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CN103817198B - Car door upper groove bar Special punching cutting apparatus - Google Patents

Car door upper groove bar Special punching cutting apparatus Download PDF

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Publication number
CN103817198B
CN103817198B CN201410026833.5A CN201410026833A CN103817198B CN 103817198 B CN103817198 B CN 103817198B CN 201410026833 A CN201410026833 A CN 201410026833A CN 103817198 B CN103817198 B CN 103817198B
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workpiece
punching
block
knife
groove
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CN103817198A (en
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王小峰
刘江
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Ningbo Minth Automotive Parts Research and Development Co Ltd
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Ningbo Minth Automotive Parts Research and Development Co Ltd
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Abstract

一种凹槽条冲切装置,底板(2)上面设置用于夹紧侧身竖立的凹槽条工件(1)的工件搁置块(4)、工件内侧挡块(5)、工件夹紧机构,工件夹紧机构包括工件外侧夹块(6)与工件上方压块(7);端部冲切机构包括固定在底板(2)后侧的第一油缸(8),由该第一油缸(8)驱动的由后向前冲切的冲切刀(9);工件外侧夹块(6)位于端部部分的形状与大小尺寸及冲切刀(9)的缺口的形状与大小尺寸与凹槽条工件(1)端部冲切后需保留部分相一致;冲切刀(9)为截面呈角尺状的几何体,冲切刀(9)的角尺状缺口(G)的形状与大小尺寸也与凹槽条工件(1)端部冲切后需保留部分相一致;并进一步提供同时对凹槽条端部与侧片进行冲切的冲切装置,尤其适合车门上导槽的冲切。

A grooved strip punching device, the bottom plate (2) is provided with a workpiece rest block (4) for clamping a grooved strip workpiece (1) standing sideways, a workpiece inner stopper (5), and a workpiece clamping mechanism, The workpiece clamping mechanism includes a clamping block (6) outside the workpiece and a pressure block (7) above the workpiece; the end punching mechanism includes a first oil cylinder (8) fixed on the rear side of the bottom plate (2), and the first oil cylinder (8) ) driven by the punching knife (9) punched from the back to the front; the shape and size of the outer clamping block (6) of the workpiece located at the end part and the shape and size of the notch of the punching knife (9) and the groove After the end of the strip workpiece (1) is punched, the part needs to be kept consistent; the punching knife (9) is a square-shaped geometric body in section, and the shape and size of the square-shaped gap (G) of the punching knife (9) are also consistent with the After punching the end of the grooved bar workpiece (1), the parts need to be kept consistent; and further provide a punching device for simultaneously punching the end of the grooved bar and the side piece, especially suitable for punching the upper guide groove of the car door.

Description

车门上凹槽条专用冲切装置Dedicated punching device for the groove strip on the door

技术领域technical field

本发明涉及一种凹槽条专用冲切装置,用于类似于车门上导槽的横截面为凹字形的凹槽条工件的冲切,尤其是其端部冲切装置。还涉及一种适用于凹槽条端部冲切的冲切刀。The invention relates to a special punching device for a groove bar, which is used for punching a groove bar workpiece whose cross section is concave like a guide groove on a car door, especially the end part punching device. It also relates to a punching knife suitable for punching the ends of grooved strips.

背景技术Background technique

工程上经常需要对一些横截面为凹字形的凹槽条工件进行多方位冲切作业,如汽车车门上导槽,如图1、图2所示,一般采用金属带料经连续滚压工艺成型,形成由上侧片1B、槽底1C、下侧片1D围成的凹槽1A,并在线切断;往往为了其安装需要,切断后的车门上导槽需要对其端部、侧片进行冲切作业;其中端部冲切为上侧片1B、槽底1C、下侧片1D不同长度的端部切断,侧片冲切为冲缺口或冲孔;冲切前其端部如图2的左端,虚线以左部份为需切除部分,冲切后如图1所示,端部需切除部分包括位于凹槽1A的上侧片1B端部、槽底1C端部、下侧片1D端部,槽底1C端部切除片为如图所示的角尺片,上侧片1B端部切除片为与角尺片长片等长片,下侧片1D端部切除片为与角尺片短片等长片。In engineering, it is often necessary to perform multi-directional punching operations on some grooved workpieces with concave cross-sections, such as the upper guide grooves of automobile doors, as shown in Figure 1 and Figure 2, which are generally formed by continuous rolling process with metal strips , form the groove 1A surrounded by the upper side piece 1B, the groove bottom 1C, and the lower side piece 1D, and cut it online; often for its installation needs, the cut-off door upper guide groove needs to punch its end and side piece Cutting operation; wherein the end punching is the cutting of the ends of the upper side piece 1B, the bottom of the groove 1C, and the lower side piece 1D, and the side piece is punched into notches or punched holes; before punching, the ends are as shown in Figure 2 Left end, the dotted line takes the left part as the part to be cut off. After punching, as shown in Figure 1, the part to be cut off at the end includes the end of the upper side piece 1B located in the groove 1A, the end of the groove bottom 1C, and the end of the lower side piece 1D The excised piece at the end of the groove bottom 1C is the square piece as shown in the figure, the cutaway piece at the end of the upper side piece 1B is a long piece equal to the long piece of the square piece, and the cutaway piece at the end of the lower side piece 1D is a short piece with the square piece, etc. feature film.

现有技术一般对各方位分别在不同的冲切装置进行冲切,或者在同一冲切装置移动工件在不同工位分别冲切,由于工件定位变动势必引起冲切精度差,并且作业效率低。如对上述车门上导槽,目前一般采用以下两种方式进行冲切:一种方式是不同方位分别设计冲切装置,这样端部冲切装置就必须针对上侧片1B、槽底1C、下侧片1的各片端部分别设计三个冲切工位;另一种方式是对其上侧片1B、槽底1C、下侧片1分别设计冲切装置,不同位置又分别设计冲切刀具。由于其安装需要,对冲切加工后上述车门上导槽均有较高的尺寸、形状、位置公差要求,现有技术的这两种冲切方式均难以保证其加工精度要求,并且作业效率低。In the prior art, punching is generally performed on different punching devices for each position, or the workpiece is moved in the same punching device and punched separately at different stations. Changes in the positioning of the workpiece will inevitably lead to poor punching accuracy and low operating efficiency. For example, the upper guide groove of the above-mentioned car door is generally punched in the following two ways: one way is to design punching devices in different directions, so that the end punching devices must be aimed at the upper side piece 1B, the groove bottom 1C, the lower Three punching stations are designed for each end of the side piece 1; another way is to design punching devices for the upper side piece 1B, groove bottom 1C, and lower side piece 1 respectively, and design punching tools for different positions . Due to its installation requirements, the above-mentioned door upper guide grooves have higher tolerance requirements for size, shape and position after the punching process. These two punching methods in the prior art are difficult to guarantee the processing accuracy requirements, and the work efficiency is low.

本发明正是解决此问题。The present invention just solves this problem.

发明内容Contents of the invention

本发明所要解决的技术问题是针对上述技术现状,提供一种凹槽条专用端部冲切装置,并进一步提供同时对凹槽条端部与侧片进行冲切的冲切装置。The technical problem to be solved by the present invention is to provide a special punching device for the end of the groove bar, and further provide a punching device for simultaneously punching the end of the groove bar and the side piece.

本发明解决上述技术问题所采用的技术方案为:The technical solution adopted by the present invention to solve the problems of the technologies described above is:

一种车门上凹槽条冲切装置,包括底板(2),其特征在于,所述底板(2)上面设置用于夹紧侧身竖立的凹槽条工件(1)的工件搁置块(4)与工件夹紧机构;工件搁置块(4)用于与凹槽条工件(1)相接触的接触面形状与凹槽条工件(1)相应表面相配,工件搁置块(4)上面设置用于在凹槽条工件(1)凹槽(1A)内顶住凹槽条工件(1)的工件内侧挡块(5),工件夹紧机构包括由动力装置驱动的工件外侧夹块(6)与工件上方压块(7);所述冲切装置还包括端部冲切机构,所述端部冲切机构包括水平纵置方式固定安装在所述底板(2)后侧的第一油缸(8),由该第一油缸(8)驱动的由后向前冲切的第一冲切刀(9);所述工件外侧夹块(6)及工件上方压块(7)位于端部部分的形状与大小尺寸与凹槽条工件(1)端部冲切后需保留部分相一致;所述第一冲切刀(9)为截面呈角尺状的几何体,第一冲切刀(9)的角尺状缺口(G)的形状与大小尺寸也与凹槽条工件(1)端部冲切后需保留部分相一致。A punching device for a grooved strip on a car door, comprising a bottom plate (2), characterized in that a workpiece rest block (4) for clamping a grooved strip workpiece (1) standing sideways is arranged on the bottom plate (2) With the workpiece clamping mechanism; the shape of the contact surface of the workpiece resting block (4) for contacting with the grooved bar workpiece (1) is matched with the corresponding surface of the grooved bar workpiece (1), and the workpiece resting block (4) is set for In the groove (1A) of the grooved workpiece (1), the workpiece inner side stopper (5) of the grooved workpiece (1) is supported, and the workpiece clamping mechanism includes a workpiece outer clamping block (6) driven by a power device and Press block (7) above the workpiece; the punching device also includes an end punching mechanism, and the end punching mechanism includes a first oil cylinder (8) fixedly installed on the rear side of the bottom plate (2) horizontally and vertically. ), driven by the first oil cylinder (8), the first punching knife (9) punched forward from the back; the clamping block (6) outside the workpiece and the pressing block (7) above the workpiece are located at the end part The shape and size are consistent with the part that needs to be retained after punching the end of the grooved bar workpiece (1); the first punching knife (9) is a square-shaped geometric body in section, and the first punching knife (9) The shape and size of the square notch (G) are also consistent with the portion to be retained after punching the end of the grooved bar workpiece (1).

所述工件夹紧机构包括水平纵置方式固定安装在所述底板(2)上的导轨(13)与第二油缸(14),及由第二油缸(14)驱动沿导轨(13)滑行的滑板(15),所述工件外侧夹块(6)与滑板(15)固定连接;所述滑板(15)上还固定安装有第一气缸(16),该第一气缸(16)的活塞杆与连接杆(17)固定连接,该连接杆(17)的内端下方设置下斜面(18),所述工件上方压块(7)的前端上方设置相对应的上斜面(19),所述滑板(15)上设置供所述工件上方压块(7)上下滑动的的立柱(20)。The workpiece clamping mechanism includes a guide rail (13) and a second oil cylinder (14) fixedly installed on the bottom plate (2) horizontally and vertically, and a motor that slides along the guide rail (13) driven by the second oil cylinder (14). Sliding plate (15), described workpiece outer clamp block (6) is fixedly connected with sliding plate (15); The first cylinder (16) is also fixedly installed on the described sliding plate (15), the piston rod of this first air cylinder (16) It is fixedly connected with the connecting rod (17), the lower slope (18) is set under the inner end of the connecting rod (17), and the corresponding upper slope (19) is set above the front end of the pressure block (7) above the workpiece. A column (20) for sliding up and down of the pressing block (7) above the workpiece is arranged on the slide plate (15).

所述滑板(15)上面固定设置连接块(21),所述工件外侧夹块(6)与连接块(21)固定连接,并位于工件上方压块(7)下方;该连接块(21)上面设置一个以上圆形凹坑(37),圆形凹坑(37)内装上受压弹簧;所述立柱(20)也固定在该连接块(21)上面。A connecting block (21) is fixedly arranged on the slide plate (15), and the outer clamping block (6) of the workpiece is fixedly connected with the connecting block (21), and is located below the pressing block (7) above the workpiece; the connecting block (21) More than one circular pit (37) is arranged above, and a compression spring is installed in the circular pit (37); the column (20) is also fixed on the connection block (21).

所述第一油缸(8)的活塞杆经其连接杆与第一冲切刀(9)固定连接,在第一冲切刀(9)所在位置的底板(2)上设置导槽座(22),该导槽座(22)内设置供第一冲切刀(9)滑动的导槽(23)。The piston rod of the first oil cylinder (8) is fixedly connected with the first punching knife (9) through its connecting rod, and a guide groove seat (22) is set on the bottom plate (2) where the first punching knife (9) is located. ), a guide groove (23) for sliding the first punching knife (9) is set in the guide groove seat (22).

所述工件搁置块(4)包括固定在底板(2)上的底座(24)与固定在该底座(24)上面的上座(25)。The workpiece resting block (4) includes a base (24) fixed on the bottom plate (2) and an upper seat (25) fixed on the base (24).

所述上座(25)还开设镶块缺口(26),所述工件搁置块(4)与凹槽条工件(1)相接触部分为镶嵌在该镶块缺口(26)处的镶块(27)。The upper seat (25) also has an insert gap (26), and the contact part of the workpiece rest block (4) and the groove bar workpiece (1) is an insert (27) embedded in the insert gap (26). ).

所述第一冲切刀(9)的刀口端呈锥形,锥度角为21度至22度。The blade end of the first punching knife (9) is tapered, with a taper angle of 21° to 22°.

所述冲切装置的凹槽条工件(1)待放位置边侧设置侧挡块(36)。A side stopper (36) is provided on the side of the position where the grooved bar workpiece (1) of the punching device is to be placed.

所述端部冲切机构为一对,按凹槽条工件(1)长度对称分布于待装工件的两端处。The end punching mechanism is a pair, symmetrically distributed at the two ends of the workpiece to be installed according to the length of the grooved workpiece (1).

在所述底板(2)上方设置搁板(3),所述冲切装置还包括下侧片冲切机构;所述下侧片冲切机构包括竖立方式固定安装在所述搁板(3)上的第三油缸(10),由该第三油缸(10)驱动的由上向下冲切的第二冲切刀(11);所述第二冲切刀(11)的形状及大小尺寸与工件侧片冲切目标缺口相一致,冲切前第二冲切刀(11)刀口位于凹槽条工件(1)凹槽(1A)内,所述工件搁置块(4)上开设用于容纳冲切下行的第二冲切刀(11)的容刀缺口(12)。A shelf (3) is arranged above the bottom plate (2), and the punching device also includes a lower side piece punching mechanism; The third oil cylinder (10) on the top, the second punching knife (11) punched from top to bottom driven by the third oil cylinder (10); the shape and size of the second punching knife (11) Consistent with the punching target gap of the side piece of the workpiece, the edge of the second punching knife (11) is located in the groove (1A) of the groove bar workpiece (1) before punching, and the workpiece resting block (4) is provided for Accommodate the knife-accommodating notch (12) of the second punching knife (11) that punches down.

所述下侧片冲切机构为两个以上,沿横向并列分布;所述工件搁置块(4)也为两个以上,沿横向并列分布。There are more than two punching mechanisms for the lower side piece, arranged side by side along the transverse direction; there are also more than two workpiece resting blocks (4), arranged side by side along the transverse direction.

所述冲切装置还包括上侧片冲切机构,所述上侧片冲切机构包括固定安装在所述搁板(3)上的第四油缸(28),由该第四油缸(28)驱动的由上向下冲切的第三冲切刀(29)。The punching device also includes an upper side sheet punching mechanism, the upper side sheet punching mechanism includes a fourth oil cylinder (28) fixedly installed on the shelf (3), and the fourth oil cylinder (28) Driven by the 3rd punching knife (29) of punching from top to bottom.

所述冲切装置对称设置两套用于冲切作业完成后将凹槽条工件(1)从装夹位置挪出的挪件机构;每套挪件机构包括水平纵置方式固定安装在所述底板(2)上的第二气缸(30),搁置在所述底板(2)上并与第二气缸(30)的活塞杆固定连接的滑块(31),竖放固定安装在所述滑块(31)上的第三气缸(32),位于凹槽条工件(1)底下并与第三气缸(32)活塞杆固定连接的托块(33),该托块(33)端部设置向上凸出钩(34),形成用于搁置凹槽条工件(1)的凹槽(35)。The punching device is symmetrically provided with two sets of moving parts used to remove the grooved strip workpiece (1) from the clamping position after the punching operation is completed; each set of moving parts includes a horizontal vertical arrangement fixedly installed on the bottom plate The second air cylinder (30) on (2), rest on the said base plate (2) and the slide block (31) that is fixedly connected with the piston rod of the second air cylinder (30), vertically fixedly installed on the slide block The third cylinder (32) on (31) is positioned at the bottom of the groove bar workpiece (1) and is fixedly connected with the bracket (33) of the piston rod of the third cylinder (32), and the end of the bracket (33) is set upward A protruding hook (34) forms a groove (35) for resting the grooved bar workpiece (1).

一种冲切刀(9),适用于凹槽条的端部冲切,其特征在于,所述冲切刀(9)为截面呈角尺状的几何体,冲切刀(9)的角尺状缺口(G)的形状与大小尺寸与凹槽条工件(1)端部冲切后需保留部分相一致。A kind of punching knife (9), is suitable for the end punching of groove bar, it is characterized in that, described punching knife (9) is the geometry body that section is square-shaped, and the square-shaped notch of punching knife (9) The shape and size of (G) are consistent with the portion to be retained after punching the end of the grooved bar workpiece (1).

所述冲切刀(9)的刀口端呈锥形,锥度角为21度至22度。The knife-edge end of the punching knife (9) is tapered, and the taper angle is 21 to 22 degrees.

本发明凹槽条专用多方位组合冲切装置及其冲切刀,能一次装夹完成凹槽条端部上侧片、槽底、下侧片的各片的端部冲切作业;其进一步的方案能一次装夹完成凹槽条端部与下侧片及上侧片的多方位组合同步冲切;冲切精度高,作业效率显著提高;尤其适合汽车车门上导槽的多方位组合冲切。The special multi-directional combined punching device and punching knife for the groove bar of the present invention can complete the end punching operation of each piece of the upper side piece, the bottom of the groove and the lower side piece at the end of the groove bar in one clamping; it is further The solution can complete the multi-directional combined synchronous punching of the end of the groove bar, the lower side piece and the upper side piece in one clamping; the punching precision is high, and the working efficiency is significantly improved; it is especially suitable for the multi-directional combined punching of the upper guide groove of the car door cut.

附图说明Description of drawings

图1为本发明实施例一的凹槽条工件正面示意图;Fig. 1 is the schematic view of the front of the grooved bar workpiece according to Embodiment 1 of the present invention;

图2为该凹槽条工件的背面示意图;Fig. 2 is the back schematic diagram of this groove bar workpiece;

图3为本发明实施例一的凹槽条专用冲切装置立体示意图;Fig. 3 is a three-dimensional schematic diagram of a special punching device for grooved strips according to Embodiment 1 of the present invention;

图4为本发明实施例一的工件搁置块、工件内侧挡块、工件夹紧机构立体示意图;Fig. 4 is a three-dimensional schematic diagram of the workpiece resting block, the inner stopper of the workpiece, and the workpiece clamping mechanism in Embodiment 1 of the present invention;

图5为本发明工件搁置块立体示意图;Fig. 5 is a three-dimensional schematic diagram of a workpiece resting block of the present invention;

图6为工件搁置块上座立体示意图;Fig. 6 is a three-dimensional schematic diagram of the upper seat of the workpiece resting block;

图7为本发明的端部冲切机构立体示意图;Fig. 7 is a three-dimensional schematic view of the end punching mechanism of the present invention;

图8为本发明的端部冲切机构导槽座分离状态立体示意图;Fig. 8 is a three-dimensional schematic diagram of the separated state of the guide groove seat of the end punching mechanism of the present invention;

图9、图10为本发明用于端部冲切的第一冲切刀立体示意图;Figure 9 and Figure 10 are three-dimensional schematic diagrams of the first punching knife used for end punching according to the present invention;

图11为本发明实施例二的凹槽条专用多冲切装置立体示意图;Fig. 11 is a three-dimensional schematic diagram of a multi-punching device dedicated to grooved strips according to Embodiment 2 of the present invention;

图12为本发明实施例三冲切后的车门上导槽立体示意图;Fig. 12 is a three-dimensional schematic diagram of the upper guide groove of the car door after punching according to Embodiment 3 of the present invention;

图13为本发明实施例二车门上导槽专用多方位组合冲切装置不显示工件状态立体示意图;Fig. 13 is a three-dimensional schematic diagram of the state where the workpiece is not displayed by the multi-directional combined punching device dedicated to the upper guide groove of the car door according to Embodiment 2 of the present invention;

图14为本发明实施例三车门上导槽专用多方位组合冲切装置显示工件状态立体示意图;Fig. 14 is a three-dimensional schematic diagram showing the state of the workpiece by the multi-directional combination punching device dedicated to the upper guide groove of the third car door in the embodiment of the present invention;

图15为本发明实施例二车门上导槽专用多方位组合冲切装置的挪件机构立体示意图。Fig. 15 is a three-dimensional schematic diagram of the moving mechanism of the multi-directional combination punching device dedicated to the upper guide groove of the car door according to the second embodiment of the present invention.

具体实施方式detailed description

图1、图2所示为一种需端部冲切与侧片冲切的凹槽条工件1,其中端部冲切为上侧片1B、槽底1C、下侧片1D不同长度的端部切断,侧片冲切为冲缺口1E;冲切前其端部如图2的左端,虚线以左部份为需切除部分,冲切后如图1所示,端部需切除部分包括位于凹槽1A的上侧片1B端部、槽底1C端部、下侧片1D端部,槽底1C端部切除片为如图所示的角尺片,上侧片1B端部切除片为与角尺片长片等长片,下侧片1D端部切除片为与角尺片短片等长片。Figure 1 and Figure 2 show a groove bar workpiece 1 that needs to be punched at the end and the side piece, wherein the end is punched into ends of different lengths of the upper side piece 1B, the groove bottom 1C, and the lower side piece 1D The part is cut off, and the side piece is punched into the punching gap 1E; before punching, the end part is shown as the left end of Figure 2, and the left part of the dotted line is the part to be cut off. After punching, as shown in Figure 1, the end part to be cut off includes the The end of the upper side piece 1B, the end of the groove bottom 1C, and the end of the lower side piece 1D of the groove 1A, the excised piece at the end of the groove bottom 1C is a square piece as shown in the figure, and the cutaway piece at the end of the upper side piece 1B is the same as The long slice of the angle ruler is equal to the long slice, and the 1D end resection slice of the lower side slice is equal to the short slice of the angle ruler.

实施例一Embodiment one

本实施例一的凹槽条专用冲切装置如图3所示,用于如图1、图2所示凹槽条工件1的端部冲切。冲切时将凹槽条工件1以侧向竖立方式放置后冲切其端部;冲切装置包括底板2,底板2上面设置与工件1相接触的接触面形状与工件1相应表面相配的,用于夹紧侧身竖立的凹槽条工件1的工件搁置块4、工件内侧挡块5、工件夹紧机构,工件夹紧机构包括由动力装置驱动的工件外侧夹块6与工件上方压块7;冲切装置还包括端部冲切机构;端部冲切机构包括水平纵置方式固定安装在底板2后侧的第一油缸8,由该第一油缸8驱动的由后向前冲切的第一冲切刀9;工件外侧夹块6及工件上方压块7位于端部部分的形状与大小尺寸与工件1端部冲切后需保留部分相一致;第一冲切刀9为截面呈角尺状的几何体,第一冲切刀9的角尺状缺口G的形状与大小尺寸也与工件1端部冲切后需保留部分相一致。第一冲切刀9的刀口端呈锥形,锥度角R为21度至22度。该锥度角R为刀口斜锥面s1、s2、s3与其各自刀平面S1、S2、S3之间的夹角。其实质是,工件外侧夹块6及工件上方压块7的位于端部部分与第一冲切刀9共同组成一副冲切模具,工件外侧夹块6及工件上方压块7的位于端部部分为定模,第一冲切刀9为动模。The special punching device for the grooved strip in the first embodiment is shown in FIG. 3 , and is used for punching the end of the grooved strip workpiece 1 as shown in FIG. 1 and FIG. 2 . When punching, the grooved strip workpiece 1 is placed in a lateral vertical manner and then punched to its end; the punching device includes a base plate 2, and the shape of the contact surface that contacts the workpiece 1 is arranged on the base plate 2 to match the corresponding surface of the workpiece 1. Workpiece shelving block 4, workpiece inner stopper 5, and workpiece clamping mechanism for clamping the grooved bar workpiece 1 standing sideways. The workpiece clamping mechanism includes workpiece outer clamping block 6 and workpiece upper pressure block 7 driven by a power device The punching device also includes an end punching mechanism; the end punching mechanism includes a first oil cylinder 8 fixedly installed on the rear side of the bottom plate 2 in a horizontal vertical manner, driven by the first oil cylinder 8, punching from the back to the front The first punching knife 9; the shape and size of the end portion of the workpiece outer clamping block 6 and the workpiece top pressure block 7 are consistent with the workpiece 1 end punching; the first punching knife 9 is a cross-sectional shape For the square-shaped geometry, the shape and size of the square-shaped notch G of the first punching knife 9 are also consistent with the part that needs to be retained after punching the end of the workpiece 1 . The edge end of the first punching knife 9 is tapered, and the taper angle R is 21° to 22°. The taper angle R is the included angle between the inclined cone surfaces s1, s2, s3 of the knife edge and their respective knife planes S1, S2, S3. Its essence is that the outer clamping block 6 of the workpiece and the end portion of the pressing block 7 above the workpiece and the first punching knife 9 jointly form a pair of punching dies, and the outer clamping block 6 of the workpiece and the pressing block 7 above the workpiece are located at the end. Part is a fixed die, and the first punching knife 9 is a movable die.

如图4所示,工件夹紧机构包括水平纵置方式固定安装在底板2上的导轨13与第二油缸14,及由第二油缸14驱动沿导轨13滑行的滑板15,工件外侧夹块6与滑板15固定连接;滑板15上还固定安装有第一气缸16,该第一气缸16的活塞杆与连接杆17固定连接,该连接杆17的内端下方设置下斜面18,工件上方压块7的前端上方设置相对应的上斜面19,滑板15上设置供工件上方压块7上下滑动的的立柱20。滑板15上面固定设置连接块21,工件外侧夹块6与连接块21固定连接,并位于工件上方压块7下方;该连接块21上面设置一个以上圆形凹坑37,圆形凹坑37内装上受压弹簧;立柱20也固定在该连接块21上面。As shown in Figure 4, the workpiece clamping mechanism includes a guide rail 13 and a second oil cylinder 14 fixedly installed on the bottom plate 2 in a horizontal vertical manner, and a slide plate 15 driven by the second oil cylinder 14 to slide along the guide rail 13, and the outer clamping block 6 of the workpiece It is fixedly connected with the slide plate 15; the first cylinder 16 is also fixedly installed on the slide plate 15, the piston rod of the first cylinder 16 is fixedly connected with the connecting rod 17, and the lower slope 18 is set under the inner end of the connecting rod 17, and the pressing block above the workpiece A corresponding upper slope 19 is set above the front end of 7, and a column 20 for sliding up and down of the pressing block 7 above the workpiece is set on the slide plate 15. A connecting block 21 is fixedly arranged on the slide plate 15, and the outer clamping block 6 of the workpiece is fixedly connected with the connecting block 21, and is located below the pressing block 7 above the workpiece; more than one circular pit 37 is arranged on the connecting block 21, and the circular pit 37 is equipped with Upper compression spring; Column 20 is also fixed on the connection block 21 above.

如图7、图8所示,第一油缸8的活塞杆经其连接杆与第一冲切刀9固定连接,在第一冲切刀9所在位置的底板2上设置导槽座22,该导槽座22内设置供第一冲切刀9滑动的导槽23。As shown in Fig. 7 and Fig. 8, the piston rod of the first oil cylinder 8 is fixedly connected with the first punching knife 9 through its connecting rod, and a guide groove seat 22 is set on the bottom plate 2 where the first punching knife 9 is located. A guide groove 23 for sliding the first punching knife 9 is arranged in the guide groove seat 22 .

如图5、图6所示,工件搁置块4包括固定在底板2上的底座24与固定在该底座24上面的上座25。上座25还开设镶块缺口26,工件搁置块4与工件1相接触部分为镶嵌在该镶块缺口26处的镶块27,如图6所示。另外,可在冲切装置的工件1待放位置左侧设置侧挡块36。As shown in FIGS. 5 and 6 , the workpiece resting block 4 includes a base 24 fixed on the bottom plate 2 and an upper seat 25 fixed on the base 24 . The upper base 25 also defines an insert gap 26, and the contact part between the workpiece rest block 4 and the workpiece 1 is an insert 27 embedded in the insert gap 26, as shown in FIG. 6 . In addition, a side stopper 36 can be provided on the left side of the position where the workpiece 1 is to be placed in the punching device.

冲切操作过程为:The punching operation process is:

1、定位:以图3所示前面为操作位置,将凹槽条工件1以图2所示侧向竖立方式放置在工件搁置块4上面,使其凹槽1A的槽底面1C与工件内侧挡块5相抵,凹槽条工件1左端与挡块36相抵,凹槽条工件1下侧片接触表面与镶块27上表面相吻合。1. Positioning: take the front as shown in Fig. 3 as the operating position, place the groove bar workpiece 1 on the workpiece resting block 4 in a lateral vertical manner as shown in Fig. Block 5 offsets, groove bar workpiece 1 left end and block 36 offset, and groove bar workpiece 1 lower side piece contact surface coincides with insert 27 upper surfaces.

2、夹持:启动第二油缸14,驱动滑板15沿导轨13向内滑行,工件外侧夹块6与连接块21随之向内滑行,工件外侧夹块6碰到凹槽条工件1后继续启动第二油缸14给力,与工件内侧挡块5一起形成内外夹持力;工件上方压块7也随连接块21向内滑行,固定安装在滑板15上的第一气缸16也随滑板15向内滑行至凹槽条工件1端部上方;同时,启动滑板15上的第一气缸16,驱动连接杆17向内滑行,并经其下斜面18与工件上方压块7的上斜面19作用,使工件上方压块7沿立柱20下行并压住凹槽条工件1。2. Clamping: Start the second oil cylinder 14, drive the sliding plate 15 to slide inward along the guide rail 13, the outer clamping block 6 and the connecting block 21 slide inward, and the outer clamping block 6 of the workpiece touches the groove bar workpiece 1 and continues Start the second oil cylinder 14 to give force, and form an internal and external clamping force together with the inner stopper 5 of the workpiece; Slide to the top of the groove bar workpiece 1 end; at the same time, start the first cylinder 16 on the slide plate 15, drive the connecting rod 17 to slide inward, and act on the upper slope 19 of the pressure block 7 above the workpiece through its lower slope 18, Make the pressing block 7 above the workpiece go down along the column 20 and press the grooved bar workpiece 1 .

3、端部冲切:启动第一油缸8,驱动第一冲切刀9沿导槽座22的导槽23滑行,第一冲切刀9一次性完成对凹槽条工件1的端部切除。3. End punching: start the first oil cylinder 8, drive the first punching knife 9 to slide along the guide groove 23 of the guide groove seat 22, and the first punching knife 9 completes the end cutting of the groove bar workpiece 1 at one time .

4、放松取件:反向启动第二油缸14、第一气缸16与第一油缸8,其各自的活塞杆回退复位,工件外侧夹块6与连接块21随之复位,工件上方压块7在圆形凹坑37内的受压弹簧作用下回弹复位,并随连接块21、滑板15向外滑行离开凹槽条工件1端部上方;取下完成端部冲切的凹槽条工件1。4. Loosening and picking up parts: start the second oil cylinder 14, the first cylinder 16 and the first oil cylinder 8 in reverse, and their respective piston rods retreat and reset, and the clamping block 6 and the connecting block 21 outside the workpiece are reset accordingly, and the pressing block above the workpiece 7 Rebound and reset under the action of the compressed spring in the circular pit 37, and slide outward with the connecting block 21 and the slide plate 15 to leave the top of the end of the groove bar workpiece 1; remove the groove bar that has completed the punching of the end Artifact 1.

本实施例冲切装置的端部冲切机构也可设置为一对,按凹槽条工件1的长度对称分布于待装工件的两端处。The end punching mechanism of the punching device in this embodiment can also be arranged as a pair, which are distributed symmetrically at the two ends of the workpiece to be installed according to the length of the grooved workpiece 1 .

实施例二Embodiment two

本实施例二的凹槽条专用冲切装置为一种多方位组合冲切装置,如图11所示,用于如图1、图2所示凹槽条工件1的端部冲切与下侧片的同机冲切。冲切时将凹槽条工件1以侧向竖立方式放置;冲切装置包括底板2与固定搁置在底板2上方的搁板3,底板2上面设置与工件1相接触的接触面形状与凹槽条工件1相应表面相配的,用于夹紧侧身竖立的凹槽条工件1的工件搁置块4、工件内侧挡块5、工件夹紧机构,工件夹紧机构包括由动力装置驱动的工件外侧夹块6与工件上方压块7;冲切装置还包括端部冲切机构与下侧片冲切机构。端部冲切机构包括水平纵置方式固定安装在底板2后侧的第一油缸8,由该第一油缸8驱动的由后向前冲切的第一冲切刀9。下侧片冲切机构包括竖立方式固定安装在搁板3上的第三油缸10,由该第三油缸10驱动的由上向下冲切的第二冲切刀11;工件外侧夹块6及工件上方压块7位于端部部分的形状与大小尺寸与凹槽条工件1端部冲切后需保留部分相一致;第一冲切刀9为截面呈角尺状的几何体,第一冲切刀9的角尺状缺口G的形状与大小尺寸也与凹槽条工件1端部冲切后需保留部分相一致。第一冲切刀9的刀口端呈锥形,锥度角R为21度至22度。该锥度角R为刀口斜锥面s1、s2、s3与其各自刀平面S1、S2、S3之间的夹角。第二冲切刀11的形状及大小尺寸与工件侧片冲切目标缺口相一致,冲切前第二冲切刀11刀口位于凹槽条工件1的凹槽1A内,工件搁置块4上开设用于容纳冲切下行的第二冲切刀11的容刀缺口12。与如图1所示的凹槽条工件的2个冲缺口1E相对应,下侧片冲切机构设置为并列2个。The special punching device for grooved strips in the second embodiment is a multi-directional combined punching device, as shown in Figure 11, which is used for punching and lowering the end of the grooved strip workpiece 1 as shown in Figures 1 and 2. On-machine die-cutting of side panels. When punching, the workpiece 1 of the grooved strip is placed in a lateral vertical manner; the punching device includes a base plate 2 and a shelf 3 fixedly placed above the base plate 2, and the shape of the contact surface and the groove in contact with the workpiece 1 are arranged on the base plate 2 The corresponding surface of the strip workpiece 1 matches, and is used to clamp the workpiece resting block 4, the workpiece inner stopper 5, and the workpiece clamping mechanism of the grooved strip workpiece 1 erected sideways. Block 6 and pressing block 7 above the workpiece; the punching device also includes an end punching mechanism and a lower side piece punching mechanism. The end punching mechanism includes a first oil cylinder 8 fixedly installed on the rear side of the bottom plate 2 in a horizontal and longitudinal manner, and a first punching knife 9 driven by the first oil cylinder 8 for punching from back to front. The lower side sheet punching mechanism includes the third oil cylinder 10 fixedly installed on the shelf 3 in an upright manner, the second punching knife 11 punched from top to bottom driven by the third oil cylinder 10; the workpiece outer clamping block 6 and The shape and size of the pressure block 7 above the workpiece are consistent with the part that needs to be retained after punching the end of the groove bar workpiece 1; the first punching knife 9 is a square-shaped geometric body in section, and the first punching knife The shape and size of the square-shaped notch G of 9 are also consistent with the part that needs to be retained after punching the end of the grooved bar workpiece 1 . The edge end of the first punching knife 9 is tapered, and the taper angle R is 21° to 22°. The taper angle R is the included angle between the inclined cone surfaces s1, s2, s3 of the knife edge and their respective knife planes S1, S2, S3. The shape and size of the second punching knife 11 are consistent with the punching target gap of the workpiece side piece. Before punching, the edge of the second punching knife 11 is located in the groove 1A of the groove bar workpiece 1. The knife-accommodating notch 12 for accommodating the second punching knife 11 for punching down. Corresponding to the two punching notches 1E of the grooved bar workpiece as shown in FIG. 1 , two lower side sheet punching mechanisms are arranged side by side.

如图4所示,工件夹紧机构包括水平纵置方式固定安装在底板2上的导轨13与第二油缸14,及由第二油缸14驱动沿导轨13滑行的滑板15,工件外侧夹块6与滑板15固定连接;滑板15上还固定安装有第一气缸16,该第一气缸16的活塞杆与连接杆17固定连接,该连接杆17的内端下方设置下斜面18,工件上方压块7的前端上方设置相对应的上斜面19,滑板15上设置供工件上方压块7上下滑动的的立柱20。滑板15上面固定设置连接块21,工件外侧夹块6与连接块21固定连接,并位于工件上方压块7下方;该连接块21上面设置一个以上圆形凹坑37,圆形凹坑37内装上受压弹簧;立柱20也固定在该连接块21上面。如图7、图8所示,第一油缸8的活塞杆经其连接杆与第一冲切刀9固定连接,在第一冲切刀9所在位置的底板2上设置导槽座22,该导槽座22内设置供第一冲切刀9滑动的导槽23。如图5、图6所示,工件搁置块4包括固定在底板2上的底座24与固定在该底座24上面的上座25,底座24与上座25的相同位置开设用于容纳冲切下行的第二冲切刀11的容刀缺口12。上座25还开设镶块缺口26,工件搁置块4与工件1相接触部分为镶嵌在该镶块缺口26处的镶块27,如图6所示。另外,可在冲切装置的工件1待放位置左侧设置侧挡块36。As shown in Figure 4, the workpiece clamping mechanism includes a guide rail 13 and a second oil cylinder 14 fixedly installed on the bottom plate 2 in a horizontal vertical manner, and a slide plate 15 driven by the second oil cylinder 14 to slide along the guide rail 13, and the outer clamping block 6 of the workpiece It is fixedly connected with the slide plate 15; the first cylinder 16 is also fixedly installed on the slide plate 15, the piston rod of the first cylinder 16 is fixedly connected with the connecting rod 17, and the lower slope 18 is set under the inner end of the connecting rod 17, and the pressing block above the workpiece A corresponding upper slope 19 is set above the front end of 7, and a column 20 for sliding up and down of the pressing block 7 above the workpiece is set on the slide plate 15. A connecting block 21 is fixedly arranged on the slide plate 15, and the outer clamping block 6 of the workpiece is fixedly connected with the connecting block 21, and is located below the pressing block 7 above the workpiece; more than one circular pit 37 is arranged on the connecting block 21, and the circular pit 37 is equipped with Upper compression spring; Column 20 is also fixed on the connection block 21 above. As shown in Fig. 7 and Fig. 8, the piston rod of the first oil cylinder 8 is fixedly connected with the first punching knife 9 through its connecting rod, and a guide groove seat 22 is set on the bottom plate 2 where the first punching knife 9 is located. A guide groove 23 for sliding the first punching knife 9 is arranged in the guide groove seat 22 . As shown in Fig. 5 and Fig. 6, the workpiece rest block 4 includes a base 24 fixed on the base plate 2 and an upper seat 25 fixed on the base 24, and the same position of the base 24 and the upper seat 25 is provided for accommodating the punching down line. The knife gap 12 of the second punching knife 11. The upper base 25 also defines an insert gap 26, and the contact part between the workpiece rest block 4 and the workpiece 1 is an insert 27 embedded in the insert gap 26, as shown in FIG. 6 . In addition, a side stopper 36 can be provided on the left side of the position where the workpiece 1 is to be placed in the punching device.

冲切操作过程与实施例一基本相同,无非是在步骤3冲切时增加下侧片冲切;在启动第一油缸8的同时或前后,启动第三油缸10,驱动第二冲切刀11由上向下冲切,完成对凹槽条工件1下侧片1D的2个冲缺口1E的冲切。其它均参照实施例一。The punching operation process is basically the same as that of Embodiment 1, except that the punching of the lower side piece is added during punching in step 3; at the same time or before and after starting the first oil cylinder 8, the third oil cylinder 10 is started to drive the second punching knife 11 Punching from top to bottom completes the punching of the 2 punching notches 1E of the lower side piece 1D of the grooved bar workpiece 1 . Others refer to Example 1.

本实施例冲切装置的端部冲切机构也可设置为一对,按凹槽条工件1的长度对称分布于待装工件的两端处。The end punching mechanism of the punching device in this embodiment can also be arranged as a pair, which are distributed symmetrically at the two ends of the workpiece to be installed according to the length of the grooved workpiece 1 .

实施例三Embodiment three

如图12所示为一种汽车车门上导槽,也是横截面为凹字形的凹槽条,车门上导槽一般采用金属带料经连续滚压工艺成型,形成由上侧片1B、槽底1C、下侧片1D围成的凹槽1A,并在线切断;往往为了其安装需要,切断后的车门上导槽需要对其端部、侧片进行冲切作业;其中端部冲切为上侧片1B、槽底1C、下侧片1D不同长度的端部切断,侧片冲切为冲缺口或冲孔;冲切前其端部如图2的左端,虚线以左部份为需切除部分,冲切后如图12所示,端部需切除部分包括位于凹槽1A的上侧片1B端部、槽底1C端部、下侧片1D端部,槽底1C端部切除片为如图所示的角尺片,上侧片1B端部切除片为与角尺片长片等长片,下侧片1D端部切除片为与角尺片短片等长片。侧片冲切包括位于其下侧片1D的6个缺口1E与位于其上侧片1B的2个圆孔1F。As shown in Figure 12, it is an upper guide groove of a car door, which is also a groove strip with a concave shape in cross section. The upper guide groove of the car door is generally formed by continuous rolling process of metal strip material, and formed by upper side piece 1B, groove bottom 1C, the groove 1A surrounded by the lower side piece 1D, and cut online; often for its installation needs, the upper guide groove of the car door after cutting needs to be punched to its end and side piece; wherein the end is punched as the upper The ends of side panel 1B, groove bottom 1C, and lower side panel 1D are cut off with different lengths, and the side panels are punched into notches or punched holes; before punching, the ends are shown as the left end in Figure 2, and the dotted line refers to the left part to be cut off After punching, as shown in Figure 12, the part to be cut off includes the end of the upper side piece 1B, the end of the groove bottom 1C, and the end of the lower side piece 1D located in the groove 1A, and the cut piece at the end of the groove bottom 1C is As shown in the figure, the end resection of the upper side piece 1B is as long as the long piece of the angle ruler, and the end resection of the lower side piece 1D is as long as the short piece of the angle ruler. The side panel die-cutting includes 6 notches 1E on the lower side panel 1D and 2 round holes 1F on the upper side panel 1B.

本实施例三的凹槽条专用冲切装置为针对如图12所示汽车车门上导槽的多方位组合专用冲切装置,在该冲切装置上完成上述车门上导槽的两个端部、下侧片1B的6个缺口1E及上侧片的2个圆孔1F的同机冲切。以下也将车门上导槽称为凹槽条工件1。The special punching device for the groove bar of the third embodiment is a multi-directional combined special punching device for the upper guide groove of the car door as shown in Figure 12, and the two ends of the upper guide groove of the above-mentioned car door are completed on the punching device , 6 notches 1E of the lower side panel 1B and 2 circular holes 1F of the upper side panel are punched on the same machine. Hereinafter, the upper guide groove of the vehicle door is also referred to as the groove strip workpiece 1 .

本实施例三的凹槽条专用冲切装置如图13、图14所示,其中,图13未放置凹槽条工件1,图14放置了凹槽条工件1,冲切时将凹槽条工件1以侧向竖立方式放置。与实施例相比,按如图12所示车门上导槽需要,本实施例冲切装置的端部冲切机构设置为对称一对,按凹槽条工件1的长度对称分布于待装工件的两端处,下侧片冲切机构设置为并列6个;工件搁置块4、工件内侧挡块5均按工件长度需要设置为多个,工件夹紧机构设置为对称2个,分别位于端部冲切机构的前面。本实施例三的凹槽条专用冲切装置还包括上侧片冲切机构,该上侧片冲切机构包括固定安装在搁板3上的第四油缸28,由该第四油缸28驱动的由上向下冲切的第三冲切刀29;底座24与上座25的相应位置同样开设用于容纳冲切下行的第三冲切刀29的容刀缺口。The grooved bar special punching device of present embodiment three is as shown in Figure 13, Figure 14, and wherein, Fig. 13 does not place grooved bar workpiece 1, and Figure 14 has placed grooved bar workpiece 1, and grooved bar workpiece 1 is placed during punching. The workpiece 1 is placed in a sideways upright manner. Compared with the embodiment, according to the needs of the upper guide groove of the car door as shown in Figure 12, the end punching mechanism of the punching device of the present embodiment is arranged as a pair of symmetry, and is symmetrically distributed among the workpieces to be installed according to the length of the groove bar workpiece 1 At both ends of the lower side piece, the punching mechanism is set to be 6 in parallel; the workpiece rest block 4 and the inner stopper 5 of the workpiece are all set to be multiple according to the length of the workpiece, and the workpiece clamping mechanism is set to be symmetrical. the front of the punching mechanism. The special punching device for the groove bar of the third embodiment also includes an upper side sheet punching mechanism, which includes a fourth oil cylinder 28 fixedly installed on the shelf 3, driven by the fourth oil cylinder 28 The third punching knife 29 punched from top to bottom; the corresponding positions of the base 24 and the upper seat 25 also provide a knife-accommodating gap for accommodating the third punching knife 29 that punches downward.

另外,由于夹持力与冲切力的作用,冲切作业完成后,凹槽条工件1会吸附在工件搁置块4上,手工取件往往有一定难度,效率很低;为了方便取件,提高作业效率;如图13、图14所示,本实施例三的凹槽条专用冲切装置还在工件夹紧机构旁边对称设置两套用于冲切作业完成后将凹槽条工件1从装夹位置挪出的挪件机构。该挪件机构具体如图15所示,包括水平纵置方式固定安装在底板2上的第二气缸30,搁置在底板2上并与第二气缸30的活塞杆固定连接的滑块31,竖放固定安装在滑块31上的第三气缸32,位于凹槽条工件1底下并与第三气缸32活塞杆固定连接的托块33,该托块33端部设置向上凸出钩34,形成用于搁置凹槽条工件1的凹槽35。In addition, due to the effect of clamping force and punching force, after the punching operation is completed, the grooved workpiece 1 will be adsorbed on the workpiece resting block 4, and it is often difficult to manually pick up the piece, and the efficiency is very low; for the convenience of picking up the piece, Improve operational efficiency; as shown in Figure 13 and Figure 14, the special punching device for the groove bar of the present embodiment three is also symmetrically arranged with two sets beside the workpiece clamping mechanism for punching the groove bar workpiece 1 from the device after the punching operation is completed. The moving mechanism that removes the clip position. The moving mechanism is specifically shown in FIG. 15 , including a second cylinder 30 fixedly installed on the bottom plate 2 in a horizontal vertical manner, a slider 31 resting on the bottom plate 2 and fixedly connected with the piston rod of the second cylinder 30, vertically Put the third cylinder 32 that is fixedly installed on the slide block 31, the bracket 33 that is positioned at the bottom of the groove bar workpiece 1 and is fixedly connected with the piston rod of the third cylinder 32, and the end of the bracket 33 is provided with an upwardly protruding hook 34, forming Groove 35 for resting groove bar workpiece 1 .

冲切操作过程与实施例二基本相同,具体为:The punching operation process is basically the same as embodiment two, specifically:

1、定位:以图13所示前面为操作位置,将凹槽条工件1以图14所示侧向竖立方式放置在各工件搁置块4上面,使其凹槽1A的槽底面1C与各工件内侧挡块5相抵,凹槽条工件1左端与挡块36相抵,凹槽条工件1下侧片接触表面与各镶块27上表面相吻合。1. Positioning: take the front as shown in Figure 13 as the operating position, place the grooved bar workpiece 1 on the top of each workpiece resting block 4 in a lateral vertical manner as shown in Figure 14, so that the groove bottom surface 1C of the groove 1A is aligned with each workpiece Inboard stopper 5 offsets, groove bar workpiece 1 left end and stopper 36 offset, and groove bar workpiece 1 lower side plate contact surface coincides with each insert 27 upper surfaces.

2、夹持:同时启动2个工件夹紧机构的第二油缸14,驱动其滑板15沿导轨13向内滑行,工件外侧夹块6与连接块21随之向内滑行,工件外侧夹块6碰到凹槽条工件1后继续启动第二油缸14给力,与工件内侧挡块5一起形成内外夹持力;工件上方压块7也随连接块21向内滑行,固定安装在滑板15上的第一气缸16也随滑板15向内滑行;同时,启动滑板15上的第一气缸16,驱动连接杆17向内滑行,并经其下斜面18与工件上方压块7的上斜面19作用,使工件上方压块7沿立柱20下行并压住凹槽条工件1。2. Clamping: Simultaneously start the second oil cylinder 14 of the two workpiece clamping mechanisms, drive its slide plate 15 to slide inward along the guide rail 13, the outer clamping block 6 of the workpiece and the connecting block 21 slide inward accordingly, and the outer clamping block 6 of the workpiece After touching the workpiece 1 of the groove bar, continue to start the second oil cylinder 14 to give force, and form an internal and external clamping force together with the inner stopper 5 of the workpiece; The first cylinder 16 also slides inwardly with the slide plate 15; at the same time, start the first cylinder 16 on the slide plate 15, drive the connecting rod 17 to slide inwardly, and act on the upper slope 19 of the pressing block 7 above the workpiece through its lower slope 18, Make the pressing block 7 above the workpiece go down along the column 20 and press the grooved bar workpiece 1 .

3、端部冲切:同时启动2个端部冲切机构的第一油缸8,驱动其第一冲切刀9沿导槽座22的导槽23滑行,两端的第一冲切刀9一次性完成对凹槽条工件1的两端部切除。在启动第一油缸8的同时或前后,启动第三油缸10与第四油缸28,驱动第二冲切刀11与第三冲切刀29由上向下冲切,完成对凹槽条工件1下侧片1D的6个冲缺口1E及其上侧片1B的2个圆孔1F的冲切。3. End punching: Start the first oil cylinder 8 of the two end punching mechanisms at the same time, drive the first punching knife 9 to slide along the guide groove 23 of the guide groove seat 22, and the first punching knife 9 at both ends once Completely complete the excision of both ends of the grooved bar workpiece 1. At the same time or before and after starting the first oil cylinder 8, start the third oil cylinder 10 and the fourth oil cylinder 28, drive the second punching knife 11 and the third punching knife 29 to punch from top to bottom, and complete the groove bar workpiece 1 Die-cutting of the 6 notches 1E of the lower side panel 1D and the 2 circular holes 1F of the upper side panel 1B.

4、放松取件:反向启动2个工件夹紧机构的第二油缸14、第一气缸16与2个端部冲切机构的第一油缸8,其各自的活塞杆回退复位,工件外侧夹块6与连接块21随之复位,工件上方压块7在圆形凹坑37内的受压弹簧作用下回弹复位,并随连接块21、滑板15向外滑行离开凹槽条工件1端部上方;这时启动挪件机构的第三气缸32,托块33上行将位于其凹槽35上方的凹槽条工件1抬起;同时启动其第二气缸30,凹槽条工件1随托块33及第三气缸32、滑块31向外滑行,从而将凹槽条工件1挪出至易于手工取件的位置;这时操作者可以很方便地取下完成全部冲切的凹槽条工件1,也就是本实施例三开头所说的车门上导槽。4. Loosening and picking up parts: Reverse start the second oil cylinder 14 of the two workpiece clamping mechanisms, the first cylinder 16 and the first oil cylinder 8 of the two end punching mechanisms, and their respective piston rods retreat and reset, and the outside of the workpiece The clamping block 6 and the connecting block 21 are reset accordingly, and the pressure block 7 above the workpiece rebounds and resets under the action of the compressed spring in the circular pit 37, and slides outward with the connecting block 21 and the sliding plate 15 to leave the groove bar workpiece 1 Above the end; At this moment, start the third cylinder 32 of the moving part mechanism, and the supporting block 33 goes up and lifts the groove bar workpiece 1 above its groove 35; starts its second cylinder 30 simultaneously, and the groove bar workpiece 1 follows The supporting block 33, the third cylinder 32, and the slider 31 slide outwards, thereby moving the groove bar workpiece 1 to a position where it is easy to manually pick up the piece; at this time, the operator can easily remove the groove that has completed all the punching The workpiece 1 is the guide groove on the car door mentioned at the beginning of the third embodiment.

另外,本申请文件中左、右、前、后等所称方位,仅相对本专利申请图的表示便于表述而言,并不构成对本发明的限制。In addition, the orientations referred to as left, right, front, and rear in this application document are only for the convenience of expression relative to the representation of the drawings of this patent application, and do not constitute a limitation to the present invention.

Claims (13)

1.一种车门上凹槽条冲切装置,包括底板(2),其特征在于,所述底板(2)上面设置用于夹紧侧身竖立的凹槽条工件(1)的工件搁置块(4)与工件夹紧机构;工件搁置块(4)用于与凹槽条工件(1)相接触的接触面形状与凹槽条工件(1)相应表面相配,工件搁置块(4)上面设置用于在凹槽条工件(1)凹槽(1A)内顶住凹槽条工件(1)的工件内侧挡块(5),工件夹紧机构包括由动力装置驱动的工件外侧夹块(6)与工件上方压块(7);所述冲切装置还包括端部冲切机构,所述端部冲切机构包括水平纵置方式固定安装在所述底板(2)后侧的第一油缸(8),由该第一油缸(8)驱动的由后向前冲切的第一冲切刀(9);所述工件外侧夹块(6)及工件上方压块(7)位于端部部分的形状与大小尺寸与凹槽条工件(1)端部冲切后需保留部分相一致;所述第一冲切刀(9)为截面呈角尺状的几何体,第一冲切刀(9)的角尺状缺口(G)的形状与大小尺寸也与凹槽条工件(1)端部冲切后需保留部分相一致。1. groove bar punching device on a kind of car door, comprise base plate (2), it is characterized in that, described base plate (2) is provided with the workpiece shelving block ( 4) With the workpiece clamping mechanism; the shape of the contact surface of the workpiece resting block (4) for contacting with the grooved bar workpiece (1) is matched with the corresponding surface of the grooved bar workpiece (1), and the workpiece resting block (4) is set above It is used to withstand the workpiece inner stopper (5) of the grooved strip workpiece (1) in the groove (1A) of the grooved strip workpiece (1), and the workpiece clamping mechanism includes a workpiece outer clamping block (6) driven by a power device ) and the pressing block (7) above the workpiece; the punching device also includes an end punching mechanism, and the end punching mechanism includes a first oil cylinder fixedly installed on the rear side of the bottom plate (2) horizontally and vertically (8), driven by the first oil cylinder (8), the first punching knife (9) punched from the back to the front; the outer clamping block (6) of the workpiece and the pressing block (7) above the workpiece are located at the end The shape and size of the part are consistent with the part that needs to be retained after punching the end of the grooved bar workpiece (1); the first punching knife (9) is a square-shaped geometric body in cross section, and the first punching knife (9) ) The shape and size of the square notch (G) are also consistent with the part that needs to be retained after punching the end of the grooved bar workpiece (1). 2.如权利要求1所述的冲切装置,其特征在于,所述工件夹紧机构包括水平纵置方式固定安装在所述底板(2)上的导轨(13)与第二油缸(14),及由第二油缸(14)驱动沿导轨(13)滑行的滑板(15),所述工件外侧夹块(6)与滑板(15)固定连接;所述滑板(15)上还固定安装有第一气缸(16),该第一气缸(16)的活塞杆与连接杆(17)固定连接,该连接杆(17)的内端下方设置下斜面(18),所述工件上方压块(7)的前端上方设置相对应的上斜面(19),所述滑板(15)上设置供所述工件上方压块(7)上下滑动的的立柱(20)。2. The punching device according to claim 1, characterized in that, the workpiece clamping mechanism includes a guide rail (13) and a second oil cylinder (14) fixedly installed on the bottom plate (2) horizontally and vertically , and the slide plate (15) that slides along the guide rail (13) is driven by the second oil cylinder (14), and the clamping block (6) on the outside of the workpiece is fixedly connected with the slide plate (15); the slide plate (15) is also fixedly installed with The first cylinder (16), the piston rod of the first cylinder (16) is fixedly connected with the connecting rod (17), the inner end of the connecting rod (17) is provided with a lower slope (18), and the workpiece top pressure block ( 7) A corresponding upper slope (19) is set above the front end, and a column (20) for sliding up and down of the pressing block (7) above the workpiece is set on the slide plate (15). 3.如权利要求2所述的冲切装置,其特征在于,所述滑板(15)上面固定设置连接块(21),所述工件外侧夹块(6)与连接块(21)固定连接,并位于工件上方压块(7)下方;该连接块(21)上面设置一个以上圆形凹坑(37),圆形凹坑(37)内装上受压弹簧;所述立柱(20)也固定在该连接块(21)上面。3. The punching device according to claim 2, characterized in that, a connecting block (21) is fixedly arranged above the slide plate (15), and the outer clamping block (6) of the workpiece is fixedly connected with the connecting block (21), And be positioned at the workpiece top briquetting block (7) below; This connecting block (21) is provided with more than one circular pit (37), and the circular pit (37) is loaded with compression spring; Described column (20) also fixes on the connection block (21). 4.如权利要求1所述的冲切装置,其特征在于,所述第一油缸(8)的活塞杆经其连接杆与第一冲切刀(9)固定连接,在第一冲切刀(9)所在位置的底板(2)上设置导槽座(22),该导槽座(22)内设置供第一冲切刀(9)滑动的导槽(23)。4. The punching device according to claim 1, characterized in that, the piston rod of the first oil cylinder (8) is fixedly connected with the first punching knife (9) through its connecting rod, and the first punching knife (9) A guide groove seat (22) is set on the base plate (2) at the position, and a guide groove (23) for the sliding of the first punching knife (9) is set in the guide groove seat (22). 5.如权利要求1所述的冲切装置,其特征在于,所述工件搁置块(4)包括固定在底板(2)上的底座(24)与固定在该底座(24)上面的上座(25)。5. The punching device according to claim 1, characterized in that, the workpiece resting block (4) comprises a base (24) fixed on the base plate (2) and an upper seat (24) fixed on the base (24) 25). 6.如权利要求5所述的冲切装置,其特征在于,所述上座(25)还开设镶块缺口(26),所述工件搁置块(4)与凹槽条工件(1)相接触部分为镶嵌在该镶块缺口(26)处的镶块(27)。6. The punching device according to claim 5, characterized in that, the upper seat (25) also has an insert gap (26), and the workpiece rest block (4) is in contact with the groove bar workpiece (1) The part is an inlaid block (27) embedded in the notch (26) of the inlaid block. 7.如权利要求1所述的冲切装置,其特征在于,所述第一冲切刀(9)的刀口端呈锥形,锥度角为21度至22度。7. The punching device according to claim 1, characterized in that, the edge end of the first punching knife (9) is tapered, and the taper angle is 21° to 22°. 8.如权利要求1所述的冲切装置,其特征在于,所述冲切装置的凹槽条工件(1)待放位置边侧设置侧挡块(36)。8. The punching device according to claim 1, characterized in that, a side stopper (36) is provided on the side of the grooved strip workpiece (1) of the punching device where it is to be placed. 9.如权利要求1所述的冲切装置,其特征在于,所述端部冲切机构为一对,按凹槽条工件(1)长度对称分布于待装工件的两端处。9. The punching device according to claim 1, characterized in that, the end punching mechanisms are a pair, symmetrically distributed at both ends of the workpiece to be installed according to the length of the grooved strip workpiece (1). 10.如权利要求1至9任一项所述的冲切装置,其特征在于,在所述底板(2)上方设置搁板(3),所述冲切装置还包括下侧片冲切机构;所述下侧片冲切机构包括竖立方式固定安装在所述搁板(3)上的第三油缸(10),由该第三油缸(10)驱动的由上向下冲切的第二冲切刀(11);所述第二冲切刀(11)的形状及大小尺寸与工件侧片冲切目标缺口相一致,冲切前第二冲切刀(11)刀口位于凹槽条工件(1)凹槽(1A)内,所述工件搁置块(4)上开设用于容纳冲切下行的第二冲切刀(11)的容刀缺口(12)。10. The punching device according to any one of claims 1 to 9, characterized in that a shelf (3) is set above the bottom plate (2), and the punching device also includes a lower side sheet punching mechanism The lower side panel punching mechanism includes a third oil cylinder (10) fixedly installed on the shelf (3) in an upright manner, driven by the third oil cylinder (10), the second punching from top to bottom Punching knife (11); the shape and size of the second punching knife (11) are consistent with the punching target gap of the workpiece side piece, and the edge of the second punching knife (11) is located in the groove bar workpiece before punching (1) In the groove (1A), the workpiece resting block (4) is provided with a knife-accommodating notch (12) for accommodating the second punching knife (11) for punching down. 11.如权利要求10所述的冲切装置,其特征在于,所述下侧片冲切机构为两个以上,沿横向并列分布;所述工件搁置块(4)也为两个以上,沿横向并列分布。11. The punching device according to claim 10, characterized in that, there are more than two lower side sheet punching mechanisms arranged side by side along the transverse direction; there are also more than two workpiece resting blocks (4), arranged along the distributed side by side. 12.如权利要求10所述的冲切装置,其特征在于,所述冲切装置还包括上侧片冲切机构,所述上侧片冲切机构包括固定安装在所述搁板(3)上的第四油缸(28),由该第四油缸(28)驱动的由上向下冲切的第三冲切刀(29)。12. The punching device according to claim 10, characterized in that, the punching device also includes an upper side piece punching mechanism, and the upper side piece punching mechanism includes a The fourth oil cylinder (28) on the top, the third punching knife (29) punched from top to bottom driven by the fourth oil cylinder (28). 13.如权利要求10所述的冲切装置,其特征在于,所述冲切装置对称设置两套用于冲切作业完成后将凹槽条工件(1)从装夹位置挪出的挪件机构;每套挪件机构包括水平纵置方式固定安装在所述底板(2)上的第二气缸(30),搁置在所述底板(2)上并与第二气缸(30)的活塞杆固定连接的滑块(31),竖放固定安装在所述滑块(31)上的第三气缸(32),位于凹槽条工件(1)底下并与第三气缸(32)活塞杆固定连接的托块(33),该托块(33)端部设置向上凸出钩(34),形成用于搁置凹槽条工件(1)的凹槽(35)。13. The punching device according to claim 10, characterized in that, the punching device is symmetrically provided with two sets of moving mechanisms for removing the grooved strip workpiece (1) from the clamping position after the punching operation is completed ; Each set of moving parts mechanism includes a second cylinder (30) fixedly installed on the base plate (2) in a horizontal vertical manner, resting on the base plate (2) and fixing with the piston rod of the second cylinder (30) The connected slide block (31), vertically placed and fixedly installed on the third cylinder (32) on the slide block (31), is located under the grooved bar workpiece (1) and is fixedly connected with the piston rod of the third cylinder (32) A bracket (33), the end of the bracket (33) is provided with an upwardly protruding hook (34), forming a groove (35) for placing the grooved bar workpiece (1).
CN201410026833.5A 2014-01-18 2014-01-18 Car door upper groove bar Special punching cutting apparatus Expired - Fee Related CN103817198B (en)

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