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CN103822783A - Precision transmission device dynamic precision measuring system, and detection method - Google Patents

Precision transmission device dynamic precision measuring system, and detection method Download PDF

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CN103822783A
CN103822783A CN201310697332.5A CN201310697332A CN103822783A CN 103822783 A CN103822783 A CN 103822783A CN 201310697332 A CN201310697332 A CN 201310697332A CN 103822783 A CN103822783 A CN 103822783A
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陈小安
李云松
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Chongqing University
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Abstract

本发明公开了一种精密传动装置动态精度测量系统及检测方法,系统包括提供动力的伺服驱动单元、加载的动态加载单元、采集传动数据的数据采集单元和获得精度数据的控制处理单元,本发明全面并精确的获取输入、输出数据以及设备运行状态数据,控制精准且输入输出关联性高,能够较高精度的检测精密传动装置的传动精度指标,并且可动态加载且该加载过程与驱动相对应,综合测试并评价精密传动装置在各种状态下的性能、可靠性及寿命;能够在使用前有效检测精密传动装置的质量,保证产品使用时具有较高的合格率,同时,为研发精密传动装置新产品保证其可靠性提供检验的标准。

The invention discloses a dynamic accuracy measurement system and detection method of a precision transmission device. The system includes a servo drive unit for providing power, a dynamic loading unit for loading, a data acquisition unit for collecting transmission data, and a control processing unit for obtaining accuracy data. Comprehensive and accurate acquisition of input and output data and equipment operating status data, precise control and high correlation between input and output, can detect transmission accuracy indicators of precision transmission devices with high precision, and can be dynamically loaded and the loading process corresponds to the drive , to comprehensively test and evaluate the performance, reliability and life of the precision transmission device under various conditions; it can effectively detect the quality of the precision transmission device before use to ensure a high pass rate when the product is used. Install new products to ensure their reliability and provide inspection standards.

Description

精密传动装置动态精度测量系统及检测方法Dynamic accuracy measurement system and detection method of precision transmission device

技术领域technical field

本发明涉及一种对精密转动装置的检测系统以及利用该检测系统进行检测的方法。The invention relates to a detection system for a precision rotating device and a detection method using the detection system.

背景技术Background technique

精密传动装置(如RV减速器,新型少齿差减速器,谐波减速器等)在航空航天,机器人关节以及各种精密仪器设备的控制系统等领域中等到了大量的应用,而装置的传动精度的测试往往以静态理论来处理动态问题,这种弊端导致实验测试结果不能反映实际工况的情况。Precision transmission devices (such as RV reducers, new types of small tooth difference reducers, harmonic reducers, etc.) have been widely used in the fields of aerospace, robot joints, and control systems of various precision instruments and equipment, and the transmission accuracy of the devices The tests in the field often use static theory to deal with dynamic problems, which leads to the fact that the experimental test results cannot reflect the actual working conditions.

现有技术中,加载过程以及驱动过程获得参数准确性较低,并且加载过程与驱动无必然联系,导致获取的数据参考价值不高;但是,精密传动装置的应用领域,则需要对该装置进行精度较高的检测,为其后续的使用提拱较为权威的参考。In the prior art, the accuracy of the parameters obtained during the loading process and the driving process is low, and the loading process has no necessary connection with the driving, resulting in low reference value of the obtained data; however, in the application field of precision transmission devices, it is necessary to carry out a The detection with higher precision provides a more authoritative reference for its subsequent use.

因此,需要一种精密传动装置动态精度测量系统,能够较高精度的检测精密传动装置的传动精度指标,并且可动态加载且该加载过程与驱动相对应,保证产品使用时具有较高的合格率,同时,为研发精密传动装置新产品保证其可靠性提供检验的标准。Therefore, there is a need for a precision transmission device dynamic accuracy measurement system, which can detect the transmission accuracy index of the precision transmission device with high precision, and can be dynamically loaded and the loading process corresponds to the drive, so as to ensure a high pass rate when the product is used , At the same time, it provides inspection standards for the development of new products of precision transmission devices to ensure their reliability.

发明内容Contents of the invention

有鉴于此,本发明提供一种精密传动装置动态精度测量系统及检测方法,能够较高精度的检测精密传动装置的传动精度指标,并且可动态加载且该加载过程与驱动相对应,保证产品使用时具有较高的合格率,同时,为研发精密传动装置新产品保证其可靠性提供检验的标准。In view of this, the present invention provides a precision transmission device dynamic accuracy measurement system and detection method, which can detect the transmission accuracy index of the precision transmission device with high precision, and can be dynamically loaded and the loading process corresponds to the drive, ensuring the use of the product At the same time, it has a high pass rate, and at the same time, it provides an inspection standard for the development of new products of precision transmission devices to ensure their reliability.

本发明的精密传动装置动态精度测量系统,包括:The dynamic accuracy measurement system of the precision transmission device of the present invention includes:

伺服驱动单元,用于将动力传输至被检测工件的动力输入端;The servo drive unit is used to transmit power to the power input end of the detected workpiece;

动态加载单元,用于对被检测工件的动力输出端动态加载;The dynamic loading unit is used to dynamically load the power output end of the detected workpiece;

数据采集单元,包括输入数据采集系统和输出数据采集系统,分别获取由伺服驱动单元输入至被检测工件的输入扭矩和输入转速数据,以及被检测工件输出至动态加载单元的输出扭矩和输出转速数据;The data acquisition unit includes an input data acquisition system and an output data acquisition system, respectively acquiring the input torque and input speed data input from the servo drive unit to the detected workpiece, and the output torque and output speed data output from the detected workpiece to the dynamic loading unit ;

控制处理单元,用于接收数据采集单元的数据信号并根据该数据计算获取被检测工件的传动精度数据,并用于控制伺服驱动单元和动态加载单元的运行状态。The control processing unit is used to receive the data signal of the data acquisition unit and calculate and acquire the transmission accuracy data of the detected workpiece according to the data, and is used to control the operation status of the servo drive unit and the dynamic loading unit.

进一步,所述控制处理单元包括运动控制卡Ⅰ和数据采集处理系统,所述运动控制卡Ⅰ用于向伺服驱动单元发出控制命令并向数据采集处理系统反馈伺服驱动单元运行参数;数据采集处理系统根据伺服驱动单元运行参数向动态加载单元发出控制命令;所述数据采集处理系统用于接收输入数据采集系统和输出数据采集系统的数据信息计算获取被检测工件的传动精度数据;Further, the control processing unit includes a motion control card I and a data acquisition and processing system, the motion control card I is used to issue control commands to the servo drive unit and feed back the operating parameters of the servo drive unit to the data acquisition and processing system; the data acquisition and processing system Send a control command to the dynamic loading unit according to the operating parameters of the servo drive unit; the data acquisition and processing system is used to receive the data information of the input data acquisition system and the output data acquisition system to calculate and obtain the transmission accuracy data of the detected workpiece;

进一步,所述伺服驱动单元为带有驱动伺服控制器的驱动伺服电机,所述驱动伺服控制器与运动控制卡Ⅰ电连接;动态加载单元为带有驱动器的测功机,所述驱动器与数据采集处理系统电连接;4.根据权利要求2所述的精密传动装置动态精度测量系统,其特征在于:Further, the servo driving unit is a driving servo motor with a driving servo controller, and the driving servo controller is electrically connected to the motion control card I; the dynamic loading unit is a dynamometer with a driver, and the driver is connected to the data Acquisition and processing system is electrically connected; 4. the precision transmission device dynamic precision measurement system according to claim 2, is characterized in that:

进一步,所述伺服驱动单元为带有驱动伺服控制器的驱动伺服电机,所述驱动伺服控制器与运动控制卡Ⅰ电连接;所述动态加载单元为带有加载伺服控制器的加载伺服电机,所述驱动伺服控制器通过运动控制卡Ⅱ与数据采集处理系统电连接。Further, the servo drive unit is a drive servo motor with a drive servo controller, and the drive servo controller is electrically connected to the motion control card I; the dynamic loading unit is a load servo motor with a load servo controller, The drive servo controller is electrically connected to the data acquisition and processing system through the motion control card II.

进一步,输入数据采集系统包括输入扭矩传感器和输入光栅尺;加载端数据采集系统包括输出扭矩传感器和输出光栅尺;Further, the input data acquisition system includes an input torque sensor and an input grating ruler; the loading end data acquisition system includes an output torque sensor and an output grating ruler;

进一步,伺服驱动单元和动态加载单元设有过压、过流和过载的自动保护。Further, the servo drive unit and the dynamic loading unit are provided with automatic protection against overvoltage, overcurrent and overload.

本发明还公开了一种利用精密传动装置动态精度测量系统的检测方法,包括下列步骤:The invention also discloses a detection method using the dynamic accuracy measurement system of the precision transmission device, which includes the following steps:

a.启动伺服驱动单元,带动被检测工件以传动的方式转动,并获取伺服驱动单元的运行参数;a. Start the servo drive unit to drive the detected workpiece to rotate in a transmission manner, and obtain the operating parameters of the servo drive unit;

b.根据步骤a的伺服驱动单元的运行参数,向动态加载单元发出命令信号,对被检测工件形成动态加载:b. According to the operating parameters of the servo drive unit in step a, send a command signal to the dynamic loading unit to form dynamic loading on the detected workpiece:

c.在步骤a和b进行过程中,获取由伺服驱动单元输入被检测工件的输入扭矩和输入转速信号,并获取被检测工件输出至动态加载单元的输出扭矩和输出转速信号;c. During steps a and b, the input torque and the input speed signal of the detected workpiece input by the servo drive unit are obtained, and the output torque and output speed signal of the detected workpiece output to the dynamic loading unit are obtained;

d.利用步骤c中的输入扭矩、输入转速、输出扭矩和输出转速,计算出被检测工件的传动精度数据。d. Using the input torque, input rotational speed, output torque and output rotational speed in step c, calculate the transmission accuracy data of the detected workpiece.

进一步,步骤d中,被检测工件的传动精度数据包括传动效率、传动误差和重复定位精度;Further, in step d, the transmission accuracy data of the detected workpiece includes transmission efficiency, transmission error and repeat positioning accuracy;

进一步,步骤d中,传动效率为 η = P o P i × 100 % = n o × T o n i × T i = n o × T o n o × i × T i = T o i × T i × 100 % , Po和Pi为被检测工件输出功率与输入功率,To和Ti为被检测工件输出扭矩与输入扭矩,i为被检测工件传动比,no和ni为被检测工件的输出转速与输入转速;Further, in step d, the transmission efficiency is η = P o P i × 100 % = no o × T o no i × T i = no o × T o no o × i × T i = T o i × T i × 100 % , P o and P i are the output power and input power of the detected workpiece, T o and T i are the output torque and input torque of the detected workpiece, i is the transmission ratio of the detected workpiece, n o and ni are the output speed of the detected workpiece and input speed;

传动误差为

Figure BDA0000440622650000032
Figure BDA0000440622650000033
为输入端实际转角,
Figure BDA0000440622650000034
为输出端实际转角;The transmission error is
Figure BDA0000440622650000032
Figure BDA0000440622650000033
is the actual rotation angle at the input end,
Figure BDA0000440622650000034
is the actual rotation angle of the output terminal;

重复定位精度为 θ ′ = max ( Δ θ 1 , Δ θ 2 , . . . , Δθn ) - min ( Δ θ 1 , Δ θ 2 , . . . , Δ θ n ) 2 , Δθ1,Δθ2,...,Δθn为理论输出转角θ0102...,θ0n与实际输出转角θ1112...,θ1n的差值,n为被检测工件输出一圈上平均划分的分数。Repeat positioning accuracy is θ ′ = max ( Δ θ 1 , Δ θ 2 , . . . , Δθn ) - min ( Δ θ 1 , Δ θ 2 , . . . , Δ θ no ) 2 , Δθ 1 ,Δθ 2 ,...,Δθn is the difference between the theoretical output rotation angle θ 0102 ...,θ 0n and the actual output rotation angle θ 1112 ...,θ 1n , n is the detected workpiece Output the fraction divided evenly over a lap.

本发明的有益效果:本发明的精密传动装置动态精度测量系统及检测方法,测量系统采用伺服驱动单元、动态加载单元、控制处理单元和输入输出数据检测单元,全面并精确的获取输入、输出数据以及设备运行状态数据,控制精准且输入输出关联性高,能够较高精度的检测精密传动装置的传动精度指标,并且可动态加载且该加载过程与驱动相对应,综合测试并评价精密传动装置在各种状态下的性能、可靠性及寿命;能够在使用前有效检测精密传动装置的质量,保证产品使用时具有较高的合格率,同时,为研发精密传动装置新产品特别是RV减速器、新型少齿差减速器、谐波减速器等,保证其可靠性提供检验的标准。Beneficial effects of the present invention: In the dynamic accuracy measurement system and detection method of the precision transmission device of the present invention, the measurement system adopts a servo drive unit, a dynamic loading unit, a control processing unit and an input and output data detection unit to obtain input and output data comprehensively and accurately And equipment operating status data, precise control and high correlation between input and output, can detect the transmission accuracy index of the precision transmission device with high precision, and can be dynamically loaded and the loading process corresponds to the drive, comprehensively test and evaluate the precision transmission device in Performance, reliability and service life under various conditions; can effectively test the quality of precision transmission devices before use to ensure a high pass rate when the product is in use. At the same time, for the development of new precision transmission products, especially RV reducers, New type less tooth difference reducer, harmonic reducer, etc., to ensure their reliability and provide inspection standards.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明原理框图;Fig. 1 is a schematic block diagram of the present invention;

图2为本发明另一种结构原理框图。Fig. 2 is a schematic block diagram of another structure of the present invention.

具体实施方式Detailed ways

图1为本发明原理框图,实线箭头代表传动方向,虚线箭头代表数据及控制,如图所示:本实施例的精密传动装置动态精度测量系统,包括:Fig. 1 is a block diagram of the principle of the present invention, the solid line arrow represents the transmission direction, and the dotted line arrow represents data and control, as shown in the figure: the precision transmission device dynamic accuracy measurement system of the present embodiment includes:

伺服驱动单元,用于将动力传输至被检测工件的动力输入端,伺服驱动单元可以是驱动伺服电机以至永磁交流驱动伺服电机,控制精度较高且简单方便;The servo drive unit is used to transmit power to the power input end of the detected workpiece. The servo drive unit can be used to drive a servo motor or even a permanent magnet AC drive servo motor. The control accuracy is high and it is simple and convenient;

动态加载单元,用于对被检测工件的动力输出端动态加载;动态加载单元可采用现有的可控的伺服电机加载或者测功机以至磁滞测功机;The dynamic loading unit is used to dynamically load the power output end of the detected workpiece; the dynamic loading unit can use the existing controllable servo motor to load or the dynamometer or even the hysteresis dynamometer;

数据采集单元,包括输入数据采集系统和输出数据采集系统,分别获取由伺服驱动单元输入至被检测工件的输入扭矩和输入转速数据,以及被检测工件输出至动态加载单元的输出扭矩和输出转速数据;输入数据采集系统用于检测输入扭矩和输入转速数据可通过多种传感器实现,比如输入转速数据可采用角度传感器(光栅尺)或者通常的速度传感器,可角度和速度互相换算,以达到不同的计算目的;The data acquisition unit includes an input data acquisition system and an output data acquisition system, respectively acquiring the input torque and input speed data input from the servo drive unit to the detected workpiece, and the output torque and output speed data output from the detected workpiece to the dynamic loading unit ; The input data acquisition system is used to detect the input torque and the input speed data can be realized by a variety of sensors, for example, the input speed data can use an angle sensor (grating scale) or a normal speed sensor, and the angle and speed can be converted to each other to achieve different computing purposes;

控制处理单元,用于接收数据采集单元的数据信号并根据该数据计算获取被检测工件的传动精度数据,并用于控制伺服驱动单元和动态加载单元的运行状态;控制处理单元可采用普通的工控机并结合通常的驱动伺服电机运动控制卡Ⅰ,比如PMAC运动控制卡Ⅰ。The control processing unit is used to receive the data signal of the data acquisition unit and calculate and obtain the transmission accuracy data of the detected workpiece according to the data, and is used to control the operation status of the servo drive unit and the dynamic loading unit; the control processing unit can use an ordinary industrial computer And combined with the usual drive servo motor motion control card Ⅰ, such as PMAC motion control card Ⅰ.

本实施例中,所述控制处理单元包括运动控制卡Ⅰ和数据采集处理系统,所述运动控制卡Ⅰ用于向伺服驱动单元发出控制命令并向数据采集处理系统反馈伺服驱动单元运行参数;数据采集处理系统根据伺服驱动单元运行参数向动态加载单元发出控制命令;所述数据采集处理系统用于接收输入数据采集系统和输出数据采集系统的数据信息计算获取被检测工件的传动精度数据;数据采集处理系统可采用现有的工控机以及数据采集卡等,具有转换和放大功能,属于现有技术,在此不再赘述;In this embodiment, the control processing unit includes a motion control card I and a data acquisition and processing system, and the motion control card I is used to issue control commands to the servo drive unit and feed back the operating parameters of the servo drive unit to the data acquisition and processing system; The acquisition and processing system sends control commands to the dynamic loading unit according to the operating parameters of the servo drive unit; the data acquisition and processing system is used to receive the data information of the input data acquisition system and the output data acquisition system to calculate and obtain the transmission accuracy data of the detected workpiece; the data acquisition The processing system can adopt the existing industrial computer and data acquisition card, etc., and has conversion and amplification functions, which belongs to the prior art and will not be repeated here;

本实施例中,所述伺服驱动单元为带有驱动伺服控制器的驱动伺服电机,本实施例采用永磁交流驱动伺服电机,所述驱动伺服控制器与运动控制卡Ⅰ电连接,运动控制卡Ⅰ为PMAC运动控制卡Ⅰ;动态加载单元为带有驱动器的测功机,测功机采用磁滞测功机,所述驱动器与数据采集处理系统电连接;本实施例中,运动控制卡Ⅰ接受命令并对驱动伺服电机进行控制,同时反馈信号至数据采集处理系统,数据采集处理系统根据该信号向驱动器发送命令信号并调整其动态加载参数,当然,该结构也适用于静态加载;磁滞测功机由带齿极定子、空心磁滞杯转子、激磁线圈、支架和底板等组成,当磁滞测功机内部线圈通过电流时则产生磁力线,并形成磁回路而产生转矩,改变励磁电流即可改变负载力矩,而励磁电流则通过测功机控制器动态控制,同时PMAC运动控制卡Ⅰ通过工控机(数据采集处理系统)对磁滞测功机的驱动器也会发出控制信号,从而实现对被检测工件动态力矩加载。In this embodiment, the servo drive unit is a drive servo motor with a drive servo controller. In this embodiment, a permanent magnet AC drive servo motor is used. The drive servo controller is electrically connected to the motion control card I, and the motion control card I is the PMAC motion control card I; the dynamic loading unit is a dynamometer with a driver, the dynamometer adopts a hysteresis dynamometer, and the driver is electrically connected to the data acquisition and processing system; in this embodiment, the motion control card I Accept the command and control the drive servo motor, and feed back the signal to the data acquisition and processing system. The data acquisition and processing system sends a command signal to the driver according to the signal and adjusts its dynamic loading parameters. Of course, this structure is also suitable for static loading; hysteresis The dynamometer is composed of a stator with toothed poles, a hollow hysteresis cup rotor, an excitation coil, a bracket and a bottom plate. When the internal coil of the hysteresis dynamometer passes current, it generates magnetic lines of force and forms a magnetic circuit to generate torque and change the excitation. The current can change the load torque, while the excitation current is dynamically controlled by the dynamometer controller. At the same time, the PMAC motion control card I will also send control signals to the drive of the hysteresis dynamometer through the industrial computer (data acquisition and processing system), so that Realize dynamic torque loading on the detected workpiece.

本实施例中,输入数据采集系统包括输入扭矩传感器和输入光栅尺;加载端数据采集系统包括输出扭矩传感器和输出光栅尺;本结构使得本测量系统对精密传动装置动态精度的测量是采用直接位移测量法,能实现传动误差的动、静态测量和回差的实时测量,具有良好的适应性,光栅尺具有较高的测量分辨率,适用于对精度要求较高的场合;光栅尺可直接获取转角位置数据,从而获取被检测工件的角位移信息,并通过PMAC运动控制卡Ⅰ可将光栅尺的信号处理为速度信息,用来测量精密减速器的输入、输出轴转角和转速,并将数据通过PMAC运动控制卡Ⅰ传送至数据采集处理系统,同时输入光栅尺的信号作为驱动伺服电机位置控制反馈信号。In this embodiment, the input data acquisition system includes an input torque sensor and an input grating ruler; the loading end data acquisition system includes an output torque sensor and an output grating ruler; this structure makes the measurement system use direct displacement for the measurement of the dynamic accuracy of the precision transmission device The measurement method can realize the dynamic and static measurement of the transmission error and the real-time measurement of the hysteresis. It has good adaptability. The grating ruler has a high measurement resolution and is suitable for occasions that require high precision; the grating ruler can be obtained directly Rotation angle position data, so as to obtain the angular displacement information of the detected workpiece, and through the PMAC motion control card Ⅰ, the signal of the grating scale can be processed into speed information, which is used to measure the input and output shaft rotation angle and speed of the precision reducer, and the data It is transmitted to the data acquisition and processing system through the PMAC motion control card I, and the signal input to the grating scale is used as the feedback signal for driving the servo motor position control.

图2为本发明另一种结构原理框图,如图所示,本实施例与上述实施例的区别仅为:本实施例的动态加载单元不是测功机,而是采用加载伺服电机加载,当然,需要配备加载伺服控制器,所述驱动伺服控制器通过运动控制卡Ⅱ与数据采集处理系统电连接;本实施例中,运动控制卡Ⅰ接受命令并对驱动伺服电机进行控制,同时反馈信号至数据采集处理系统,数据采集处理系统根据该信号向运动控制卡Ⅱ发送命令信号并调整加载伺服电机动态加载参数,当然,该结构也适用于静态加载;通过改变加载伺服电机加载参数即可改变负载力矩,同时PMAC运动控制卡Ⅰ通过工控机(数据采集处理系统)对运动控制卡Ⅱ、驱动伺服控制器及加载伺服电机也会发出控制信号,从而实现对被检测工件动态力矩加载。Fig. 2 is a schematic block diagram of another structure of the present invention, as shown in the figure, the difference between this embodiment and the above-mentioned embodiment is only: the dynamic loading unit of this embodiment is not a dynamometer, but a loading servo motor is used for loading, of course , need to be equipped with a loading servo controller, the driving servo controller is electrically connected to the data acquisition and processing system through the motion control card II; in this embodiment, the motion control card I accepts commands and controls the driving servo motor, and at the same time feeds back signals to Data acquisition and processing system, the data acquisition and processing system sends a command signal to the motion control card II according to the signal and adjusts the dynamic loading parameters of the loading servo motor. Of course, this structure is also suitable for static loading; the load can be changed by changing the loading parameters of the loading servo motor At the same time, PMAC motion control card I will also send control signals to motion control card II, drive servo controller and loading servo motor through industrial computer (data acquisition and processing system), so as to realize dynamic torque loading on the detected workpiece.

本实施例中,伺服驱动单元和动态加载单元均设有过压、过流和过载的自动保护。In this embodiment, both the servo drive unit and the dynamic loading unit are provided with automatic protection against overvoltage, overcurrent and overload.

本发明中,上述设备可安装于一实验台,具有较好的整体性,在此不再赘述;通过PMAC运动控制卡Ⅰ对驱动伺服电机进行位置或速度实时控制,数据采集采用高速ADLINK数据采集卡进行同步采集,采集的所有数据进行实时同步处理并自动进行数据存储;当然,本发明还可具有过压、过流、过载的自动保护功能,主要应用于伺服驱动单元,避免损坏设备,在此不再赘述。In the present invention, the above-mentioned equipment can be installed on a test bench, which has better integrity, and will not be described in detail here; the position or speed of the driving servo motor is controlled in real time through the PMAC motion control card I, and the data acquisition adopts high-speed ADLINK data acquisition The card is used for synchronous collection, and all data collected are processed synchronously in real time and automatically stored; of course, the present invention can also have automatic protection functions for overvoltage, overcurrent, and overload, and is mainly used in servo drive units to avoid damage to equipment. This will not be repeated here.

本发明还公开了一种利用精密传动装置动态精度测量系统的检测方法,包括下列步骤:The invention also discloses a detection method using the dynamic accuracy measurement system of the precision transmission device, which includes the following steps:

a.启动伺服驱动单元,带动被检测工件以传动的方式转动,并获取伺服驱动单元的运行参数;该运行参数作为动态加载单元的加载参考,具有确定或者设定的比例关系;a. Start the servo drive unit, drive the detected workpiece to rotate in a transmission mode, and obtain the operating parameters of the servo drive unit; the operating parameters are used as the loading reference of the dynamic loading unit, and have a determined or set proportional relationship;

b.根据步骤a的伺服驱动单元的运行参数,向动态加载单元发出命令信号,对被检测工件形成动态加载:b. According to the operating parameters of the servo drive unit in step a, send a command signal to the dynamic loading unit to form dynamic loading on the detected workpiece:

c.在步骤a和b进行过程中,获取由伺服驱动单元输入被检测工件的输入扭矩和输入转速信号,并获取被检测工件输出至动态加载单元的输出扭矩和输出转速信号;c. During steps a and b, the input torque and the input speed signal of the detected workpiece input by the servo drive unit are obtained, and the output torque and output speed signal of the detected workpiece output to the dynamic loading unit are obtained;

d.利用步骤c中的输入扭矩、输入转速、输出扭矩和输出转速,计算出被检测工件的传动精度数据。d. Using the input torque, input rotational speed, output torque and output rotational speed in step c, calculate the transmission accuracy data of the detected workpiece.

本实施例中,步骤d中,被检测工件的传动精度数据包括传动效率、传动误差和重复定位精度;该三参数能够全面反应被检测工件的传动精度。In this embodiment, in step d, the transmission accuracy data of the detected workpiece includes transmission efficiency, transmission error and repeat positioning accuracy; these three parameters can fully reflect the transmission accuracy of the detected workpiece.

本实施例中,传动效率是机械传动的一项重要技术性能,是评价精密传动装置性能优劣的重要指标之一,也是本领域关注的焦点;本发明可以测定减速机在不同转速和不同载荷下的传动效率;步骤d中,传动效率为 η = P o P i × 100 % = n o × T o n i × T i = n o × T o n o × i × T i = T o i × T i × 100 % , Po和Pi为被检测工件输出功率与输入功率,To和Ti为被检测工件输出扭矩与输入扭矩,i为被检测工件传动比,no和ni为被检测工件的输出转速与输入转速;实际上,可在不同转速下分别测试25%、50%、75%、100%的额定载荷(通过输出端的磁滞测功机历时动态加载)下的输入、输出扭矩值,并绘出曲线;针对某一特定转速,取纵坐标为效率值,横坐标为时间,这样既可绘制出该精密传动装置的传动效率;In this embodiment, transmission efficiency is an important technical performance of mechanical transmission, and is one of the important indicators for evaluating the performance of precision transmission devices, and it is also the focus of attention in this field; the present invention can measure the The transmission efficiency under ; in step d, the transmission efficiency is η = P o P i × 100 % = no o × T o no i × T i = no o × T o no o × i × T i = T o i × T i × 100 % , P o and P i are the output power and input power of the detected workpiece, T o and T i are the output torque and input torque of the detected workpiece, i is the transmission ratio of the detected workpiece, n o and ni are the output speed of the detected workpiece and input speed; in fact, the input and output torque values under 25%, 50%, 75%, and 100% of the rated load (through the hysteresis dynamometer at the output end) can be tested at different speeds respectively. Draw a curve; for a specific speed, take the ordinate as the efficiency value and the abscissa as the time, so that the transmission efficiency of the precision transmission device can be drawn;

传动误差是精密机械传动的精确度最重要的技术指标,是衡量传动精度的指标之一。传动误差越大,传动装置的传动比变化也就越大,传动精度就越低,反之则传动精度就越高;当转速不高时,仅影响运动精度;转速很高时,不仅影响运动精度,还将破坏工作的平稳性。本测量系统测量传动误差是采用直接位移测量法,能实现传动误差的动、静态测量和回差的实时测量,具有良好的适应性,其测量分辨率由试验台采用的圆光栅来保证;传动误差为

Figure BDA0000440622650000073
为输入端实际转角,为输出端实际转角;本实施例中,设
Figure BDA0000440622650000075
如果将输出的实际转角
Figure BDA0000440622650000076
与输出的理论转角
Figure BDA0000440622650000077
之差值中最大与最小值之差作为试验件的传动误差,即本系统所测试的传动误差;也就是如果在精密传动装置输出轴的一转内取60个测试点(即输出轴每转6°取一个值),则对于输出轴分别有60个理论转角
Figure BDA0000440622650000078
和实际转角则可以求出60个实际转角与理论转角之间的差值
Figure BDA00004406226500000710
输出轴运动误差可表示为:Transmission error is the most important technical index of precision mechanical transmission accuracy and one of the indicators to measure transmission accuracy. The greater the transmission error, the greater the change in the transmission ratio of the transmission device, and the lower the transmission accuracy, otherwise the higher the transmission accuracy; when the speed is not high, it only affects the motion accuracy; when the speed is high, it not only affects the motion accuracy , will also disrupt the stability of the work. The measuring system adopts the direct displacement measurement method to measure the transmission error, which can realize the dynamic and static measurement of the transmission error and the real-time measurement of the hysteresis. It has good adaptability, and its measurement resolution is guaranteed by the circular grating used in the test bench; The error is
Figure BDA0000440622650000073
is the actual rotation angle at the input end, is the actual rotation angle of the output terminal; in this embodiment, set
Figure BDA0000440622650000075
If the actual rotation angle of the output
Figure BDA0000440622650000076
Theoretical corner with output
Figure BDA0000440622650000077
The difference between the maximum and minimum value of the difference is taken as the transmission error of the test piece, that is, the transmission error tested by this system; that is, if 60 test points are taken within one revolution of the output shaft of the precision transmission device (that is, each revolution of the output shaft 6° to take a value), then there are 60 theoretical rotation angles for the output shaft
Figure BDA0000440622650000078
and the actual corner Then the difference between 60 actual rotation angles and theoretical rotation angles can be obtained
Figure BDA00004406226500000710
The output shaft motion error can be expressed as:

Figure BDA00004406226500000711
Figure BDA00004406226500000711

重复定位精度是相对于驱动伺服电机输出端的测试;重复定位精度为 θ ′ = max ( Δ θ 1 , Δ θ 2 , . . . , Δθn ) - min ( Δ θ 1 , Δ θ 2 , . . . , Δ θ n ) 2 , Δθ1,Δθ2,...,Δθn为理论输出转角θ0102...,θ0n与实际输出转角θ1112...,θ1n的差值,n为被检测工件输出一圈上平均划分的分数,本实施例采用60;The repeated positioning accuracy is a test relative to the output end of the drive servo motor; the repeated positioning accuracy is θ ′ = max ( Δ θ 1 , Δ θ 2 , . . . , Δθn ) - min ( Δ θ 1 , Δ θ 2 , . . . , Δ θ no ) 2 , Δθ 1 ,Δθ 2 ,...,Δθn is the difference between the theoretical output rotation angle θ 0102 ...,θ 0n and the actual output rotation angle θ 1112 ...,θ 1n , n is the detected workpiece Output the score of the average division on a circle, and this embodiment adopts 60;

即在电机输出端一转内取60个测试点(即输出轴每转6°取一个值),则对于输出轴分别有60个理论转角θ0102...,θ060和实际转角θ1112...,θ160,则由转角偏差计算公式可以求出60个实际转角与理论转角之间的差值Δθ1,Δθ2,...,Δθ60,故重复定位精度为That is, 60 test points are taken within one revolution of the motor output end (that is, a value is taken every 6° of the output shaft), and there are 60 theoretical rotation angles θ 01 , θ 02 ..., θ 060 and actual rotation angles for the output shaft θ 11 , θ 12 ..., θ 160 , then the difference between 60 actual rotation angles and theoretical rotation angles can be obtained from the calculation formula of the rotation angle deviation Δθ 1 , Δθ 2 ,..., Δθ 60 , so the repeat positioning accuracy for

θθ ′′ == maxmax (( ΔΔ θθ 11 ,, ΔΔ θθ 22 ,, .. .. .. ,, ΔΔ θθ 6060 )) -- minmin (( ΔΔ θθ 11 ,, ΔΔ θθ 22 ,, .. .. .. ,, ΔΔ θθ 6060 )) 22 ..

对于上述系统以及方法,采用伺服驱动以及在该驱动的控制下实现动态加载,结合伺服驱动的特性,具有较为精确的传动精度反应,适合于RV减速器、新型少齿差减速器、谐波减速器等传动精度极高的精密传动装置。For the above system and method, the servo drive is adopted and the dynamic loading is realized under the control of the drive. Combined with the characteristics of the servo drive, it has a relatively accurate transmission precision response, and is suitable for RV reducers, new type reducers with less tooth difference, and harmonic reducers. High-precision transmission devices such as gears and other transmission devices.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (8)

1.一种精密传动装置动态精度测量系统,其特征在于:包括:1. A precision transmission device dynamic accuracy measurement system, characterized in that: comprising: 伺服驱动单元,用于将动力传输至被检测工件的动力输入端;The servo drive unit is used to transmit power to the power input end of the detected workpiece; 动态加载单元,用于对被检测工件的动力输出端动态加载;The dynamic loading unit is used to dynamically load the power output end of the detected workpiece; 数据采集单元,包括输入数据采集系统和输出数据采集系统,分别获取由伺服驱动单元输入至被检测工件的输入扭矩和输入转速数据,以及被检测工件输出至动态加载单元的输出扭矩和输出转速数据;The data acquisition unit includes an input data acquisition system and an output data acquisition system, respectively acquiring the input torque and input speed data input from the servo drive unit to the detected workpiece, and the output torque and output speed data output from the detected workpiece to the dynamic loading unit ; 控制处理单元,用于接收数据采集单元的数据信号并根据该数据计算获取被检测工件的传动精度数据,并用于控制伺服驱动单元和动态加载单元的运行状态。The control processing unit is used to receive the data signal of the data acquisition unit and calculate and acquire the transmission accuracy data of the detected workpiece according to the data, and is used to control the operation status of the servo drive unit and the dynamic loading unit. 2.根据权利要求1所述的精密传动装置动态精度测量系统,其特征在于:所述控制处理单元包括运动控制卡Ⅰ和数据采集处理系统,所述运动控制卡Ⅰ用于向伺服驱动单元发出控制命令并向数据采集处理系统反馈伺服驱动单元运行参数;数据采集处理系统根据伺服驱动单元运行参数向动态加载单元发出控制命令;所述数据采集处理系统用于接收输入数据采集系统和输出数据采集系统的数据信息计算获取被检测工件的传动精度数据。2. The dynamic accuracy measurement system for precision transmission devices according to claim 1, wherein the control processing unit includes a motion control card I and a data acquisition and processing system, and the motion control card I is used to send Control commands and feed back the operating parameters of the servo drive unit to the data acquisition and processing system; the data acquisition and processing system sends control commands to the dynamic loading unit according to the operating parameters of the servo drive unit; the data acquisition and processing system is used for receiving input data acquisition systems and output data acquisition The data information of the system is calculated to obtain the transmission accuracy data of the detected workpiece. 3.根据权利要求2所述的精密传动装置动态精度测量系统,其特征在于:所述伺服驱动单元为带有驱动伺服控制器的驱动伺服电机,所述驱动伺服控制器与运动控制卡Ⅰ电连接;动态加载单元为带有驱动器的测功机,所述驱动器与数据采集处理系统电连接。3. The dynamic accuracy measurement system of precision transmission device according to claim 2, characterized in that: the servo drive unit is a drive servo motor with a drive servo controller, and the drive servo controller is connected to the motion control card I electronically. connection; the dynamic loading unit is a dynamometer with a driver, and the driver is electrically connected with the data acquisition and processing system. 4.根据权利要求2所述的精密传动装置动态精度测量系统,其特征在于:所述伺服驱动单元为带有驱动伺服控制器的驱动伺服电机,所述驱动伺服控制器与运动控制卡Ⅰ电连接;所述动态加载单元为带有加载伺服控制器的加载伺服电机,所述驱动伺服控制器通过运动控制卡Ⅱ与数据采集处理系统电连接。4. The dynamic accuracy measurement system of precision transmission device according to claim 2, characterized in that: the servo drive unit is a drive servo motor with a drive servo controller, and the drive servo controller is connected to the motion control card I electronically connection; the dynamic loading unit is a loading servo motor with a loading servo controller, and the driving servo controller is electrically connected to the data acquisition and processing system through the motion control card II. 5.根据权利要求3或4所述的精密传动装置动态精度测量系统,其特征在于:输入数据采集系统包括输入扭矩传感器和输入光栅尺;加载端数据采集系统包括输出扭矩传感器和输出光栅尺。5. The dynamic accuracy measurement system of precision transmission device according to claim 3 or 4, characterized in that: the input data acquisition system includes an input torque sensor and an input grating scale; the loading end data acquisition system includes an output torque sensor and an output grating scale. 6.根据权利要求4所述的精密传动装置动态精度测量系统,其特征在于:伺服驱动单元和动态加载单元设有过压、过流和过载的自动保护。6. The dynamic accuracy measuring system of precision transmission device according to claim 4, characterized in that: the servo drive unit and the dynamic loading unit are equipped with automatic protections for overvoltage, overcurrent and overload. 7.一种利用精密传动装置动态精度测量系统的检测方法,其特征在于:包括下列步骤:7. A detection method utilizing a precision transmission device dynamic precision measurement system, characterized in that: comprising the following steps: a.启动伺服驱动单元,带动被检测工件以传动的方式转动,并获取伺服驱动单元的运行参数;a. Start the servo drive unit to drive the detected workpiece to rotate in a transmission manner, and obtain the operating parameters of the servo drive unit; b.根据步骤a的伺服驱动单元的运行参数,向动态加载单元发出命令信号,对被检测工件形成动态加载:b. According to the operating parameters of the servo drive unit in step a, send a command signal to the dynamic loading unit to form dynamic loading on the detected workpiece: c.在步骤a和b进行过程中,获取由伺服驱动单元输入被检测工件的输入扭矩和输入转速信号,并获取被检测工件输出至动态加载单元的输出扭矩和输出转速信号;c. During steps a and b, the input torque and input speed signal of the detected workpiece input by the servo drive unit are obtained, and the output torque and output speed signal of the detected workpiece output to the dynamic loading unit are obtained; d.利用步骤c中的输入扭矩、输入转速、输出扭矩和输出转速,计算出被检测工件的传动精度数据。d. Using the input torque, input rotational speed, output torque and output rotational speed in step c, calculate the transmission accuracy data of the detected workpiece. 8.根据权利要求7所述的检测方法,其特征在于:步骤d中,被检测工件的传动精度数据包括传动效率、传动误差和重复定位精度。8. The detection method according to claim 7, characterized in that in step d, the transmission accuracy data of the detected workpiece includes transmission efficiency, transmission error and repeat positioning accuracy. 8.根据权利要求7所述的检测方法,其特征在于:步骤d中,传动效率为 η = P o P i × 100 % = n o × T o n i × T i = n o × T o n o × i × T i = T o i × T i × 100 % , Po和Pi为被检测工件输出功率与输入功率,To和Ti为被检测工件输出扭矩与输入扭矩,i为被检测工件传动比,no和ni为被检测工件的输出转速与输入转速;8. detection method according to claim 7 is characterized in that: in step d, transmission efficiency is η = P o P i × 100 % = no o × T o no i × T i = no o × T o no o × i × T i = T o i × T i × 100 % , P o and P i are the output power and input power of the detected workpiece, T o and T i are the output torque and input torque of the detected workpiece, i is the transmission ratio of the detected workpiece, n o and ni are the output speed of the detected workpiece and input speed; 传动误差为
Figure FDA0000440622640000022
Figure FDA0000440622640000023
为输入端实际转角,
Figure FDA0000440622640000024
为输出端实际转角;
The transmission error is
Figure FDA0000440622640000022
Figure FDA0000440622640000023
is the actual rotation angle at the input end,
Figure FDA0000440622640000024
is the actual rotation angle of the output terminal;
重复定位精度为 θ ′ = max ( Δ θ 1 , Δ θ 2 , . . . , Δθn ) - min ( Δ θ 1 , Δ θ 2 , . . . , Δ θ n ) 2 , Repeat positioning accuracy is θ ′ = max ( Δ θ 1 , Δ θ 2 , . . . , Δθn ) - min ( Δ θ 1 , Δ θ 2 , . . . , Δ θ no ) 2 , Δθ1,Δθ2,...,Δθn为输入转角θ0102...,θ0n与输出转角θ1112...,θ1n的差值。Δθ 1 , Δθ 2 ,...,Δθn are the differences between input rotation angles θ 0102 ...,θ 0n and output rotation angles θ 1112 ...,θ 1n .
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