CN103817457A - Rare earths-containing iron-based solder for stainless steel braze welding and method for braze welding by using same - Google Patents
Rare earths-containing iron-based solder for stainless steel braze welding and method for braze welding by using same Download PDFInfo
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- CN103817457A CN103817457A CN201410090340.8A CN201410090340A CN103817457A CN 103817457 A CN103817457 A CN 103817457A CN 201410090340 A CN201410090340 A CN 201410090340A CN 103817457 A CN103817457 A CN 103817457A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
- B23K1/206—Cleaning
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Abstract
一种用于不锈钢钎焊的含混合稀土的铁基钎料及用其进行钎焊的方法,它涉及一种含混合稀土的铁基钎料及用其进行钎焊的方法。本发明目的是要解决现有铁基钎料存在熔融温度高,及用于焊接时形成磷脆相,大大降低接头的剪切强度的问题。用于不锈钢钎焊的含混合稀土的铁基钎料按质量分数由Cr、Ni、Si、P、Cu、镧系混合稀土和Fe制备而成。将Fe、Cr、Ni、Cu、P、Si以及镧系混合稀土(RE)粉末加热至液态合金状态后,使用雾化法得到合金粉末,将粉末与粘结剂混合均匀,涂覆在不锈钢待焊接面上,得到待焊件,然后将其放入真空钎焊炉中,真空钎焊处理,即可。优点:焊接接头的抗剪强度达180~200MPa,具有很好的力学性能。
The invention discloses an iron-based brazing filler metal containing mixed rare earths and a brazing method thereof for stainless steel brazing, which relates to an iron-based brazing filler metal containing mixed rare earths and a brazing method thereof. The purpose of the invention is to solve the problems that the existing iron-based solder has a high melting temperature and forms a phosphorus brittle phase when used for welding, which greatly reduces the shear strength of the joint. The iron-based solder containing mischmetal for stainless steel brazing is prepared from Cr, Ni, Si, P, Cu, lanthanide mischmetal and Fe according to the mass fraction. After heating Fe, Cr, Ni, Cu, P, Si and lanthanide mixed rare earth (RE) powders to the liquid alloy state, the alloy powder is obtained by atomization method, the powder is mixed with the binder evenly, and coated on the stainless steel to be On the welding surface, the parts to be welded are obtained, and then put into a vacuum brazing furnace for vacuum brazing treatment. Advantages: The shear strength of the welded joint reaches 180-200MPa, and it has good mechanical properties.
Description
技术领域technical field
本发明涉及一种含混合稀土的铁基钎料及用其进行钎焊的方法。The invention relates to an iron-based solder containing mixed rare earths and a brazing method using it.
背景技术Background technique
近年来,工业上所使用的不锈钢的钢种从奥氏体系过渡到铁素体系,在这一状况下,目前钎焊不锈钢所用的镍基钎料在用于铁素体系不锈钢基材时,钎焊后的基材的组织粗大化,钎焊部件的强度降低。关于该组织粗大化,认为在于Ni钎料所含的Cr量,Cr重量百分比需要抑制得低于20%。In recent years, the type of stainless steel used in industry has transitioned from austenitic to ferritic. In this situation, the nickel-based solder used for brazing stainless steel is currently The structure of the base material after brazing becomes coarse, and the strength of the brazed part decreases. The coarsening of the structure is considered to be due to the amount of Cr contained in the Ni brazing filler metal, and the percentage by weight of Cr needs to be suppressed to less than 20%.
另外,由于近年Ni锭和Cr锭的价格上涨,Ni钎料的造价上升,特别期望降低了Ni量的低造价的钎料。铁基钎料可以替代镍基钎料用于不锈钢的钎焊,而目前钎焊不锈钢所用的铁基钎料大多数具有熔融温度高的不实用性的特点,而目前一些低熔点的铁基钎料由于含有较高含量的P元素,具有形成磷脆相的风险,大大降低接头的剪切强度。In addition, since the prices of Ni ingots and Cr ingots have risen in recent years, the cost of Ni brazing filler metals has risen, and low-cost brazing filler metals with reduced Ni content are particularly desired. Iron-based brazing filler metals can replace nickel-based brazing filler metals for stainless steel brazing, but most of the iron-based brazing filler metals used for brazing stainless steel have the characteristics of high melting temperature and impracticality, and some iron-based brazing filler metals with low melting points are currently Due to the high content of P element in the material, there is a risk of forming a phosphorus brittle phase, which greatly reduces the shear strength of the joint.
发明内容Contents of the invention
本发明目的是要解决现有铁基钎料存在熔融温度高,及用于焊接时形成磷脆相,大大降低接头的剪切强度的问题,而提供一种用于不锈钢钎焊的含混合稀土的铁基钎料及用其进行钎焊的方法。The purpose of the present invention is to solve the problem that the existing iron-based solder has a high melting temperature, and when it is used for welding, it forms a phosphorus brittle phase, which greatly reduces the shear strength of the joint, and provides a kind of mixed rare earth brazing material for stainless steel brazing. Iron-based brazing filler metal and its brazing method.
用于不锈钢钎焊的含混合稀土的铁基钎料按质量分数由5%~20%的Cr、0.5%~35%的Ni、0.5%~7%的Si、4%~10%的P、0.3%~5%的Cu、0.01%~1%镧系混合稀土和余量为Fe制备而成;所述的Ni与Cr的总质量分数为15%~50%;所述的Si与P的总质量分数为9%~13%。The iron-based brazing material containing mixed rare earths for stainless steel brazing consists of 5% to 20% Cr, 0.5% to 35% Ni, 0.5% to 7% Si, 4% to 10% P, It is prepared from 0.3% to 5% Cu, 0.01% to 1% lanthanide mixed rare earths and the balance is Fe; the total mass fraction of Ni and Cr is 15% to 50%; the Si and P The total mass fraction is 9% to 13%.
利用用于不锈钢材料钎焊的含混合稀土的铁基钎料进行钎焊的方法是按以下步骤完成的:The method for brazing by utilizing the iron-based brazing filler metal containing mixed rare earths for stainless steel brazing is accomplished in the following steps:
一、准备材料:按质量分数称取5%~20%的Cr粉、0.5%~35%的Ni粉、0.5%~7%的Si粉、4%~10%的P粉、0.3%~5%的Cu粉、0.01%~1%镧系混合稀土和余量为Fe粉;且所述的Ni粉与Cr粉的总质量分数为15%~50%;所述的Si粉与P粉的总质量分数为9%~13%,得到原料;二、雾化法制备铁基钎料:首先将步骤一称取的原料混合均匀,得到混匀后原料,在Ar气保护下将混匀后原料加热至液态合金后,利用雾化法制备成合金粉末,即得到铁基钎料;三、预处理:采用丙酮对不锈钢待焊接面进行清洗并烘干,即得到预处理后不锈钢待焊件;四、涂覆:首先将铁基钎料与粘结剂混合均匀,得到混合物,然后将混合物涂覆在步骤二得到的预处理后不锈钢待焊件的焊接面上,涂覆层的厚度为100μm~200μm,得到待焊件;五、真空焊接:首先将两个待焊件的焊接面对接在一起,然后放入真空钎焊炉中,在真空度不低于1×10~2Pa下以10℃/min从室温升温至600~700℃,并在真空度不低于1×10~2Pa和温度为600~700℃下保温10min~30min后,在真空度不低于1×10~2Pa下再以10℃/min的速度升温至1100~1160℃,并在真空度不低于1×10~2Pa和温度为1100~1160℃下保温5min~35min后,在真空度不低于1×10~2Pa下再以8~12℃/min速度降温至室温,得到不锈钢钎焊连接件,即完成利用用于不锈钢材料钎焊的含混合稀土的铁基钎料的钎焊方法;步骤三中所述的铁基钎料与粘结剂的体积比为1:(0.5~2)。1. Preparation materials: Weigh 5% to 20% of Cr powder, 0.5% to 35% of Ni powder, 0.5% to 7% of Si powder, 4% to 10% of P powder, 0.3% to 5% % of Cu powder, 0.01% to 1% of lanthanide mixed rare earths and the balance of Fe powder; and the total mass fraction of Ni powder and Cr powder is 15% to 50%; the Si powder and P powder The total mass fraction is 9% to 13% to obtain raw materials; 2. Preparation of iron-based solder by atomization method: first, mix the raw materials weighed in step 1 evenly to obtain the mixed raw materials, and then mix the mixed raw materials under the protection of Ar gas. After the raw material is heated to liquid alloy, it is prepared into alloy powder by atomization method to obtain iron-based solder; 3. Pretreatment: use acetone to clean and dry the stainless steel surface to be welded to obtain the pretreated stainless steel to be welded. 4. Coating: first iron-based solder and binder are mixed uniformly to obtain the mixture, and then the mixture is coated on the welding surface of the stainless steel part to be welded after the pretreatment obtained in step 2, and the thickness of the coating layer is 100μm~200μm, to get the piece to be welded; 5. Vacuum welding: First, connect the welding surfaces of the two pieces to be welded together, and then put them into a vacuum brazing furnace, at a vacuum degree of not less than 1×10 ~2 Pa The temperature is raised from room temperature to 600-700°C at 10°C/min, and the vacuum degree is not lower than 1× 10-2 Pa and the temperature is 600-700°C. At 10 ~ 2 Pa, the temperature is raised to 1100 ~ 1160 °C at a rate of 10 °C / min, and the vacuum degree is not lower than 1 × 10 ~ 2 Pa and the temperature is 1100 ~ 1160 ° C. Cool down to room temperature at a rate of 8-12°C/min at a temperature not lower than 1× 10-2 Pa to obtain stainless steel brazing joints, that is, to complete the brazing using iron-based brazing material containing mixed rare earths for brazing stainless steel materials. Welding method; the volume ratio of the iron-based brazing filler metal and the binder described in step 3 is 1:(0.5~2).
本发明优点:一、本发明所提供的用于不锈钢钎焊的含混合稀土铁基钎料,一方面减少了钎焊不锈钢时所用镍元素的含量,由于镍价格昂贵,本发明大大降低了成本。另一方面,合金元素的添加有效的使钎料熔点保持在1100℃以下,使钎料更具有实际使用意义,且少量稀土元素的添加,不仅大幅度的提高了钎料的润湿及填缝能力,更有效的避免了磷元素等脆性元素对钎缝接头的削弱,使钎缝的力学性能进一步提高;因此本发明是提供一种成本相对较低,具有实用的钎焊温度(1150℃以下)的,在不锈钢等金属表面润湿性及填缝能力好的,抗腐蚀能力较强的,且能有效避免磷脆相对钎缝力学性能的削弱的用于不锈钢钎焊的含混合稀土的铁基钎料;这种钎料对不锈钢的润湿性优异,熔点适于生产使用,钎焊接头耐热性、耐蚀性较好,且钎焊接头强度优异;二、钎焊不锈钢材料得到的焊接接头的抗剪强度达180~200MPa,具有很好的力学性能。Advantages of the present invention: 1. The iron-based brazing material containing mixed rare earths provided by the present invention for stainless steel brazing reduces the content of nickel element used when brazing stainless steel on the one hand. Because nickel is expensive, the present invention greatly reduces the cost . On the other hand, the addition of alloying elements can effectively keep the melting point of the solder below 1100°C, making the solder more practical, and the addition of a small amount of rare earth elements not only greatly improves the wetting and filling of the solder ability, more effectively avoiding the weakening of brittle elements such as phosphorus to the brazing seam joint, and further improving the mechanical properties of the brazing seam; therefore, the present invention provides a relatively low cost and practical brazing temperature (below 1150°C ), good wettability and seam filling ability on the surface of stainless steel and other metals, strong corrosion resistance, and can effectively avoid phosphorus embrittlement relative to the weakening of the mechanical properties of the brazing seam. Iron containing mixed rare earths for stainless steel brazing Base solder; this solder has excellent wettability to stainless steel, its melting point is suitable for production and use, the brazed joint has good heat resistance and corrosion resistance, and the brazed joint has excellent strength; 2. The obtained brazed stainless steel material The shear strength of the welded joint reaches 180-200MPa, and has good mechanical properties.
附图说明Description of drawings
图1是常用镍基钎料BNi~5钎焊304不锈钢接头形貌SEM图,图1中A表示304不锈钢,图1中B表示脆性化合物;Figure 1 is the SEM image of the 304 stainless steel joint brazed with commonly used nickel-based solder BNi~5, A in Figure 1 represents 304 stainless steel, and B in Figure 1 represents a brittle compound;
图2是无稀土铁基钎料钎焊304不锈钢接头形貌SEM图,图2中A表示304不锈钢,图2中B表示脆性化合物;Figure 2 is a SEM image of the joint appearance of 304 stainless steel brazed with rare earth iron-based filler metal, A in Figure 2 represents 304 stainless steel, and B in Figure 2 represents a brittle compound;
图3是试验一所述的用于不锈钢材料钎焊的含混合稀土的铁基钎料钎焊304不锈钢接头形貌SEM图,图3中A表示304不锈钢。Fig. 3 is the SEM image of the 304 stainless steel joint brazed with iron-based brazing material containing mixed rare earths for brazing stainless steel materials described in Test 1, and A in Fig. 3 represents 304 stainless steel.
具体实施方式Detailed ways
具体实施方式一:本实施方式是用于不锈钢钎焊的含混合稀土的铁基钎料按质量分数由5%~20%的Cr、0.5%~35%的Ni、0.5%~7%的Si、4%~10%的P、0.3%~5%的Cu、0.01%~1%镧系混合稀土和余量为Fe制备而成;所述的Ni与Cr的总质量分数为15%~50%;所述的Si与P的总质量分数为9%~13%。Specific implementation mode 1: In this implementation mode, the iron-based solder containing mixed rare earths used for stainless steel brazing is composed of 5% to 20% of Cr, 0.5% to 35% of Ni, and 0.5% to 7% of Si in mass fraction. , 4% to 10% of P, 0.3% to 5% of Cu, 0.01% to 1% of lanthanide mixed rare earths and the balance of Fe; the total mass fraction of Ni and Cr is 15% to 50% %; the total mass fraction of Si and P is 9% to 13%.
本实施方式所述的镧系混合稀土为含镧高的混合稀土,所述的含镧高的混合稀土中镧质量分数为45%~50%、Ce的质量分数低于5%、Pr的质量分数低于13%、Nd的质量分数低于分37%。The lanthanide mixed rare earths described in this embodiment are mixed rare earths with high lanthanum content, and the mass fraction of lanthanum in the mixed rare earths with high lanthanum content is 45% to 50%, the mass fraction of Ce is less than 5%, and the mass fraction of Pr is The fraction is lower than 13%, and the mass fraction of Nd is lower than 37%.
本实施方式所述的用于不锈钢钎焊的含混合稀土的铁基钎料中,少量镧系混合稀土(RE),可以与母材中的镍(Ni)等元素相互作用,引起晶界的结构、化学成分和能量的变化,影响其他元素的扩散和新相的成核与长大,使晶粒细化,使钎料的延展率大大的提高,同时增强了钎料的力学性能,钎焊过程中有效的减少了脆性磷化物的形成,使得钎缝力学性能进一步提高。In the iron-based solder containing mischmetal for stainless steel brazing described in this embodiment, a small amount of lanthanide mischmetal (RE) can interact with elements such as nickel (Ni) in the base metal, causing grain boundary Changes in structure, chemical composition and energy affect the diffusion of other elements and the nucleation and growth of new phases, refine the grains, greatly increase the elongation of the solder, and enhance the mechanical properties of the solder. The formation of brittle phosphides is effectively reduced during the welding process, which further improves the mechanical properties of the brazing joint.
本实施方式所述的用于不锈钢钎焊的含混合稀土的铁基钎料,基本上通过Fe~Cr~Ni的固溶体和这些元素与Si及P的金属间化合物的共晶反应来使熔融温度降低,调整构成成分的平衡,构筑熔融温度、各种特性(耐热性、耐腐蚀性、强度等)的良好的成分范围而能够达成。Ni在Fe~Cr中固溶,成为Fe~Cr~Ni固溶体,为了尽可能地使合金的耐热性、耐腐蚀性、强度提高而优选使其大量含有,但是重量百分比若超过35%,则形成强度低的P化合物,导致钎料合金的强度降低,成本上升。若Ni量降低,则本钎料的液相线温度上升,但即使为0%时,仍可以得到目标特性。出于以上的理由,Ni重量百分比限定为35%以下,但重量百分比优选为10~35%。Cr与Ni一样,是本发明钎料中的基准成分,形成Fe~Cr或Fe~Cr~Ni的固溶体,是使合金的耐热性、耐腐蚀性、强度提高的重要成分,但发现在对铁素体系不锈钢基材进行钎焊中,它也会造成一定的问题。即,若Cr重量百分比超过25%,则钎焊后的基材组织组大化,部件的强度降低。Cr重量百分比低于5%时,耐腐蚀性劣化。出于以上的理由,Cr重量百分比限定为5~25%。另外,在本发明钎料的特性的平衡中,Ni+Cr的重量百分比合计需要为15~50%。Si和P通过与Fe~Cr~Ni固溶体的共晶反应对合金的熔融温度造成的影响是决定性的,是也会影响到钎焊性(对不锈钢基材的润湿铺展性)、耐腐蚀性和强度的成分。另外在本钎料中,不仅Si和P各自的范围,而且Si+P的合计的范围也会起到特别重要的作用,在低于各自的下限时和高于上限时,都会发现液相线温度上升,同时强度降低。在所述铁基钎料中,为进一步提高接头强度,减弱磷脆化物的影响,在钎料中加入少量镧系混合稀土(RE),可以与母材中的镍(Ni)等元素相互作用,引起晶界的结构、化学成分和能量的变化,影响其他元素的扩散和新相的成核与长大,使晶粒细化,使钎料的延展率大大的提高,同时增强了钎料的力学性能,使得钎缝力学性能进一步提高。四、本发明所提供的用于不锈钢钎焊的含混合稀土铁基钎料,一方面减少了钎焊不锈钢时所用镍元素的含量,由于镍价格昂贵,本发明大大降低了成本。另一方面,合金元素的添加有效的使钎料熔点保持在1100℃以下,使钎料更具有实际使用意义,且少量稀土元素的添加,不仅大幅度的提高了钎料的润湿及填缝能力,更有效的避免了磷元素等脆性元素对钎缝接头的削弱,使钎缝的力学性能进一步提高。The iron-based brazing filler metal containing mischmetal for stainless steel brazing described in the present embodiment basically controls the melting temperature by the solid solution of Fe~Cr~Ni and the eutectic reaction of these elements and intermetallic compounds of Si and P. It can be achieved by adjusting the balance of constituent components, and constructing a good range of components for melting temperature and various properties (heat resistance, corrosion resistance, strength, etc.). Ni is dissolved in Fe-Cr to form a Fe-Cr-Ni solid solution, and it is preferable to contain a large amount in order to improve the heat resistance, corrosion resistance, and strength of the alloy as much as possible, but if the weight percentage exceeds 35%, then A P compound with low strength is formed, resulting in a decrease in the strength of the solder alloy and an increase in cost. If the amount of Ni decreases, the liquidus temperature of this brazing filler metal rises, but even if it is 0%, the target characteristics can still be obtained. For the above reasons, the Ni weight percentage is limited to 35% or less, but the weight percentage is preferably 10 to 35%. Like Ni, Cr is the standard component in the brazing filler metal of the present invention, forms a solid solution of Fe~Cr or Fe~Cr~Ni, and is an important component that improves the heat resistance, corrosion resistance and strength of the alloy, but it is found in the It can also cause problems when brazing ferritic stainless steel substrates. That is, when Cr exceeds 25% by weight, the microstructure of the base material after brazing increases, and the strength of the component decreases. When Cr is less than 5% by weight, corrosion resistance deteriorates. For the above reasons, the Cr weight percentage is limited to 5 to 25%. In addition, in the balance of the properties of the brazing filler metal of the present invention, the total weight percentage of Ni+Cr needs to be 15 to 50%. The influence of Si and P on the melting temperature of the alloy through the eutectic reaction with Fe~Cr~Ni solid solution is decisive, and it also affects brazeability (wetting and spreading to stainless steel substrates) and corrosion resistance and strength components. In addition, in this solder, not only the respective ranges of Si and P, but also the total range of Si+P will play a particularly important role, and the liquidus line will be found when it is lower than the respective lower limit and higher than the upper limit. As the temperature increases, the strength decreases. In the iron-based solder, in order to further improve the joint strength and reduce the influence of phosphorus embrittlement, a small amount of lanthanide mixed rare earth (RE) is added to the solder, which can interact with elements such as nickel (Ni) in the base metal , cause changes in the structure, chemical composition and energy of the grain boundary, affect the diffusion of other elements and the nucleation and growth of new phases, refine the grains, greatly increase the elongation of the solder, and strengthen the solder The mechanical properties of the brazing joint are further improved. Four, the iron-based solder containing mixed rare earths provided by the present invention for stainless steel brazing reduces the content of nickel element used when brazing stainless steel on the one hand, because nickel is expensive, the present invention greatly reduces the cost. On the other hand, the addition of alloying elements can effectively keep the melting point of the solder below 1100°C, making the solder more practical, and the addition of a small amount of rare earth elements not only greatly improves the wetting and filling of the solder The ability to more effectively avoid the weakening of brittle elements such as phosphorus on the brazed joint, so that the mechanical properties of the brazed joint are further improved.
具体实施方式二:本实施方式与具体实施方式一不同的是:所述的用于不锈钢钎焊的含混合稀土的铁基钎料按质量分数由10%~25%的Cr、5%~30%的Ni、0.5%~7%的Si,4%~8%的P、0.3%~5%的Cu、0.01%~1%镧系混合稀土和余量为Fe制备而成;所述的Ni与Cr的总质量分数为15%~50%;所述的Si与P的总质量分数为9%~13%。其他与具体实施方式一相同。Specific embodiment 2: The difference between this embodiment and specific embodiment 1 is that the iron-based brazing material containing mixed rare earths used for stainless steel brazing is composed of 10% to 25% Cr, 5% to 30% by mass fraction % of Ni, 0.5% to 7% of Si, 4% to 8% of P, 0.3% to 5% of Cu, 0.01% to 1% of lanthanide mixed rare earths and the balance of Fe; the Ni The total mass fraction of Si and P is 15%-50%; the total mass fraction of Si and P is 9%-13%. Others are the same as the first embodiment.
本实施方式的铁基钎料成分更优。The composition of the iron-based brazing filler metal in this embodiment is better.
具体实施方式三:本实施方式是利用用于不锈钢材料钎焊的含混合稀土的铁基钎料进行钎焊的方法是按以下步骤完成的:Specific embodiment three: the present embodiment utilizes the iron-based brazing filler metal that is used for stainless steel material brazing to carry out the method for brazing and is finished according to the following steps:
一、准备材料:按质量分数称取5%~20%的Cr粉、0.5%~35%的Ni粉、0.5%~7%的Si粉、4%~10%的P粉、0.3%~5%的Cu粉、0.01%~1%镧系混合稀土和余量为Fe粉;且所述的Ni粉与Cr粉的总质量分数为15%~50%;所述的Si粉与P粉的总质量分数为9%~13%,得到原料;二、雾化法制备铁基钎料:首先将步骤一称取的原料混合均匀,得到混匀后原料,在Ar气保护下将混匀后原料加热至液态合金后,利用雾化法制备成合金粉末,即得到铁基钎料;三、预处理:采用丙酮对不锈钢待焊接面进行清洗并烘干,即得到预处理后不锈钢待焊件;四、涂覆:首先将铁基钎料与粘结剂混合均匀,得到混合物,然后将混合物涂覆在步骤二得到的预处理后不锈钢待焊件的焊接面上,涂覆层的厚度为100μm~200μm,得到待焊件;五、真空焊接:首先将两个待焊件的焊接面对接在一起,然后放入真空钎焊炉中,在真空度不低于1×10~2Pa下以10℃/min从室温升温至600~700℃,并在真空度不低于1×10~2Pa和温度为600~700℃下保温10min~30min后,在真空度不低于1×10~2Pa下再以10℃/min的速度升温至1100~1160℃,并在真空度不低于1×10~2Pa和温度为1100~1160℃下保温5min~35min后,在真空度不低于1×10~2Pa下再以8~12℃/min速度降温至室温,得到不锈钢钎焊连接件,即完成利用用于不锈钢材料钎焊的含混合稀土的铁基钎料的钎焊方法;步骤三中所述的铁基钎料与粘结剂的体积比为1:(0.5~2)。1. Preparation materials: Weigh 5%~20% Cr powder, 0.5%~35% Ni powder, 0.5%~7% Si powder, 4%~10% P powder, 0.3%~5% % of Cu powder, 0.01% to 1% of lanthanide mixed rare earths and the balance of Fe powder; and the total mass fraction of Ni powder and Cr powder is 15% to 50%; the Si powder and P powder The total mass fraction is 9% to 13% to obtain raw materials; 2. Preparation of iron-based solder by atomization method: first, mix the raw materials weighed in step 1 evenly to obtain the mixed raw materials, and then mix the mixed raw materials under the protection of Ar gas. After the raw material is heated to liquid alloy, it is prepared into alloy powder by atomization method to obtain iron-based solder; 3. Pretreatment: use acetone to clean and dry the stainless steel surface to be welded to obtain the pretreated stainless steel to be welded. 4. Coating: first iron-based brazing material and binding agent are mixed uniformly to obtain mixture, and then the mixture is coated on the welding face of the stainless steel part to be welded after the pretreatment that step 2 obtains, and the thickness of the coating layer is 100μm~200μm, to get the piece to be welded; 5. Vacuum welding: First, connect the welding surfaces of the two pieces to be welded together, and then put them into a vacuum brazing furnace, at a vacuum degree of not less than 1×10 ~2 Pa The temperature is raised from room temperature to 600-700°C at 10°C/min, and the vacuum degree is not lower than 1× 10-2 Pa and the temperature is 600-700°C. At 10 ~ 2 Pa, the temperature is raised to 1100 ~ 1160 °C at a rate of 10 °C / min, and the vacuum degree is not lower than 1 × 10 ~ 2 Pa and the temperature is 1100 ~ 1160 ° C. Cool down to room temperature at a rate of 8-12°C/min at a temperature not lower than 1× 10-2 Pa to obtain stainless steel brazing joints, that is, to complete the brazing using iron-based brazing material containing mixed rare earths for brazing stainless steel materials. Welding method; the volume ratio of the iron-based brazing filler metal and the binder described in step 3 is 1:(0.5~2).
本实施方式步骤一中所述的镧系混合稀土为含镧高的混合稀土,所述的含镧高的混合稀土中镧质量分数为45%~50%、Ce的质量分数低于5%、Pr的质量分数低于13%、Nd的质量分数低于分37%。The lanthanide mixed rare earths described in step 1 of this embodiment are mixed rare earths with high lanthanum content, and the mass fraction of lanthanum in the mixed rare earths with high lanthanum content is 45% to 50%, and the mass fraction of Ce is less than 5%. The mass fraction of Pr is less than 13%, and the mass fraction of Nd is less than 37%.
本实施方式步骤三中所述的粘结剂为油性粘结剂,因为油性粘结剂在空气中挥发速度比水性的慢,焊膏保存时间长,而且油性粘结剂的焊膏涂覆性能比水性的要好。The binder described in the third step of this embodiment is an oily binder, because the oily binder volatilizes slower in the air than the water-based one, the solder paste has a long storage time, and the solder paste coating performance of the oily binder is Better than water-based.
本实施方式采用润湿性好的铁基钎料,在钎焊过程中,各合金元素能与母材发生充分的扩散,由于提高了P的扩散性能,避免了在焊缝中形成连续的脆性磷化物,能有效的阻断裂纹扩展途径,增加了韧性相在钎缝中的分布,达到了提高接头强度。钎焊不锈钢材料得到的焊接接头的抗剪强度达180~200MPa,具有很好的力学性能。This embodiment adopts iron-based solder with good wettability. During the brazing process, each alloy element can fully diffuse with the base metal. Since the diffusion performance of P is improved, continuous brittleness in the weld is avoided. Phosphide can effectively block the crack propagation path, increase the distribution of toughness phase in the brazing joint, and achieve the improvement of joint strength. The shear strength of the welded joint obtained by brazing stainless steel materials reaches 180-200 MPa, and has good mechanical properties.
具体实施方式四:本实施方式与具体实施方式三不同的是:步骤一中按质量分数称取10%~25%的Cr粉、5%~30%的Ni粉、0.5%~7%的Si粉,4%~8%的P粉、0.3%~5%的Cu粉、0.01%~1%镧系混合稀土和余量为Fe粉;所述的Ni粉与Cr粉的总质量分数为15%~50%;所述的Si粉与P粉的总质量分数为9%~13%。其他与具体实施方式三相同。Embodiment 4: The difference between this embodiment and Embodiment 3 is that in step 1, 10% to 25% of Cr powder, 5% to 30% of Ni powder, and 0.5% to 7% of Si are weighed by mass fraction Powder, 4% to 8% of P powder, 0.3% to 5% of Cu powder, 0.01% to 1% of lanthanide mixed rare earths and the balance of Fe powder; the total mass fraction of Ni powder and Cr powder is 15 %~50%; the total mass fraction of Si powder and P powder is 9%~13%. Others are the same as in the third embodiment.
具体实施方式五:本实施方式与具体实施方式三或四之一不同的是:步骤三中所述的铁基钎料与粘结剂的体积比为1:(0.8~1.8)。其他与具体实施方式三或四相同。Embodiment 5: This embodiment differs from Embodiment 3 or Embodiment 4 in that: the volume ratio of the iron-based brazing filler metal and binder described in Step 3 is 1:(0.8-1.8). Others are the same as the third or fourth specific embodiment.
具体实施方式六:本实施方式与具体实施方式三至五之一不同的是:步骤三中涂覆层的厚度为100μm~150μm。其他与具体实施方式三至五相同。Embodiment 6: This embodiment differs from Embodiment 3 to Embodiment 5 in that: the thickness of the coating layer in step 3 is 100 μm˜150 μm. Others are the same as the third to fifth specific embodiments.
具体实施方式七:本实施方式与具体实施方式三至六之一不同的是:步骤四中在真空度不低于1×10~2Pa下再以10℃/min的速度升温至1100~1160℃,并在真空度不低于1×10~2Pa和温度为1100~1160℃下保温8min~20min。其他与具体实施方式三至六相同。Embodiment 7: The difference between this embodiment and one of Embodiments 3 to 6 is that in Step 4, the temperature is raised to 1100-1160 at a speed of 10°C/min under the vacuum degree of not less than 1× 10-2 Pa. ℃, and keep it warm for 8 minutes to 20 minutes at a vacuum degree of not less than 1×10 ~2 Pa and a temperature of 1100~1160 ℃. Others are the same as the third to sixth embodiments.
具体实施方式九:本实施方式与具体实施方式三至八之一不同的是:步骤四中在真空度不低于3.5×10~3~4.5×10~3Pa下以10℃/min从室温升温至600~700℃,并在真空度不低于3.5×10~3~4.5×10~3Pa和温度为600~700℃下保温10min~30min后,在真空度不低于3.5×10~3~4.5×10~3Pa下再以10℃/min的速度升温至1100~1160℃,并在真空度不低于3.5×10~3~4.5×10~3Pa和温度为1100~1160℃下保温5min~35min后,在真空度不低于3.5×10~3~4.5×10~3Pa下再以8~12℃/min速度降温至室温,得到不锈钢钎焊连接件。其他与具体实施方式三至八相同。Specific Embodiment Nine: The difference between this embodiment and one of Specific Embodiments 3 to 8 is that in step 4, the vacuum degree is not lower than 3.5×10 ~3 ~4.5×10 ~3 Pa at 10°C/min from room temperature Raise the temperature to 600-700°C, and after keeping the temperature at 600-700°C for 10min-30min at a vacuum degree of not less than 3.5× 10 ~3-4.5× 10-3 Pa, the vacuum degree is not less than 3.5×10-3 Pa. 3 ~ 4.5×10 ~3 Pa and then increase the temperature to 1100~1160℃ at a rate of 10℃/min, and the vacuum degree is not lower than 3.5×10 ~3 ~4.5×10 ~3 Pa and the temperature is 1100~1160℃ After keeping it warm for 5min to 35min, the temperature was lowered to room temperature at a rate of 8-12°C/min under a vacuum degree of not less than 3.5 ×10-3-4.5× 10-3 Pa to obtain stainless steel brazed joints. Others are the same as the third to eighth specific embodiments.
采用下述试验验证本发明效果:Adopt following test to verify effect of the present invention:
试验一:利用用于不锈钢材料钎焊的含混合稀土的铁基钎料进行钎焊的方法是按以下步骤完成的:Test one: the method of brazing by using the iron-based brazing filler metal containing mixed rare earths for stainless steel brazing is completed in the following steps:
一、准备材料:按质量分数称取5%~20%的Cr粉、0.5%~35%的Ni粉、0.5%~7%的Si粉、4%~10%的P粉、0.3%~5%的Cu粉、0.01%~1%镧系混合稀土和余量为Fe粉;且所述的Ni粉与Cr粉的总质量分数为15%~50%;所述的Si粉与P粉的总质量分数为9%~13%,得到原料;二、雾化法制备铁基钎料:首先将步骤一称取的原料混合均匀,得到混匀后原料,在Ar气保护下将混匀后原料加热至液态合金后,利用雾化法制备成合金粉末,即得到铁基钎料;三、预处理:采用丙酮对不锈钢待焊接面进行清洗并烘干,即得到预处理后不锈钢待焊件;四、涂覆:首先将铁基钎料与粘结剂混合均匀,得到混合物,然后将混合物涂覆在步骤二得到的预处理后不锈钢待焊件的焊接面上,涂覆层的厚度为100μm~200μm,得到待焊件;五、真空焊接:首先将两个待焊件的焊接面对接在一起,然后放入真空钎焊炉中,在真空度不低于1×10~2Pa下以10℃/min从室温升温至600~700℃,并在真空度不低于1×10~2Pa和温度为600~700℃下保温10min~30min后,在真空度不低于1×10~2Pa下再以10℃/min的速度升温至1100~1160℃,并在真空度不低于1×10~2Pa和温度为1100~1160℃下保温5min~35min后,在真空度不低于1×10~2Pa下再以8~12℃/min速度降温至室温,得到不锈钢钎焊连接件,即完成利用用于不锈钢材料钎焊的含混合稀土的铁基钎料的钎焊方法;步骤三中所述的铁基钎料与粘结剂的体积比为1:(0.5~2)。1. Preparation materials: Weigh 5%~20% Cr powder, 0.5%~35% Ni powder, 0.5%~7% Si powder, 4%~10% P powder, 0.3%~5% % of Cu powder, 0.01% to 1% of lanthanide mixed rare earths and the balance of Fe powder; and the total mass fraction of Ni powder and Cr powder is 15% to 50%; the Si powder and P powder The total mass fraction is 9% to 13% to obtain raw materials; 2. Preparation of iron-based solder by atomization method: first, mix the raw materials weighed in step 1 evenly to obtain the mixed raw materials, and then mix the mixed raw materials under the protection of Ar gas. After the raw material is heated to liquid alloy, it is prepared into alloy powder by atomization method to obtain iron-based solder; 3. Pretreatment: use acetone to clean and dry the stainless steel surface to be welded to obtain the pretreated stainless steel to be welded. 4. Coating: first iron-based brazing material and binding agent are mixed uniformly to obtain mixture, and then the mixture is coated on the welding face of the stainless steel part to be welded after the pretreatment that step 2 obtains, and the thickness of the coating layer is 100μm~200μm, to get the piece to be welded; 5. Vacuum welding: First, connect the welding surfaces of the two pieces to be welded together, and then put them into a vacuum brazing furnace, at a vacuum degree of not less than 1×10 ~2 Pa The temperature is raised from room temperature to 600-700°C at 10°C/min, and the vacuum degree is not lower than 1× 10-2 Pa and the temperature is 600-700°C. At 10 ~ 2 Pa, the temperature is raised to 1100 ~ 1160 °C at a rate of 10 °C / min, and the vacuum degree is not lower than 1 × 10 ~ 2 Pa and the temperature is 1100 ~ 1160 ° C. Cool down to room temperature at a rate of 8-12°C/min at a temperature not lower than 1× 10-2 Pa to obtain stainless steel brazing joints, that is, to complete the brazing using iron-based brazing material containing mixed rare earths for brazing stainless steel materials. Welding method; the volume ratio of the iron-based brazing filler metal and the binder described in step 3 is 1:(0.5~2).
本试验所述的不锈钢为304不锈钢。The stainless steel described in this test is 304 stainless steel.
本试验步骤三中所述的粘结剂为油性粘结剂。The binder described in step three of this test is an oily binder.
采用常用镍基钎料BNi~5钎焊对304不锈钢进行焊接,采用无稀土铁基钎料钎焊对304不锈进行焊接,利用扫描电子显微镜进行观察,如图1至3所示,图1是常用镍基钎料BNi~5钎焊304不锈钢接头形貌SEM图,图1中A表示304不锈钢,图1中B表示脆性化合物;图2是无稀土铁基钎料钎焊304不锈钢接头形貌SEM图,图2中A表示304不锈钢,图2中B表示脆性化合物;图3是本试验所述的用于不锈钢材料钎焊的含混合稀土的铁基钎料钎焊304不锈钢接头形貌SEM图,图3中A表示304不锈钢;通过图1至3可知,使用常用镍基钎料BNi~5和无稀土铁基钎料所钎焊的304不锈钢接头中,存在着连续分布的脆性化合物,当接头受力时,这些脆性化合物为裂纹的扩展提供了途径,大大降低了钎焊接头的可靠性。而使用本专利发明用于不锈钢材料钎焊的含混合稀土的铁基钎料所钎焊304不锈钢接头,接头中并无连续的脆性化合物生成,在钎焊过程中,钎料中加入的镧系稀土有效的促进了元素的扩散,避免了脆性化合物的生成。304 stainless steel is brazed with commonly used nickel-based brazing filler metal BNi~5, and 304 stainless steel is welded with rare earth-free iron-based brazing filler metal, and observed with a scanning electron microscope, as shown in Figures 1 to 3, Figure 1 It is the SEM image of the 304 stainless steel joint brazed with commonly used nickel-based solder BNi~5. A in Figure 1 represents 304 stainless steel, and B in Figure 1 represents a brittle compound; Appearance SEM figure, A in Fig. 2 represents 304 stainless steel, and B in Fig. 2 represents a brittle compound; Fig. 3 is the iron-based solder brazing 304 stainless steel joint appearance for the brazing of stainless steel materials described in this test SEM image, A in Figure 3 represents 304 stainless steel; from Figures 1 to 3, it can be seen that there are continuously distributed brittle compounds in the 304 stainless steel joints brazed with common nickel-based solder BNi~5 and rare earth-free iron-based solder , when the joint is stressed, these brittle compounds provide a path for crack propagation, greatly reducing the reliability of the brazed joint. However, using the iron-based brazing material containing miscellaneous rare earths used in the brazing of stainless steel materials according to this patent to braze 304 stainless steel joints, there is no continuous brittle compound in the joints. During the brazing process, the lanthanide added in the solder Rare earth effectively promotes the diffusion of elements and avoids the formation of brittle compounds.
分别检测常用镍基钎料BNi~5钎焊304不锈钢接头、无稀土铁基钎料钎焊304不锈钢接头和本试验所述的用于不锈钢材料钎焊的含混合稀土的铁基钎料钎焊304不锈钢接头的抗剪强度,可知常用镍基钎料BNi~5钎焊304不锈钢接头的抗剪强度为150~170MPa;无稀土铁基钎料钎焊304不锈钢接头的抗剪强度为140~160MPa;本试验所述的用于不锈钢材料钎焊的含混合稀土的铁基钎料钎焊304不锈钢接头的抗剪强度为180~200MPa。Detect the 304 stainless steel joints brazed with commonly used nickel-based brazing materials BNi~5, the 304 stainless steel joints brazed with rare earth-free iron-based brazing materials, and the iron-based brazing materials containing mixed rare earths used for brazing stainless steel materials described in this test The shear strength of 304 stainless steel joints, it can be seen that the shear strength of 304 stainless steel joints brazed with nickel-based solder BNi~5 is 150-170MPa; ; The shear strength of the 304 stainless steel joints brazed with iron-based brazing material containing mixed rare earths for stainless steel brazing described in this test is 180-200MPa.
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