CN103603956B - Steam-explosion jar charging hole valve - Google Patents
Steam-explosion jar charging hole valve Download PDFInfo
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- CN103603956B CN103603956B CN201310516534.5A CN201310516534A CN103603956B CN 103603956 B CN103603956 B CN 103603956B CN 201310516534 A CN201310516534 A CN 201310516534A CN 103603956 B CN103603956 B CN 103603956B
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/36—Explosive disintegration by sudden pressure reduction
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- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Pressure Vessels And Lids Thereof (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
汽爆罐加料口用阀门，包括板面位于水平方向的底板，底板的中部设有投料口，底板的前、后侧边沿左右水平方向分别设有导轨，导轨上安放有滑座，滑座可在驱动装置的驱动下沿导轨运动，滑座上沿竖直方向设有液压油缸，液压油缸的活塞杆上设有投料口封盖，当液压油缸位于投料口的上方时，液压油缸的活塞杆向下伸出后可让投料口封盖封堵住所述投料口，滑座的右端沿竖直方向设有导料管，导料管的下端面与底板的上表面之间为间隙配合，当导料管位于投料口的上方时，导料管的底端出口与投料口连通。其目的在于提供一种可减少蒸汽用量，增加产量，汽爆处理产品质量好，装料速度更快，并可大幅度提高生产效率的汽爆罐加料口用阀门。
The valve for the feeding port of the steam explosion tank includes a bottom plate with the plate surface in the horizontal direction. The middle part of the bottom plate is provided with a feeding port. Driven by the driving device, it moves along the guide rail. A hydraulic cylinder is arranged on the sliding seat along the vertical direction. The piston rod of the hydraulic cylinder is provided with a cover for the feeding port. After protruding downwards, the feeding port cover can be used to block the feeding port. The right end of the sliding seat is provided with a feeding tube along the vertical direction. When the feeding pipe is located above the feeding port, the outlet at the bottom end of the feeding pipe communicates with the feeding port. The purpose is to provide a valve for the feeding port of the steam explosion tank which can reduce the consumption of steam, increase the output, have good quality of steam explosion treatment products, faster charging speed and greatly improve production efficiency.
Description
技术领域technical field
本发明涉及一种汽爆罐加料口用阀门。The invention relates to a valve for the feeding port of a steam explosion tank.
背景技术Background technique
蒸汽闪爆装置是蒸汽闪爆方法中用于处理秸秆等物料的一种设备。现有的蒸汽闪爆装置的压力罐通常是利用压力罐顶部的进料口进行装料，将秸秆等物料装满压力罐后，再利用翻转盖板手动关闭压力罐顶部的进料口，由于翻转盖板在打开时是位于罐体内，会占用一定高度的罐内空间，使得这个空间不能装料，但却会在蒸汽闪爆过程中充满高压蒸汽，让充气时间延长很多，不仅导致生产效率降低，还增加能耗，并影响汽爆处理的物料的质量。此外，通过人工关闭压力罐顶部的进料口，其工作效率会较低。The steam flash explosion device is a kind of equipment used to process straw and other materials in the steam flash explosion method. The pressure tank of the existing steam flash explosion device usually uses the feed port on the top of the pressure tank for charging. After filling the pressure tank with materials such as straw, the feed port on the top of the pressure tank is manually closed by turning the cover plate. When the flip cover is opened, it is located in the tank, and it will occupy a certain height of the tank space, so that this space cannot be filled with materials, but it will be filled with high-pressure steam during the steam flash explosion process, which prolongs the inflation time a lot, which not only reduces the production efficiency It also increases energy consumption and affects the quality of materials treated by steam explosion. In addition, by manually closing the feed port at the top of the pressure tank, it will work less efficiently.
发明内容Contents of the invention
本发明的目的在于提供一种可减少蒸汽用量，增加产量，让汽爆处理的物料品质更加稳定、一致，汽爆处理产品质量好，装料速度更快，并可大幅度提高生产效率的汽爆罐加料口用阀门。The purpose of the present invention is to provide a kind of steam that can reduce the consumption of steam, increase the output, make the material quality of steam explosion treatment more stable and consistent, the product quality of steam explosion treatment is good, the charging speed is faster, and can greatly improve the production efficiency. Explosion tank filling port valve.
本发明的汽爆罐加料口用阀门，包括板面位于水平方向的底板，底板的中部设有投料口，底板的前、后侧边沿左右水平方向分别设有导轨，导轨上安放有滑座，滑座可在驱动装置的驱动下沿导轨运动，滑座上沿竖直方向设有液压油缸，液压油缸的活塞杆朝下设置，液压油缸的活塞杆上设有投料口封盖，当液压油缸位于投料口的上方时，液压油缸的活塞杆向下伸出后可让所述投料口封盖封堵住所述投料口，所述滑座的右端沿竖直方向设有导料管，导料管的下端面与底板的上表面之间为间隙配合，当导料管位于所述投料口的上方时，导料管的底端出口与投料口连通。The valve for the feeding port of the steam explosion tank of the present invention comprises a base plate whose plate surface is located in the horizontal direction, the middle part of the base plate is provided with a feeding port, the front and rear sides of the base plate are respectively provided with guide rails along the left and right horizontal directions, and slide seats are placed on the guide rails. The sliding seat can move along the guide rail under the drive of the driving device. There is a hydraulic cylinder on the sliding seat along the vertical direction. The piston rod of the hydraulic cylinder is set downwards. When it is located above the feeding port, the piston rod of the hydraulic cylinder extends downwards to allow the capping of the feeding port to block the feeding port. There is clearance fit between the lower end surface of the tube and the upper surface of the bottom plate, and when the feeding pipe is located above the feeding opening, the outlet at the bottom end of the feeding pipe communicates with the feeding opening.
本发明的汽爆罐加料口用阀门，其中所述投料口的周边附近环绕设有多个螺栓孔，所述投料口封盖为球面向下凸起的半球形，投料口封盖采用钢材制成。The valve for the feeding port of the steam explosion tank of the present invention, wherein a plurality of bolt holes are arranged around the periphery of the feeding port, the sealing cover of the feeding port is a hemispherical shape with a spherical surface protruding downward, and the sealing cover of the feeding port is made of steel become.
本发明的汽爆罐加料口用阀门，其中所述滑座包括矩形的滑板，滑板的前侧边与前侧板的顶端相连为一体，滑板的后侧边与后侧板的顶端相连为一体，所述前侧板朝后的侧面的下部沿左右水平方向设有前卡槽，前卡槽的开口朝向后方，前卡槽卡装在所述底板前侧的导轨上，所述后侧板前的侧面的下部沿左右水平方向设有后卡槽，后卡槽的开口朝向前方，后卡槽卡装在所述底板后侧的所述导轨上。The valve for the feeding port of the steam explosion tank of the present invention, wherein the slide seat comprises a rectangular slide plate, the front side of the slide plate is connected with the top of the front side plate as a whole, and the rear side of the slide plate is connected with the top of the rear side plate as a whole , the lower part of the rear side of the front side plate is provided with a front card slot along the left and right horizontal direction, the opening of the front card slot faces the rear, the front card slot is clamped on the guide rail on the front side of the bottom plate, and the front side of the rear side plate The lower part of the side surface is provided with a rear card slot along the left and right horizontal direction, the opening of the rear card slot faces forward, and the rear card slot is clamped on the guide rail on the rear side of the bottom plate.
本发明的汽爆罐加料口用阀门，其中所述驱动装置包括沿左右水平方向并列设置的前驱动油缸和后驱动油缸，前驱动油缸的缸体固定在所述底板的前端面的右侧，前驱动油缸的活塞杆与所述前侧板的中部相连，所述后驱动油缸的缸体固定在所述底板的后端面的右侧，后驱动油缸的活塞杆与所述后侧板的中部相连。The valve for the feed port of the steam explosion tank of the present invention, wherein the drive device includes a front drive cylinder and a rear drive cylinder arranged side by side along the left and right horizontal directions, and the cylinder body of the front drive cylinder is fixed on the right side of the front end surface of the bottom plate, The piston rod of the front drive cylinder is connected to the middle part of the front side plate, the cylinder body of the rear drive cylinder is fixed on the right side of the rear end surface of the bottom plate, and the piston rod of the rear drive cylinder is connected to the middle part of the rear side plate. connected.
本发明的汽爆罐加料口用阀门，其中所述导料管的中部通过托架与所述滑板的右端固定相连，所述液压油缸的缸体的下端设有法兰盘，液压油缸通过法兰盘固定在所述滑板的中部。In the valve for the feed port of the steam explosion tank of the present invention, the middle part of the guide pipe is fixedly connected with the right end of the slide plate through a bracket, and the lower end of the cylinder body of the hydraulic cylinder is provided with a flange, and the hydraulic cylinder passes through the valve. The blue plate is fixed on the middle part of the slide plate.
本发明的汽爆罐加料口用阀门，其中所述导轨为滚珠导轨或滑动导轨。In the valve for the feed port of the steam explosion tank of the present invention, the guide rail is a ball guide rail or a sliding guide rail.
本发明的汽爆罐加料口用阀门在使用时，当需要向压力罐内加料时，可让液压油缸的活塞杆升起来，让堵住投料口的投料口封盖离开投料口，然后再让驱动装置推动滑座，让导料管位于投料口的上方，导料管的底端出口与投料口连通，就可以通过导料管向压力罐内加料。当压力罐内加料完成后，可让驱动装置推动滑座，让液压油缸位于投料口的上方，再让液压油缸的活塞杆向下伸出，让投料口封盖封堵住投料口，即可进行蒸汽闪爆。因此，本发明的汽爆罐加料口用阀门可减少蒸汽用量，增加产量，让汽爆处理的物料品质更加稳定、一致，汽爆处理产品质量好，装料速度更快，并可大幅度提高生产效率。此外，由于结构设计非常合理，故本发明的汽爆罐加料口用阀门的工作性能也非常稳定，不易出现设备故障。When the valve for the feeding port of the steam explosion tank of the present invention is in use, when it is necessary to feed materials into the pressure tank, the piston rod of the hydraulic cylinder can be raised to allow the sealing cover of the feeding port that blocks the feeding port to leave the feeding port, and then let the valve The driving device pushes the sliding seat so that the feeding pipe is located above the feeding port, and the outlet at the bottom of the feeding pipe communicates with the feeding port, so that the pressure tank can be fed through the feeding pipe. When the feeding in the pressure tank is completed, the driving device can be used to push the sliding seat, so that the hydraulic cylinder is located above the feeding port, and then the piston rod of the hydraulic cylinder is extended downwards, so that the feeding port is sealed to seal the feeding port. Perform a steam flash explosion. Therefore, the valve for the feeding port of the steam explosion tank of the present invention can reduce the amount of steam used, increase the output, make the quality of the material treated by steam explosion more stable and consistent, the quality of the steam explosion treated product is good, the charging speed is faster, and can greatly improve Productivity. In addition, because the structural design is very reasonable, the working performance of the valve for the feeding port of the steam explosion tank of the present invention is also very stable, and equipment failure is not easy to occur.
下面结合附图及实施例详述本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明的汽爆罐加料口用阀门的结构示意图的主视图；Fig. 1 is the front view of the schematic structural view of the steam explosion tank feeding port valve of the present invention;
图2为图1的侧视图；Fig. 2 is the side view of Fig. 1;
图3为图1的俯视图。FIG. 3 is a top view of FIG. 1 .
具体实施方式Detailed ways
如图1、图2和图3所示，本发明的汽爆罐加料口用阀门，包括板面位于水平方向的底板1，底板1的中部设有投料口2，底板1的前、后侧边沿左右水平方向分别设有导轨3，导轨3上安放有滑座4，滑座4可在驱动装置的驱动下沿导轨3运动，滑座4上沿竖直方向设有液压油缸5，液压油缸5的活塞杆朝下设置，液压油缸5的活塞杆上设有投料口封盖6，当液压油缸5位于投料口2的上方时，液压油缸5的活塞杆向下伸出后可让投料口封盖6封堵住投料口2，滑座4的右端沿竖直方向设有导料管7，导料管7的下端面与底板1的上表面之间为间隙配合，当导料管7位于投料口2的上方时，导料管7的底端出口与投料口2连通。在使用时，可以直接将底板1焊接固定在的压力罐顶部的进料口处，让投料口2作为压力罐的进料口，也可以通过紧固件将底板1固定在的压力罐的顶部，让投料口2对准压力罐的进料口。As shown in Fig. 1, Fig. 2 and Fig. 3, the valve for the feed port of the steam explosion tank of the present invention comprises a base plate 1 whose plate surface is positioned in a horizontal direction, the middle part of the base plate 1 is provided with a feed opening 2, and the front and rear sides of the base plate 1 There are guide rails 3 on the left and right horizontal directions respectively, and a slide seat 4 is placed on the guide rail 3. The slide seat 4 can move along the guide rail 3 under the drive of the driving device. A hydraulic cylinder 5 is arranged on the slide seat 4 along the vertical direction. The hydraulic cylinder The piston rod of 5 is set downwards, and the piston rod of the hydraulic cylinder 5 is provided with a cover 6 for the feeding port. The cover 6 blocks the feeding port 2, and the right end of the slide seat 4 is provided with a feed pipe 7 along the vertical direction, and the lower end surface of the feed pipe 7 and the upper surface of the base plate 1 are clearance fit, when the feed pipe 7 When located above the feeding port 2 , the outlet at the bottom end of the feeding pipe 7 communicates with the feeding port 2 . When in use, the bottom plate 1 can be directly welded and fixed to the feed inlet on the top of the pressure tank, and the feeding port 2 can be used as the feed inlet of the pressure tank, or the bottom plate 1 can be fixed on the top of the pressure tank by fasteners , so that the feed port 2 is aligned with the feed port of the pressure tank.
作为本发明的改进，上述投料口2的周边附近环绕设有多个螺栓孔8，投料口封盖6为球面向下凸起的半球形，投料口封盖6采用钢材制成。螺栓孔8可用于将将底板1固定在的压力罐的顶部。As an improvement of the present invention, a plurality of bolt holes 8 are arranged around the periphery of the feeding port 2, and the feeding port cover 6 is a hemispherical shape with a spherical surface protruding downward, and the feeding port cover 6 is made of steel. Bolt holes 8 can be used to secure the bottom plate 1 to the top of the pressure tank.
作为本发明的进一步改进，上述滑座4包括矩形的滑板9，滑板9的前侧边与前侧板10的顶端相连为一体，滑板9的后侧边与后侧板12的顶端相连为一体，前侧板10朝后的侧面的下部沿左右水平方向设有前卡槽11，前卡槽11的开口朝向后方，前卡槽11卡装在底板1前侧的导轨3上，后侧板12朝前的侧面的下部沿左右水平方向设有后卡槽13，后卡槽13的开口朝向前方，后卡槽13卡装在底板1后侧的导轨3上。As a further improvement of the present invention, the above-mentioned slide seat 4 includes a rectangular slide plate 9, the front side of the slide plate 9 is connected with the top of the front side plate 10 as a whole, and the rear side of the slide plate 9 is connected with the top of the rear side plate 12 as a whole , the lower part of the rear side of the front side plate 10 is provided with a front card slot 11 along the left and right horizontal direction. 12 The lower part of the side facing forward is provided with a rear card slot 13 along the left and right horizontal direction.
作为本发明的进一步改进，上述驱动装置包括沿左右水平方向并列设置的前驱动油缸14和后驱动油缸15，前驱动油缸14的缸体固定在底板1的前端面的右侧，前驱动油缸14的活塞杆与前侧板10的中部相连，后驱动油缸15的缸体固定在底板1的后端面的右侧，后驱动油缸15的活塞杆与后侧板12的中部相连。As a further improvement of the present invention, the above-mentioned driving device includes a front drive cylinder 14 and a rear drive cylinder 15 arranged side by side along the left and right horizontal directions. The piston rod links to each other with the middle part of front side plate 10, and the cylinder body of rear drive oil cylinder 15 is fixed on the right side of the rear end surface of base plate 1, and the piston rod of rear drive oil cylinder 15 links to each other with the middle part of rear side plate 12.
作为本发明的进一步改进，上述导料管7的中部通过托架16与滑板9的右端固定相连，液压油缸5的缸体的下端设有法兰盘17，液压油缸5通过法兰盘17固定在滑板9的中部。As a further improvement of the present invention, the middle part of the above-mentioned material guide pipe 7 is fixedly connected with the right end of the slide plate 9 through the bracket 16, and the lower end of the cylinder body of the hydraulic cylinder 5 is provided with a flange 17, and the hydraulic cylinder 5 is fixed by the flange 17. In the middle of the skateboard 9.
作为本发明的进一步改进，上述导轨3为滚珠导轨或滑动导轨。As a further improvement of the present invention, the guide rail 3 is a ball guide rail or a sliding guide rail.
本发明的汽爆罐加料口用阀门在使用时，可以直接将底板1焊接固定在的压力罐顶部的进料口处，让投料口2作为压力罐的进料口，也可以通过紧固件将底板1固定在的压力罐的顶部，让投料口2对准压力罐的进料口。当需要向压力罐内加料时，可让液压油缸5的活塞杆升起来，让堵住投料口2的投料口封盖6离开投料口2，然后再让驱动装置推动滑座4，让导料管7位于投料口2的上方，导料管7的底端出口与投料口2连通，就可以通过导料管7向压力罐内加料了。当压力罐内加料完成后，可让驱动装置推动滑座4，让液压油缸5位于投料口2的上方，再让液压油缸5的活塞杆向下伸出，让投料口封盖6封堵住投料口2，即可进行蒸汽闪爆。When the valve for the feed port of the steam explosion tank of the present invention is in use, the base plate 1 can be directly welded and fixed at the feed port on the top of the pressure tank, and the feed port 2 can be used as the feed port of the pressure tank. Fix the bottom plate 1 on the top of the pressure tank, and let the feeding port 2 align with the feeding port of the pressure tank. When it is necessary to add material to the pressure tank, the piston rod of the hydraulic cylinder 5 can be raised to allow the feeding port cover 6 blocking the feeding port 2 to leave the feeding port 2, and then let the driving device push the slide seat 4 to allow the material to guide Pipe 7 is positioned at the top of feeding port 2, and the bottom end outlet of feeding pipe 7 is communicated with feeding port 2, just can feed in the pressure tank through feeding pipe 7. When the feeding in the pressure tank is completed, the driving device can be used to push the sliding seat 4, so that the hydraulic cylinder 5 is located above the feeding port 2, and then the piston rod of the hydraulic cylinder 5 is extended downwards, so that the feeding port cover 6 is blocked. Feeding port 2, can carry out steam flash explosion.
上面所述的实施例仅仅是对本发明的优选实施方式进行描述，并非对本发明范围进行限定，在不脱离本发明设计精神前提下，本领域普通工程技术人员对本发明的技术方案作出的各种变形和改进，均应落入本发明的权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, ordinary engineers and technicians in the field may make various modifications to the technical solutions of the present invention. and improvements, all should fall within the scope of protection determined by the claims of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310516534.5A CN103603956B (en) | 2013-10-29 | 2013-10-29 | Steam-explosion jar charging hole valve |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310516534.5A CN103603956B (en) | 2013-10-29 | 2013-10-29 | Steam-explosion jar charging hole valve |
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| CN103603956A CN103603956A (en) | 2014-02-26 |
| CN103603956B true CN103603956B (en) | 2015-12-23 |
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| CN109183482A (en) * | 2014-06-20 | 2019-01-11 | 高建鑫 | A kind of pressure vessel systems |
| CN105240584A (en) * | 2015-09-21 | 2016-01-13 | 北京天地禾源生物科技开发有限公司 | Steam explosion tank charging opening valve with dust blowing air channel |
| CN109811708A (en) * | 2017-11-22 | 2019-05-28 | 河南森源重工有限公司 | Snow melting vehicle and its water collection tank |
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|---|---|---|---|---|
| CN201648837U (en) * | 2010-01-12 | 2010-11-24 | 张德云 | Energy-saving continuous steam explosion equipment |
| CN201756659U (en) * | 2010-06-18 | 2011-03-09 | 广州华徽环保科技有限公司 | Continuous steam exploded machine for modification and activation on pure physics method molecule structure of straw fiber element |
| CN202302228U (en) * | 2011-08-24 | 2012-07-04 | 安徽砀山海升果业有限责任公司 | Fruit channel automatic control valve |
| CN102667278A (en) * | 2009-10-29 | 2012-09-12 | 派克汉尼芬公司 | Slide lock air supply system |
| EP2551564A1 (en) * | 2011-07-28 | 2013-01-30 | VAT Holding AG | Valve for mostly gas-proof interruption of a flow path |
| CN202790561U (en) * | 2012-08-23 | 2013-03-13 | 刘连江 | Novel steam explosion valve |
| CN203051922U (en) * | 2013-01-29 | 2013-07-10 | 襄阳航生石化环保设备有限公司 | Motor-driven double-hidden-rod gate valve for coke tower |
| CN203670801U (en) * | 2013-10-29 | 2014-06-25 | 王振水 | Valve for steam explosion pot charging opening |
-
2013
- 2013-10-29 CN CN201310516534.5A patent/CN103603956B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102667278A (en) * | 2009-10-29 | 2012-09-12 | 派克汉尼芬公司 | Slide lock air supply system |
| CN201648837U (en) * | 2010-01-12 | 2010-11-24 | 张德云 | Energy-saving continuous steam explosion equipment |
| CN201756659U (en) * | 2010-06-18 | 2011-03-09 | 广州华徽环保科技有限公司 | Continuous steam exploded machine for modification and activation on pure physics method molecule structure of straw fiber element |
| EP2551564A1 (en) * | 2011-07-28 | 2013-01-30 | VAT Holding AG | Valve for mostly gas-proof interruption of a flow path |
| CN202302228U (en) * | 2011-08-24 | 2012-07-04 | 安徽砀山海升果业有限责任公司 | Fruit channel automatic control valve |
| CN202790561U (en) * | 2012-08-23 | 2013-03-13 | 刘连江 | Novel steam explosion valve |
| CN203051922U (en) * | 2013-01-29 | 2013-07-10 | 襄阳航生石化环保设备有限公司 | Motor-driven double-hidden-rod gate valve for coke tower |
| CN203670801U (en) * | 2013-10-29 | 2014-06-25 | 王振水 | Valve for steam explosion pot charging opening |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103603956A (en) | 2014-02-26 |
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