CN103886277A - Bar code data distribution instrument and bar code data distribution system - Google Patents
Bar code data distribution instrument and bar code data distribution system Download PDFInfo
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Abstract
本发明公开了条形码数据分配仪和条形码数据分配系统,条形码数据分配仪包括电脑信号处理模块,用于接收数据电脑输出的控制信号;条码枪数据处理模块,与条码枪和条码仪连接,用于接收条码枪输出的条形码数据,并将条形码数据同时分配给条码仪和电脑信号处理模块;定位信号处理模块,与定位控制设备连接,用于接收定位控制设备输出的定位控制信号和数据电脑输出的放行信号;信号控制处理模块,用于控制条码枪数据处理模块、电脑信号处理模块和定位信号处理模块的工作状态。本发明由条码枪数据处理模块将条形码数据同时分配给条码仪和电脑信号处理模块,使需要同一条形码数据的不同工位上的设备不用重复采集条形码数据,提高了生产效率。
The invention discloses a bar code data distribution device and a bar code data distribution system. The bar code data distribution device includes a computer signal processing module for receiving data control signals output by the computer; a bar code gun data processing module connected with the bar code gun and the bar code device for Receive the barcode data output by the barcode gun, and distribute the barcode data to the barcode instrument and the computer signal processing module at the same time; the positioning signal processing module is connected with the positioning control equipment, and is used to receive the positioning control signal output by the positioning control equipment and the data output by the computer The release signal; the signal control processing module is used to control the working status of the barcode gun data processing module, the computer signal processing module and the positioning signal processing module. The invention uses the barcode gun data processing module to distribute the barcode data to the barcode instrument and the computer signal processing module at the same time, so that the equipment on different stations needing the same barcode data does not need to repeatedly collect the barcode data, and the production efficiency is improved.
Description
技术领域 technical field
本发明涉及电子产品制造过程中条形码采集技术,特别涉及条形码数据分配仪和条形码数据分配系统。 The invention relates to a barcode collection technology in the manufacturing process of electronic products, in particular to a barcode data distribution device and a barcode data distribution system.
背景技术 Background technique
为确保产品质量的可追溯性,在电子产品的生产过程中,一般需要对产品的条形码进行采集。由于生产过程中条码应用要求的不同,在现有生产方式中,存在同一种条码数据需要在几个不同生产工位重复采集的情况,例如在生产电视机时,条码仪和数据电脑均需要获取同一种条形码数据,使得同一条形码数据需要采集两次,由于在生产过程中出现了重复的采集,导致生产效率低下。 In order to ensure the traceability of product quality, in the production process of electronic products, it is generally necessary to collect the barcode of the product. Due to the different barcode application requirements in the production process, in the existing production mode, there are situations where the same barcode data needs to be collected repeatedly at several different production stations. The same barcode data requires two collections of the same barcode data, which leads to low production efficiency due to repeated collections in the production process.
发明内容 Contents of the invention
鉴于上述现有技术的不足之处,本发明的目的在于提供一种条形码数据分配仪和条形码数据分配系统,能同时分配条形码数据,从而提高生产效率。 In view of the shortcomings of the prior art above, the object of the present invention is to provide a barcode data distribution device and a barcode data distribution system, which can simultaneously distribute barcode data, thereby improving production efficiency.
为了达到上述目的,本发明采取了以下技术方案: In order to achieve the above object, the present invention has taken the following technical solutions:
一种条形码数据分配仪,其包括: A barcode data dispenser, comprising:
电脑信号处理模块,与数据电脑连接,用于接收数据电脑输出的控制信号; The computer signal processing module is connected with the data computer for receiving the control signal output by the data computer;
条码枪数据处理模块,与条码枪和条码仪连接,用于接收条码枪输出的条形码数据,并将所述条形码数据同时分配给条码仪和电脑信号处理模块; The barcode gun data processing module is connected with the barcode gun and the barcode device, and is used to receive the barcode data output by the barcode gun, and distribute the barcode data to the barcode device and the computer signal processing module at the same time;
定位信号处理模块,与定位控制设备连接,用于接收定位控制设备输出的定位控制信号和数据电脑输出的放行信号; The positioning signal processing module is connected with the positioning control equipment, and is used to receive the positioning control signal output by the positioning control equipment and the release signal output by the data computer;
信号控制处理模块,用于控制条码枪数据处理模块、电脑信号处理模块和定位信号处理模块的工作状态。 The signal control processing module is used to control the working status of the barcode gun data processing module, the computer signal processing module and the positioning signal processing module.
所述的条形码数据分配仪,还包括:条形码数据采集切换模块,与条形码采集设备、电脑信号处理模块和信号控制处理模块连接,用于将条形码采集设备输出的条形码数据输出给电脑信号处理模块,切换条形码采集设备和条码枪输入条形码数据分配仪的条形码数据。 The barcode data distribution instrument also includes: a barcode data acquisition switching module, which is connected with the barcode acquisition equipment, the computer signal processing module and the signal control processing module, and is used to output the barcode data output by the barcode acquisition equipment to the computer signal processing module, Switch the barcode collection device and the barcode gun to input the barcode data of the barcode data distribution device.
所述的条形码数据分配仪,还包括:报警处理模块,与报警模块连接、还通过信号控制处理模块连接电脑信号处理模块,用于接受数据电脑的报警控制信号控制报警模块输出报警信号。 The barcode data distribution instrument also includes: an alarm processing module, connected to the alarm module, and connected to the computer signal processing module through the signal control processing module, for receiving the alarm control signal of the data computer and controlling the alarm module to output the alarm signal.
所述的条形码数据分配仪中, In the described barcode data distribution device,
所述条码枪数据处理模块包括:与条码枪连接的第一接口、隔离单元、第一电阻和与条码仪连接的第二接口; The barcode gun data processing module includes: a first interface connected to the barcode gun, an isolation unit, a first resistor and a second interface connected to the barcode device;
所述电脑信号处理模块包括:与数据电脑连接的第三接口; The computer signal processing module includes: a third interface connected to a data computer;
所述定位信号处理模块包括:第一光耦、第二光耦和与定位控制设备连接的第四接口; The positioning signal processing module includes: a first optocoupler, a second optocoupler and a fourth interface connected to a positioning control device;
所述信号控制处理模块包括:RS232信号处理器、第一电容、第二电容、第三电容和第四电容; The signal control processing module includes: an RS232 signal processor, a first capacitor, a second capacitor, a third capacitor and a fourth capacitor;
所述第一接口的第8端通过第一电阻连接所述第一隔离单元,第一接口的第7端通过所述隔离单元连接RS232信号处理器的T1 IN端、还连接第二接口的第7端,所述RS232信号处理器的T1 OUT端连接第三接口的第2端; The 8th end of the first interface is connected to the first isolation unit through the first resistor, the 7th end of the first interface is connected to the T1 IN end of the RS232 signal processor through the isolation unit, and is also connected to the first isolation unit of the second interface. 7 ends, the T1 OUT end of the RS232 signal processor is connected to the second end of the third interface;
所述第四接口的第7端连接第一光耦的第2端,第一光耦的第1端连接24V供电端,第一光耦的第4端接地,第一光耦的第3端连接VCC供电端、还连接RS232信号处理器的T2 IN端,所述RS232信号处理器的T2 OUT端连接第三接口的8端; The seventh end of the fourth interface is connected to the second end of the first optocoupler, the first end of the first optocoupler is connected to the 24V power supply end, the fourth end of the first optocoupler is grounded, and the third end of the first optocoupler Connect the VCC power supply terminal and the T2 IN end of the RS232 signal processor, and the T2 OUT end of the RS232 signal processor is connected to the 8 end of the third interface;
所述第三接口的7端连接RS232信号处理器的R2 IN端,RS232信号处理器的R2 OUT端连接第二光耦的第2端,第二光耦的第1端连接VCC供电端,第二光耦的第3端连接第四接口的第12端,第二光耦的第4端接地。 The 7 ends of the third interface are connected to the R2 IN end of the RS232 signal processor, the R2 OUT end of the RS232 signal processor is connected to the second end of the second optocoupler, the first end of the second optocoupler is connected to the VCC power supply end, and the R2 OUT end of the RS232 signal processor is connected to the second end of the second optocoupler. The third end of the second optocoupler is connected to the twelfth end of the fourth interface, and the fourth end of the second optocoupler is grounded.
所述的条形码数据分配仪中,所述隔离单元包括三极管和第三光耦,所述三极管的基极连接第一接口的第7端、三极管的发射极连接第三光耦的第2端,三极管的集电极接地,所述第三光耦的第1端通过所述第一电阻连接第一接口的第8端,第三光耦的第4端接地,第三光耦的第3端连接RS232信号处理器的T1 IN端,还连接VCC供电端。 In the barcode data distribution instrument, the isolation unit includes a triode and a third optocoupler, the base of the triode is connected to the seventh end of the first interface, and the emitter of the triode is connected to the second end of the third optocoupler, The collector of the triode is grounded, the first end of the third optocoupler is connected to the eighth end of the first interface through the first resistor, the fourth end of the third optocoupler is grounded, and the third end of the third optocoupler is connected to The T1 IN terminal of the RS232 signal processor is also connected to the VCC power supply terminal.
所述的条形码数据分配仪中,所述条形码数据采集切换模块包括第五接口和切换开关,所述切换开关的公共端连接第三接口的2端,切换开关的第1选择端连接RS232信号处理器的T1 OUT端,切换开关的第2选择端连接第五接口的第3端。 In the described barcode data distribution instrument, the barcode data acquisition switching module includes a fifth interface and a switch, the common end of the switch is connected to the 2 ends of the third interface, and the first selection end of the switch is connected to the RS232 signal processing The T1 OUT end of the switch, the second selection end of the switch is connected to the third end of the fifth interface.
所述的条形码数据分配仪中,所述报警处理模块包括:第四光耦、第二电阻、第三电阻、MOS管和与报警模块连接第六接口;所述第3接口的第4端连接RS232信号处理器的R1 IN端,RS232信号处理器的R1 OUT端连接第四光耦的第2端,第四光耦的第1端连接VCC供电端,第四光耦的第3端通过第二电阻连接所述第六接口的第1端,第四光耦的第4端连接MOS管的栅极、还通过第三电阻接地,MOS管的源极接地,MOS管的漏极连接第六接口的第3端。
In the described barcode data distribution instrument, the alarm processing module includes: a fourth optocoupler, a second resistor, a third resistor, a MOS tube and a sixth interface connected to the alarm module; the fourth end of the third interface is connected to The R1 IN terminal of the RS232 signal processor, the R1 OUT terminal of the RS232 signal processor are connected to the second terminal of the fourth optocoupler, the first terminal of the fourth optocoupler is connected to the VCC power supply terminal, and the third terminal of the fourth optocoupler is connected to the second terminal of the fourth optocoupler. The second resistor is connected to the first end of the sixth interface, the fourth end of the fourth optocoupler is connected to the gate of the MOS transistor, and grounded through the third resistor, the source of the MOS transistor is connected to the ground, and the drain of the MOS transistor is connected to the
一种条形码数据分配系统,其包括:数据电脑、条码枪、条码仪、定位控制设备和上述的条形码数据分配仪,所述数据电脑、条码枪、条码仪、定位控制设备均与条形码数据分配仪连接; A bar code data distribution system, which includes: a data computer, a bar code gun, a bar code device, a positioning control device and the above-mentioned bar code data distribution device, the data computer, a bar code gun, a bar code device, and the positioning control device are all connected with the bar code data distribution device connect;
所述定位控制设备检测定位成功时,将定位成功信号发送给条形码数据分配仪,由条形码分配仪进行电平转换后将定位成功信号反馈给数据电脑;所述条码枪采集的条形码数据输出给所述条形码数据分配仪,所述条形码数据分配仪将一部分条形码数据输出给数据电脑,并将另一部分条形码数据输出给条码仪,同时分配分所述条形码数据;数据电脑获取条形码数据后,输出放行信号给条形码数据分配仪,经条形码数据分配仪进行电平转换后将放行信号输出给定位控制设备。 When the positioning control device detects that the positioning is successful, the positioning success signal is sent to the bar code data distribution device, and the positioning success signal is fed back to the data computer after the level conversion is performed by the bar code distribution device; the bar code data collected by the bar code gun is output to the bar code data distribution device The barcode data distribution device, the barcode data distribution device outputs a part of the barcode data to the data computer, and outputs another part of the barcode data to the barcode device, and distributes the barcode data at the same time; after the data computer obtains the barcode data, it outputs a release signal To the barcode data distribution device, the release signal is output to the positioning control device after level conversion by the bar code data distribution device.
所述的条形码数据分配系统,还包括条形码采集设备,所述条形码采集设备连接条形码数据分配仪;由所述条形码数据分配仪输出切换信号,使条形码采集设备采集的条形码数据输出给数据电脑,切换条形码采集设备和条码枪输入条形码数据分配仪的条形码数据。 The barcode data distribution system also includes a barcode collection device, the barcode collection device is connected to a barcode data distribution device; the barcode data distribution device outputs a switching signal, so that the barcode data collected by the barcode collection device is output to the data computer, and the barcode data distribution device is switched. The barcode collection device and the barcode gun input the barcode data into the barcode data distribution device.
所述的条形码数据分配系统,还包括报警模块,所述报警模块连接条形码数据分配仪;在条形码数据分配系统工作异常时,由数据电脑输出报警控制信号,经条形码数据分配仪进行电平转换后输出给报警模块,控制报警模块输出报警信号。 The barcode data distribution system also includes an alarm module, the alarm module is connected to the barcode data distribution device; when the barcode data distribution system works abnormally, the data computer outputs the alarm control signal, and after the barcode data distribution device performs level conversion output to the alarm module, and control the alarm module to output the alarm signal.
相较于现有技术,本发明提供的条形码数据分配仪和条形码数据分配系统,所述条形码数据分配仪由条码枪数据处理模块将条形码数据同时分配给条码仪和电脑信号处理模块,使需要同一条形码数据的不同工位上的设备不用重复采集条形码数据,提高了生产效率。同时,条形码数据分配仪通过定位信号处理模块与外置的定位控制设备通信具有对工件精确定位、放行控制等功能,实现了自动化、智能化生产。 Compared with the prior art, the bar code data distribution device and the bar code data distribution system provided by the present invention, the bar code data distribution device distributes the bar code data to the bar code device and the computer signal processing module simultaneously by the bar code gun data processing module, so that the same The equipment on different stations of the barcode data does not need to repeatedly collect the barcode data, which improves the production efficiency. At the same time, the barcode data distribution instrument communicates with the external positioning control equipment through the positioning signal processing module, and has the functions of precise positioning and release control of the workpiece, realizing automatic and intelligent production.
附图说明 Description of drawings
图1为本发明条形码数据分配仪的结构框图。 Fig. 1 is a structural block diagram of the barcode data distribution apparatus of the present invention.
图2为本发明条形码数据分配仪的电路图。 Fig. 2 is a circuit diagram of the barcode data distribution device of the present invention.
图3为本发明条形码数据分配仪的电源模块的电路图。 Fig. 3 is a circuit diagram of the power supply module of the barcode data distribution apparatus of the present invention.
图4为本发明条形码数据分配系统的结构框图。 Fig. 4 is a structural block diagram of the barcode data distribution system of the present invention.
具体实施方式 Detailed ways
本发明提供一种条形码数据分配仪和条形码数据分配系统,为使本发明的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。 The present invention provides a barcode data distribution device and a barcode data distribution system. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提供的条形码数据分配仪可应用于电视机、手机、平板电脑等电子产品生产过程中的条形码数据分配,它能同时将同一条形码数据分配给不同的工位,避免了条形码数据重复的采集,大大提高了生产效率。 The barcode data distribution instrument provided by the present invention can be applied to the distribution of barcode data in the production process of electronic products such as televisions, mobile phones, and tablet computers. It can distribute the same barcode data to different stations at the same time, avoiding repeated collection of barcode data , greatly improving production efficiency.
请参阅图1,其为本发明条形码数据分配仪的结构框图。如图1所示,所述的条形码数据分配仪包括电脑信号处理模块100、条码枪数据处理模块200、定位信号处理模块300和信号控制处理模块400,所述条码枪数据处理模块200、电脑信号处理模块100、定位信号处理模块300均连接信号控制处理模块400,所述条码枪数据处理模块200还连接电脑信号处理模块100。
Please refer to Fig. 1, which is a structural block diagram of the barcode data distribution apparatus of the present invention. As shown in Figure 1, described barcode data distribution instrument comprises computer
其中,所述信号控制处理模块400用于控制条码枪数据处理模块200、电脑信号处理模块100和定位信号处理模块300的工作状态。所述电脑信号处理模块100与外置的数据电脑连接,用于接收数据电脑输出的控制信号,该控制信号包括定位控制信号、报警指示信号等。所述条码枪数据处理模块200与外置的条码枪和条码仪连接,用于接收条码枪输出的条形码数据,并将条形码数据同时分配给条码仪和电脑信号处理模块100,通过该条码枪数据处理模块200将同一条形码数据同时分配给不同工位上的设备,避免了数据重复采集,从而提高了生产效率。
Wherein, the signal
所述定位信号处理模块300与外置的定位控制设备连接,用于接收定位控制设备输出的定位控制信号和数据电脑输出的放行信号。其中所述定位控制信号为工件定位成功后,定位控制设备输出的定位成功信号,在定位控制设备输出定位成功信号时,经定位信号处理模块300、信号控制处理模块400和电脑信号处理模块100通知数据电脑开启工作获取条形码数据,并控制生产线上的相应设备开始工作,在相应的设备完成工作后,由数据电脑输出放行信号,依次经电脑信号处理模块100、信号控制处理模块400和定位信号处理模块300反馈给外置的定位控制设备,实现了自动化、智能化生产。
The positioning
请一并参阅图2,其为本发明条形码数据分配仪的电路图。具体实施时,所述信号控制处理模块400包括:RS232信号处理器U01、第一电容C1、第二电容C2、第三电容C3和第四电容C4;所述RS232信号处理器U01采用型号为MAX232的集成芯片。
Please also refer to FIG. 2 , which is a circuit diagram of the barcode data distribution device of the present invention. During specific implementation, the signal
其中,所述RS232信号处理器U01的C1+端通过第一电容C1连接RS232信号处理器U01的C1-端,所述RS232信号处理器U01的V+端通过第二电容C2连接VCC供电端;RS232信号处理器U01的V-端通过第三电容C3接地,RS232信号处理器U01的C2+端通过第四电容C4连接RS232信号处理器U01的C2-端。该RS232信号处理器U01主要用于进行电平转换处理,将输入其中的信号进行电平转换输出给相应的模块,如将定位控制设备输出的定位成功信号进行电平转换处理输出给数据电脑。 Wherein, the C1+ end of the RS232 signal processor U01 is connected to the C1- end of the RS232 signal processor U01 through the first capacitor C1, and the V+ end of the RS232 signal processor U01 is connected to the VCC power supply end through the second capacitor C2; the RS232 signal The V- terminal of the processor U01 is grounded through the third capacitor C3, and the C2+ terminal of the RS232 signal processor U01 is connected to the C2- terminal of the RS232 signal processor U01 through the fourth capacitor C4. The RS232 signal processor U01 is mainly used for level conversion processing, and the level conversion of the input signal is output to the corresponding module, such as the level conversion processing of the positioning success signal output by the positioning control device, and output to the data computer.
所述条码枪数据处理模块200包括:第一接口CN1、隔离单元201、第一电阻R1和第二接口CN2。其中,所述第一接口CN1与条码枪连接,供条码枪输入条形码数据,所述第二接口CN2与条码仪连接,通过该第二接口CN2将条形码数据分配给条码仪。
The barcode gun
所述电脑信号处理模块100包括第三接口CN3,该第三接口CN3为串口,其与数据电脑(如条码机器人)连接,用于向数据电脑输出条形码数据,及输出数据电脑发送的定位控制信号、报警信号等。
The computer
所述定位信号处理模块300包括:第一光耦U1、第二光耦U2和第四接口CN4,所述第四接口CN4连接外置的定位控制设备,所述第一光耦U1和第二光耦U2起隔离作用,防止电源信号干扰。
The positioning
所述第一接口CN1的第8端通过第一电阻R1连接所述第一隔离单元201,第一接口CN1的第7端通过所述隔离单元201连接RS232信号处理器U01的T1 IN端、还连接第二接口CN2的第7端,RS232信号处理器U01的T1 OUT端可直接与第三接口CN3的第2端连接。本实施例中,条码枪输入的条形码数据由该条码枪数据处理模块200分成两部分,一部分条形码数据由经第二接口CN2的第7端、隔离单元201送入RS232信号处理器U01的T1 IN端,经RS232信号处理器U01进行电平转换处理后,由RS232信号处理器U01的T1 OUT端输出至第三接口CN3的第2端供数据电脑使用;同时,另一部分条形码数据由第一接口CN1的第7端直接输送至第二接口CN2的第7端,直接供条码仪使用,实现了将同一条形码数据同时分配给数据电脑和条码仪,使不同工位上的设备无需重复采集数据,提高了生产效率。
The 8th end of the first interface CN1 is connected to the
其中,所述第四接口CN4的第7端连接第一光耦U1的第2端,第一光耦U1的第1端通过第一上拉电阻R11连接24V供电端,第一光耦U1的第4端接地,第一光耦U1的第3端通过第二上拉电阻R12连接VCC供电端、还连接RS232信号处理器U01的T2 IN端,所述RS232信号处理器U01的T2 OUT端连接第三接口CN3的8端。在定位成功时,由外置的定位控制设备向定位信号处理模块300输送定位成功信号,该定位成功信号依次经第四接口CN4、第一光耦U1从RS232信号处理器U01的T2 IN端进入RS232信号处理器U01中,经RS232信号处理器U01进行电平转换处理后从RS232信号处理器U01的T2 OUT端输出给第三接口CN3,使与第三接口CN3连接数据电脑能够获取该定位成功信号,开启生产线上的相应设备(如条形码机器人采集设备)开始工作。
Wherein, the seventh end of the fourth interface CN4 is connected to the second end of the first optocoupler U1, the first end of the first optocoupler U1 is connected to the 24V power supply terminal through the first pull-up resistor R11, and the first end of the first optocoupler U1 The fourth terminal is grounded, the third terminal of the first optocoupler U1 is connected to the VCC power supply terminal through the second pull-up resistor R12, and also connected to the T2 IN terminal of the RS232 signal processor U01, and the T2 OUT terminal of the RS232 signal processor U01 is connected to Terminal 8 of the third interface CN3. When the positioning is successful, the external positioning control device transmits the positioning success signal to the positioning
所述第三接口CN3的7端连接RS232信号处理器U01的R2 IN端,RS232信号处理器U01的R2OUT端连接第二光耦U2的第2端,第二光耦U2的第1端通过第三上拉电阻R13连接VCC供电端,第二光耦U2的第3端连接第四接口CN4的第12端,第二光耦U2的第4端接地。在生产线上的相应设备完成工作后(如条形码机器人采集设备采集到条形码之后),由数据电脑发出放行信号,该放行信号经第三接口CN3进入RS232信号处理器U01的R2 IN端,由RS232信号处理器U01进行电平转换处理后,经RS232信号处理器U01的R2OUT端输出给第二光耦U2,经第二光耦U2隔离后,经第四接口CN4的第12端输出给定位控制设备,通知定位控制设备放行工件。本发明的条形码数据分配仪,在工件进入相应的工位后,可自动定位,在相应设备完成工作后,自动放行工件,实现了自动化、智能化生产。 The 7 end of the third interface CN3 is connected to the R2 IN end of the RS232 signal processor U01, the R2 OUT end of the RS232 signal processor U01 is connected to the second end of the second optocoupler U2, and the first end of the second optocoupler U2 passes through the first end of the second optocoupler U2. The third pull-up resistor R13 is connected to the VCC power supply terminal, the third terminal of the second optocoupler U2 is connected to the twelfth terminal of the fourth interface CN4, and the fourth terminal of the second optocoupler U2 is grounded. After the corresponding equipment on the production line completes the work (such as after the barcode robot collection equipment collects the barcode), the data computer sends out a release signal, which enters the R2 IN terminal of the RS232 signal processor U01 through the third interface CN3, and is sent by the RS232 signal After the processor U01 performs level conversion processing, it outputs to the second optocoupler U2 through the R2OUT terminal of the RS232 signal processor U01, and after isolation by the second optocoupler U2, it outputs to the positioning control device through the 12th terminal of the fourth interface CN4 , to inform the positioning control equipment to release the workpiece. The barcode data distribution instrument of the present invention can automatically locate the workpiece after it enters the corresponding station, and automatically release the workpiece after the corresponding equipment completes the work, realizing automatic and intelligent production.
请继续参阅图2,具体实施时,所述所述隔离单元201包括三极管Q1和第三光耦U3,所述三极管Q1的基极连接第一接口CN1的第7端、三极管Q1的发射极连接第三光耦U3的第2端,三极管Q1的集电极接地,所述第三光耦U3的第1端通过所述第一电阻R1连接第一接口CN1的第8端,第三光耦U3的第4端接地,第三光耦U3的第3端连接RS232信号处理器U01的T1 IN端,还通过第四上拉电阻R14连接VCC供电端。本实施例采用三极管Q1和第三光耦U3组成条形码数据信号隔离传送电路,能避免外部输入的电平与内部电平造成互相干扰的问题。另外,本实施例采用了常用电子元件组成隔离电路,在确保了低成本的前提下,实现了信号隔离,避免了电源信号干扰,损坏条形码数据分配仪和外置的设备(如条码枪等)。
Please continue to refer to FIG. 2. During specific implementation, the
由于不同产品类型,在同一工位可能需要选择条码仪或者外置的条形码采集设备进行KEY码烧录工作,为了适应不同产品类型获取不同条形码数据的需要,本发明提供的条形码数据分配仪还包括条形码数据采集切换模块500。如图1所示,所述条形码数据采集切换模块500与条形码采集设备、电脑信号处理模块100和信号控制处理模块400连接,用于将条形码采集设备输出的条形码数据输出给电脑信号处理模块100,切换条形码采集设备和条码枪输入条形码数据分配仪的条形码数据。所述条码仪和条形码采集设备位于同一工位上,在条形码数据采集切换模块500未切换时,由条码枪输出条形码数据供数据电脑使用,当条形码数据采集切换模块500切换后,由条形码采集设备输出条形码数据供数据电脑使用。
Due to different product types, it may be necessary to select a barcode reader or an external barcode acquisition device to burn the KEY code at the same station. In order to meet the needs of different product types to obtain different barcode data, the barcode data distribution device provided by the present invention also includes Barcode data
请一并参阅图2,所述条形码数据采集切换模块500包括第五接口CN5和切换开关SW,所述切换开关SW为单刀双掷开关,该单刀双掷开关连接在第五接口CN5的第3端、第三接口CN3的第2端和RS232信号处理器U01的T1 OUT端之间,用于手动选择条形码数据的烧录方式。具体实施地,所述切换开关SW的公共端连接第三接口CN3的2端,切换开关SW的第1选择端连接RS232信号处理器U01的T1 OUT端,切换开关SW的第2选择端连接第五接口CN5的第3端。当切换开关SW的公共端导通第1选择端时,由条码枪提供条形码数据供数据电脑使用;当切换开关SW的公共端导通第1选择端时,由外置的条形码采集设备提供条形码数据供数据电脑使用。
Please also refer to FIG. 2 , the barcode data
请再次参阅图1,本发明提供的条形码数据分配仪还包括报警处理模块600,所述报警处理模块600与外置的报警模块连接、还通过信号控制处理模块400连接电脑信号处理模块100,用于接受数据电脑的报警控制信号控制报警模块输出报警信号。在生产过程中,当发生异常时,由数据电脑输出控制信号,经信号控制处理模块400处理进行电平转换,再由报警处理模块600进行处理驱动报警模块输出报警指示信号。其中,所述报警模块可为报警指示灯、蜂鸣器等。
Please refer to Fig. 1 again, the barcode data distribution instrument provided by the present invention also includes an
请一并参阅图2,所述报警模块为报警指示灯时,该报警模块包括:第四光耦U4、第二电阻R2、第三电阻R3、MOS管Q2和与报警模块连接第六接口CN6,所述第3接口的第4端连接RS232信号处理器U01的R1 IN端,RS232信号处理器U01的R1 OUT端连接第四光耦U4的第2端,第四光耦U4的第1端通过第五上拉电阻R15连接VCC供电端,第四光耦U4的第3端通过第二电阻R2连接所述第六接口CN6的第1端,第四光耦U4的第4端连接MOS管Q2的栅极、还通过第三电阻R3接地,MOS管Q2的源极接地,MOS管Q2的漏极连接第六接口CN6的第3端。当生产线任意工位上的设备发生异常时,由数据电脑输出报警信号,由第三接口CN3将报警信号输送到RS232信号处理器U01的第R1 IN端,经RS232信号处理器U01进行电平转换后由其R1 OUT端输出至第四光耦U4,经第四光耦U4信信号隔离之后,经第六接口CN6输出给报警模块,驱动报警模块发出报警信号,如点亮报警指示灯等。 Please also refer to Figure 2, when the alarm module is an alarm indicator light, the alarm module includes: a fourth optocoupler U4, a second resistor R2, a third resistor R3, a MOS tube Q2 and a sixth interface CN6 connected to the alarm module , the fourth end of the third interface is connected to the R1 IN end of the RS232 signal processor U01, the R1 OUT end of the RS232 signal processor U01 is connected to the second end of the fourth optocoupler U4, and the first end of the fourth optocoupler U4 The fifth pull-up resistor R15 is connected to the VCC power supply terminal, the third end of the fourth optocoupler U4 is connected to the first end of the sixth interface CN6 through the second resistor R2, and the fourth end of the fourth optocoupler U4 is connected to the MOS tube The gate of Q2 is also grounded through the third resistor R3, the source of the MOS transistor Q2 is grounded, and the drain of the MOS transistor Q2 is connected to the third terminal of the sixth interface CN6. When the equipment on any station of the production line is abnormal, the data computer outputs the alarm signal, and the third interface CN3 sends the alarm signal to the R1 IN terminal of the RS232 signal processor U01, and the level conversion is performed by the RS232 signal processor U01 Then output to the fourth optocoupler U4 from its R1 OUT terminal. After the signal isolation of the fourth optocoupler U4, it is output to the alarm module through the sixth interface CN6, which drives the alarm module to send out an alarm signal, such as lighting the alarm indicator light.
为确保条形码数据分配仪各个部分正常工作,本发明提供的条形码数据分配仪还包括电源模块(图中未标号),该电源模块输出5V VCC电压给条形码数据分配仪中的各个VCC供电端供电。请参阅图3,所述电源模块包括整流器BR1、电感L1、第五电容C5、第六电容C6、第七电容C7、第八电容C8和升压芯片U02,所述整流器BR1的两个AC端连接12V变压器(图中未示出),整流器BR1的V+端通过电感L1连接第五电容C5的一端、第六电容C6的一端和升压芯片U02的Vin端,所述整流器BR1的V-端、第五电容C5的另一端、第六电容C6的另一端和升压芯片U02的GND端均接地,所述升压芯片U02的Vout端连接条码枪数据处理模块200、信号控制处理模块400、定位信号处理模块300和报警处理模块600、还分别通过第七电容C7和第八电容C8接地。
In order to ensure that each part of the barcode data distribution device works normally, the bar code data distribution device provided by the present invention also includes a power supply module (not labeled in the figure), and the power supply module outputs 5V VCC voltage to supply power to each VCC power supply terminal in the barcode data distribution device. Please refer to FIG. 3, the power module includes a rectifier BR1, an inductor L1, a fifth capacitor C5, a sixth capacitor C6, a seventh capacitor C7, an eighth capacitor C8 and a boost chip U02. The two AC terminals of the rectifier BR1 Connect to a 12V transformer (not shown in the figure), the V+ terminal of the rectifier BR1 is connected to one terminal of the fifth capacitor C5, one terminal of the sixth capacitor C6 and the Vin terminal of the boost chip U02 through the inductor L1, the V- terminal of the rectifier BR1 , the other end of the fifth capacitor C5, the other end of the sixth capacitor C6 and the GND end of the boost chip U02 are all grounded, and the Vout end of the boost chip U02 is connected to the barcode gun
本发明还相应提供一种条形码数据分配系统,请参阅图4,为本发明条形码数据分配系统的结构框图。如图4所示,本发明的条形码数据分配系统包括数据电脑10、条码枪20、条码仪202、定位控制设备30和上述的条形码数据分配仪40,所述数据电脑10、条码枪20、条码仪202、定位控制设备30均与条形码数据分配仪40连接。
The present invention also correspondingly provides a barcode data distribution system, please refer to FIG. 4 , which is a structural block diagram of the barcode data distribution system of the present invention. As shown in Figure 4, barcode data distribution system of the present invention comprises
当工件流入数据电脑10的工位到位后,并且所述定位控制设备30检测定位成功时,将定位成功信号发送给条形码数据分配仪40,由条形码数据分配仪40进行电平转换后将定位成功信号反馈给数据电脑10;所述条码枪20采集的条形码数据输出给所述条形码数据分配仪40,所述条形码数据分配仪40将一部分条形码数据输出给数据电脑10,并将另一部分条形码数据输出给条码仪202,同时分配分所述条形码数据;数据电脑10获取条形码数据后,输出放行信号给条形码数据分配仪40,经条形码数据分配仪40进行电平转换后将放行信号输出给定位控制设备30,通知定位控制设备30放行工件,并等待下一个工件流入。
After the workpiece flows into the station of the
为满足不同类型产品在同一工位需要不同外置设备的需要,本发明的条形码数据分配系统还包括条形码采集设备50,所述条形码采集设备50连接条形码数据分配仪40;由所述条形码数据分配仪40输出切换信号,使条形码采集设备50采集的条形码数据输出给数据电脑10,切换条形码采集设备50和条码枪20输入条形码数据分配仪40的条形码数据。
In order to meet the needs of different types of products requiring different external devices at the same station, the barcode data distribution system of the present invention also includes a
进一步的,本发明的条形码数据分配系统还包括报警模块60,所述报警模块60连接条形码数据分配仪40;在条形码数据分配系统工作异常时,由数据电脑10输出报警控制信号,经条形码数据分配仪40进行电平转换后输出给报警模块60,控制报警模块60输出报警信号,提示系统工作异常。
Further, the barcode data distribution system of the present invention also includes an
综上所述,本发明提供的条形码数据分配仪和条形码数据分配系统,所述条形码数据分配仪由条码枪数据处理模块将条形码数据同时分配给条码仪和电脑信号处理模块,使需要同一条形码数据的不同工位上的设备不用重复采集条形码数据,提高了生产效率。同时,条形码数据分配仪通过定位信号处理模块与外置的定位控制设备通信具有对工件精确定位、放行控制等功能,实现了自动化、智能化生产。 In summary, in the barcode data distribution device and barcode data distribution system provided by the present invention, the barcode data distribution device distributes the barcode data to the barcode device and the computer signal processing module simultaneously by the barcode gun data processing module, so that the same barcode data is needed The equipment on different stations does not need to repeatedly collect barcode data, which improves production efficiency. At the same time, the barcode data distribution instrument communicates with the external positioning control equipment through the positioning signal processing module, and has the functions of precise positioning and release control of the workpiece, realizing automatic and intelligent production.
同时,在条形码数据分配系统工作异常时,还能自动输出报警信号,提示异常,提示工作人员进行检修,进一步提高了条形码数据分配系统智能化程度。 At the same time, when the barcode data distribution system is working abnormally, it can automatically output an alarm signal, prompting the abnormality, and prompting the staff to carry out maintenance, which further improves the intelligence of the barcode data distribution system.
另外,本发明采用了常用的电子元件,其成本低,而且采用信号隔离技术,使条形码数据分配系统的性能稳定可靠,适应推广使用。 In addition, the present invention adopts commonly used electronic components with low cost, and adopts signal isolation technology to make the performance of the bar code data distribution system stable and reliable, and is suitable for popularization and use.
可以理解的是,对本领域普通技术人员来说,可以根据本发明的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本发明所附的权利要求的保护范围。 It can be understood that those skilled in the art can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention, and all these changes or replacements should belong to the protection scope of the appended claims of the present invention.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107171409A (en) * | 2017-07-14 | 2017-09-15 | 北斗民用战略新兴产业(重庆)研究院有限公司 | A kind of electric power management circuit of Big Dipper portable device RDSS functional modules |
CN107171409B (en) * | 2017-07-14 | 2023-04-07 | 北斗民用战略新兴产业(重庆)研究院有限公司 | Power management circuit of big dipper personal device RDSS functional module |
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