CN103682152A - Transparent conductive electrode and forming method therefor, organic light emitting diode (OLED) device and forming method therefor - Google Patents
Transparent conductive electrode and forming method therefor, organic light emitting diode (OLED) device and forming method therefor Download PDFInfo
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Abstract
本发明涉及透明导电电极及其形成方法、有机发光二极管(OLED)器件及其形成方法。使用石墨烯代替铟锡氧化物作为能够在有机发光二极管(OLED)器件中使用的透明导电电极。使用石墨烯降低了制造OLED器件的成本并且也使得OLED器件极柔韧。所述石墨烯是化学掺杂的,使得石墨烯的功函数被偏移到更高值,以与包含未掺杂的石墨烯层的OLED器件相比,空穴更好地注入到OLED器件中。包含导电聚合物和/或金属氧化物的界面层也可用于进一步降低剩余注入势垒。
The invention relates to a transparent conductive electrode and a forming method thereof, an organic light emitting diode (OLED) device and a forming method thereof. Using graphene instead of indium tin oxide as a transparent conductive electrode that can be used in organic light-emitting diode (OLED) devices. Using graphene reduces the cost of making OLED devices and also makes OLED devices extremely flexible. The graphene is chemically doped such that the work function of the graphene is shifted to higher values for better hole injection into OLED devices compared to OLED devices comprising undoped graphene layers . Interfacial layers comprising conductive polymers and/or metal oxides can also be used to further reduce the remaining injection barrier.
Description
技术领域technical field
本公开涉及透明导电电极及其形成方法。更具体地,本公开涉及掺杂的石墨烯透明导电电极、包含该掺杂的石墨烯透明导电电极的有机发光二极管(OLED)器件、以及形成该掺杂的石墨烯透明导电电极和所述包含该掺杂的石墨烯透明导电电极的OLED器件的方法。The present disclosure relates to transparent conductive electrodes and methods of forming the same. More specifically, the present disclosure relates to a doped graphene transparent conductive electrode, an organic light emitting diode (OLED) device comprising the doped graphene transparent conductive electrode, and forming the doped graphene transparent conductive electrode and the comprising The doped graphene transparent conductive electrode method for OLED devices.
背景技术Background technique
有机发光二极管器件技术正在作为用于显示器和照明的领导技术出现。OLED显示器所拥有的关键优点包括鲜明的色彩、高对比度、宽视角,并且OLED显示器与传统液晶显示器(LCD)相比更柔韧(flexible)。此外,OLED照明比白炽灯泡更高效并且具有与基于氮化物的发光二极管(LED)类似的效率。Organic light emitting diode device technology is emerging as a leading technology for displays and lighting. Key advantages possessed by OLED displays include vivid colors, high contrast, wide viewing angles, and OLED displays are more flexible than conventional liquid crystal displays (LCDs). Additionally, OLED lighting is more efficient than incandescent bulbs and has similar efficiency to nitride-based light-emitting diodes (LEDs).
典型的OLED包括通常由玻璃或类似的透明材料制成的衬底。阳极层位于衬底上。阳极层可以由具有相对高功函数的材料制成并且对于可见光是基本透明的。用于阳极层的典型材料是铟锡氧化物(ITO)。电致发光材料层位于阳极层上,用作有机OLED的发射层。用于形成发射层的常见材料是诸如例如聚对苯乙炔(PPV)以及像三(8-羟基喹啉)铝(Alq3)那样的分子。在分子的情况下,发射层典型地包括若干层分子。具有较低功函数的材料(如铝(Al)、钙(Ca)或镁(Mg))的阴极层位于发射层上。在OLED的操作期间,阴极层和阳极层被连接到电源。A typical OLED includes a substrate, usually made of glass or similar transparent material. An anode layer is on the substrate. The anode layer can be made of a material with a relatively high work function and is substantially transparent to visible light. A typical material for the anode layer is indium tin oxide (ITO). A layer of electroluminescent material is located on the anode layer and serves as the emissive layer of the organic OLED. Common materials used to form the emissive layer are molecules such as eg poly-p-phenylene vinylene (PPV) and like tris(8-quinolinolato)aluminum (Alq3). In the case of molecules, the emissive layer typically comprises several layers of molecules. A cathode layer of a material with a lower work function, such as aluminum (Al), calcium (Ca) or magnesium (Mg), is located on the emissive layer. During operation of the OLED, the cathode and anode layers are connected to a power source.
电致发光的基本原理以及因此OLED的基本原理如下:阳极层和阴极层向发射层中注入电荷载流子,即电子和空穴。在发射层中,电荷载流子被输运并且电荷相反的电荷载流子形成所谓的激子,即受激状态。激子通过产生光而辐射衰变至基态。然后所产生的光被OLED通过由例如ITO的透明材料制成的阳极层发射。所产生的光的颜色取决于用于有机发射层的材料。The basic principle of electroluminescence and thus of OLEDs is as follows: an anode layer and a cathode layer inject charge carriers, ie electrons and holes, into the emissive layer. In the emission layer, the charge carriers are transported and the oppositely charged charge carriers form so-called excitons, ie excited states. Excitons decay radiatively to the ground state by generating light. The generated light is then emitted by the OLED through an anode layer made of a transparent material such as ITO. The color of the light produced depends on the material used for the organic emissive layer.
发明内容Contents of the invention
在本公开中,使用石墨烯代替铟锡氧化物作为能够在OLED器件中使用的透明导电电极。使用石墨烯降低了制造OLED器件的成本并且也使得OLED器件极柔韧。在本公开中使用的石墨烯是化学掺杂的,使得石墨烯的功函数被偏移到更高值,与包含未掺杂的石墨烯层的OLED器件相比,空穴更好地注入到OLED器件中。包含导电聚合物和/或金属氧化物的界面层也可用于进一步降低剩余注入势垒。In this disclosure, graphene is used instead of indium tin oxide as a transparent conductive electrode that can be used in OLED devices. Using graphene reduces the cost of making OLED devices and also makes OLED devices extremely flexible. The graphene used in this disclosure is chemically doped such that the work function of the graphene is shifted to higher values and holes are better injected into the In OLED devices. Interfacial layers comprising conductive polymers and/or metal oxides can also be used to further reduce the remaining injection barrier.
在本公开的一个方面中,提供能够用作OLED的电极的透明导电电极。本公开的所述透明导电电极包括掺杂有单电子氧化剂的石墨烯层。In one aspect of the present disclosure, a transparent conductive electrode capable of being used as an electrode of an OLED is provided. The transparent conductive electrode of the present disclosure includes a graphene layer doped with a one-electron oxidant.
在本公开的另一方面中,提供了一种OLED器件,该OLED器件包括:衬底;位于所述衬底的暴露表面上的掺杂的石墨烯层;位于所述掺杂的石墨烯层的暴露表面上的可选的界面层;位于所述掺杂的石墨烯层上方的电致发光材料层;以及位于所述电致发光材料层的暴露表面上的阴极材料层。In another aspect of the present disclosure, there is provided an OLED device comprising: a substrate; a doped graphene layer on an exposed surface of the substrate; an optional interfacial layer on the exposed surface of the doped graphene layer; a layer of electroluminescent material on the exposed surface of the layer of electroluminescent material; and a layer of cathode material on the exposed surface of the layer of electroluminescent material.
在本公开的再一个方面中,提供了一种形成透明导电电极的方法。该形成透明导电电极的方法包括:提供毯式(blanket)石墨烯层;以及用单电子氧化剂掺杂所述毯式石墨烯层。In yet another aspect of the present disclosure, a method of forming a transparent conductive electrode is provided. The method of forming a transparent conductive electrode includes: providing a blanket graphene layer; and doping the blanket graphene layer with a one-electron oxidant.
在本公开的又一个方面中,提供了一种形成包含掺杂的石墨烯透明导电电极的OLED器件的方法。该方法包括:提供衬底;在所述衬底的暴露表面上形成掺杂的石墨烯层;在所述掺杂的石墨烯层的暴露表面上形成可选的界面层;在所述掺杂的石墨烯层上方形成电致发光材料层;以及在所述电致发光材料层的暴露表面上形成阴极材料层。In yet another aspect of the present disclosure, a method of forming an OLED device comprising a doped graphene transparent conductive electrode is provided. The method includes: providing a substrate; forming a doped graphene layer on an exposed surface of the substrate; forming an optional interfacial layer on the exposed surface of the doped graphene layer; forming a layer of electroluminescent material over the graphene layer; and forming a layer of cathode material on an exposed surface of the layer of electroluminescent material.
附图说明Description of drawings
图1是(通过横截面视图)示例出能够在根据本公开的一个实施例中使用的衬底的图示。FIG. 1 is a diagram illustrating (through a cross-sectional view) a substrate that can be used in one embodiment according to the present disclosure.
图2是(通过横截面视图)示例出在衬底的暴露表面上形成掺杂的石墨烯层之后的图1的结构的图示。FIG. 2 is a diagram illustrating (through a cross-sectional view) the structure of FIG. 1 after forming a doped graphene layer on an exposed surface of a substrate.
图3是(通过横截面视图)示例出在掺杂的石墨烯层的暴露表面上形成界面材料层之后的图2的结构的图示。3 is a diagram illustrating (through a cross-sectional view) the structure of FIG. 2 after forming an interfacial material layer on the exposed surface of the doped graphene layer.
图4A是(通过横截面视图)示例出在掺杂的石墨烯层的暴露表面上形成电致发光材料层之后的图2的结构的图示。4A is a diagram illustrating (by cross-sectional view) the structure of FIG. 2 after forming a layer of electroluminescent material on the exposed surface of the doped graphene layer.
图4B是(通过横截面视图)示例出在界面材料层的暴露表面上形成电致发光材料层之后的图3的结构的图示。4B is a diagram illustrating (through a cross-sectional view) the structure of FIG. 3 after forming a layer of electroluminescent material on an exposed surface of the interface material layer.
图5A是(通过横截面视图)示例出在电致发光材料层的暴露表面上形成阴极材料层之后的图4A的结构的图示。5A is a diagram illustrating (through a cross-sectional view) the structure of FIG. 4A after forming a layer of cathode material on an exposed surface of the layer of electroluminescent material.
图5B是(通过横截面视图)示例出在电致发光材料层的暴露表面上形成阴极材料层之后的图4B的结构的图示。5B is a diagram illustrating (through a cross-sectional view) the structure of FIG. 4B after forming a layer of cathode material on an exposed surface of the layer of electroluminescent material.
具体实施方式Detailed ways
现在将参考以下的讨论和本申请的附图更详细地描述本公开,本公开提供了掺杂的石墨烯透明导电电极和包含该掺杂的石墨烯透明导电电极的OLED器件、以及用于形成所述掺杂的石墨烯透明导电电极及包含所述掺杂的石墨烯透明导电电极的OLED器件的方法。The present disclosure will now be described in more detail with reference to the following discussion and the accompanying drawings of the present application. The present disclosure provides doped graphene transparent conductive electrodes and OLED devices comprising the doped graphene transparent conductive electrodes, as well as methods for forming The method of the doped graphene transparent conductive electrode and the OLED device comprising the doped graphene transparent conductive electrode.
注意,本申请的附图所仅为了示例的目的而提供的,因此它们未按比例绘制。在附图和后面的描述中,相似的材料用相似附图标记指代。为了下文的描述,词语“上”、“下”、“右”、“左”、“垂直”、“水平”、“顶部”、“底部”及其派生词应当涉及在本申请的附图中取向的部件、层和/或材料。Note that the drawings of the present application are provided for illustration purposes only and therefore they are not drawn to scale. In the drawings and the following description, like materials are referred to with like reference numerals. For the purposes of the following description, the words "upper", "lower", "right", "left", "vertical", "horizontal", "top", "bottom" and their derivatives shall refer to Oriented components, layers and/or materials.
在下面的描述中,阐述了大量的特定细节,例如具体的结构、部件、材料、尺寸、处理步骤和技术,以便提供对本公开的彻底的理解。然而,本领域普通技术人员将理解,本公开可以在没有这些特定细节的情况下以可行的备选工艺选项来实施。在其它情况下,未详细描述公知的结构或处理步骤,以免使本公开的各种实施例模糊不清。In the following description, numerous specific details are set forth, such as specific structures, components, materials, dimensions, process steps and techniques, in order to provide a thorough understanding of the present disclosure. It will be understood, however, by one of ordinary skill in the art that the present disclosure may be practiced without these specific details with feasible alternative process options. In other instances, well-known structures or process steps have not been described in detail so as not to obscure the various embodiments of the present disclosure.
在当前OLED显示器和照明技术中,将铟锡氧化物透明导电电极用作阳极。这种OLED构造具有如下缺点。包含铟锡氧化物的透明导电电极包括稀土金属铟,铟是昂贵的材料,因此增加了制造包含铟锡氧化物的OLED器件的成本。包含铟锡氧化物的OLED器件在弯曲之后容易出故障并且因此不适于柔性应用。此外,铟锡氧化物是有毒的,因此需要用于透明导电电极的备选材料。In current OLED display and lighting technologies, indium tin oxide transparent conducting electrodes are used as anodes. This OLED construction has the following disadvantages. Transparent conductive electrodes comprising indium tin oxide comprise the rare earth metal indium, which is an expensive material, thus increasing the cost of manufacturing OLED devices comprising indium tin oxide. OLED devices comprising indium tin oxide are prone to failure after bending and are therefore not suitable for flexible applications. Furthermore, indium tin oxide is toxic, thus requiring alternative materials for transparent conducting electrodes.
在本公开中,通过提供包含石墨烯的电极,避免了上面提及的与常规铟锡氧化物透明导电电极相关的缺点,所述包含石墨烯的电极被化学掺杂,使得该包含石墨烯的电极的功函数偏移至更高的值,以与包含未掺杂的石墨烯层的等同OLED器件相比,空穴更好地注入到OLED器件中。包含导电聚合物和/或金属氧化物的界面层也可用于进一步降低剩余注入势垒。In the present disclosure, the above-mentioned disadvantages associated with conventional indium tin oxide transparent conducting electrodes are avoided by providing a graphene-containing electrode that is chemically doped such that the graphene-containing electrode The work function of the electrodes is shifted to higher values for better injection of holes into the OLED device compared to an equivalent OLED device comprising an undoped graphene layer. Interfacial layers comprising conductive polymers and/or metal oxides can also be used to further reduce the remaining injection barrier.
尽管下文的描述示例了本公开的透明导电电极作为OLED器件的部件,但是本公开的透明导电电极不限于仅仅用于这种器件中。替代地,本公开的透明导电电极可以用于其他类型的器件中,诸如例如用于光伏器件、太阳能电池单体(solar cell)、平板显示器或触摸屏。Although the description below exemplifies the transparent conductive electrode of the present disclosure as a component of an OLED device, the transparent conductive electrode of the present disclosure is not limited to use only in such a device. Alternatively, the transparent conductive electrodes of the present disclosure may be used in other types of devices, such as for example in photovoltaic devices, solar cells, flat panel displays or touch screens.
此外,尽管在本公开的透明导电电极作为OLED器件的底部电极的情况下描述了OLED器件,但是本公开不限于仅仅这种OLED器件。替代地,可以制造这样的OLED器件:其中本公开的透明导电电极是该OLED器件的顶部电极。在这种情况下,底部电极将包括在本文中下面提及的阴极材料之一。Furthermore, although the OLED device is described with the transparent conductive electrode of the present disclosure as the bottom electrode of the OLED device, the present disclosure is not limited to only this OLED device. Alternatively, OLED devices can be fabricated in which the transparent conductive electrode of the present disclosure is the top electrode of the OLED device. In this case, the bottom electrode will comprise one of the cathode materials mentioned herein below.
此外,本公开的OLED器件可以包括p掺杂的碳纳米管替代掺杂的石墨烯层作为透明导电电极。在这种实施例中,通过如下步骤制造p掺杂的碳纳米管:首先利用本领域技术人员已知的任何常规技术生长碳纳米管;之后用本文中下面提及的单电子氧化剂之一、利用也在本文中下面描述的溶液沉积工艺,掺杂所述碳纳米管。在这种实施例中,与未掺杂碳纳米管相比,p掺杂的碳纳米管的功函数提高,并且p掺杂的碳纳米管的功函数在与电致发光材料的费米能级基本上相同的范围内。In addition, OLED devices of the present disclosure may include p-doped carbon nanotubes instead of doped graphene layers as transparent conductive electrodes. In such an embodiment, p-doped carbon nanotubes are produced by first growing the carbon nanotubes using any conventional technique known to those skilled in the art; The carbon nanotubes were doped using a solution deposition process also described herein below. In such an embodiment, the work function of the p-doped carbon nanotubes is improved compared to the undoped carbon nanotubes, and the work function of the p-doped carbon nanotubes is in the same range as the Fermi energy of the electroluminescent material. levels are basically in the same range.
参考图1,示例了能够在本公开的一个实施例中使用的衬底10。能够在本公开中使用的衬底10可以是刚性的或柔性的,并且可以包括例如半导体材料、玻璃、陶瓷、带或塑料。典型地,在本公开中采用的衬底10是透明衬底。在本公开的一个实施例中,衬底10是透明的并且由玻璃构成。在本公开的另一个实施例中,衬底10是透明的并且由塑料构成。在本公开中采用的衬底10可以具有从数百微米到数毫米的厚度。在另一个实施例中,所采用的衬底10可以具有从数十微米到数毫米的厚度。衬底10可以具有上述范围以上和/或以下的其它厚度。Referring to FIG. 1 , there is illustrated a
参考图2,示例了在衬底10的暴露表面上形成掺杂的石墨烯层12之后的衬底10。在一些实施例中,并且如本公开的图中所示,掺杂的石墨烯层12用作OLED器件的底部透明导电电极。在其它实施例中,掺杂的石墨烯层12可以用作OLED器件的顶部透明导电电极。在本公开的又一个实施例中,掺杂的石墨烯层12可以用作其它类型的器件的透明导电电极,所述其它类型的器件诸如例如是光伏器件、太阳能电池单体、平板显示器或触摸屏装置。Referring to FIG. 2 ,
本公开中采用的掺杂的石墨烯层12包括这样的石墨烯:该石墨烯的功函数提高,以与包含未掺杂的石墨烯的OLED器件相比,空穴更好地注入到OLED器件中。具体地,未掺杂的石墨烯具有约4.5eV的功函数。如本文中所述的对石墨烯的掺杂将石墨烯的功函数提高到从大于4.5eV到5.2eV的范围。掺杂的石墨烯层的提高的功函数与随后将在该掺杂的石墨烯层顶上形成的电致发光材料层的费米能级“基本上”匹配。“基本上匹配”的意思是掺杂的石墨烯层的功函数与电致发光材料层的费米能级之差在小于0.7eV的范围内。因此,与未掺杂的石墨烯层相比,通过采用掺杂的石墨烯层,提供了空穴向电致发光材料层的更好注入。The doped
在本公开中可以通过首先将毯式非掺杂的石墨烯层沉积在处理衬底(handle substrate)上来提供掺杂的石墨烯层12。所述处理衬底典型地由能够催化石墨烯在其表面上的形成的材料构成。例如,在本公开的一些实施例中,所述处理衬底可以包括铜或铜箔。The doped
可以利用本领域技术人员公知的任何沉积工艺形成所述处理衬底。例如,可以通过化学气相沉积、等离子体增强化学气相沉积、物理气相沉积、溅射、镀敷(plating)、化学溶液沉积或无电镀敷,形成由铜构成的处理衬底。典型地,通过从含铜钯溅射铜箔来形成铜箔。The handle substrate can be formed using any deposition process known to those skilled in the art. For example, a handle substrate composed of copper may be formed by chemical vapor deposition, plasma enhanced chemical vapor deposition, physical vapor deposition, sputtering, plating, chemical solution deposition, or electroless plating. Typically, copper foil is formed by sputtering copper foil from copper-containing palladium.
在一个实施例中,所述处理衬底具有7μm到25μm的厚度。在另一个实施例中,所述处理衬底具有20μm到30μm的厚度。在本公开中也可以采用在上述厚度范围以上和/或以下的处理衬底的其它厚度。In one embodiment, the handle substrate has a thickness of 7 μm to 25 μm. In another embodiment, the handle substrate has a thickness of 20 μm to 30 μm. Other thicknesses of the handle substrate above and/or below the aforementioned thickness ranges may also be employed in the present disclosure.
在选择处理衬底之后,沉积毯式非掺杂的石墨烯层(未示出)。贯穿本公开中使用的词语“石墨烯”表示致密堆积在蜂巢晶格中的sp2键合的碳原子的一个原子厚的平面薄片(sheet)。在本公开采用的石墨烯具有二维(2D)六角晶体学键合结构。After selective processing of the substrate, a blanket undoped graphene layer (not shown) is deposited. The term "graphene" as used throughout this disclosure means a one-atom-thick planar sheet of sp2-bonded carbon atoms densely packed in a honeycomb lattice. The graphene employed in the present disclosure has a two-dimensional (2D) hexagonal crystallographic bonding structure.
能够在本公开中使用的毯式石墨烯层是这样的连续的石墨烯层:其可以由单层石墨烯(标称0.34nm厚);少数层(few-layer)石墨烯(2-10个石墨烯层);多层(multi-layer)石墨烯(>10个石墨烯层);单层、少数层和多层石墨烯的混合物;或者通过在较低温度(200℃到900℃)下石墨烯形成而得到的混合有非晶的和/或无序的碳相的石墨烯层的任何组合构成。典型地,在本公开中使用单层石墨烯。Blanket graphene layers that can be used in this disclosure are continuous graphene layers that can be composed of single-layer graphene (nominally 0.34 nm thick); few-layer graphene (2-10 graphene layer); multi-layer (multi-layer) graphene (>10 graphene layers); a mixture of single-layer, few-layer and multi-layer graphene; or by Graphene is formed from any combination of graphene layers mixed with amorphous and/or disordered carbon phases. Typically, single-layer graphene is used in this disclosure.
所述毯式石墨烯层可以利用诸如例如化学气相沉积(CVD)、等离子体增强化学气相沉积(PECVD)和紫外(UV)辅助的CVD的沉积工艺形成。在一个实施例中,通过CVD形成所述毯式石墨烯层。在一些实施例中,能够在本公开中用于形成毯式石墨烯层的沉积工艺在处理衬底的暴露表面上开始。The blanket graphene layer may be formed using a deposition process such as, for example, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD), and ultraviolet (UV) assisted CVD. In one embodiment, the blanket graphene layer is formed by CVD. In some embodiments, the deposition process that can be used in the present disclosure to form a blanket graphene layer begins on the exposed surface of the handle substrate.
在一个实施例中,对于PECVD,可以在最高为但是不超过500℃的温度下,执行在处理衬底的暴露表面上的毯式石墨烯层的沉积。在另一个实施例中,石墨烯的沉积(即,生长)在800℃到1080℃的温度下发生。能够在本公开中用于形成毯式石墨烯层的沉积工艺包括利用任何已知的碳源,所述已知的碳源包括例如苯、丙烷、乙烷和其它碳氢化合物以及其它含碳气体。In one embodiment, for PECVD, the deposition of the blanket graphene layer on the exposed surface of the handle substrate may be performed at a temperature up to but not exceeding 500°C. In another embodiment, the deposition (ie, growth) of graphene occurs at a temperature of 800°C to 1080°C. Deposition processes that can be used in the present disclosure to form blanket graphene layers include utilizing any known carbon source including, for example, benzene, propane, ethane, and other hydrocarbons and other carbon-containing gases .
在本公开的一个实施例中,毯式石墨烯层可以具有0.34nm-0.8nm的厚度。在本公开的另一个实施例中,毯式石墨烯层可以具有0.7nm-3.4nm的厚度。毯式石墨烯层可以具有以上提及的范围以上的其它厚度。In one embodiment of the present disclosure, the blanket graphene layer may have a thickness of 0.34nm-0.8nm. In another embodiment of the present disclosure, the blanket graphene layer may have a thickness of 0.7nm-3.4nm. The blanket graphene layer may have other thicknesses above the range mentioned above.
在处理衬底上沉积毯式石墨烯层之后,然后可以利用溶液掺杂工艺用单电子氧化剂对所述毯式石墨烯层进行化学掺杂,使得一个电子从毯式石墨烯层转移到单电子氧化剂的每个分子。在本公开的一个实施例中,能够采用的单电子氧化剂是有机单电子氧化剂,该有机单电子氧化剂诸如例如是,锑化合物,例如三烷基氧鎓六氯锑酸盐、五氯化锑、亚硝鎓离子盐(例如三乙基氧鎓四氟硼酸盐)、三(五氟苯基)硼烷和亚硝鎓阳离子。在一个实施例中,三乙基氧鎓六氯锑酸盐(C2H5)3O+SbCl6可以用作用于掺杂毯式石墨烯层的单电子氧化剂。After depositing the blanket graphene layer on the treated substrate, the blanket graphene layer can then be chemically doped with a one-electron oxidant using a solution doping process such that one electron is transferred from the blanket graphene layer to the single-electron every molecule of the oxidant. In one embodiment of the present disclosure, the one-electron oxidizing agent that can be employed is an organic one-electron oxidizing agent such as, for example, an antimony compound, such as trialkyloxonium hexachloroantimonate, antimony pentachloride, Nitrosonium ion salts (such as triethyloxonium tetrafluoroborate), tris(pentafluorophenyl)borane, and nitrosonium cations. In one embodiment, triethyloxonium hexachloroantimonate (C 2 H 5 ) 3 O+SbCl 6 can be used as a one-electron oxidant for doping blanket graphene layers.
除了有机单电子氧化剂,本公开还可以利用其它单电子氧化剂,所述其它单电子氧化剂包括例如金属有机络合物、π电子受体和银盐。金属有机络合物的例子包括但不限于三(2,2'-联吡啶)钴(III)和三(2,2'-联吡啶)钌(II)。π电子受体的例子包括但不限于四氰基醌二甲烷、苯醌、四氯苯醌、四氟苯醌、四氰乙烯、四氟-四氰基醌二甲烷、氯醌、四溴代对苯醌(tromanil)和二氯二氰苯醌。银盐的例子包括但不限于氟化银和三氟乙酸银。In addition to organic one-electron oxidizing agents, the present disclosure can also utilize other one-electron oxidizing agents including, for example, metal-organic complexes, π-electron acceptors, and silver salts. Examples of organometallic complexes include, but are not limited to, tris(2,2'-bipyridyl)cobalt(III) and tris(2,2'-bipyridyl)ruthenium(II). Examples of π electron acceptors include, but are not limited to, tetracyanoquinodimethane, benzoquinone, tetrachlorobenzoquinone, tetrafluorobenzoquinone, tetracyanoethylene, tetrafluoro-tetracyanoquinodimethane, chloranil, tetrabromoquinone p-benzoquinone (tromanil) and dichlorodicyanoquinone. Examples of silver salts include, but are not limited to, silver fluoride and silver trifluoroacetate.
能够在本公开中采用的溶液掺杂工艺在单电子氧化剂溶解于溶剂中的情况下进行。适当的溶剂包括例如二氯甲烷、二氯乙烷、乙腈、氯仿及其混合物。对于有机金属掺杂剂,诸如乙腈、四氢呋喃和芳族烃的常见有机溶剂以及诸如二氯甲烷和氯仿的氯化溶剂是合适的。对于诸如氟化银的无机盐,可以采用酒精或酒精与水的混合物。The solution doping process that can be employed in the present disclosure is performed with the one-electron oxidizing agent dissolved in a solvent. Suitable solvents include, for example, dichloromethane, dichloroethane, acetonitrile, chloroform, and mixtures thereof. For organometallic dopants, common organic solvents such as acetonitrile, tetrahydrofuran and aromatic hydrocarbons, and chlorinated solvents such as dichloromethane and chloroform are suitable. For inorganic salts such as silver fluoride, alcohol or a mixture of alcohol and water can be used.
在本公开的一个实施例中,在10℃到100℃的温度下进行溶液掺杂工艺,并且掺杂溶液中单电子氧化剂的浓度可以为1mM到20mM。在其它实施例中,所述温度可以为30℃到100℃,并且在另外的其它实施例中,所述温度可以为70℃到100℃。In one embodiment of the present disclosure, the solution doping process is performed at a temperature of 10° C. to 100° C., and the concentration of the one-electron oxidant in the doping solution may be 1 mM to 20 mM. In other embodiments, the temperature may be from 30°C to 100°C, and in still other embodiments, the temperature may be from 70°C to 100°C.
掺杂的石墨烯层12在环境条件下是稳定的。可以通过在与溶液掺杂工艺中使用的相同或不同的溶剂中漂洗掺杂的石墨烯层12,来去除掺杂的石墨烯层12上的任何过量单电子氧化剂。在漂洗之后,可以在真空下对掺杂的石墨烯层12进行干燥。The doped
如上所述,掺杂的石墨烯层12具有相对于掺杂之前的相同石墨烯层提高的功函数。在本公开的一个实施例中,掺杂的石墨烯层12具有大于4.5eV到5.2eV的功函数。在另一个实施例中,掺杂的石墨烯层12具有大于4.7eV到5.0eV的功函数。As mentioned above, the doped
根据本公开,掺杂的石墨烯层12是p掺杂的石墨烯层。在本公开的一些实施例中,掺杂的石墨烯层12具有小于250欧姆/平方的薄层电阻。在本公开的其它实施例中,掺杂的石墨烯层12具有60欧姆/平方到150欧姆/平方的薄层电阻。According to the present disclosure, the doped
在本公开的一些实施例中,掺杂的石墨烯层12可以包含1E11原子/cm2到5E13原子/cm2的单电子氧化剂。在本公开的其它实施例中,掺杂的石墨烯层12可以包含1E11原子/cm2到5E13原子/cm2的单电子氧化剂。In some embodiments of the present disclosure, doped
在使毯式石墨烯层经受前述溶液掺杂处理之后,利用接合工艺将掺杂的石墨烯层12转移到衬底10。可以在室温下,最高约300℃下,实现接合。在接合之后,可以通过蚀刻、平面化或研磨来去除处理衬底。After subjecting the blanket graphene layer to the aforementioned solution doping process, the doped
尽管所示例的实施例公开了在转移到衬底10之前对毯式石墨烯层进行掺杂,但是在首先将未掺杂的毯式石墨烯层转移到衬底10上并且然后对所转移的石墨烯层进行前述溶液掺杂工艺时,本公开也起作用。在本公开中,还可以在转移过程之前和之后用单电子氧化剂掺杂毯式石墨烯层。Although the illustrated embodiment discloses that the blanket graphene layer is doped prior to being transferred to the
现在参考图3,示例了在掺杂的石墨烯层12的暴露表面上形成界面材料层14之后的图2的结构。在本公开的一些实施例中,省略界面材料层14。当采用界面材料层14时,界面材料层可以进一步降低随后要形成的电致发光材料与掺杂的石墨烯层12之间的能量势垒。本文中界面材料层14可以被称为功函数修改材料层。Referring now to FIG. 3 , there is illustrated the structure of FIG. 2 after forming
在本公开的一个实施例中,界面材料层14是导电聚合物。在本公开的另一个实施例中,界面材料层14是金属氧化物。在本公开的再一个实施例中,导电聚合物和/或金属氧化物的叠层可以用于提供多层界面结构。In one embodiment of the present disclosure,
当将导电聚合物用作界面材料层14时,导电聚合物(其可以称为本征导电聚合物)包括导电的有机聚合物。When a conductive polymer is used as the
本公开中可以用作界面材料层14的导电聚合物的例子包括例如:不包含杂环原子的芳族化合物、包含氮杂环原子的芳族化合物、包含硫杂环原子的芳族化合物、包含双键的聚合化合物和/或也包含双键的芳族化合物。在本公开的一些实施例中,能够在本公开中用作界面材料层14的导电聚合物选自聚苯胺和聚(3,4-亚乙基二氧基噻吩)聚(苯乙烯磺酸)或者缩写为PEDOT:PSS。Examples of conductive polymers that may be used as
可以利用任何公知的沉积工艺将导电聚合物形成在掺杂的石墨烯层12上,所述沉积工艺包括例如蒸镀、化学溶液沉积、旋涂或浸渍涂布。The conductive polymer may be formed on the doped
当采用金属氧化物作为界面材料层14时,金属氧化物包括选自元素周期表的IIIB、IVB、VB、VIB、VIIB、VIII或IIIA族的元素金属。能够在本公开中用作界面材料层14的金属氧化物的示例性例子包括但不限于MoO3、WO3、V2O5和Al2O3。When a metal oxide is used as the
可以利用任何公知的沉积工艺将金属氧化物形成在掺杂的石墨烯层12上,所述沉积工艺包括例如蒸镀、化学溶液沉积、化学气相沉积和溅射。The metal oxide may be formed on the doped
在本公开的一个实施例中,界面材料层14可以具有1nm-70nm的厚度。在另一个实施例中,界面材料层14可以具有15nm-55nm的厚度。界面材料层14可以具有上述范围以上和/或以下的其它厚度。In one embodiment of the present disclosure, the
在一些实施例中,界面材料层14可以包括单层结构。在另一实施例中,界面材料层14可以包括多层结构。当界面材料层14是多层结构时,该多层结构可以包括导电聚合物和/或金属氧化物的任何组合。In some embodiments,
参考图4A-4B,分别示例了在形成电致发光材料层16之后的图2和图3的结构。具体地,图4A示例了直接在掺杂的石墨烯层12的暴露表面上形成电致发光材料层16之后的图2的结构。图4B示例了直接在界面材料层14的暴露表面上形成电致发光材料层16之后的图3的结构。Referring to FIGS. 4A-4B , the structures of FIGS. 2 and 3 are illustrated, respectively, after formation of the
在本公开中采用的电致发光材料层16包括响应于电流而发射光的任何有机材料或有机材料的多层叠层,所述有机材料包括例如有机金属螯合物、导电聚合物、荧光染料、磷光染料以及共轭树枝状大分子(conjugateddendrimer)。可以用作有机电致发光材料16的有机材料的例子包括但不限于聚对苯乙炔(PPV)、聚萘乙炔(PNV)、三(2-苯基吡啶)铱(Ir(ppy)3)以及三(8-羟基喹啉)铝(Alq3)。
电致发光材料层16可以通过常规技术形成,所述常规技术包括例如旋涂、浸渍涂布、浸没以及化学气相沉积。典型地,并且在一个实施例中,有机电致发光材料16的厚度在从数nm到数百nm的范围内。也可以采用包括前述范围以上和/或以下厚度的其它厚度。
现在参考图5A-5B,分别示例了在形成阴极材料层18之后的图4A和图4B的结构。阴极材料层18可以用作本公开的OLED的上电极。具体地,图5A和图5B分别示例了在电致发光层16的暴露表面上形成阴极材料层18之后的图4A和图4B的结构。Referring now to FIGS. 5A-5B , the structures of FIGS. 4A and 4B are illustrated, respectively, after formation of the
能够在本公开中采用的阴极材料层18包括具有与掺杂的石墨烯透明导电电极12相比较低的功函数的材料或材料的多层叠层。在本公开的一个实施例中,阴极材料层18可以由铝(Al)、钙(Ca)和/或镁(Mg)构成。在一些实施例中,阴极材料层可以包括LiF和Al的叠层。
阴极材料层18可以利用任何沉积工艺形成,所述沉积工艺包括例如热蒸镀和溅射。在一些实施例中,通过遮蔽掩模进行所述沉积工艺。典型地,在一个实施例中,阴极材料层18的厚度在从20nm到100nm的范围内。也可以采用包括前述范围以上和/或以下厚度的其它厚度。
包括p掺杂的石墨烯层的本公开的透明导电电极与常规ITO透明导电电极相比毒性更低。此外,由p掺杂的石墨烯层构成的透明导电电极制造起来比它们的ITO对应物更便宜。此外,由p掺杂的石墨烯层构成的透明导电电极是极其柔韧的,因此能够用于各种显示器和照明应用。此外,由p掺杂的石墨烯层构成的透明导电电极与它们的ITO对应电极相比具有更高的机械强度。此外,由p掺杂的石墨烯层构成的透明导电电极是化学稳定的。“化学稳定”的意思是化学掺杂的石墨烯能够耐受包括强酸、碱和/或溶剂的处理步骤,并且保持其结构完整性。The transparent conductive electrodes of the present disclosure including p-doped graphene layers are less toxic than conventional ITO transparent conductive electrodes. Furthermore, transparent conducting electrodes composed of p-doped graphene layers are cheaper to fabricate than their ITO counterparts. Furthermore, transparent conducting electrodes made of p-doped graphene layers are extremely flexible and thus can be used in various display and lighting applications. Furthermore, transparent conductive electrodes composed of p-doped graphene layers have higher mechanical strength compared to their ITO counterparts. Furthermore, the transparent conducting electrodes made of p-doped graphene layers are chemically stable. By "chemically stable" is meant that the chemically doped graphene is able to withstand processing steps involving strong acids, bases and/or solvents and maintain its structural integrity.
当用作OLED器件的部件时,由p掺杂的石墨烯层构成的透明导电电极可以提供这样的OLED器件:该OLED器件与包含常规ITO电极的OLED器件相比具有相同或略高的导通电压。在一些情况下,由p掺杂的石墨烯层构成的透明导电电极可以提供这样的OLED器件:该OLED器件与包含常规ITO电极的OLED器件相比导通电压零增加。When used as a component of an OLED device, a transparent conductive electrode composed of a p-doped graphene layer can provide an OLED device with equal or slightly higher conduction than OLED devices containing conventional ITO electrodes. Voltage. In some cases, transparent conductive electrodes composed of p-doped graphene layers can provide OLED devices with zero increase in turn-on voltage compared to OLED devices comprising conventional ITO electrodes.
此外,由p掺杂的石墨烯层构成的透明导电电极可以提供这样的OLED器件:该OLED器件与包含常规ITO电极的OLED器件相比具有更高的量子效率。在一些情况下,由p掺杂的石墨烯层构成的透明导电电极可以提供这样的OLED器件:该OLED器件与包含常规ITO电极的OLED器件相比具有百分之几的量子效率增加。在没有任何脱耦方案(out-coupling scheme)的情况下的外部量子效率大于20%。Furthermore, transparent conductive electrodes composed of p-doped graphene layers can provide OLED devices with higher quantum efficiencies compared to OLED devices comprising conventional ITO electrodes. In some cases, transparent conductive electrodes composed of p-doped graphene layers can provide OLED devices with a few percent increase in quantum efficiency compared to OLED devices comprising conventional ITO electrodes. The external quantum efficiency is greater than 20% without any out-coupling scheme.
使用掺杂的碳纳米管层作为OLED器件的透明导电电极,可以获得与上面针对p掺杂的石墨烯层提及的类似的结果。Similar results to those mentioned above for p-doped graphene layers can be obtained using doped carbon nanotube layers as transparent conducting electrodes for OLED devices.
尽管关于本公开的优选实施例特别示出和描述了本公开,但是本领域技术人员将理解,在不脱离本公开的精神和范围的情况下,可以做出前述和其它形式和细节上的变化。因此,本公开旨在不限于所描述和示例的确切形式和细节,而是落入所附权利要求的范围内。While the present disclosure has been particularly shown and described with respect to preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and other changes in form and details may be made without departing from the spirit and scope of the present disclosure. . It is therefore intended that the disclosure not be limited to the exact forms and details described and illustrated, but fall within the scope of the appended claims.
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