CN103803109B - Intelligent high-speed film edge sealing machine - Google Patents
Intelligent high-speed film edge sealing machine Download PDFInfo
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- CN103803109B CN103803109B CN201410080858.3A CN201410080858A CN103803109B CN 103803109 B CN103803109 B CN 103803109B CN 201410080858 A CN201410080858 A CN 201410080858A CN 103803109 B CN103803109 B CN 103803109B
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- 238000007789 sealing Methods 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 238000002372 labelling Methods 0.000 claims abstract description 12
- 238000000926 separation method Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000012858 packaging process Methods 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本发明涉及包封设备技术领域,特指一种智能高速薄膜边封机。The invention relates to the technical field of encapsulation equipment, in particular to an intelligent high-speed film edge sealer.
背景技术:Background technique:
目前,国内的邮发市场还处于起步阶段,各个阶段相比较国外还是比较落后,尤其是支撑邮发市场的各种设备也相对陈旧,大部分还是人力比较集中,效率低下,产品质量参差不齐,在如今高速发展的时代,人们的审美观在急速增高,因此邮发市场的外包装效果远远的跟不上时代的发展。At present, the domestic postal market is still in its infancy, and compared with foreign countries, all stages are still relatively backward, especially the various equipment supporting the postal market is also relatively outdated, most of which are relatively concentrated manpower, low efficiency, and uneven product quality , In today's era of rapid development, people's aesthetics are rapidly increasing, so the effect of the outer packaging of the postal market is far behind the development of the times.
国内现有的设备中,功能相对比较单一,一台机只能完成一到两种功能,若想实现多工序工作,必须购买多台设备组成流水线来完成,成本高,占地面积大,并且需要大量的人力来协助完成;而且多台设备之间相互制约,相互影响,总的效率大大降低。Among the existing domestic equipment, the functions are relatively single, and one machine can only complete one or two functions. If you want to realize multi-process work, you must purchase multiple equipment to form an assembly line to complete it, which is costly and occupies a large area. A large amount of manpower is required to assist in the completion; moreover, multiple devices restrict each other and influence each other, and the overall efficiency is greatly reduced.
发明内容:Invention content:
本发明的目的是针对现有技术的不足,而提供一种智能高速薄膜边封机,统一由一个PLC进行控制,保证各个工序的合理配合,且动作唯一,避免了多台设备之间相互制约;在多项功能配合中,客户可根据自己的实际需要灵活搭配,更贴心的满足客户需求;另外本设备外还可外挂收缩机和堆码机等功能,进一步扩大了客户的需求。The purpose of the present invention is to provide an intelligent high-speed film edge sealing machine for the deficiencies of the existing technology, which is uniformly controlled by a PLC to ensure the reasonable cooperation of each process, and the action is unique, avoiding the mutual restriction between multiple devices ;Among the many functions, customers can flexibly match them according to their actual needs, and more intimately meet customer needs; in addition, this equipment can also be equipped with functions such as shrinking machine and stacking machine, which further expands customer needs.
为实现上述目的,本发明采用如下技术方案,其包括第一架体、单本规则分离机构、掀页机构、单页分离投放机构、贴标机构、喷码机构、分卡片机构、封口机构,其特征在于:第一架体上从一端至另一端设有单本规则分离机构、掀页机构、单页分离投放机构、贴标机构、喷码机构、分卡片机构、封口机构,所述的封口机构包括纵封机构和端封机构,所述的封口机构包括横梁、提刀气缸、上封刀、下刀座,横梁上设有提刀气缸、导向轴,提刀气缸、导向轴的下端设有上封刀,上封刀上设有风冷护刀片,横梁的两端设有移动座,移动座上设有下刀座、滑动导轨。In order to achieve the above object, the present invention adopts the following technical scheme, which includes a first frame body, a single-book rule separation mechanism, a flipping mechanism, a single-page separation and delivery mechanism, a labeling mechanism, a coding mechanism, a card-separating mechanism, and a sealing mechanism, It is characterized in that: from one end to the other end, the first frame is equipped with a single-book regular separation mechanism, a page-turning mechanism, a single-page separation and delivery mechanism, a labeling mechanism, a coding mechanism, a card-separating mechanism, and a sealing mechanism. The sealing mechanism includes a vertical sealing mechanism and an end sealing mechanism. The sealing mechanism includes a beam, a knife lifting cylinder, an upper sealing knife, and a lower knife seat. There is an upper sealing knife, an air-cooled guard blade is provided on the upper sealing knife, a movable seat is provided at both ends of the beam, and a lower knife seat and a sliding guide rail are arranged on the movable seat.
所述的分卡片机构包括第二架体、高低调节手轮、真空分配盘、卡片托盘、吸盘摆臂、转盘,架体上设有可升降的高低调节手轮,第二架体的一端设有真空分配盘、转盘,转盘上设有吸盘摆臂、卡片托盘,卡片托盘的一侧设有物料检测感应器。The card separating mechanism includes a second frame body, a height adjustment handwheel, a vacuum distribution plate, a card tray, a suction cup swing arm, and a turntable. There is a vacuum distribution plate and a turntable. The turntable is equipped with a suction cup swing arm and a card tray. One side of the card tray is equipped with a material detection sensor.
所述的单页分离投放机构包括第三架体、动力输往链轮、皮带通道、夹纸抓、吸盘、纸张托盘,第三架体上设有纸张托盘,纸张托盘的一侧设有夹纸抓,纸张托盘的前端设有吸盘,夹纸抓由动力输往链轮驱动,纸张托盘的下方设有皮带通道。The single-page separation delivery mechanism includes a third frame body, a power transmission sprocket, a belt channel, a paper gripper, a suction cup, and a paper tray. The third frame body is provided with a paper tray, and one side of the paper tray is provided with a clip. Paper gripper, the front end of the paper tray is equipped with a suction cup, the paper gripper is driven by the power transmission to the sprocket, and the bottom of the paper tray is equipped with a belt channel.
本发明有益效果为:第一架体上从一端至另一端设有单本规则分离机构、掀页机构、单页分离投放机构、贴标机构、喷码机构、分卡片机构、封口机构,将诸多工序一次性复合到一台机器上来完成,集成单本规则分离、掀页机、单页分离投放机、贴标机、分卡片机、喷码机、封口机(纵封和端封)等功能,除贴标机和喷码机外,其他机构均通过合理的机械传动进行动力传导,统一由一个PLC进行控制,保证各个工序的合理配合,且动作唯一,避免了多台设备之间相互制约;在多项功能配合中,客户可根据自己的实际需要灵活搭配,更贴心的满足客户需求;另外本设备外还可外挂收缩机和堆码机等功能,进一步扩大了客户的需求。The beneficial effects of the present invention are as follows: the first frame body is provided with a single-book regular separation mechanism, a flipping mechanism, a single-page separation and delivery mechanism, a labeling mechanism, a coding mechanism, a card-splitting mechanism, and a sealing mechanism from one end to the other end. Many processes are combined on one machine at one time to complete, integrating single book rule separation, page lifting machine, single page separation feeding machine, labeling machine, card sorting machine, inkjet printer, sealing machine (vertical sealing and end sealing), etc. Function, except for the labeling machine and the inkjet printer, other mechanisms are powered by reasonable mechanical transmission, and are uniformly controlled by a PLC to ensure the reasonable cooperation of each process, and the action is unique, avoiding the interaction between multiple devices Constraints; in the coordination of multiple functions, customers can flexibly match according to their actual needs, and more intimately meet customer needs; in addition, this equipment can also be equipped with functions such as shrinking machine and stacking machine, which further expands customer needs.
附图说明:Description of drawings:
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
图2是本发明封口机构的结构示意图。Fig. 2 is a structural schematic diagram of the sealing mechanism of the present invention.
图3是本发明分卡片机构的结构示意图。Fig. 3 is a structural schematic diagram of the card separating mechanism of the present invention.
图4是本发明单页分离投放机构的结构示意图。Fig. 4 is a schematic structural view of the single-page separating and feeding mechanism of the present invention.
具体实施方式:detailed description:
见图1至4所示:本发明包括第一架体1、单本规则分离机构2、掀页机构3、单页分离投放机构4、贴标机构5、喷码机构6、分卡片机构7、封口机构8,其特征在于:第一架体1上从一端至另一端设有单本规则分离机构2、掀页机构3、单页分离投放机构4、贴标机构5、喷码机构6、分卡片机构7、封口机构8,所述的封口机构8包括纵封机构和端封机构,所述的封口机构8包括横梁1A、提刀气缸2A、上封刀5A、下刀座7A,横梁1A上设有提刀气缸2A、导向轴3A,提刀气缸2A、导向轴3A的下端设有上封刀5A,上封刀5A上设有风冷护刀片6A,横梁1A的两端设有移动座4A,移动座4A上设有下刀座7A、滑动导轨8A。As shown in Figures 1 to 4: the present invention includes a first frame body 1, a single rule separation mechanism 2, a flipping mechanism 3, a single page separation and delivery mechanism 4, a labeling mechanism 5, a coding mechanism 6, and a card sorting mechanism 7 . The sealing mechanism 8 is characterized in that: the first frame body 1 is provided with a single rule separation mechanism 2, a flipping mechanism 3, a single page separation and delivery mechanism 4, a labeling mechanism 5, and a coding mechanism 6 from one end to the other end. , card dividing mechanism 7, sealing mechanism 8, described sealing mechanism 8 comprises vertical sealing mechanism and end sealing mechanism, described sealing mechanism 8 comprises beam 1A, lifting knife cylinder 2A, upper sealing knife 5A, lower knife seat 7A, The beam 1A is provided with a lifting cylinder 2A and a guide shaft 3A, the lower end of the lifting cylinder 2A and the guiding shaft 3A is provided with an upper sealing knife 5A, and the upper sealing knife 5A is provided with an air-cooled guard blade 6A, and the two ends of the beam 1A are provided with There is a moving seat 4A, and the moving seat 4A is provided with a lower knife seat 7A and a sliding guide rail 8A.
所述的分卡片机构7包括第二架体1B、高低调节手轮2B、真空分配盘3B、卡片托盘4B、吸盘摆臂5B、转盘6B,架体1B上设有可升降的高低调节手轮2B,第二架体1B的一端设有真空分配盘3B、转盘6B,转盘6B上设有吸盘摆臂5B、卡片托盘4B,卡片托盘4B的一侧设有物料检测感应器8B。The card sorting mechanism 7 includes a second frame body 1B, a height adjustment handwheel 2B, a vacuum distribution plate 3B, a card tray 4B, a suction cup swing arm 5B, and a turntable 6B. The height adjustment handwheel that can be lifted is provided on the frame body 1B. 2B, one end of the second frame body 1B is provided with a vacuum distribution plate 3B and a turntable 6B, and the turntable 6B is provided with a suction cup swing arm 5B and a card tray 4B, and one side of the card tray 4B is provided with a material detection sensor 8B.
所述的单页分离投放机构4包括第三架体1C、动力输往链轮2C、皮带通道3C、夹纸抓4C、吸盘6C、纸张托盘7C,第三架体1C上设有纸张托盘7C,纸张托盘7C的一侧设有夹纸抓4C,纸张托盘7C的前端设有吸盘6C,夹纸抓4C由动力输往链轮2C驱动,纸张托盘7C的下方设有皮带通道3C。The single-page separation delivery mechanism 4 includes a third frame body 1C, a power transmission sprocket 2C, a belt channel 3C, a paper clamp 4C, a suction cup 6C, and a paper tray 7C, and the third frame body 1C is provided with a paper tray 7C One side of the paper tray 7C is provided with a paper clamp 4C, the front end of the paper tray 7C is provided with a suction cup 6C, the paper clamp 4C is driven by power transmission to the sprocket 2C, and the bottom of the paper tray 7C is provided with a belt channel 3C.
1、单本规则分离:在生产过程中,书本、商函等被包装物从输送线上输送过来,经常不规则,间距长短不一,因此此机构将这些不规则包装物进行规范整理,再按照整台设备的统一步调进行等间距分离,方便后面工序的准确定位;1. Separation of single book rules: In the production process, books, business letters and other packaged items are conveyed from the conveyor line, which are often irregular and have different spacing lengths. Therefore, this organization standardizes these irregular packages, and then Separation at equal intervals in accordance with the unified pace of the entire equipment to facilitate accurate positioning of subsequent processes;
2、掀页机构3,此功能是将多页的书本或商函等的首页掀开,方便添加彩页或附页在书本或商函内,避免增加的彩页等覆盖书本或商函的外表,不影响整体的美观性,不会掩盖所要表现的有效信息;2. Page opening mechanism 3. This function is to open the first page of a multi-page book or business letter, etc., so that it is convenient to add color pages or additional pages in the book or business letter, and prevent the added color pages from covering the book or business letter. Appearance, does not affect the overall aesthetics, and will not cover up the effective information to be displayed;
3、单页分离投放机构4:规则的添加附加的彩页或附页,增加需要增添的相关信息;3. Single-page separation delivery agency 4: add additional color pages or additional pages according to the rules, and add relevant information that needs to be added;
4、贴标机构5:在书本或商函表面的固定位置黏贴标签或条形码、二维码等;4. Labeling mechanism 5: paste labels or barcodes, QR codes, etc. at fixed positions on the surface of books or business letters;
5、喷码机构6:在书本或商函表面的固定位置喷日期等数字或其他文字信息;5. Coding mechanism 6: Spray numbers such as dates or other text information at a fixed position on the surface of books or business letters;
6.分卡片机构7:分离投放名片、合格证等类型的小的卡片在书本或商函上;6. Card sorting mechanism 7: Separately place small cards such as business cards and certificates on books or business letters;
7、封口机构8(纵封和端封):利用PE、POF膜以及其他通过测试的材料进行最后的封包,保证之前工序内添加的物料不会丢失。此包装工序没有费膜,且各个封切边规范、平整;7. Sealing mechanism 8 (longitudinal sealing and end sealing): use PE, POF film and other materials that have passed the test for final sealing to ensure that the materials added in the previous process will not be lost. There is no waste film in this packaging process, and each sealing and cutting edge is standardized and smooth;
8、热收缩机(设备后增加的功能):将超出书本或商函外的膜进行热收缩,使书本等外观更加平整、规范;8. Heat shrinking machine (added function after equipment): shrink the film beyond the book or business letter to make the appearance of the book more smooth and standardized;
9、设备上还有堆码机构功能:将包装完的书本或商函进行堆码整理,方便后续工序的捆扎或装箱等。9. There is also a stacking mechanism function on the equipment: to stack and organize the packaged books or business letters, so as to facilitate the bundling or packing of subsequent processes.
以上所述仅是本发明的较佳实施例,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above are only preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410080858.3A CN103803109B (en) | 2014-03-06 | 2014-03-06 | Intelligent high-speed film edge sealing machine |
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| CN201410080858.3A CN103803109B (en) | 2014-03-06 | 2014-03-06 | Intelligent high-speed film edge sealing machine |
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| CN103803109A CN103803109A (en) | 2014-05-21 |
| CN103803109B true CN103803109B (en) | 2016-06-15 |
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| CN114506528A (en) * | 2022-03-10 | 2022-05-17 | 固安县铭成印刷有限公司 | A digital printing production line |
Citations (5)
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| US4338768A (en) * | 1979-04-24 | 1982-07-13 | Sitma - Societa Italiana Macchine Antomatiche S.P.A. | Automatic machine for sorting items of correspondence, particularly magazines, into batches each having a different general destination |
| EP0480882A2 (en) * | 1990-10-10 | 1992-04-15 | C.M.C. S.r.l. | Machinery for wrapping books, magazines and the like with paper |
| CN1223221A (en) * | 1998-12-06 | 1999-07-21 | 宋金玉 | Combination type package method (machinery) |
| CN201012755Y (en) * | 2007-03-30 | 2008-01-30 | 广州三拓识别技术有限公司 | Card rolling equipment |
| CN201712797U (en) * | 2010-06-02 | 2011-01-19 | 力冠电机企业有限公司 | book wrapping machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000142634A (en) * | 1998-11-09 | 2000-05-23 | Toumei Engineering:Kk | Easily packaging-and-sealing device |
| JP2003276940A (en) * | 2002-03-27 | 2003-10-02 | Dainippon Printing Co Ltd | Standard outer envelope sealing system |
| JP2006062856A (en) * | 2004-08-30 | 2006-03-09 | Toppan Printing Co Ltd | Label sticking device for seal |
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2014
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4338768A (en) * | 1979-04-24 | 1982-07-13 | Sitma - Societa Italiana Macchine Antomatiche S.P.A. | Automatic machine for sorting items of correspondence, particularly magazines, into batches each having a different general destination |
| EP0480882A2 (en) * | 1990-10-10 | 1992-04-15 | C.M.C. S.r.l. | Machinery for wrapping books, magazines and the like with paper |
| CN1223221A (en) * | 1998-12-06 | 1999-07-21 | 宋金玉 | Combination type package method (machinery) |
| CN201012755Y (en) * | 2007-03-30 | 2008-01-30 | 广州三拓识别技术有限公司 | Card rolling equipment |
| CN201712797U (en) * | 2010-06-02 | 2011-01-19 | 力冠电机企业有限公司 | book wrapping machine |
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