper feed mechanism 3 is with two shaping carton forming mechanism 4 transmissions, spout gluey mechanism 5 and spout glue on the forming paper, spout two glue on every forming paper, the forming paper that has spouted glue is to the transmission on forming mechanism 4, camera 62 shoots the picture of the glue of upwards transmitting in real time, send the picture of shooing to display screen 11 simultaneously, when detecting that glue on the forming paper spouts the glue inequality or the position is punctual, this section of forming paper wraps up the filter rod, next process can reject the filter rod automatically.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111249679.4A CN114009830B (en) | 2021-10-26 | 2021-10-26 | A glue line visual inspection device dedicated to double-gun molding machines |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111249679.4A CN114009830B (en) | 2021-10-26 | 2021-10-26 | A glue line visual inspection device dedicated to double-gun molding machines |
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| Publication Number | Publication Date |
|---|---|
| CN114009830A true CN114009830A (en) | 2022-02-08 |
| CN114009830B CN114009830B (en) | 2024-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111249679.4A Active CN114009830B (en) | 2021-10-26 | 2021-10-26 | A glue line visual inspection device dedicated to double-gun molding machines |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012117499A1 (en) * | 2011-02-28 | 2012-09-07 | 日本たばこ産業株式会社 | Inspection system of filter rod |
| CN212260456U (en) * | 2020-03-05 | 2021-01-01 | 长沙海贝智能科技有限公司 | Paper tape gluing detection device and filter tip forming machine |
| CN213887211U (en) * | 2020-11-27 | 2021-08-06 | 武汉市艺茂机械有限公司 | Online filter stick glue line high-speed visual detection system applied to KDF4 forming machine |
-
2021
- 2021-10-26 CN CN202111249679.4A patent/CN114009830B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012117499A1 (en) * | 2011-02-28 | 2012-09-07 | 日本たばこ産業株式会社 | Inspection system of filter rod |
| CN212260456U (en) * | 2020-03-05 | 2021-01-01 | 长沙海贝智能科技有限公司 | Paper tape gluing detection device and filter tip forming machine |
| CN213887211U (en) * | 2020-11-27 | 2021-08-06 | 武汉市艺茂机械有限公司 | Online filter stick glue line high-speed visual detection system applied to KDF4 forming machine |
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| Publication number | Publication date |
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| CN114009830B (en) | 2024-10-29 |
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Denomination of invention: A visual inspection device for a dual-gun forming machine Granted publication date: 20241029 Pledgee: Shenzhen small and medium sized small loan Co.,Ltd. Pledgor: SHENZHEN LIANJUN TECHNOLOGY CO.,LTD. Registration number: Y2025980059350 |
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