Disclosure of Invention
Aiming at the above, a 15kW 1460r/min prototype is taken as an example, and unequal-turn winding design of a five-phase asynchronous motor is carried out. The winding can reduce harmonic frequency, improve air gap flux density waveform, and improve performances such as starting current multiple.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention discloses an unequal turn winding design method of a five-phase asynchronous motor, wherein the motor is a five-phase motor, and the method comprises the following steps:
step 1: simplifying a prototype by adopting a unit machine analysis method, and providing an unequal turn connection mode of one phase end part;
step 2: analyzing the harmonic content of the motor and deducing a winding coefficient formula;
and step 3: according to a winding coefficient formula, finding out a theoretical turn ratio and an actual turn ratio when harmonic waves are less;
and 4, step 4: and carrying out harmonic analysis on the actual turn ratio, and comparing the harmonic content and partial performance of the air gap flux density waveform before and after the improvement of the winding.
In step 1, when the distribution of the number of the slots occupied by the five phases along the circumference of the air gap is periodic and the number of repetitions of the whole circumference is an integer, the number of slots in each period constitutes a unit motor.
Let the number of the unit machine be t, t is the greatest common divisor of z and p, where z is the number of slots and p is the number of pole pairs. Thus, z ═ tz0,p=tp0Wherein z is0And p0The number of slots and the number of pole pairs of the unit motor are respectively.
Let the number q of slots per pole per phase be N/D, when D is odd, t be P/D, P0D; when D is even number, t is 2P/D, P0=D/2。
In step 2, for five-phase windings with q as an integer, if the five-phase windings are connected into a 36-degree phase-band winding with spatial distribution, the harmonic content existing in the unit motor is v0=1,9,11,19,…
Compared with the prior art, the invention has the following beneficial effects:
1. the unequal turn winding design method provided by the invention starts with the derivation of the winding coefficient, selects the turn ratio and has more accurate result.
2. The invention adopts a unit motor analysis method, thereby simplifying the analysis process.
3. The five-phase unequal-turn winding design method provided by the invention has a wide application range, and can be analogized to unequal-turn winding design of any other multi-phase motor.
Detailed Description
The invention provides a design method of an unequal-turn winding of a five-phase asynchronous motor, which is specifically described below by combining the drawings and an embodiment.
Example (b):
the present invention is a 15kW 1460r/min five-phase asynchronous motor as an example, the original design is a single-layer winding, and an exploded view of air gap flux density harmonic is shown in FIG. 1.
Step 1: the prototype z is 40, p is 2, the number of phases m is 5, q is z/10, p is N/D is 2, i.e. N is 2 and D is 1. Splitting a prototype by adopting a unit machine analysis method, namely t is p/D is 2, z is0==z/t=20,p0=D=1。
The five-phase winding is divided into A, B, C, D and E five phases, with the end connections for the E phase shown in FIG. 2-a. Let the large number of coil turns be a. The number of turns of the small coil is b.
Step 2: such a winding is considered to be formed of a single layer winding of two equal elements, one 4 slots per pole per phase, b conductors per slot, and the other 2 slots per pole per phase, c being a-b conductors per slot, as shown in fig. 2-b.
These are two symmetrical and q is an integer number of five-phase windings, and in the case of the unit motor shown in fig. 2, the winding magnetic potential contains v only01, 9, 11, 19, …, etc. oddHarmonic, the harmonic order of which is v' 1, 9, 11, 19, … for the entire motor
And step 3: when the in-slot current is considered to be concentrated at the very center of the slot, i.e., the slot coefficient is 1, the winding coefficient for the v' harmonic is derived as follows:
since the groove pitch angle of the unit motor is 18 DEG at this time, the motor unit is driven to rotate by the motor unit
(wherein a is the groove pitch angle) gives:
wherein v' is 1, 9, 11, 19, …
For the 9 th harmonic and the 11 th harmonic, cos v' 18 ° -0.951, and as can be seen from equation (1), if the 9 th harmonic and the 11 th harmonic are simultaneously eliminated, the requirement should be satisfied
a/b=1+2cos(-18°)=2.902 (2)
Therefore, the conclusion is that: as long as the number of turns of the large coil is 2.902 times that of the small coil, the 9 th harmonic and the 11 th harmonic can be eliminated simultaneously, so that the theoretical turn ratio a/b is 2.902.
In practice, a and b must be integers, so that the a/b value can only be made close to 2.902, and Table 1 shows several practical a to b ratios that can be used.
TABLE 1
And 4, step 4: as can be seen from table 1. For the listed a/b values, both the 9 th and 11 th harmonics are greatly attenuated, most ideally 29/10, with a winding factor of four zeros after the decimal point, effectively completely eliminating the 9 th and 11 th harmonics.
Due to z0As 20, the cyclicity of the winding coefficients indicates: the winding coefficients for v ' 9 and 11 are the same for v ' 31 and 29, respectively, so that the harmonics such as v ' 9, 11, 29, 31, … are cancelledAnd (4) removing.
In summary, it can be concluded that for the five-phase winding with q equal to 2, two coils with reasonable turns can be adopted: except for the v' 19, 21, 39, 41, …, etc., tooth harmonics, all of the remaining harmonics are cancelled.
Fig. 3 is an exploded view of an air gap flux density waveform of an unequal-turn winding at a/b of 29/10, and it can be seen that the air gap flux density waveform can be better modified by the unequal-turn winding design method provided by the invention.
Table 2 shows the comparison between the unequal-turn winding and the original winding, and it can be seen that the unequal-turn winding provided by the present invention can improve the efficiency by 1.07%, reduce the starting current multiple from 5.79 to 5.42, reduce the slip ratio from 0.0267 to 0.016, increase the starting torque multiple from 1.558 to 1.923, and reduce the stray loss by 49.13%.
TABLE 2
| Item
|
Original design winding
|
Winding with unequal turns
|
Per unit value
|
| Efficiency (%)
|
90.42
|
91.49
|
91.00
|
| Slip ratio
|
0.0267
|
0.016
|
|
| Starting current (times)
|
5.42
|
5.79
|
5.50
|
| Starting torque (times)
|
1.558
|
1.923
|
1.8
|
| Stray loss (W)
|
150.0
|
76.3
|
|