CN103816921B - Catalyst for hydrogen production via methanol steam reforming as well as preparing method and hydrogen production method thereof - Google Patents
Catalyst for hydrogen production via methanol steam reforming as well as preparing method and hydrogen production method thereof Download PDFInfo
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Abstract
本发明揭示了一种多活性组分的甲醇水蒸气重整制氢催化剂及其制备方法,所述催化剂包括Pt的氧化物、Pd的氧化物、Cu的氧化物、Fe的氧化物、Zn的氧化物、稀土金属氧化物、过渡金属氧化物。其中贵金属Pt含量占催化剂总质量的0.5%~2%,Pd含量占催化剂总质量的1%~5%,Cu的氧化物占催化剂总质量的5%~15%,Fe的氧化物占催化剂总质量的2%~10%,Zn的氧化物占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物。本发明采用浸渍法,共沉淀法和凝胶‑溶胶法经过特殊工艺制备的催化剂可在250~550℃的宽温度范围内使用,甲醇转化率大于90%,重整气中氢含量大于70mol%。活性高,重整性好,可操作性强,适合用于非均温的甲醇水蒸气重整制氢系统中。
The invention discloses a multi-active component methanol steam reforming hydrogen production catalyst and a preparation method thereof. The catalyst includes Pt oxides, Pd oxides, Cu oxides, Fe oxides, and Zn oxides. oxides, rare earth metal oxides, transition metal oxides. Among them, the noble metal Pt content accounts for 0.5% to 2% of the total mass of the catalyst, the content of Pd accounts for 1% to 5% of the total mass of the catalyst, the oxides of Cu account for 5% to 15% of the total mass of the catalyst, and the oxides of Fe account for the total mass of the catalyst. 2% to 10% of the mass, Zn oxides account for 10% to 25% of the total mass of the catalyst, rare earth metal oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides. The invention adopts the impregnation method, the co-precipitation method and the gel-sol method and the catalyst prepared by a special process can be used in a wide temperature range of 250-550 °C, the methanol conversion rate is greater than 90%, and the hydrogen content in the reformed gas is greater than 70mol%. . It has high activity, good reforming property and strong operability, and is suitable for non-uniform temperature methanol steam reforming hydrogen production system.
Description
技术领域technical field
本发明属于制氢工艺技术领域,涉及一种催化剂,尤其涉及一种多活性组分的甲醇水蒸气重整制氢催化剂;同时,本发明涉及一种上述甲醇水蒸气重整制氢催化剂的制备方法;此外,本发明还涉及利用上述甲醇水蒸气重整制氢催化剂的制氢方法。The invention belongs to the technical field of hydrogen production technology, and relates to a catalyst, in particular to a multi-active component methanol steam reforming hydrogen production catalyst; at the same time, the invention relates to the preparation of the aforementioned methanol steam reforming hydrogen production catalyst Method; In addition, the present invention also relates to a hydrogen production method using the above methanol steam reforming hydrogen production catalyst.
背景技术Background technique
近年来,随着质子交换膜燃料电池的发展,特别是其应用于汽车以及分布式发电,迫切需要小型高效、高效、分散的移动制氢系统以供应原料氢。于是出现了各式各样的制氢系统,同时也出现了各式各样的制氢方法。In recent years, with the development of proton exchange membrane fuel cells, especially their application in automobiles and distributed power generation, there is an urgent need for small, efficient, and decentralized mobile hydrogen production systems to supply raw hydrogen. As a result, various hydrogen production systems have emerged, as well as various hydrogen production methods.
例如中国专利CN202519022U揭示的一种甲醇水蒸气重整制氢设备,所述设备包括液体储存容器、换热器、气化室、重整室、分离室。所述设备包括一个或多个加热单元,为制氢设备需要温度控制的部件进行温度控制;加热单元通过分离室输出的余气或/和制得的氢气加热。重整室与分离室之间的传送通道经过一预热控温机构,该预热控温机构用以加热从重整室输出的气体;所述预热控温机构作为重整室与分离室之间的缓冲,使得从重整室输出的气体的温度与分离室的温度相同或接近。For example, Chinese patent CN202519022U discloses a methanol steam reforming hydrogen production equipment, which includes a liquid storage container, a heat exchanger, a gasification chamber, a reforming chamber, and a separation chamber. The equipment includes one or more heating units to control the temperature of the parts of the hydrogen production equipment that need temperature control; the heating units are heated by the residual gas output from the separation chamber or/and the produced hydrogen. The transmission channel between the reforming chamber and the separation chamber passes through a preheating temperature control mechanism, which is used to heat the gas output from the reforming chamber; The buffer between them makes the temperature of the gas output from the reforming chamber the same or close to the temperature of the separation chamber.
又如中国专利公开号CN101033059提供的制氢方法,该制氢方法由于其不需要外部供热,容易实现现场制热,所以受到广大关注。此方法中采用弛放气进行加热系统,产生的结果是系统各部位受热不均匀,最直接,也是最影响的是催化剂的催化活性。Another example is the hydrogen production method provided by Chinese Patent Publication No. CN101033059. This hydrogen production method has attracted widespread attention because it does not require external heating and is easy to realize on-site heating. In this method, the relaxation gas is used to heat the system, and the result is uneven heating of various parts of the system. The most direct and most influential factor is the catalytic activity of the catalyst.
目前市场上的所有甲醇制氢催化剂无论是铜催化剂或贵金属催化剂以及其他催化剂都有自身的活性温度,或者在200-300℃,或者在350-450,或者在400以上,因此在温度分布不均匀的系统中应用市场上的催化剂时就会产生催化活性低,催化剂效率的结果。即市场上的催化剂在非均温的系统中应用就会有局限性。All methanol hydrogen production catalysts currently on the market, whether they are copper catalysts or noble metal catalysts and other catalysts, have their own activity temperature, either at 200-300 ° C, or at 350-450 ° C, or at 400 ° C or above, so the temperature distribution is uneven When the catalysts on the market are applied in the system, the catalytic activity will be low and the catalyst efficiency will be low. That is, the catalysts on the market will have limitations in the application of non-uniform temperature systems.
有鉴于此,如今迫切需要设计一种新的甲醇制氢催化剂,以便克服现有催化剂的上述缺陷。In view of this, there is an urgent need to design a new methanol hydrogen production catalyst in order to overcome the above-mentioned defects of existing catalysts.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种甲醇水蒸气重整制氢催化剂,在制氢的过程中,可经过各个组分的协调作用,使得该催化剂在很宽的温度范围内具有很高的活性。The technical problem to be solved by the present invention is to provide a catalyst for hydrogen production by steam reforming of methanol. In the process of hydrogen production, the coordination of various components can make the catalyst have a high temperature in a wide temperature range. activity.
同时,本发明还提供一种甲醇水蒸气重整制氢催化剂的制备方法,制得的催化剂在制氢的过程中,可经过各个组分的协调作用,使得该催化剂在很宽的温度范围内具有很高的活性。At the same time, the present invention also provides a method for preparing a catalyst for hydrogen production by steam reforming of methanol. During the process of hydrogen production, the prepared catalyst can undergo the coordinated action of various components, so that the catalyst can be used in a wide temperature range. Has a high activity.
此外,本发明进一步提供一种甲醇水蒸气重整制氢催化剂的制氢方法,可经过各个组分的协调作用,使得该催化剂在很宽的温度范围内具有很高的活性。In addition, the present invention further provides a hydrogen production method of a methanol steam reforming hydrogen production catalyst, which can make the catalyst have high activity in a wide temperature range through the coordinated action of various components.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种甲醇水蒸气重整制氢催化剂,所述催化剂以Pt、Pd、Cu、Fe、Zn五种元素组成活组分,以功能性复合金属氧化物作为载体,所述功能性复合金属氧化物包括稀土金属氧化物、过渡金属氧化物;A methanol steam reforming catalyst for hydrogen production. The catalyst is composed of five elements, Pt, Pd, Cu, Fe, and Zn. The active component is a functional composite metal oxide as a carrier. The functional composite metal oxide Including rare earth metal oxides, transition metal oxides;
所述催化剂具体包括:PtO、PdO、CuO、Fe2O3、ZnO、稀土金属氧化物、过渡金属氧化物;The catalyst specifically includes: PtO, PdO, CuO , Fe2O3 , ZnO, rare earth metal oxides, transition metal oxides;
其中,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd的含量占催化剂总质量的1%~5%,CuO占催化剂总质量的5%~15%,Fe2O3占催化剂总质量的2%~10%,ZnO占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物;Among them, the content of noble metal Pt accounts for 0.5% to 2% of the total mass of the catalyst, the content of Pd accounts for 1% to 5% of the total mass of the catalyst, CuO accounts for 5% to 15% of the total mass of the catalyst, and Fe2O3 accounts for 2% to 10% of the total mass of the catalyst, ZnO accounts for 10% to 25% of the total mass of the catalyst, rare earth metal oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides;
所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种;过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种。The rare earth metal includes one or more of lanthanum, cerium, neodymium, europium, and praseodymium; the transition metal includes one or more of zirconium, yttrium, molybdenum, niobium, manganese, and cobalt.
一种甲醇水蒸气重整制氢催化剂,所述催化剂包括:Pt的氧化物、Pd的氧化物、Cu的氧化物、Fe的氧化物、Zn的氧化物、稀土金属氧化物、过渡金属氧化物;A catalyst for hydrogen production by steam reforming of methanol, said catalyst comprising: oxides of Pt, oxides of Pd, oxides of Cu, oxides of Fe, oxides of Zn, rare earth metal oxides, transition metal oxides ;
作为本发明的一种优选方案,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd含量占催化剂总质量的1%~5%,Cu的氧化物占催化剂总质量的5%~15%,Fe的氧化物占催化剂总质量的2%~10%,Zn的氧化物占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物。As a preferred version of the present invention, the noble metal Pt content accounts for 0.5% to 2% of the total mass of the catalyst, the content of Pd accounts for 1% to 5% of the total mass of the catalyst, and the oxide of Cu accounts for 5% to 15% of the total mass of the catalyst. , Fe oxides account for 2% to 10% of the total catalyst mass, Zn oxides account for 10% to 25% of the total catalyst mass, rare earth metal oxides account for 5% to 45% of the total catalyst mass, and the rest are transition metals oxide.
作为本发明的一种优选方案,所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种。As a preferred solution of the present invention, the rare earth metal includes one or more of lanthanum, cerium, neodymium, europium and praseodymium.
作为本发明的一种优选方案,所述过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种。As a preferred solution of the present invention, the transition metal includes one or more of zirconium, yttrium, molybdenum, niobium, manganese, and cobalt.
一种上述的催化剂的制备方法,所述制备方法包括:A kind of preparation method of above-mentioned catalyst, described preparation method comprises:
载体采用共沉淀法或凝胶-溶胶法,载体的沉淀物或溶胶在110~180℃干燥,在260~480℃分解,在400~750℃焙烧,所得固体采用浸渍法浸渍活性组分到载体上。The carrier adopts co-precipitation method or gel-sol method. The precipitate or sol of the carrier is dried at 110-180°C, decomposed at 260-480°C, and roasted at 400-750°C. The obtained solid is impregnated with active components into the carrier by impregnation method superior.
作为本发明的一种优选方案,所述方法具体包括:载体采用共沉淀法或凝胶-溶胶法制备,载体的沉淀物或溶胶在120~150℃干燥6~15h,在300~400℃分解2~6h,在450~650℃焙烧3~6h,所得固体,压片或挤条成型,采用浸渍法浸渍活性组分到载体上;所述载体包括稀土金属氧化物、过渡金属氧化物。As a preferred solution of the present invention, the method specifically includes: the carrier is prepared by co-precipitation method or gel-sol method, the precipitate or sol of the carrier is dried at 120-150°C for 6-15 hours, and decomposed at 300-400°C 2-6 hours, roasting at 450-650° C. for 3-6 hours, the obtained solids are pressed into tablets or extruded into strands, and the active components are impregnated onto the carrier by impregnation; the carrier includes rare earth metal oxides and transition metal oxides.
作为本发明的一种优选方案,所述制备方法具体包括如下步骤:As a preferred version of the present invention, the preparation method specifically includes the following steps:
载体的制备步骤:利用稀土硝酸盐和过渡金属硝酸盐采用共沉淀法得到沉淀物,或采用凝胶-溶胶法生成凝胶;沉淀物或溶胶在120~150℃干燥6~15h,在300~400℃分解2~6h,在450~650℃焙烧3~6h,所得固体经过压片或挤条成型,得到片状或条形载体;共沉淀法即稀土硝酸盐和过渡金属硝酸盐的混合水溶液首先用氨水或碳酸钠进行共沉淀得沉淀物;凝胶-溶胶法即稀土金属硝酸盐和过渡金属硝酸盐与柠檬酸等有机酸在水溶液中反应生成凝胶;Carrier preparation steps: use rare earth nitrates and transition metal nitrates to obtain precipitates by co-precipitation method, or use gel-sol method to generate gels; precipitates or sols are dried at 120-150°C for 6-15 hours, and dried at 300- Decompose at 400°C for 2-6 hours, roast at 450-650°C for 3-6 hours, and the resulting solid is formed by pressing or extruding to obtain a sheet-shaped or strip-shaped carrier; the co-precipitation method is a mixed aqueous solution of rare earth nitrates and transition metal nitrates First, use ammonia water or sodium carbonate to co-precipitate to obtain a precipitate; the gel-sol method means that rare earth metal nitrates and transition metal nitrates react with organic acids such as citric acid in aqueous solution to form gels;
催化剂的制备步骤:采用浸渍法浸渍活性组分到载体上,即上所述的成型的片状或条形载体浸泡于配置好的硝酸铂、硝酸钯、硝酸铜、硝酸铁、硝酸锌的混合水溶液中浸泡12~24h,再在120~150℃干燥6~15h,350~650℃焙烧3~6h;最后得到的催化剂以Pt、Pd、Cu、Fe、Zn五种元素组成活组分,以功能性复合金属氧化物作为载体,所述功能性复合金属氧化物包括稀土金属氧化物、过渡金属氧化物;Catalyst preparation steps: impregnate the active components onto the carrier by impregnation, that is, soak the formed sheet or strip carrier in the prepared mixture of platinum nitrate, palladium nitrate, copper nitrate, iron nitrate and zinc nitrate Soak in aqueous solution for 12-24 hours, then dry at 120-150°C for 6-15 hours, and roast at 350-650°C for 3-6 hours; the catalyst finally obtained is composed of five elements: Pt, Pd, Cu, Fe, and Zn. Functional composite metal oxides are used as a carrier, and the functional composite metal oxides include rare earth metal oxides and transition metal oxides;
所述催化剂具体包括:PtO、PdO、CuO、Fe2O3、ZnO、稀土金属氧化物、过渡金属氧化物;其中,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd的含量占催化剂总质量的1%~5%,CuO占催化剂总质量的5%~15%,Fe2O3占催化剂总质量的2%~10%,ZnO占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物;所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种;过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种。The catalyst specifically includes: PtO, PdO, CuO, Fe 2 O 3 , ZnO, rare earth metal oxides, and transition metal oxides; wherein, the content of noble metal Pt accounts for 0.5% to 2% of the total mass of the catalyst, and the content of Pd accounts for 1%-5% of the total mass, CuO 5%-15% of the total mass of the catalyst, Fe 2 O 3 2%-10% of the total mass of the catalyst, ZnO 10%-25% of the total mass of the catalyst, rare earth metals Oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides; the rare earth metals include one or more of lanthanum, cerium, neodymium, europium, and praseodymium; transition metals include zirconium, yttrium, and molybdenum , niobium, manganese, cobalt in one or more.
一种利用上述甲醇水蒸气重整制氢催化剂的制氢方法,所述制氢方法包括如下步骤:A hydrogen production method utilizing the above methanol steam reforming hydrogen production catalyst, the hydrogen production method comprising the steps of:
制氢方法包括重整步骤,重整步骤中重整室内的催化剂为上述甲醇水蒸气重整制氢催化剂。The hydrogen production method includes a reforming step, and the catalyst in the reforming chamber in the reforming step is the above-mentioned methanol steam reforming hydrogen production catalyst.
作为本发明的一种优选方案,重整室的制氢温度控制在250-550℃范围,水与甲醇的摩尔比为1~1.6,在空速2.8h-1的条件下反应。As a preferred solution of the present invention, the hydrogen production temperature in the reforming chamber is controlled in the range of 250-550°C, the molar ratio of water to methanol is 1-1.6, and the reaction is carried out at a space velocity of 2.8h -1 .
所述制氢方法具体包括如下步骤:The hydrogen production method specifically includes the following steps:
步骤S1、快速启动步骤;所述制氢系统利用快速启动装置提供启动能源启动;具体包括:Step S1, quick start step; the hydrogen production system uses the quick start device to provide starting energy to start; specifically includes:
第一启动装置的第一加热机构通电设定时间,待第一加热机构达到设定温度后向第一气化管路通入甲醇;由于第一气化管路紧密地缠绕于第一加热机构上,甲醇温度逐步升高;第一气化管路输出被气化的甲醇,而后通过点火机构点火燃烧;或者,第一气化管路输出被气化的甲醇,且输出的甲醇温度达到自燃点,甲醇从第一气化管路输出后直接自燃;The first heating mechanism of the first starting device is energized for a set time, and methanol is introduced into the first gasification pipeline after the first heating mechanism reaches the set temperature; since the first gasification pipeline is tightly wound around the first heating mechanism Above, the temperature of methanol gradually increases; the first gasification pipeline outputs the gasified methanol, and then ignites and burns through the ignition mechanism; or, the first gasification pipeline outputs the gasified methanol, and the output methanol temperature reaches the spontaneous combustion point, methanol spontaneously ignites directly after being output from the first gasification pipeline;
气化的甲醇通过燃烧放热,为制氢设备提供启动能源;同时,第一气化管路输出的甲醇燃烧还为第二启动装置的第二气化管路加热,将第二气化管路中的甲醇气化;The gasified methanol provides start-up energy for hydrogen production equipment through combustion and release of heat; at the same time, the combustion of methanol output from the first gasification pipeline also heats the second gasification pipeline of the second start-up device, turning the second gasification tube Methanol gasification in the road;
待第二气化管路中输出气化的甲醇后,关闭第一启动装置,由第二启动装置的第二气化管路输出的甲醇为重整室加热,同时加热第二气化管路,将第二气化管路中的甲醇气化;所述重整室内壁设有加热管路,加热管路内放有催化剂;所述快速启动装置通过加热所述加热管路为重整室加热;After the vaporized methanol is output from the second gasification pipeline, the first starting device is closed, and the methanol output from the second gasification pipeline of the second starting device is heated for the reforming chamber, and at the same time, the second gasification pipeline is heated , to vaporize the methanol in the second gasification pipeline; the inner wall of the reforming chamber is provided with a heating pipeline, and a catalyst is placed in the heating pipeline; heating;
步骤S2、系统启动后,制氢系统通过制氢设备制得的氢气提供运行所需的能源;待制氢系统运行制得足够的氢气,关闭快速启动装置,制氢设备制得的部分氢气或/和余气通过燃烧维持制氢设备运行;制氢过程具体包括:Step S2, after the system is started, the hydrogen production system provides the energy required for operation through the hydrogen produced by the hydrogen production equipment; when the hydrogen production system is running and produces enough hydrogen, turn off the quick start device, and part of the hydrogen produced by the hydrogen production equipment or / and residual gas are burned to maintain the operation of hydrogen production equipment; the hydrogen production process specifically includes:
所述液体储存容器中的甲醇和水通过原料输送装置输送至制氢设备的换热器换热,换热后进入气化室气化;气化后的甲醇蒸气及水蒸气进入重整室,重整室内设有催化剂,重整室下部及中部温度为300℃~420℃;所述催化剂具体包括:PtO、PdO、CuO、Fe2O3、ZnO、稀土金属氧化物、过渡金属氧化物;其中,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd的含量占催化剂总质量的1%~5%,CuO占催化剂总质量的5%~15%,Fe2O3占催化剂总质量的2%~10%,ZnO占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物;所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种;过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种;The methanol and water in the liquid storage container are transported to the heat exchanger of the hydrogen production equipment through the raw material delivery device for heat exchange, and enter the gasification chamber for gasification after heat exchange; the vaporized methanol vapor and water vapor enter the reforming chamber, A catalyst is installed in the reforming chamber, and the temperature of the lower and middle parts of the reforming chamber is 300°C to 420°C; the catalyst specifically includes: PtO, PdO, CuO, Fe 2 O 3 , ZnO, rare earth metal oxides, and transition metal oxides; Among them, the content of noble metal Pt accounts for 0.5% to 2% of the total mass of the catalyst, the content of Pd accounts for 1% to 5% of the total mass of the catalyst, CuO accounts for 5% to 15% of the total mass of the catalyst, and Fe2O3 accounts for 2% to 10% of the total mass of the catalyst, ZnO accounts for 10% to 25% of the total mass of the catalyst, rare earth metal oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides; the rare earth metals include lanthanum, cerium, One or more of neodymium, europium, and praseodymium; transition metals include one or more of zirconium, yttrium, molybdenum, niobium, manganese, and cobalt;
所述重整室上部的温度为400℃~570℃;重整室与分离室通过连接管路连接,连接管路的全部或部分设置于重整室的上部,能通过重整室上部的高温继续加热从重整室输出的气体;所述连接管路作为重整室与分离室之间的缓冲,使得从重整室输出的气体的温度与分离室的温度相同或接近;The temperature of the upper part of the reforming chamber is 400°C to 570°C; the reforming chamber and the separation chamber are connected through a connecting pipeline, and all or part of the connecting pipeline is arranged on the upper part of the reforming chamber, which can pass through the high temperature of the upper part of the reforming chamber. Continue to heat the gas output from the reforming chamber; the connecting pipeline serves as a buffer between the reforming chamber and the separation chamber, so that the temperature of the gas output from the reforming chamber is the same as or close to the temperature of the separation chamber;
所述分离室内的温度设定为350℃~570℃;分离室内设有膜分离器,从膜分离器的产气端得到氢气;所述原料输送装置提供动力,将液体储存容器中的原料输送至制氢设备;所述原料输送装置向原料提供0.15~5MPa的压强,使得制氢设备制得的氢气具有足够的压强;所述制氢设备制得的氢气输送至膜分离装置进行分离,用于分离氢气的膜分离装置的内外压强之差大于等于0.7M Pa;所述膜分离装置为在多孔陶瓷表面真空镀钯银合金的膜分离装置,镀膜层为钯银合金,钯银合金的质量百分比钯占75%~78%,银占22%~25%;The temperature in the separation chamber is set at 350°C to 570°C; a membrane separator is installed in the separation chamber, and hydrogen is obtained from the gas-producing end of the membrane separator; the raw material delivery device provides power to transport the raw material in the liquid storage container to the hydrogen production equipment; the raw material conveying device provides a pressure of 0.15 to 5 MPa for the raw material, so that the hydrogen produced by the hydrogen production equipment has sufficient pressure; the hydrogen produced by the hydrogen production equipment is transported to the membrane separation device for separation. The difference between the internal and external pressure of the membrane separation device for separating hydrogen is greater than or equal to 0.7M Pa; the membrane separation device is a membrane separation device that vacuum-plates palladium-silver alloy on the surface of porous ceramics, and the coating layer is palladium-silver alloy. The quality of palladium-silver alloy Percent palladium accounts for 75% to 78%, silver accounts for 22% to 25%;
所述制氢设备启动制氢后,制氢设备制得的部分氢气或/和余气通过燃烧维持制氢设备运行。After the hydrogen production equipment starts to produce hydrogen, part of the hydrogen or/and residual gas produced by the hydrogen production equipment is burned to maintain the operation of the hydrogen production equipment.
本发明的有益效果在于:本发明提出的甲醇水蒸气重整制氢催化剂及其制备方法,在制氢过程中,经过各个组分的协调作用,使得该催化剂在很宽的温度范围内具有很高的活性。为移动式现场制氢设备等制氢系统温度不均匀的制氢设备提供技术保证。The beneficial effect of the present invention is that: the methanol steam reforming hydrogen production catalyst and its preparation method proposed by the present invention, in the process of hydrogen production, through the coordinated action of each component, the catalyst has a very high temperature in a wide temperature range. High activity. Provide technical guarantee for hydrogen production equipment with uneven temperature in hydrogen production system such as mobile on-site hydrogen production equipment.
附图说明Description of drawings
图1为本发明甲醇水蒸气重整制氢催化剂制备方法的流程图。Fig. 1 is a flow chart of the method for preparing a catalyst for hydrogen production by steam reforming of methanol according to the present invention.
具体实施方式detailed description
下面结合附图详细说明本发明的优选实施例。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例一Embodiment one
本发明揭示了一种多活性组分的甲醇水蒸气重整制氢催化剂,所述催化剂以Pt、Pd、Cu、Fe、Zn五种元素组成活组分,以功能性复合金属氧化物作为载体,所述功能性复合金属氧化物包括稀土金属氧化物、过渡金属氧化物。The present invention discloses a multi-active component methanol steam reforming catalyst for hydrogen production. The catalyst consists of five elements, Pt, Pd, Cu, Fe, and Zn, as active components, and uses a functional composite metal oxide as a carrier. , the functional composite metal oxides include rare earth metal oxides and transition metal oxides.
所述催化剂具体包括:Pt的氧化物、Pd的氧化物、CuO、Fe2O3、ZnO、稀土金属氧化物、过渡金属氧化物。其中,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd的含量占催化剂总质量的1%~5%,CuO占催化剂总质量的5%~15%,Fe2O3占催化剂总质量的2%~10%,ZnO占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物。The catalyst specifically includes: oxides of Pt, oxides of Pd, CuO, Fe 2 O 3 , ZnO, oxides of rare earth metals, oxides of transition metals. Among them, the content of noble metal Pt accounts for 0.5% to 2% of the total mass of the catalyst, the content of Pd accounts for 1% to 5% of the total mass of the catalyst, CuO accounts for 5% to 15% of the total mass of the catalyst, and Fe2O3 accounts for 2% to 10% of the total mass of the catalyst, ZnO accounts for 10% to 25% of the total mass of the catalyst, rare earth metal oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides.
所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种(当然也可以为其他稀土金属,本领域技术人员应该可以联想的到);过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种(当然也可以为其他过度金属)。The rare earth metals include one or more of lanthanum, cerium, neodymium, europium, and praseodymium (of course, other rare earth metals can also be imagined by those skilled in the art); transition metals include zirconium, yttrium, molybdenum, One or more of niobium, manganese and cobalt (of course other transition metals are also possible).
本实施例中,Pt氧化物占催化剂总质量的1%,Pd氧化物占催化剂总质量的2%,CuO占催化剂总质量的10%,Fe2O3占催化剂总质量的5%,ZnO占催化剂总质量的10%,稀土金属氧化物占催化剂总质量的30%,过渡金属氧化物占催化剂总质量的42%。In this example, Pt oxide accounts for 1% of the total mass of the catalyst, Pd oxide accounts for 2% of the total mass of the catalyst, CuO accounts for 10% of the total mass of the catalyst, Fe2O3 accounts for 5% of the total mass of the catalyst, and ZnO accounts for 5% of the total mass of the catalyst. 10%, rare earth metal oxides account for 30% of the total mass of the catalyst, and transition metal oxides account for 42% of the total mass of the catalyst.
实施例二Embodiment two
本实施例中,Pt氧化物占催化剂总质量的2%,Pd氧化物占催化剂总质量的5%,CuO占催化剂总质量的15%,Fe2O3占催化剂总质量的10%,ZnO占催化剂总质量的15%,稀土金属氧化物占催化剂总质量的5%,过渡金属氧化物占催化剂总质量的48%。In this embodiment, Pt oxide accounts for 2% of the total mass of the catalyst, Pd oxide accounts for 5% of the total mass of the catalyst, CuO accounts for 15% of the total mass of the catalyst, Fe2O3 accounts for 10% of the total mass of the catalyst, and ZnO accounts for 10% of the total mass of the catalyst. 15%, the rare earth metal oxide accounts for 5% of the total mass of the catalyst, and the transition metal oxide accounts for 48% of the total mass of the catalyst.
实施例三Embodiment three
本实施例中,Pt氧化物占催化剂总质量的0.5%,Pd氧化物占催化剂总质量的1%,CuO占催化剂总质量的5%,Fe2O3占催化剂总质量的2%,ZnO占催化剂总质量的25%,稀土金属氧化物占催化剂总质量的5%,过渡金属氧化物占催化剂总质量的48%。In this embodiment, Pt oxide accounts for 0.5% of the total mass of the catalyst, Pd oxide accounts for 1% of the total mass of the catalyst, CuO accounts for 5% of the total mass of the catalyst, Fe2O3 accounts for 2% of the total mass of the catalyst, and ZnO accounts for 2% of the total mass of the catalyst. 25%, the rare earth metal oxide accounts for 5% of the total mass of the catalyst, and the transition metal oxide accounts for 48% of the total mass of the catalyst.
在温度变化区间为250℃~550℃的重整室内进行制氢工艺,上述实施例的试验数据如下,The hydrogen production process is carried out in a reforming chamber with a temperature change range of 250°C to 550°C. The test data of the above examples are as follows,
实施例四Embodiment four
本发明还揭示一种以上实施例中所述甲醇水蒸气重整制氢催化剂的制备方法,所述制备方法包括:载体采用共沉淀法或凝胶-溶胶法,载体的沉淀物或溶胶在110~180℃干燥,在260~480℃分解,在400~750℃焙烧,所得固体采用浸渍法浸渍活性组分到载体上。The present invention also discloses a method for preparing the methanol steam reforming hydrogen production catalyst described in the above examples. The preparation method includes: the carrier adopts a co-precipitation method or a gel-sol method, and the precipitate or sol of the carrier is deposited at 110 Dried at ~180°C, decomposed at 260~480°C, calcined at 400~750°C, and the obtained solid is impregnated with active components on the carrier by impregnation method.
优选地,所述方法具体包括:载体采用共沉淀法或凝胶-溶胶法制备,载体的沉淀物或溶胶在120~150℃干燥6~15h,在300~400℃分解2~6h,在450~650℃焙烧3~6h,所得固体,压片或挤条成型,采用浸渍法浸渍活性组分到载体上;所述载体包括稀土金属氧化物、过渡金属氧化物。Preferably, the method specifically includes: the carrier is prepared by co-precipitation method or gel-sol method, the precipitate or sol of the carrier is dried at 120-150°C for 6-15 hours, decomposed at 300-400°C for 2-6 hours, and dried at 450°C Calcined at ~650°C for 3-6 hours, the resulting solid is pressed into tablets or extruded into strips, and the active component is impregnated onto the carrier by impregnation; the carrier includes rare earth metal oxides and transition metal oxides.
具体地,请参阅图1,本实施例中,所述甲醇水蒸气重整制氢催化剂的制备方法具体包括如下步骤:Specifically, please refer to Figure 1. In this embodiment, the preparation method of the methanol steam reforming hydrogen production catalyst specifically includes the following steps:
步骤S1、载体的制备步骤:利用稀土硝酸盐和过渡金属硝酸盐采用共沉淀法得到沉淀物,或采用凝胶-溶胶法生成凝胶;沉淀物或溶胶在120~150℃干燥6~15h,在300~400℃分解2~6h(分解发生的化学反应为:MCO3(或MOH)—MO+CO2(或H2O),其中M代表金属,MO代表金属氧化物),在450~650℃焙烧3~6h,所得固体经过压片或挤条成型,得到片状或条形载体;共沉淀法即稀土硝酸盐和过渡金属硝酸盐的混合水溶液首先用氨水或碳酸钠进行共沉淀得沉淀物;凝胶-溶胶法即稀土金属硝酸盐和过渡金属硝酸盐与柠檬酸等有机酸在水溶液中反应生成凝胶。Step S1, the preparation step of the carrier: using rare earth nitrates and transition metal nitrates to obtain precipitates by co-precipitation method, or using gel-sol method to generate gel; the precipitates or sols are dried at 120-150° C. for 6-15 hours, Decompose at 300-400°C for 2-6h (the chemical reaction of decomposition is: MCO3 (or MOH)-MO+CO2 (or H2O), where M represents metal and MO represents metal oxide), and roast at 450-650°C for 3 hours ~6h, the obtained solid is formed by pressing or extruding to obtain a sheet or strip-shaped carrier; the co-precipitation method is that the mixed aqueous solution of rare earth nitrate and transition metal nitrate is first co-precipitated with ammonia water or sodium carbonate to obtain a precipitate; Colloid-sol method is that rare earth metal nitrates and transition metal nitrates react with organic acids such as citric acid in aqueous solution to form gels.
步骤S2、催化剂的制备步骤:采用浸渍法浸渍活性组分到载体上,即上所述的成型的片状或条形载体浸泡于配置好的硝酸铂、硝酸钯、硝酸铜、硝酸铁、硝酸锌的混合水溶液中浸泡12~24h,再在120~150℃干燥6~15h,350~650℃焙烧3~6h。Step S2, the preparation step of the catalyst: the active component is impregnated onto the carrier by the impregnation method, that is, the above-mentioned shaped sheet or strip carrier is soaked in the prepared platinum nitrate, palladium nitrate, copper nitrate, iron nitrate, nitric acid Soak in the mixed aqueous solution of zinc for 12-24 hours, then dry at 120-150°C for 6-15 hours, and roast at 350-650°C for 3-6 hours.
最后得到的催化剂以Pt、Pd、Cu、Fe、Zn五种元素组成活组分,以功能性复合金属氧化物作为载体,所述功能性复合金属氧化物包括稀土金属氧化物、过渡金属氧化物。所述催化剂具体包括:PtO、PdO、CuO、Fe2O3、ZnO、稀土金属氧化物、过渡金属氧化物;其中,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd的含量占催化剂总质量的1%~5%,CuO占催化剂总质量的5%~15%,Fe2O3占催化剂总质量的2%~10%,ZnO占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物;所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种;过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种。The catalyst finally obtained is composed of five elements of Pt, Pd, Cu, Fe, and Zn as active components, and functional composite metal oxides are used as supports, and the functional composite metal oxides include rare earth metal oxides, transition metal oxides . The catalyst specifically includes: PtO, PdO, CuO, Fe 2 O 3 , ZnO, rare earth metal oxides, and transition metal oxides; wherein, the content of noble metal Pt accounts for 0.5% to 2% of the total mass of the catalyst, and the content of Pd accounts for 1%-5% of the total mass, CuO 5%-15% of the total mass of the catalyst, Fe 2 O 3 2%-10% of the total mass of the catalyst, ZnO 10%-25% of the total mass of the catalyst, rare earth metals Oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides; the rare earth metals include one or more of lanthanum, cerium, neodymium, europium, and praseodymium; transition metals include zirconium, yttrium, and molybdenum , niobium, manganese, cobalt in one or more.
实施例五Embodiment five
本发明还揭示一种利用上述多活性组分的甲醇水蒸气重整制氢催化剂的制氢方法,所述制氢方法包括如下步骤:The present invention also discloses a hydrogen production method using the methanol steam reforming hydrogen production catalyst with multiple active components. The hydrogen production method includes the following steps:
制氢方法包括重整步骤,重整步骤中重整室内的催化剂为以上实施例所述多活性组分的甲醇水蒸气重整制氢催化剂;重整室的温度控制在250-550℃(当然也可以为200~650℃)范围内,水与甲醇的摩尔比为1~1.6(也可以为1~2.8或者其他比例),在空速2.8h-1的条件下反应。The hydrogen production method includes a reforming step. In the reforming step, the catalyst in the reforming chamber is the methanol steam reforming hydrogen production catalyst with multiple active components described in the above examples; the temperature of the reforming chamber is controlled at 250-550°C (of course It can also be within the range of 200-650°C), the molar ratio of water to methanol is 1-1.6 (or 1-2.8 or other ratios), and the reaction is carried out under the condition of space velocity of 2.8h -1 .
实施例六Embodiment six
本实施例与实施例五的区别在于,本实施例中,所述制氢方法具体包括如下步骤:The difference between this embodiment and Embodiment 5 is that in this embodiment, the hydrogen production method specifically includes the following steps:
【步骤S1】快速启动步骤(当然制氢方法也可以不包括本步骤);所述制氢系统利用快速启动装置提供启动能源启动。具体包括:[Step S1] Quick start step (of course, the hydrogen production method may not include this step); the hydrogen production system is started by using the quick start device to provide start energy. Specifically include:
第一启动装置的第一加热机构通电设定时间,待第一加热机构达到设定温度后向第一气化管路通入甲醇;由于第一气化管路紧密地缠绕于第一加热机构上,甲醇温度逐步升高;第一气化管路输出被气化的甲醇,而后通过点火机构点火燃烧;或者,第一气化管路输出被气化的甲醇,且输出的甲醇温度达到自燃点,甲醇从第一气化管路输出后直接自燃;The first heating mechanism of the first starting device is energized for a set time, and methanol is introduced into the first gasification pipeline after the first heating mechanism reaches the set temperature; since the first gasification pipeline is tightly wound around the first heating mechanism Above, the temperature of methanol gradually increases; the first gasification pipeline outputs the gasified methanol, and then ignites and burns through the ignition mechanism; or, the first gasification pipeline outputs the gasified methanol, and the output methanol temperature reaches the spontaneous combustion point, methanol spontaneously ignites directly after being output from the first gasification pipeline;
气化的甲醇通过燃烧放热,为制氢设备提供启动能源;同时,第一气化管路输出的甲醇燃烧还为第二启动装置的第二气化管路加热,将第二气化管路中的甲醇气化;The gasified methanol provides start-up energy for hydrogen production equipment through combustion and release of heat; at the same time, the combustion of methanol output from the first gasification pipeline also heats the second gasification pipeline of the second start-up device, turning the second gasification tube Methanol gasification in the road;
待第二气化管路中输出气化的甲醇后,关闭第一启动装置,由第二启动装置的第二气化管路输出的甲醇为重整室加热,同时加热第二气化管路,将第二气化管路中的甲醇气化;所述重整室内壁设有加热管路,加热管路内放有催化剂;所述快速启动装置通过加热所述加热管路为重整室加热。After the vaporized methanol is output from the second gasification pipeline, the first starting device is closed, and the methanol output from the second gasification pipeline of the second starting device is heated for the reforming chamber, and at the same time, the second gasification pipeline is heated , to vaporize the methanol in the second gasification pipeline; the inner wall of the reforming chamber is provided with a heating pipeline, and a catalyst is placed in the heating pipeline; heating.
【步骤S2】系统启动后,制氢系统通过制氢设备制得的氢气提供运行所需的能源;待制氢系统运行制得足够的氢气,关闭快速启动装置,由制氢设备制得的部分氢气或/和余气通过燃烧维持制氢设备运行。[Step S2] After the system is started, the hydrogen production system provides the energy required for operation through the hydrogen produced by the hydrogen production equipment; when the hydrogen production system is running and produces enough hydrogen, turn off the quick start device, and the part produced by the hydrogen production equipment Hydrogen or/and residual gas is burned to maintain the operation of hydrogen production equipment.
所述制备氢气的过程具体包括:The process for preparing hydrogen specifically includes:
所述液体储存容器中的甲醇和水通过原料输送装置输送至制氢设备的换热器换热,换热后进入气化室气化;气化后的甲醇蒸气及水蒸气进入重整室,重整室内设有催化剂,重整室下部及中部温度为250℃~420℃(也可以再低一些)。The methanol and water in the liquid storage container are transported to the heat exchanger of the hydrogen production equipment through the raw material delivery device for heat exchange, and enter the gasification chamber for gasification after heat exchange; the vaporized methanol vapor and water vapor enter the reforming chamber, A catalyst is installed in the reforming chamber, and the temperature in the lower and middle parts of the reforming chamber is 250°C to 420°C (or lower).
所述催化剂具体包括:PtO、PdO、CuO、Fe2O3、ZnO、稀土金属氧化物、过渡金属氧化物;其中,贵金属Pt含量占催化剂总质量的0.5%~2%,Pd的含量占催化剂总质量的1%~5%,CuO占催化剂总质量的5%~15%,Fe2O3占催化剂总质量的2%~10%,ZnO占催化剂总质量的10%~25%,稀土金属氧化物占催化剂总质量的5%~45%,其余为过渡金属氧化物;所述稀土金属包括镧、铈、钕、铕、镨中的一种或多种;过渡金属包括锆、钇、钼、铌、锰、钴中的一种或多种。The catalyst specifically includes: PtO, PdO, CuO, Fe 2 O 3 , ZnO, rare earth metal oxides, and transition metal oxides; wherein, the content of noble metal Pt accounts for 0.5% to 2% of the total mass of the catalyst, and the content of Pd accounts for 1%-5% of the total mass, CuO 5%-15% of the total mass of the catalyst, Fe 2 O 3 2%-10% of the total mass of the catalyst, ZnO 10%-25% of the total mass of the catalyst, rare earth metals Oxides account for 5% to 45% of the total mass of the catalyst, and the rest are transition metal oxides; the rare earth metals include one or more of lanthanum, cerium, neodymium, europium, and praseodymium; transition metals include zirconium, yttrium, and molybdenum , niobium, manganese, cobalt in one or more.
所述重整室上部的温度为400℃~550℃(也可以再高一些);重整室与分离室通过连接管路连接,连接管路的全部或部分设置于重整室的上部,能通过重整室上部的高温继续加热从重整室输出的气体;所述连接管路作为重整室与分离室之间的缓冲,使得从重整室输出的气体的温度与分离室的温度相同或接近。The temperature at the upper part of the reforming chamber is 400°C to 550°C (it can be higher); The high temperature of the upper part of the reforming chamber continues to heat the gas output from the reforming chamber; the connecting pipeline acts as a buffer between the reforming chamber and the separation chamber, so that the temperature of the gas output from the reforming chamber is the same as that of the separation chamber or close.
所述分离室内的温度设定为350℃~570℃;分离室内设有膜分离器,从膜分离器的产气端得到氢气。The temperature in the separation chamber is set at 350° C. to 570° C.; the separation chamber is provided with a membrane separator, and hydrogen is obtained from the gas-producing end of the membrane separator.
本实施例中,所述原料输送装置提供动力,将液体储存容器中的原料输送至制氢设备;所述原料输送装置向原料提供0.15~5MPa的压强,使得制氢设备制得的氢气具有足够的压强;所述制氢设备制得的氢气输送至膜分离装置进行分离,用于分离氢气的膜分离装置的内外压强之差大于等于0.7M Pa。所述膜分离装置为在多孔陶瓷表面真空镀钯银合金的膜分离装置,镀膜层为钯银合金,钯银合金的质量百分比钯占75%~78%,银占22%~25%。In this embodiment, the raw material delivery device provides power to transport the raw material in the liquid storage container to the hydrogen production equipment; the raw material delivery device provides the raw material with a pressure of 0.15-5 MPa, so that the hydrogen produced by the hydrogen production equipment The pressure; the hydrogen produced by the hydrogen production equipment is transported to the membrane separation device for separation, and the difference between the internal and external pressures of the membrane separation device used to separate hydrogen is greater than or equal to 0.7MPa. The membrane separation device is a membrane separation device that vacuum-plates palladium-silver alloy on the surface of porous ceramics. The coating layer is palladium-silver alloy. The mass percentage of palladium-silver alloy is 75%-78% palladium and 22%-25% silver.
所述制氢设备启动制氢后,制氢设备制得的部分氢气或/和余气通过燃烧维持制氢设备运行。After the hydrogen production equipment starts to produce hydrogen, part of the hydrogen or/and residual gas produced by the hydrogen production equipment is burned to maintain the operation of the hydrogen production equipment.
综上所述,本发明提出的甲醇水蒸气重整制氢催化剂及其制备方法,在制氢过程中,经过各个组分的协调作用,使得该催化剂在很宽的温度范围内具有很高的活性。为移动式现场制氢设备等制氢系统温度不均匀的制氢设备提供技术保证。In summary, the methanol steam reforming hydrogen production catalyst and its preparation method proposed by the present invention, through the coordination of various components in the hydrogen production process, make the catalyst have a high active. Provide technical guarantee for hydrogen production equipment with uneven temperature in hydrogen production system such as mobile on-site hydrogen production equipment.
这里本发明的描述和应用是说明性的,并非想将本发明的范围限制在上述实施例中。这里所披露的实施例的变形和改变是可能的,对于那些本领域的普通技术人员来说实施例的替换和等效的各种部件是公知的。本领域技术人员应该清楚的是,在不脱离本发明的精神或本质特征的情况下,本发明可以以其它形式、结构、布置、比例,以及用其它组件、材料和部件来实现。在不脱离本发明范围和精神的情况下,可以对这里所披露的实施例进行其它变形和改变。The description and application of the invention herein is illustrative and is not intended to limit the scope of the invention to the above-described embodiments. Variations and changes to the embodiments disclosed herein are possible, and substitutions and equivalents for various components of the embodiments are known to those of ordinary skill in the art. It should be clear to those skilled in the art that the present invention can be realized in other forms, structures, arrangements, proportions, and with other components, materials and components without departing from the spirit or essential characteristics of the present invention. Other modifications and changes may be made to the embodiments disclosed herein without departing from the scope and spirit of the invention.
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| CN104689823A (en) * | 2015-02-12 | 2015-06-10 | 上海摩醇动力技术有限公司 | Process for preparing copper-based catalyst by using formed foil as carrier |
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| CN104741128A (en) * | 2015-02-12 | 2015-07-01 | 上海摩醇动力技术有限公司 | Copper-based catalyst for preparing hydrogen by methanol-steam reforming and method for preparing hydrogen thereby |
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| CN105221454A (en) * | 2015-10-12 | 2016-01-06 | 上海合既得动氢机器有限公司 | A kind of alcohol hydrogen portable electric fan |
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| CN105206861A (en) * | 2015-10-12 | 2015-12-30 | 上海合既得动氢机器有限公司 | Water-hydrogen warmer |
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