CN103754736B - Dual Drive elevating mechanism - Google Patents
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- CN103754736B CN103754736B CN201410043028.3A CN201410043028A CN103754736B CN 103754736 B CN103754736 B CN 103754736B CN 201410043028 A CN201410043028 A CN 201410043028A CN 103754736 B CN103754736 B CN 103754736B
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Abstract
本发明公开了一种双驱动升降机构,其同时包含有机械动力驱动升降机构和液压动力驱动升降机构两套动力驱动升降机构,其两套动力驱动升降机构分别可以独立工作,也可以同时工作。本发明提供的一种双驱动升降机构,其中任何一套驱动升降机构发生故障,另外一套驱动升降机构马上可以进入主驱动状态,实现升降机构的连续工作。同时,在双驱动升降机构中,任意一套驱动升降机构为主驱动进行工作时,另外一套驱动升降机构将自动作为安全保护装置,对升降机构进行保护,提高了升降机构工作的可靠性和安全性。
The invention discloses a double-drive lifting mechanism, which includes two power-driven lifting mechanisms, a mechanical power-driven lifting mechanism and a hydraulic power-driven lifting mechanism, and the two sets of power-driven lifting mechanisms can work independently or simultaneously. The invention provides a double-drive lifting mechanism, in which any set of driving lifting mechanisms fails, and the other set of driving lifting mechanisms can immediately enter the main driving state to realize the continuous operation of the lifting mechanism. At the same time, in the double-drive lifting mechanism, when any set of driving lifting mechanism is working as the main drive, the other set of driving lifting mechanism will automatically be used as a safety protection device to protect the lifting mechanism, which improves the reliability and reliability of the lifting mechanism. safety.
Description
技术领域 technical field
本发明涉及一种双驱动升降机构,具体涉及一种机械液压双驱动升降机构,属于电气与机电技术领域。 The invention relates to a double-drive elevating mechanism, in particular to a mechanical-hydraulic double-drive elevating mechanism, which belongs to the field of electric and electromechanical technology.
背景技术 Background technique
目前,升降机构广泛应用于起重、装载、运输等领域,常见的升降机构有行车、电梯等。主要有升降电机、减速机、钢索、绞轮等组成。其基本工作原理是:通过控制升降电机的旋转方向,带动绞轮的正反转动,实现绞轮对钢索的收放,完成对提升物的升降。但对于某一些比较重要的场合,如重要设备的提升,需要更多考虑安全性和可靠性,所以,一旦升降机构发生故障,一方面必须有更多的安全保障措施,防止提升物的快速坠落,损坏提升物;另一方面必须能够迅速排除故障,或者能够启动第二套升降机构,保证升降机构能够正常连续工作。 At present, lifting mechanisms are widely used in lifting, loading, transportation and other fields. Common lifting mechanisms include cranes and elevators. It is mainly composed of lifting motor, reducer, steel cable, winch wheel and so on. Its basic working principle is: by controlling the rotation direction of the lifting motor, it drives the positive and negative rotation of the winch wheel, realizes the retraction and release of the winch wheel to the steel cable, and completes the lifting of the lifting object. But for some more important occasions, such as the lifting of important equipment, more safety and reliability need to be considered. Therefore, once the lifting mechanism fails, on the one hand, more safety measures must be taken to prevent the lifting object from falling quickly. , damage the lifting object; on the other hand, it must be able to quickly eliminate the fault, or be able to start the second set of lifting mechanism to ensure that the lifting mechanism can work normally and continuously.
针对某一些比较特殊的场合,为保证升降机构能够正常连续工作,并且提高升降机构工作的可靠性和安全性,本发明希望提供一套双动力驱动升降机构的技术方案,为升降机构的可靠工作提供保障。 For some special occasions, in order to ensure that the lifting mechanism can work normally and continuously, and to improve the reliability and safety of the lifting mechanism, the present invention hopes to provide a set of technical solutions for the lifting mechanism driven by dual power, so as to ensure the reliable operation of the lifting mechanism. provide assurance.
发明内容 Contents of the invention
为了提高升降机构工作的可靠性和安全性,本发明提供一种双驱动升降机构,其同时包含有机械动力驱动升降机构和液压动力驱动升降机构两套动力驱动升降机构。 In order to improve the reliability and safety of the lifting mechanism, the present invention provides a double-drive lifting mechanism, which includes two power-driven lifting mechanisms, a mechanical power-driven lifting mechanism and a hydraulic power-driven lifting mechanism.
为了达到以上目的,本发明的技术方案如下: In order to achieve the above object, technical scheme of the present invention is as follows:
一种双驱动升降机构,其包括:固定机架和升降机架,并包括机械动力升降系统和液压动力升降系统; A double-drive lifting mechanism, which includes: a fixed frame and a lifting frame, and includes a mechanical power lifting system and a hydraulic power lifting system;
所述机械动力升降系统包括升降电机、减速机、齿轮、齿条;所述升降电机带有制动装置;所述升降电机安装在电机安装座上,所述电机安装座固定在升降机架上;所述升降电机的左端安装有减速机,所述减速机的输出轴与齿轮连接,所述升降电机的旋转运动可以通过减速机减速后传递给齿轮,驱动齿轮旋转;所述齿条安装在固定机架的固定机架左立柱上,并与齿轮相互啮合;通过安装在升降机架上的升降电机的旋转运动、并通过减速机减速、驱动齿轮旋转,实现齿轮在齿条垂直方向上的上下运动,实现升降机架的升降动作; The mechanical power lifting system includes a lifting motor, a reducer, a gear, and a rack; the lifting motor has a braking device; the lifting motor is installed on a motor mounting base, and the motor mounting base is fixed on the lifting frame; The left end of the lifting motor is equipped with a reducer, the output shaft of the reducer is connected to the gear, the rotation of the lifting motor can be transmitted to the gear after being decelerated by the reducer, and the gear is driven to rotate; the rack is installed on a fixed The frame is fixed on the left column of the frame and meshes with the gear; through the rotary motion of the lifting motor installed on the lifting frame, and through the deceleration of the reducer, the driving gear rotates to realize the vertical movement of the gear in the vertical direction of the rack , to realize the lifting action of the lifting frame;
所述液压动力升降系统包括液压系统、油缸、油缸下连接头、油缸下安装座、下销轴、油缸上安装座、上销轴,所述油缸包括油缸筒、油缸上端盖、活塞、活塞杆、下端盖;所述油缸上安装座安装在固定机架的固定机架横梁上,所述油缸上端盖通过上销轴与油缸上安装座形成铰接;所述油缸下安装座安装在升降机架上,所述油缸下连接头的上部通过螺纹与油缸活塞杆相连接,油缸下连接头下部通过下销轴与油缸下安装座形成铰接;所述液压系统包括油箱、滤油器、油泵、平衡溢流阀、溢流阀、电磁换向阀、单向阀及若干管路;所述管路为管路一、管路二、管路三、管路四、管路五、管路六、管路七、管路八,所述油箱与滤油器之间通过管路二连接,所述滤油器与油泵之间通过管路三连接,所述油泵与电磁换向阀之间通过管路四连接,所述电磁换向阀与单向阀之间通过管路五连接;所述活塞和活塞杆相互连接,所述油缸内具有油缸上腔和油缸下腔,所述油缸上端盖上开设有通油孔一、通油孔二和油缸上油口,所述油缸上腔通过油缸上端盖上的通油孔一、通油孔二、油缸上油口和液压系统的管路六的一端相连通,所述管路六的另一端与电磁换向阀相连通;所述下端盖上开设有通油孔三、通油孔四和油缸下油口,所述通油孔三的上端安装有堵头,所述堵头上开设有阻尼孔,所述油缸下腔通过阻尼孔、通油孔三、通油孔四、油缸下油口和液压系统的管路八相连通;所述平衡溢流阀与管路八之间设置管路一,所述单向阀与管路八之间设置管路七;所述液压系统向油缸提供高压油液,分别进入油缸的油缸上腔和油缸下腔,可以驱动活塞带动活塞杆,并通过活塞杆、油缸下连接头、下销轴、油缸下安装座及升降机架上下运动,实现升降机架的升降动作。 The hydraulic power lifting system includes a hydraulic system, an oil cylinder, an oil cylinder lower connector, an oil cylinder lower mounting seat, a lower pin shaft, an oil cylinder upper mounting seat, and an upper pin shaft. The oil cylinder includes an oil cylinder barrel, an oil cylinder upper end cover, a piston, and a piston rod , lower end cover; the upper mounting seat of the oil cylinder is installed on the fixed frame crossbeam of the fixed frame, and the upper end cover of the oil cylinder is hinged with the upper mounting seat of the oil cylinder through the upper pin; the lower mounting seat of the oil cylinder is installed on the lifting frame , the upper part of the lower connecting head of the oil cylinder is connected with the piston rod of the oil cylinder through threads, and the lower part of the lower connecting head of the oil cylinder is hinged with the lower mounting seat of the oil cylinder through the lower pin; the hydraulic system includes an oil tank, an oil filter, an oil pump, a balance overflow Flow valve, overflow valve, electromagnetic reversing valve, one-way valve and several pipelines; the pipelines are pipeline one, pipeline two, pipeline three, pipeline four, pipeline five, pipeline six, pipeline Road seven, pipeline eight, the oil tank and the oil filter are connected through pipeline two, the oil filter and the oil pump are connected through pipeline three, and the oil pump and the electromagnetic reversing valve are connected through pipeline Four connections, the electromagnetic reversing valve and the one-way valve are connected through the pipeline five; the piston and the piston rod are connected to each other, the oil cylinder has an upper chamber and a lower chamber of the oil cylinder, and the upper end cover of the oil cylinder is opened There are oil hole 1, oil hole 2 and the upper oil port of the oil cylinder. The upper chamber of the oil cylinder passes through the oil hole 1, the oil hole 2 on the upper end cover of the oil cylinder, the upper oil port of the oil cylinder and one end of the pipeline 6 of the hydraulic system. The other end of the pipeline six is connected with the electromagnetic reversing valve; the lower end cover is provided with the oil hole three, the oil hole four and the lower oil port of the oil cylinder, and the upper end of the oil hole three is installed There is a plug, and a damping hole is opened on the plug, and the lower chamber of the oil cylinder is connected in eight phases through the damping hole, the third oil hole, the fourth oil hole, the lower oil port of the oil cylinder and the pipeline of the hydraulic system; the balance Pipeline 1 is set between the overflow valve and pipeline 8, and pipeline 7 is set between the one-way valve and pipeline 8; the hydraulic system provides high-pressure oil to the oil cylinder, which enters the upper chamber of the oil cylinder and the oil cylinder respectively. The lower chamber can drive the piston to drive the piston rod, and move up and down through the piston rod, the lower connector of the oil cylinder, the lower pin, the lower mounting seat of the oil cylinder and the lifting frame to realize the lifting action of the lifting frame.
上述升降电机的制动装置可以通过失电对升降电机实现制动,通过得电对升降电机实现解除制动,所述升降电机的制动装置具有两种工作模式:独立工作模式和协调工作模式; The braking device of the above-mentioned lifting motor can brake the lifting motor through power failure, and release the braking of the lifting motor through power-on. The braking device of the lifting motor has two working modes: independent working mode and coordinated working mode ;
独立工作模式:在升降电机不通电状态,升降电机的制动装置可以实现单独工作,即通过失电对升降电机实现制动,通过得电对升降电机实现解除制动; Independent working mode: When the lifting motor is not powered on, the braking device of the lifting motor can work independently, that is, the lifting motor can be braked by power failure, and the lifting motor can be released by power-on;
协调工作模式:升降电机和升降电机的制动装置两者同时通电,制动装置解除制动,升降电机旋转;升降电机和升降电机的制动装置两者同时失电,升降电机停转,制动装置对升降电机实现制动。 Coordinated working mode: Both the lifting motor and the braking device of the lifting motor are energized at the same time, the braking device releases the brake, and the lifting motor rotates; both the lifting motor and the braking device of the lifting motor lose power at the same time, the lifting motor stops, and the brake The moving device brakes the lifting motor.
上述固定机架和升降机架之间可以设置导向装置。 A guiding device may be arranged between the above-mentioned fixed frame and the lifting frame.
上述阻尼孔可以设置在下端盖上从油缸下腔到油缸下油口连通路上的任何位置。 The above-mentioned damping holes can be arranged at any position on the lower end cover on the communication path from the lower cavity of the oil cylinder to the lower oil port of the oil cylinder.
上述升降电机是普通电机或者伺服电机。 The above-mentioned lifting motor is a common motor or a servo motor.
上述液压系统中的平衡溢流阀和单向阀起到平衡作用,可以平衡升降机架的重力。 The balance overflow valve and the one-way valve in the above-mentioned hydraulic system play a balancing role, which can balance the gravity of the lifting frame.
上述液压系统中的电磁换向阀的中位机能为“H”型。 The median function of the electromagnetic directional valve in the above hydraulic system is "H" type.
有益效果是:本发明提供的一种双驱动升降机构,其同时包含有机械动力驱动升降机构和液压动力驱动升降机构两套动力驱动升降机构,其两套动力驱动升降机构分别可以独立工作,也可以同时工作。 Beneficial effects are: a double-drive lifting mechanism provided by the present invention includes two sets of power-driven lifting mechanisms, a mechanical power-driven lifting mechanism and a hydraulic power-driven lifting mechanism, and the two sets of power-driven lifting mechanisms can work independently. can work simultaneously.
本发明提供的一种双驱动升降机构,其中任何一套驱动升降机构发生故障,另外一套驱动升降机构马上可以进入主驱动状态,实现升降机构的连续工作。同时,在双驱动升降机构中任意一套驱动升降机构为主驱动进行工作时,另外一套驱动升降机构将自动作为安全保护装置,对升降机构进行保护,提高了升降机构工作的可靠性和安全性。 The present invention provides a double-drive lifting mechanism, in which any set of driving lifting mechanisms fails, and the other set of driving lifting mechanisms can immediately enter the main driving state to realize continuous operation of the lifting mechanism. At the same time, when any set of driving lifting mechanisms in the dual-drive lifting mechanism is working as the main drive, the other set of driving lifting mechanisms will automatically serve as a safety protection device to protect the lifting mechanism, improving the reliability and safety of the lifting mechanism. sex.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式 detailed description
下面结合附图对本发明作更进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,一种双驱动升降机构,包括:固定机架1和升降机架2,并包括机械动力升降系统和液压动力升降系统; As shown in Figure 1, a double-drive lifting mechanism includes: a fixed frame 1 and a lifting frame 2, and includes a mechanical power lifting system and a hydraulic power lifting system;
机械动力升降系统包括升降电机3、减速机5、齿轮6、齿条7;升降电机3带有制动装置(附图未反应出来),升降电机3的制动装置可以通过失电对升降电机3实现制动,通过得电对升降电机3实现解除制动,升降电机3的制动装置具有两种工作模式:独立工作模式和协调工作模式。独立工作模式:在升降电机3不通电状态,升降电机3的制动装置可以实现单独工作,即通过失电对升降电机3实现制动,通过得电对升降电机3实现解除制动。协调工作模式:升降电机3和升降电机3的制动装置两者同时通电,制动装置解除制动,升降电机3旋转;升降电机3和升降电机3的制动装置两者同时失电,升降电机3停转,制动装置对升降电机3实现制动。 The mechanical power lifting system includes lifting motor 3, reducer 5, gear 6, and rack 7; 3 to achieve braking, and to release the braking of the lifting motor 3 by being powered on. The braking device of the lifting motor 3 has two working modes: independent working mode and coordinated working mode. Independent working mode: When the lifting motor 3 is not energized, the braking device of the lifting motor 3 can work independently, that is, the lifting motor 3 can be braked by power failure, and the lifting motor 3 can be released by power-on. Coordinated working mode: Both the lifting motor 3 and the braking device of the lifting motor 3 are energized at the same time, the braking device releases the brake, and the lifting motor 3 rotates; both the lifting motor 3 and the braking device of the lifting motor 3 are powered off at the same time, the lifting The motor 3 stalls, and the braking device brakes the lifting motor 3.
升降电机3安装在电机安装座4上,电机安装座4固定在升降机架2上。升降电机3的左端安装有减速机5,减速机5的输出轴与齿轮6连接,升降电机3的旋转运动可以通过减速机5减速后传递给齿轮6,驱动齿轮6旋转。齿条7安装在固定机架1的固定机架左立柱8上,并与齿轮6相互啮合。通过安装在升降机架2上的升降电机3的旋转运动、并通过减速机5减速、驱动齿轮6旋转,实现齿轮6在齿条7垂直方向上的上下运动,实现升降机架2的升降动作。 The lifting motor 3 is installed on the motor mounting base 4, and the motor mounting base 4 is fixed on the lifting frame 2. The left end of lift motor 3 is equipped with reducer 5, and the output shaft of reducer 5 is connected with gear 6, and the rotary motion of lift motor 3 can be passed to gear 6 after reducer 5 decelerates, and drive gear 6 rotates. Rack 7 is installed on the fixed frame left column 8 of fixed frame 1, and is meshed with gear 6. Through the rotary motion of the lifting motor 3 installed on the lifting frame 2, and through the deceleration of the reducer 5, the driving gear 6 rotates to realize the vertical movement of the gear 6 in the vertical direction of the rack 7, and realize the lifting action of the lifting frame 2.
液压动力升降系统包括液压系统、油缸、油缸下连接头16、油缸下安装座17、下销轴18、油缸上安装座10、上销轴11。油缸包括油缸筒、油缸上端盖12、活塞13、活塞杆14、下端盖15。油缸上安装座10安装在固定机架1的固定机架横梁9上,油缸上端盖12通过上销轴11与油缸上安装座10形成铰接。油缸下安装座17安装在升降机架2上,油缸下连接头16上部通过螺纹与油缸活塞杆14相连接,油缸下连接头16下部通过下销轴18与油缸下安装座17形成铰接。液压系统包括油箱29、滤油器33、油泵34、平衡溢流阀30、溢流阀32、电磁换向阀35、单向阀36及若干管路。管路为管路一31、管路二37、管路三38、管路四39、管路五40、管路六41、管路七42、管路八43;油箱29与滤油器33之间通过管路二37连接,滤油器33与油泵34之间通过管路三38连接,油泵34与电磁换向阀35之间通过管路四39连接,电磁换向阀35与单向阀36之间通过管路五40连接;活塞13和活塞杆14相互连接,油缸内具有油缸上腔27和油缸下腔28,油缸上端盖12上开设有通油孔一24、通油孔二25和油缸上油口26,油缸上腔27通过油缸上端盖12上的通油孔一24、通油孔二25、油缸上油口26和液压系统的管路六41的一端相连通,管路六41的另一端与电磁换向阀35相连通,下端盖15上开设有通油孔三21、通油孔四22和油缸下油口23,通油孔三21的上端安装有堵头19,堵头19上开设有阻尼孔20,油缸下腔28通过阻尼孔20、通油孔三21、通油孔四22、油缸下油口23和液压系统的管路八43相连通。平衡溢流阀30与管路八43之间设置管路一31,单向阀36与管路八43之间设置管路七42。液压系统向油缸提供高压油液,分别进入油缸的油缸上腔27和油缸下腔28,可以驱动活塞13带动活塞杆14,并通过活塞杆14、油缸下连接头16、下销轴18、油缸下安装座17及升降机架2上下运动,实现升降机架2的升降动作。 The hydraulic power lifting system comprises a hydraulic system, an oil cylinder, an oil cylinder lower connector 16, an oil cylinder lower mount 17, a lower pin 18, an oil cylinder upper mount 10, and an upper pin 11. Oil cylinder comprises oil cylinder barrel, oil cylinder upper end cover 12, piston 13, piston rod 14, lower end cover 15. The upper mounting seat 10 of the oil cylinder is installed on the fixed frame beam 9 of the fixed frame 1, and the upper end cover 12 of the oil cylinder is hinged with the upper mounting seat 10 of the oil cylinder through the upper pin shaft 11. The lower mounting base 17 of the oil cylinder is installed on the lifting frame 2, the lower connecting head 16 top of the oil cylinder is connected with the oil cylinder piston rod 14 by threads, and the lower connecting head 16 bottom of the oil cylinder is hinged with the lower mounting base 17 of the oil cylinder by the lower bearing pin 18. The hydraulic system includes an oil tank 29, an oil filter 33, an oil pump 34, a balance overflow valve 30, an overflow valve 32, an electromagnetic reversing valve 35, a one-way valve 36 and several pipelines. The pipeline is pipeline one 31, pipeline two 37, pipeline three 38, pipeline four 39, pipeline five 40, pipeline six 41, pipeline seven 42, pipeline eight 43; oil tank 29 and oil filter 33 The oil filter 33 and the oil pump 34 are connected through the pipeline three 38, the oil pump 34 and the electromagnetic reversing valve 35 are connected through the pipeline four 39, and the electromagnetic reversing valve 35 and the one-way The valves 36 are connected by the pipeline 5 40; the piston 13 and the piston rod 14 are connected to each other, the oil cylinder has an upper chamber 27 and a lower chamber 28 of the oil cylinder, and the upper end cover 12 of the oil cylinder is provided with an oil passage 1 24 and an oil passage 2 25 and the upper oil port 26 of the oil cylinder, the upper oil cylinder 27 communicates with one end of the pipeline six 41 of the oil cylinder 26 and the hydraulic system through the oil through hole one 24 on the upper end cover 12 of the oil cylinder, the oil through hole two 25, the oil cylinder The other end of the road six 41 is connected with the electromagnetic reversing valve 35, and the lower end cover 15 is provided with the oil passage three 21, the oil passage four 22 and the lower oil port 23 of the oil cylinder, and the upper end of the oil passage three 21 is provided with a plug 19, the plug 19 is provided with a damping hole 20, and the oil cylinder lower cavity 28 is connected with the pipeline eight 43 of the hydraulic system through the damping hole 20, the third oil hole 21, the fourth oil hole 22, the lower oil port 23 of the oil cylinder. A pipeline one 31 is arranged between the balance overflow valve 30 and the pipeline eight 43 , and a pipeline seven 42 is arranged between the check valve 36 and the pipeline eight 43 . The hydraulic system provides high-pressure oil to the cylinder, which enters the cylinder upper chamber 27 and the cylinder lower chamber 28 respectively, and can drive the piston 13 to drive the piston rod 14, and through the piston rod 14, the lower connector 16 of the cylinder, the lower pin 18, and the cylinder The lower mounting base 17 and the lifting frame 2 move up and down to realize the lifting action of the lifting frame 2.
固定机架1和升降机架2之间可以设置导向装置;阻尼孔20可以设置在下端盖15上从油缸下腔28到油缸下油口23连通路上的任何位置;升降电机3可以是普通电机,也可以是伺服电机;液压系统中的平衡溢流阀30和单向阀36起到平衡作用,可以平衡升降机架的重力。液压系统中的电磁换向阀35的中位机能为“H”型。 A guiding device can be set between the fixed frame 1 and the lifting frame 2; the damping hole 20 can be arranged on the lower end cover 15 at any position on the lower end cover 15 from the oil cylinder lower chamber 28 to the oil cylinder lower oil port 23; the lifting motor 3 can be a common motor, It can also be a servo motor; the balance overflow valve 30 and the one-way valve 36 in the hydraulic system play a balancing role, which can balance the gravity of the lifting frame. The neutral function of the electromagnetic reversing valve 35 in the hydraulic system is "H" type.
本发明提供的一种双驱动升降机构,其包含的机械动力驱动升降机构和液压动力驱动升降机构分别可以独立工作,也可以同时工作。 The invention provides a double-drive lifting mechanism, which includes a mechanical power-driven lifting mechanism and a hydraulic power-driven lifting mechanism that can work independently or simultaneously.
机械动力驱动升降机构的独立工作原理: The independent working principle of the mechanical power driven lifting mechanism:
(1)、通过驱动安装在升降机架2上的升降电机3产生旋转运动,并通过减速机5减速、驱动齿轮6旋转,实现齿轮6在齿条7垂直方向上的上下运动,实现升降机架2的升降动作。通过改变升降电机3的旋转运动方向,可以分别实现升降机架2的提升和下降动作。升降电机3工作时,升降电机3的制动装置处于通电状态,解除对升降电机3制动。 (1) By driving the lifting motor 3 installed on the lifting frame 2 to generate rotational motion, and through the speed reducer 5 to decelerate and drive the gear 6 to rotate, the vertical movement of the gear 6 in the vertical direction of the rack 7 is realized, and the lifting frame 2 is realized. lifting action. By changing the direction of rotation of the lifting motor 3, the lifting and lowering actions of the lifting frame 2 can be realized respectively. When the hoisting motor 3 was working, the braking device of the hoisting motor 3 was in an energized state, and the braking of the hoisting motor 3 was released.
(2)、升降电机3停止工作时,升降电机3的制动装置处于断电状态,实现对升降电机3的制动。 (2), when the lifting motor 3 stops working, the braking device of the lifting motor 3 is in a power-off state, and the braking of the lifting motor 3 is realized.
液压动力驱动升降机构的独立工作原理: Independent working principle of hydraulic power driven lifting mechanism:
(1)、液压动力驱动升降机构的提升状态:电磁换向阀35处于右位工作状态,油泵34的进油口通过滤油器33从油箱29中吸油,油泵34出油口的高压油通过管路四39、电磁换向阀35右位、管路五40、单向阀36、管路七42、管路八43、油缸下油口23、通油孔四22、通油孔三21、阻尼孔20、进入油缸下腔28,油压作用在活塞13上,形成提升力,通过活塞杆14、油缸下连接头16、下销轴18、油缸下安装座17,克服升降机架2的重力,实现对升降机架2的提升动作,油缸上腔27的液压油通过通油孔一24、通油孔二25、油缸上油口26、管路六41、电磁换向阀35右位回到油箱29。 (1) The lifting state of the hydraulic power-driven lifting mechanism: the electromagnetic reversing valve 35 is in the right position, the oil inlet of the oil pump 34 absorbs oil from the oil tank 29 through the oil filter 33, and the high-pressure oil at the oil outlet of the oil pump 34 passes through the Pipeline 4 39, electromagnetic reversing valve 35 right position, pipeline 5 40, check valve 36, pipeline 7 42, pipeline 8 43, oil cylinder lower port 23, oil hole 4 22, oil hole 3 21 , the damping hole 20, enters the lower cavity 28 of the oil cylinder, and the oil pressure acts on the piston 13 to form a lifting force. Gravity realizes the lifting action of the lifting frame 2. The hydraulic oil in the upper chamber 27 of the oil cylinder passes through the oil hole 1 24, the oil hole 2 25, the oil cylinder upper oil port 26, the pipeline 6 41, and the electromagnetic reversing valve 35. to tank 29.
(2)、液压动力驱动升降机构的下降状态:电磁换向阀35处于左位工作状态,油泵34的进油口通过滤油器33从油箱29中吸油,油泵34出油口的高压油通过管路四39、电磁换向阀35左位、管路六41、油缸上油口26、通油孔二25、通油孔一24进入油缸上腔27,油压作用在活塞上13,产生向下的推力,此时,由于升降机架2重力和油缸上腔27内油压形成的推力共同作用,油缸下腔28内部形成的油压达到平衡溢流阀30设定的工作压力,平衡溢流阀30在压力作用下开启,实现对升降机架2的下降动作,油缸下腔28的液压油通过阻尼孔20、通油孔三21、通油孔四22、油缸下油口23、管路八43、管路一31、平衡溢流阀30回到油箱29; (2) The descending state of the hydraulic power-driven lifting mechanism: the electromagnetic reversing valve 35 is in the left position, the oil inlet of the oil pump 34 absorbs oil from the oil tank 29 through the oil filter 33, and the high-pressure oil at the oil outlet of the oil pump 34 passes through the Pipeline four 39, electromagnetic reversing valve 35 left position, pipeline six 41, oil cylinder upper oil port 26, oil through hole two 25, oil through hole one 24 enter the upper chamber 27 of the oil cylinder, and the oil pressure acts on the piston 13 to generate Downward thrust, at this time, due to the combined action of the lifting frame 2 gravity and the thrust formed by the oil pressure in the upper chamber 27 of the oil cylinder, the oil pressure formed inside the lower chamber 28 of the oil cylinder reaches the working pressure set by the balance overflow valve 30, and the balance overflow The flow valve 30 is opened under the action of pressure to realize the descending action of the lifting frame 2. The hydraulic oil in the lower chamber 28 of the oil cylinder passes through the damping hole 20, the third oil hole 21, the fourth oil hole 22, the lower oil port 23 of the oil cylinder, and the pipeline. Eight 43, pipeline one 31, balance overflow valve 30 returns to oil tank 29;
(3)、液压动力驱动升降机构的停止状态:电磁换向阀35处于中位工作状态,如果油泵34未停止工作,油泵34的进油口通过滤油器33从油箱29中吸油,油泵34出油口的油液通过管路四39、电磁换向阀35中位回到油箱29,升降机架的重力通过油缸下安装座17、下销轴18、油缸下连接头16、活塞杆14作用于活塞13上,油缸下腔28的油液在平衡溢流阀30、单向阀36的共同作用下,被封闭起来,无法流动,油缸下腔28形成相应的油压,平衡升降机架2的重力,使升降机架2处于停止状态。 (3) The stop state of the hydraulic power-driven lifting mechanism: the electromagnetic reversing valve 35 is in the neutral working state. If the oil pump 34 does not stop working, the oil inlet of the oil pump 34 absorbs oil from the oil tank 29 through the oil filter 33, and the oil pump 34 The oil at the oil outlet returns to the oil tank 29 through the pipeline 4 39 and the electromagnetic reversing valve 35, and the gravity of the lifting frame is acted by the lower mounting seat 17 of the oil cylinder, the lower pin shaft 18, the lower connector 16 of the oil cylinder, and the piston rod 14. On the piston 13, the oil in the lower cavity of the oil cylinder 28 is closed under the joint action of the balance overflow valve 30 and the one-way valve 36 and cannot flow. Gravity makes the lifting frame 2 stop.
以机械动力驱动升降机构为主驱动时,液压动力驱动升降机构的工作原理: When the lifting mechanism driven by mechanical power is the main drive, the working principle of the hydraulic power driven lifting mechanism:
油泵34处于停止工作状态,电磁换向阀35处于中位工作状态。 The oil pump 34 is in a stopped working state, and the electromagnetic reversing valve 35 is in a neutral working state.
(1)、升降机构2的提升状态:升降电机3的制动装置处于通电状态,解除对升降电机3制动,升降电机3正向转动,通过减速机5驱动齿轮6正向转动,齿轮6与齿条7相互啮合,克服升降机架2的重力,实现升降机架2的提升动作。升降机架2提升的同时,通过油缸下安装座17、下销轴18、油缸下连接头16、活塞杆14带动活塞13向上运动,此时,油缸下腔28通过阻尼孔20、通油孔三21、通油孔四22、油缸下油口23、管路八43、单向阀36、管路五40、电磁换向阀35中位从油箱29吸取油液,油缸上腔27的液压油通过通油孔一24、通油孔二25、油缸上油口26、管路六41、电磁换向阀35中位回到油箱29,油缸处于随动状态。 (1) The lifting state of the lifting mechanism 2: the brake device of the lifting motor 3 is in the energized state, the brake on the lifting motor 3 is released, the lifting motor 3 rotates forward, and the gear 6 is driven forward through the reducer 5, and the gear 6 Engage with the rack 7, overcome the gravity of the lifting frame 2, and realize the lifting action of the lifting frame 2. While the lifting frame 2 is being lifted, the piston 13 is driven to move upward through the lower mounting seat 17 of the oil cylinder, the lower pin shaft 18, the lower connector 16 of the oil cylinder, and the piston rod 14. 21. Oil hole four 22, oil cylinder lower oil port 23, pipeline eight 43, one-way valve 36, pipeline five 40, electromagnetic reversing valve 35, the middle position absorbs oil from the oil tank 29, and the hydraulic oil in the upper chamber 27 of the oil cylinder Through oil hole one 24, oil hole two 25, oil cylinder upper oil port 26, pipeline six 41, electromagnetic reversing valve 35, the middle position returns to the oil tank 29, and the oil cylinder is in the follow-up state.
(2)、升降机构2的下降状态:升降电机3的制动装置处于通电状态,解除对升降电机3制动,升降电机3反向转动,通过减速机5驱动齿轮6反向转动,齿轮6与齿条7相互啮合,实现升降机架2的下降动作。升降机架2下降的同时,通过油缸下安装座17、下销轴18、油缸下连接头16、活塞杆14带动活塞13向下运动,此时,由于升降机架2重力和升降电机3驱动力共同作用,油缸下腔28内部形成的油压达到平衡溢流阀30设定的工作压力,平衡溢流阀30在压力作用下开启,油缸下腔28的液压油通过阻尼孔20、通油孔三21、通油孔四22、油缸下油口23、管路八43、管路一31、平衡溢流阀30回到油箱29;油缸上腔27通过通油孔一24、通油孔二25、油缸上油口26、管路六41、电磁换向阀35中位从油箱29吸取油液,油缸处于随动状态。 (2) The falling state of the lifting mechanism 2: the braking device of the lifting motor 3 is in the energized state, the lifting motor 3 is released, the lifting motor 3 rotates in the reverse direction, and the gear 6 is driven to rotate in the reverse direction through the reducer 5, and the gear 6 Engage with the rack 7 to realize the descending action of the lifting frame 2. When the lifting frame 2 descends, the piston 13 is driven to move downward through the lower mounting seat 17 of the oil cylinder, the lower pin shaft 18, the lower connector 16 of the oil cylinder, and the piston rod 14. function, the oil pressure formed inside the lower chamber 28 of the oil cylinder reaches the working pressure set by the balance relief valve 30, the balance relief valve 30 opens under the pressure, and the hydraulic oil in the lower chamber 28 of the oil cylinder passes through the damping hole 20 and the oil passage three 21. Oil hole 4 22, oil cylinder lower oil port 23, pipeline 8 43, pipeline 1 31, balance overflow valve 30 and return to the fuel tank 29; oil cylinder upper cavity 27 passes through oil hole 1 24, oil hole 2 25 , Oil cylinder upper oil port 26, pipeline six 41, electromagnetic reversing valve 35 middle positions draw oil liquid from fuel tank 29, and oil cylinder is in follow-up state.
(3)、升降机构2的停止状态:升降电机3处于停电状态,升降电机3的制动装置处于停电状态,对升降电机3制动,齿轮6停转,升降机架2停止运动。一旦,升降电机3的制动装置发生故障,无法实现对升降电机3制动,液压动力驱动升降机构将起到保护作用。由于升降电机3的制动装置发生故障,无法实现对升降电机3制动,升降机架2的重力通过油缸下安装座17、下销轴18、油缸下连接头16、活塞杆14作用于活塞13上,油缸下腔28的油液在平衡溢流阀30、单向阀36的共同作用下,被封闭起来,无法流动,油缸下腔28形成相应的油压,平衡升降机架2的重力,使升降机架2处于停止状态。如果平衡溢流阀30或单向阀36也发生故障,则升降机架2在重力的作用下向下移动,油缸下腔28的油液通过阻尼孔20流出,由于阻尼孔20会对油缸下腔28流出的油液产生阻尼作用,限载油缸下腔28油液的流出速度,相当于限制了活塞13和活塞杆14的下降速度,即保证升降机架2即使在故障状态,也只能按照很低的速度下移,直到升降机架2接触地面,或者油缸走完行程,活塞13贴紧油缸下端盖15为止,避免升降机架2快速下降形成冲击,产生损失。 (3), the stopping state of the lifting mechanism 2: the lifting motor 3 is in a power failure state, the braking device of the lifting motor 3 is in a power failure state, the lifting motor 3 is braked, the gear 6 stops, and the lifting frame 2 stops moving. Once the braking device of the lifting motor 3 breaks down, the lifting motor 3 cannot be braked, and the hydraulic power-driven lifting mechanism will play a protective role. Due to the failure of the braking device of the lifting motor 3, the braking of the lifting motor 3 cannot be achieved. The gravity of the lifting frame 2 acts on the piston 13 through the lower mounting seat 17, the lower pin shaft 18, the lower connector 16 of the oil cylinder, and the piston rod 14. Up, the oil in the lower cavity of the oil cylinder 28 is closed under the combined action of the balance overflow valve 30 and the one-way valve 36 and cannot flow. The lower cavity of the oil cylinder 28 forms a corresponding oil pressure to balance the gravity of the lifting frame 2, so that Elevating frame 2 is in stop state. If the balance overflow valve 30 or the one-way valve 36 also fails, the lifting frame 2 will move downward under the action of gravity, and the oil in the lower chamber of the oil cylinder 28 will flow out through the damping hole 20, because the damping hole 20 will have a large impact on the lower chamber of the oil cylinder. The oil liquid flowing out of 28 produces a damping effect, and the outflow speed of oil liquid 28 in the lower cavity of the load oil cylinder is limited, which is equivalent to limiting the descending speed of piston 13 and piston rod 14, that is, to ensure that the lifting frame 2 can only be operated according to a certain speed even if it is in a fault state. Move down at a low speed until the lifting frame 2 touches the ground, or the oil cylinder has finished the stroke, and the piston 13 is close to the lower end cover 15 of the oil cylinder, so as to avoid the rapid decline of the lifting frame 2 to form an impact and cause losses.
以液压动力驱动升降机构为主驱动时,机械动力驱动升降机构的状态: When hydraulic power drives the lifting mechanism as the main drive, the state of the mechanical power driving lifting mechanism:
(1)、液压动力驱动升降机构对升降机架2进行提升和下降动作时,升降电机3处于停电状态,升降电机3的制动装置处于通电状态,解除对升降电机3的制动,升降电机3处于随动状态。 (1) When the hydraulic power drives the lifting mechanism to lift and lower the lifting frame 2, the lifting motor 3 is in a power-off state, and the braking device of the lifting motor 3 is in a power-on state, the brake on the lifting motor 3 is released, and the lifting motor 3 In follow-up state.
(2)、液压动力驱动升降机构停止工作时,升降电机3处于停电状态,升降电机3的制动装置处于停电状态,对升降电机3的实现制动,对升降机架2起到保护作用。 (2), when the hydraulic power drives the lifting mechanism to stop working, the lifting motor 3 is in a power failure state, and the braking device of the lifting motor 3 is in a power failure state, which brakes the lifting motor 3 and protects the lifting frame 2.
有益效果是:本发明提供的一种双驱动升降机构,其同时包含有机械动力驱动升降机构和液压动力驱动升降机构两套动力驱动升降机构,其两套动力驱动升降机构分别可以独立工作,也可以同时工作。 Beneficial effects are: a double-drive lifting mechanism provided by the present invention includes two sets of power-driven lifting mechanisms, a mechanical power-driven lifting mechanism and a hydraulic power-driven lifting mechanism, and the two sets of power-driven lifting mechanisms can work independently. can work simultaneously.
本发明提供的一种双驱动升降机构,其中任何一套驱动升降机构发生故障,另外一套驱动升降机构马上可以进入主驱动状态,实现升降机构的连续工作。同时,在双驱动升降机构中任意一套驱动升降机构为主驱动进行工作时,另外一套驱动升降机构将自动作为安全保护装置,对升降机构进行保护,提高了升降机构工作的可靠性和安全性。 The present invention provides a double-drive lifting mechanism, in which any set of driving lifting mechanisms fails, and the other set of driving lifting mechanisms can immediately enter the main driving state to realize continuous operation of the lifting mechanism. At the same time, when any set of driving lifting mechanisms in the dual-drive lifting mechanism is working as the main drive, the other set of driving lifting mechanisms will automatically serve as a safety protection device to protect the lifting mechanism, improving the reliability and safety of the lifting mechanism. sex.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| CN101367486A (en) * | 2008-09-12 | 2009-02-18 | 合肥市华林模具有限公司 | Lifting mechanism |
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| CN203740827U (en) * | 2014-01-29 | 2014-07-30 | 中交天津航道局有限公司 | Dual-drive elevator mechanism |
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| US3934732A (en) * | 1973-08-09 | 1976-01-27 | Glass Tubes And Components Limited | Object transfer machine |
| CN101367486A (en) * | 2008-09-12 | 2009-02-18 | 合肥市华林模具有限公司 | Lifting mechanism |
| CN201330081Y (en) * | 2008-12-30 | 2009-10-21 | 二重集团(德阳)重型装备股份有限公司 | Mechanical synchronous helical elevating piler |
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