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CN103818718A - Steering device for shunt conveying of material bags - Google Patents

Steering device for shunt conveying of material bags Download PDF

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CN103818718A
CN103818718A CN201410104315.0A CN201410104315A CN103818718A CN 103818718 A CN103818718 A CN 103818718A CN 201410104315 A CN201410104315 A CN 201410104315A CN 103818718 A CN103818718 A CN 103818718A
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conveyor
chute
linear
conveying
diverting
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CN103818718B (en
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张中利
李更更
李雪飞
周志刚
党玉功
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Henan University of Science and Technology
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Henan University of Science and Technology
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Abstract

一种料袋分流输送的换向装置,该换向装置包括支架、移动小车和动力机构,动力机构的输出端与移动小车相连,在所述的移动小车上固定设有位置错开的直线溜槽和螺旋转向溜槽,移动小车沿导轨方向移动过程中,在直线溜槽的起始端正对分流输送机末端的状态时,直线溜槽的末端位于直线输送机的上方,在螺旋转向溜槽的起始端正对分流输送机末端的状态时,螺旋转向溜槽的末端位于垂直输送机的上方,通过调整移动小车的位置使得直线溜槽或者螺旋转向溜槽的起始端与分流输送机的末端相对应,以实现料袋输送中换向的目的。本装置采用单动力源,具有自动控制换向的优点,同时在换向过程中还具备较好的匀包、防叠包作用,保证较好的分流输送效果。

A reversing device for split-flow conveying of material bags, the reversing device includes a bracket, a moving trolley and a power mechanism, the output end of the power mechanism is connected with the moving trolley, and a linear chute and Spiral turning chute, when the moving trolley moves along the direction of the guide rail, when the starting end of the linear chute is facing the end of the diversion conveyor, the end of the linear chute is above the linear conveyor, and the starting end of the spiral turning chute is facing the diversion At the end of the conveyor, the end of the spiral turning chute is located above the vertical conveyor. By adjusting the position of the moving trolley, the starting end of the linear chute or the spiral turning chute corresponds to the end of the diverting conveyor, so as to realize the material bag conveying purpose of commutation. The device adopts a single power source, which has the advantage of automatically controlling the reversing. At the same time, it also has a better effect of uniform bagging and anti-overlapping during the reversing process, ensuring a better shunting and conveying effect.

Description

一种料袋分流输送的换向装置A reversing device for material bag diversion conveying

技术领域 technical field

本发明属于输送机械技术领域,特别是一种料袋分流输送的换向装置。 The invention belongs to the technical field of conveying machinery, in particular to a reversing device for bag diversion conveying.

背景技术 Background technique

我国的面粉、淀粉、油脂、饲料、化肥、食盐和水泥等生产型企业,其产品物料大都采用袋装形式,生产中要把物料包装成料袋并送往库房进行堆垛,各企业广泛采用输送机输送和码垛机堆包码垛的形式。在料袋单线输送过程中,较多存在着需要往两个库房或两跨以上单个库房的各跨分流输送的情况,这需要设置分流输送机,根据库房码垛需要或者继续向前直线输送,或者90°转向后输送。 In my country's production-oriented enterprises such as flour, starch, oil, feed, chemical fertilizer, salt and cement, most of their product materials are in the form of bags. During production, the materials must be packaged into bags and sent to the warehouse for stacking. Various enterprises are widely used. The form of conveyor conveying and palletizer stacking and palletizing. In the process of single-line conveying of material bags, there are many situations where it is necessary to divert conveying to two warehouses or to each span of a single warehouse with more than two spans. This requires setting up a diversion conveyor, and according to the needs of warehouse palletizing or continuing to convey in a straight line forward, Or 90° turn to rear delivery.

针对需要分流输送的情况,常用的方式是在分流输送机上设置活动拦包装置,需要直线向前输送时,把活动拦包装置旋转到一侧;需要90°转向输送时,把活动拦包装置旋转到拦包位置,料袋经拦包后转过90°到达与分流输送机相垂直的输送机上,实现90°转向输送。为保证好的拦包转向效果,活动拦包器常采用有动力的电动拦包器,旋转切换要么人工手动切换,要么采用电机驱动或电动推杆驱动进行动力控制切换。如采用人工手动切换,则需要工人定期爬到支撑平台上进行旋转切换,不仅操作麻烦,而且不安全,还须停机操作,影响输送和码垛效率;如采用动力控制切换,则需要增加一套动力驱动装置,会使拦包装置结构复杂,造价升高,且生产中增加功率损耗,增大生产成本。 In view of the need for diversion conveying, the common method is to install a movable bag blocking device on the diverting conveyor. When it needs to be conveyed in a straight line, turn the movable bag blocking device to one side; Rotate to the bag-blocking position, the material bags turn 90° after being blocked and arrive at the conveyor perpendicular to the shunt conveyor, realizing 90°turning and conveying. In order to ensure a good blocking and turning effect, the movable bag blocking device often adopts a powered electric bag blocking device, and the rotation switching is either manually switched, or powered by a motor drive or an electric push rod drive for power control switching. If manual switching is used, workers need to climb to the support platform to rotate and switch regularly, which is not only cumbersome to operate, but also unsafe, and must be shut down to affect the efficiency of conveying and palletizing; if power control switching is used, an additional set is required The power drive device will complicate the structure of the bag blocking device, increase the cost, and increase the power loss during production, increasing the production cost.

发明内容 Contents of the invention

为解决上述技术问题,本发明提供一种料袋分流输送的换向装置,本装置采用单动力源,具有自动控制换向的优点,同时在换向过程中还具备较好的匀包、防叠包作用,保证较好的分流输送效果。 In order to solve the above technical problems, the present invention provides a reversing device for bag diversion conveying. This device adopts a single power source and has the advantages of automatic control of reversing. The function of stacking packs ensures a better shunting and conveying effect.

本发明所采用的技术方案是:一种料袋分流输送的换向装置,该换向装置设置在分流输送机与直线输送机和垂直输送机之间,且分流输送机与直线输送机和垂直输送机具有一定的高度落差,该换向装置包括带有导轨的支架,滑动设置导轨上的移动小车和动力机构,动力机构的输出端与移动小车相连用于带动移动小车沿导轨方向往复移动,在所述的移动小车上固定设有位置错开的直线溜槽和螺旋转向溜槽,移动小车沿导轨方向移动过程中,在直线溜槽的起始端正对分流输送机末端的状态时,直线溜槽的末端位于直线输送机的上方,在螺旋转向溜槽的起始端正对分流输送机末端的状态时,螺旋转向溜槽的末端位于垂直输送机的上方,通过调整移动小车的位置使得直线溜槽或者螺旋转向溜槽的起始端与分流输送机的末端相对应,以实现料袋输送中换向的目的。 The technical solution adopted in the present invention is: a reversing device for bag diversion conveying, the reversing device is arranged between the diversion conveyor, the linear conveyor and the vertical conveyor, and the diversion conveyor and the linear conveyor and the vertical conveyor The conveyor has a certain height difference. The reversing device includes a bracket with a guide rail, and the mobile trolley and the power mechanism on the guide rail are slidably set. The output end of the power mechanism is connected with the mobile trolley to drive the mobile trolley to reciprocate along the direction of the guide rail. The moving trolley is fixed with a linear chute and a spiral turning chute whose positions are staggered. When the moving trolley moves along the direction of the guide rail, when the starting end of the linear chute is facing the end of the diverting conveyor, the end of the linear chute is at the Above the linear conveyor, when the starting end of the spiral diverting chute is facing the end of the diverting conveyor, the end of the spiral diverting chute is above the vertical conveyor. The starting end corresponds to the end of the diverting conveyor to achieve the purpose of reversing during bag conveying.

所述的动力机构包括电机减速机、丝杆和螺母,电机减速机的动力输出轴通过联轴器与丝杆连接在一起,设置在丝杆上的螺母通过连接板与移动小车连接。 The power mechanism includes a motor reducer, a screw and a nut. The power output shaft of the motor reducer is connected to the screw through a coupling, and the nut arranged on the screw is connected to the mobile trolley through a connecting plate.

所述的动力机构为电动推杆或电液推杆,电动推杆或电液推杆的动力输出端与移动小车相连。 The power mechanism is an electric push rod or an electro-hydraulic push rod, and the power output end of the electric push rod or the electro-hydraulic push rod is connected with the mobile trolley.

所述丝杆的两端通过带座轴承支撑,两个带座轴承通过连接螺栓固定在支架的两端。 The two ends of the screw rod are supported by bearings with seats, and the two bearings with seats are fixed on the two ends of the support by connecting bolts.

所述丝杠的端部还设置有摇把。 A crank is also provided at the end of the lead screw.

本发明的有益效果是: The beneficial effects of the present invention are:

其一、本装置采用单动力源,具有自动控制换向的优点,同时在换向过程中还具备较好的匀包、防叠包作用,保证较好的分流输送效果。 First, the device adopts a single power source, which has the advantage of automatically controlling the reversing. At the same time, it also has better functions of uniform bagging and anti-overlapping during the reversing process, ensuring a better shunting and conveying effect.

其二、通过在可移动的小车上设置位置错开的直线溜槽和螺旋转向溜槽,通过两个溜槽的位置切换实现分流输送的需要,保证好的分流输送效果,降低分流装置造价和生产成本,且当两料袋堆叠在一起时,两溜槽都能把堆叠料袋分开,因而该换向装置还起到较好的匀包、防叠包作用,其次、由于分流输送机与直线输送机和垂直输送机具有一定的高度落差,因此,料包通过两个溜槽切换方向十分容易,而且仅设置一套驱动移动小车的动力即可。 Second, by setting a linear chute and a spiral steering chute with staggered positions on the movable trolley, the needs of diversion transportation can be realized by switching the positions of the two chutes, ensuring a good diversion transportation effect, reducing the cost of diversion devices and production costs, and When the two material bags are stacked together, the two chutes can separate the stacked material bags, so the reversing device also plays a better role in evenly packing and preventing stacking. The conveyor has a certain height difference, so it is very easy for the material bag to switch directions through the two chutes, and only one set of power to drive the moving trolley is required.

附图说明 Description of drawings

图1为本发明第一种实施方式的结构示意图。 Fig. 1 is a structural schematic diagram of the first embodiment of the present invention.

图2为图1中A向的结构示意图。 Fig. 2 is a schematic structural diagram of direction A in Fig. 1 .

图3为本发明第二种实施方式的结构示意图。 Fig. 3 is a schematic structural diagram of a second embodiment of the present invention.

图4为图3中B向的结构示意图。 FIG. 4 is a schematic structural diagram of direction B in FIG. 3 .

附图标记:1、分流输送机,2、直线输送机,3、垂直输送机,4、支架,5、移动小车,6、动力机构,601、电机减速机,602、联轴器,603、丝杠,604、螺母,605、摇把,7、直线溜槽,8、螺旋转向溜槽。 Reference signs: 1. Diverting conveyor, 2. Linear conveyor, 3. Vertical conveyor, 4. Support, 5. Mobile trolley, 6. Power mechanism, 601, Motor reducer, 602, Coupling, 603, Leading screw, 604, nut, 605, crank, 7, linear chute, 8, spiral steering chute.

具体实施方式 Detailed ways

    下面结合附图对本发明的实施例作详细说明,本实施例以本发明技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。     The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. This embodiment is based on the technical solution of the present invention, and provides detailed implementation methods and specific operating procedures, but the scope of protection of the present invention is not limited to the following embodiments. .

如图所示,一种料袋分流输送的换向装置,该换向装置设置在分流输送机1与直线输送机2和垂直输送机3之间,且分流输送机1与直线输送机2和垂直输送机3具有一定的高度落差,,一般来说,使分流输送机与直线输送机和垂直输送机间留有1米左右的落差为宜,该换向装置包括带有导轨的支架4,滑动设置导轨上的移动小车5和动力机构6,动力机构6的输出端与移动小车5相连用于带动移动小车沿导轨方向往复移动,在所述的移动小车5上固定设有位置错开的直线溜槽7和螺旋转向溜槽8,移动小车沿导轨方向移动过程中,在直线溜槽7的起始端正对分流输送机1末端的状态时,直线溜槽7的末端位于直线输送机2的上方,在螺旋转向溜槽8的起始端正对分流输送机1末端的状态时,螺旋转向溜槽8的末端位于垂直输送机3的上方,通过调整移动小车的位置使得直线溜槽或者螺旋转向溜槽的起始端与分流输送机的末端相对应,以实现料袋输送中换向的目的。 As shown in the figure, there is a reversing device for bag diversion conveying. The vertical conveyor 3 has a certain height drop. Generally speaking, it is advisable to leave a drop of about 1 meter between the shunt conveyor and the linear conveyor and the vertical conveyor. The reversing device includes a bracket 4 with a guide rail. Slidingly set the mobile trolley 5 and the power mechanism 6 on the guide rail, the output end of the power mechanism 6 is connected with the mobile trolley 5 to drive the mobile trolley to reciprocate along the direction of the guide rail, and the moving trolley 5 is fixed with a straight line with a staggered position The chute 7 and the spiral turning chute 8, when the moving trolley moves along the direction of the guide rail, when the initial end of the linear chute 7 is facing the end of the diversion conveyor 1, the end of the linear chute 7 is located above the linear conveyor 2. When the starting end of the diverting chute 8 is facing the end of the diverting conveyor 1, the end of the spiral diverting chute 8 is located above the vertical conveyor 3. By adjusting the position of the moving trolley, the starting end of the linear chute or the spiral diverting chute is connected to the diverging conveyor. Corresponding to the end of the machine, in order to realize the purpose of reversing in the bag conveying.

如图1和图2所示,为该装置第一种工作状态的示意图,此时,直线溜槽7与分流输送机1和直线输送机2对正,实现料包的直线输送,如图3和图4所示,该装置的第二种工作状态示意图,此时,移动小车移动到螺旋转向溜槽8与分流输送机1和垂直输送机3对正的状态,实现料包的换向操作。 As shown in Figure 1 and Figure 2, it is a schematic diagram of the first working state of the device. At this time, the linear chute 7 is aligned with the diverting conveyor 1 and the linear conveyor 2 to realize the linear delivery of the material bag, as shown in Figures 3 and 2. As shown in Fig. 4, the schematic diagram of the second working state of the device, at this time, the mobile trolley moves to the state where the spiral diverting chute 8 is aligned with the diverting conveyor 1 and the vertical conveyor 3 to realize the reversing operation of the material bag.

本发明,所述的动力机构6包括电机减速机601、丝杆603和螺母604,电机减速机601的动力输出轴通过联轴器602与丝杆603连接在一起,设置在丝杆603上的螺母604通过连接板与移动小车5连接,电机启动,通过丝杆的旋转运动转化为螺母的直线位移,带动移动小车在导轨上往复移动;根据需要,该动力机构也可以选择电动推杆或电液推杆,电动推杆或电液推杆的动力输出端与移动小车5相连,驱动移动小车行走过程中,使直线溜槽对正分流输送机和直线输送机,料袋沿直线溜槽溜到直线输送机上,实现料袋直线输送;当需要90°转向输送时,则驱动移动小车行走,使螺旋转向溜槽对正分流输送机和垂直输送机,料袋沿螺旋转向溜槽溜到垂直输送机上,实现料袋90°转向输送。 In the present invention, the power mechanism 6 includes a motor reducer 601, a screw mandrel 603 and a nut 604, the power output shaft of the motor reducer 601 is connected with the screw mandrel 603 through a coupling 602, and the The nut 604 is connected with the mobile trolley 5 through the connecting plate, the motor is started, and the linear displacement of the nut is converted into the linear displacement of the nut through the rotary motion of the screw rod, which drives the mobile trolley to reciprocate on the guide rail; as required, the power mechanism can also choose an electric push rod or an electric push rod. The power output end of the hydraulic push rod, electric push rod or electro-hydraulic push rod is connected with the moving trolley 5, and the moving trolley is driven to make the linear chute align with the diverting conveyor and the linear conveyor, and the material bag slides along the linear chute to the straight line On the conveyor, the material bags are conveyed in a straight line; when 90° steering is required, the mobile trolley is driven to make the spiral steering chute align with the diverting conveyor and the vertical conveyor, and the material bags slide along the spiral steering chute to the vertical conveyor to realize The material bag is turned and conveyed at 90°.

本装置,所述的支架4由型钢焊接而成,为整个换向装置的支撑架,所述丝杆603的两端分别通过UCP带座轴承支撑,两个UCP带座轴承通过连接螺栓固定在支架4的两端;电机减速机也固定在支架上。 In this device, the bracket 4 is welded by section steel and is the support frame of the entire reversing device. The two ends of the screw rod 603 are respectively supported by UCP bearings with seats, and the two UCP bearings with seats are fixed on the The two ends of support 4; The motor reducer is also fixed on the support.

本装置,所述的移动小车包括有小车架、行走轮、轮轴、UCFL带座轴承等组成,小车架由型钢焊接而成,4件UCFL带座轴承通过螺栓连接固定在小车架的侧面,用来支撑轮轴,轮轴两端连接固定有行走轮,行走轮带动移动小车在支架的导轨上往复行走。 In this device, the mobile trolley includes a trolley frame, walking wheels, wheel axles, UCFL bearings with seats, etc. The trolley frame is welded by section steel, and 4 pieces of UCFL bearings with seats are fixed on the trolley frame by bolts. The side is used to support the axle, and the two ends of the axle are connected and fixed with traveling wheels, and the traveling wheels drive the mobile trolley to reciprocate on the guide rails of the bracket.

另外,所述丝杠603的端部还设置有摇把605,防止电机减速机出现故障时,可拆开联轴器,手动驱动摇把使得移动小车行走,以保证生产正常进行。 In addition, the end of the lead screw 603 is also provided with a crank handle 605, to prevent the motor reducer from malfunctioning, the coupling can be disassembled, and the crank handle is manually driven to make the mobile trolley walk, so as to ensure normal production.

为了使得该装置具有更好的效果,进一步优化本方案,在所述的支架4的两个工作位置分别设置有行程开关,当移动小车往一侧方向移动至指定位置时,碰到行程开关,从而控制动力机构断电,移动小车停止到该指定位置,从而可以更好的限制移动小车的位移;其次由于料袋可能会多个同时落入溜槽内,会造成溜槽内卡死,从而导致输送中断,为了避免此情况发生,可设置如下结构:将直线溜槽和螺旋转向溜槽的槽底部设有一通槽,该通槽的宽度要小于料包的宽度,在该通槽内设有一拨料轮,拨料轮位于一个升降板上,在该升降板上设有用于驱动拨料轮的电机,正常情况下,拨料轮位于通槽内也就是说拨料轮的高度不会超出溜槽的底面,当出现叠包过多导致溜槽内卡死时,通过升降机构提升拨料轮使其高出溜槽的底面,电机驱动拨料轮旋转将卡死的料包强制往下拨动,实现料包输送的正常化运行。  In order to make the device have a better effect and to further optimize this scheme, travel switches are respectively arranged at the two working positions of the support 4. In this way, the power supply of the power mechanism is controlled, and the mobile trolley stops at the designated position, so that the displacement of the mobile trolley can be better restricted; secondly, since multiple bags may fall into the chute at the same time, it will cause the chute to be stuck, resulting in the transportation In order to avoid this situation, the following structure can be set: a through groove is provided at the bottom of the linear chute and the spiral turning chute, the width of the through groove is smaller than the width of the material bag, and a dial wheel is arranged in the through groove , the setting wheel is located on a lifting plate, on which there is a motor for driving the setting wheel, under normal circumstances, the setting wheel is located in the channel, that is to say, the height of the setting wheel will not exceed the bottom surface of the chute , when there are too many stacked bags and the chute is stuck, the lifting mechanism is used to lift the dial wheel to make it higher than the bottom surface of the chute, and the motor drives the dial wheel to rotate to force the stuck material bag to move down to realize the material bag Normalized operation of the transport. the

Claims (5)

1.一种料袋分流输送的换向装置,该换向装置设置在分流输送机(1)与直线输送机(2)和垂直输送机(3)之间,且分流输送机(1)与直线输送机(2)和垂直输送机(3)具有一定的高度落差,其特征在于:该换向装置包括带有导轨的支架(4),滑动设置导轨上的移动小车(5)和动力机构(6),动力机构(6)的输出端与移动小车(5)相连用于带动移动小车沿导轨方向往复移动,在所述的移动小车(5)上固定设有位置错开的直线溜槽(7)和螺旋转向溜槽(8),移动小车沿导轨方向移动过程中,在直线溜槽(7)的起始端正对分流输送机(1)末端的状态时,直线溜槽(7)的末端位于直线输送机(2)的上方,在螺旋转向溜槽(8)的起始端正对分流输送机(1)末端的状态时,螺旋转向溜槽(8)的末端位于垂直输送机(3)的上方,通过调整移动小车的位置使得直线溜槽或者螺旋转向溜槽的起始端与分流输送机的末端相对应,以实现料袋输送中换向的目的。 1. A reversing device for diversion conveying of bags, the reversing device is arranged between the diversion conveyor (1), the linear conveyor (2) and the vertical conveyor (3), and the diversion conveyor (1) and The linear conveyor (2) and the vertical conveyor (3) have a certain height difference, and it is characterized in that the reversing device includes a bracket (4) with a guide rail, a moving trolley (5) and a power mechanism on the guide rail that are slidably set (6), the output end of the power mechanism (6) is connected with the mobile trolley (5) to drive the mobile trolley to reciprocate along the direction of the guide rail, and the linear chute (7) with staggered positions is fixed on the mobile trolley (5) ) and the spiral steering chute (8), when the moving trolley moves along the direction of the guide rail, when the starting end of the linear chute (7) is facing the end of the diverting conveyor (1), the end of the linear chute (7) is located at the end of the linear conveying When the starting end of the spiral diverting chute (8) is facing the end of the diverting conveyor (1), the end of the spiral diverting chute (8) is above the vertical conveyor (3). The position of the moving trolley makes the starting end of the linear chute or the spiral diverting chute correspond to the end of the diverting conveyor, so as to achieve the purpose of reversing during bag conveying. 2.根据权利要求1所述的一种料袋分流输送的换向装置,其特征在于:所述的动力机构(6)包括电机减速机(601)、丝杆(603)和螺母(604),电机减速机(601)的动力输出轴通过联轴器(602)与丝杆(603)连接在一起,设置在丝杆(603)上的螺母(604)通过连接板与移动小车(5)连接。 2. The reversing device for bag diversion conveying according to claim 1, characterized in that: the power mechanism (6) includes a motor reducer (601), a screw rod (603) and a nut (604) , the power output shaft of the motor reducer (601) is connected with the screw rod (603) through the coupling (602), and the nut (604) set on the screw rod (603) is connected with the moving trolley (5) through the connecting plate connect. 3.根据权利要求1所述的一种料袋分流输送的换向装置,其特征在于:所述的动力机构(6)为电动推杆或电液推杆,电动推杆或电液推杆的动力输出端与移动小车(5)相连。 3. A reversing device for bag diversion conveying according to claim 1, characterized in that: the power mechanism (6) is an electric push rod or an electro-hydraulic push rod, an electric push rod or an electro-hydraulic push rod The power output end links to each other with mobile dolly (5). 4.根据权利要求2或3所述的一种料袋分流输送的换向装置,其特征在于:所述丝杆(603)的两端通过带座轴承支撑,两个带座轴承通过连接螺栓固定在支架(4)的两端。 4. A reversing device for bag diversion conveying according to claim 2 or 3, characterized in that: both ends of the screw rod (603) are supported by bearings with seats, and the two bearings with seats are connected by connecting bolts Fixed on both ends of the bracket (4). 5.根据权利要求4所述的一种料袋分流输送的换向装置,其特征在于:所述丝杠(603)的端部还设置有摇把(605)。 5 . The reversing device for split conveying of material bags according to claim 4 , characterized in that: a crank handle ( 605 ) is also provided at the end of the lead screw ( 603 ). 6 .
CN201410104315.0A 2014-03-20 2014-03-20 A kind of reversing arrangement of pocket shunting conveying Expired - Fee Related CN103818718B (en)

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CN109319204A (en) * 2018-10-20 2019-02-12 山东耀华特耐科技有限公司 Packed refractory material piles up system

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