CN103601165A - Method for changing crystal morphology of ammonium dihydrogen phosphate by using additive - Google Patents
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Abstract
一种利用添加剂改变磷酸二氢铵晶体形态的方法,原料磷酸二氢铵纯度95%以上,将磷酸二氢铵:水按质量份数比30-85:100的比例混合,加入有机羧酸或羧酸盐添加剂,搅拌均匀,将溶液加热到45-65℃溶解,采用冷却结晶法,降温至5-35℃;经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。利用本发明方法制备的棒状形态磷酸二氢铵晶体,两端呈四棱锥状,晶体平均径向粒度0.6~1.2mm,轴向粒度3~5mm,产品纯度99.5%以上,晶体产品强度高,流动性好,易于过滤和干燥,提高了磷酸二氢铵产品的应用价值。
A method for changing the crystal form of ammonium dihydrogen phosphate by using additives. The raw material ammonium dihydrogen phosphate has a purity of more than 95%. Ammonium dihydrogen phosphate: water is mixed in a ratio of 30-85:100 in parts by mass, and organic carboxylic acid or Carboxylate additive, stir evenly, heat the solution to 45-65°C to dissolve, and use the cooling crystallization method to cool down to 5-35°C; after washing, filtering, and drying, rod-shaped ammonium dihydrogen phosphate crystals are obtained. The rod-shaped ammonium dihydrogen phosphate crystal prepared by the method of the present invention has a quadrangular pyramid at both ends, the average radial particle size of the crystal is 0.6-1.2 mm, the axial particle size is 3-5 mm, the product purity is over 99.5%, and the crystal product has high strength and flowability. Good performance, easy to filter and dry, improve the application value of ammonium dihydrogen phosphate products.
Description
技术领域technical field
本发明属于化学工程工业结晶技术领域,具体涉及改变磷酸二氢铵晶体形态的添加剂及方法。The invention belongs to the technical field of crystallization in the chemical engineering industry, and in particular relates to an additive and a method for changing the crystal form of ammonium dihydrogen phosphate.
背景技术Background technique
磷酸二氢铵,英文名称为ammonium dihydrogen phosphate,又称为磷酸一铵,是一种白色的晶体;分子式为NH4H2PO4,相对分子量为115.03,加热会分解成偏磷酸铵(NH4PO3),可用氨水和磷酸反应制成。磷酸二氢铵易溶于水,微溶于乙醇,不溶于丙酮。磷酸二氢铵主要用作肥料和木材、纸张、织物的防火剂,也用于制药和反刍动物饲料添加剂。Ammonium dihydrogen phosphate, the English name is ammonium dihydrogen phosphate, also known as monoammonium phosphate, is a white crystal; the molecular formula is NH 4 H 2 PO 4 , the relative molecular weight is 115.03, and it will decompose into ammonium metaphosphate (NH 4 PO 3 ), which can be made by reacting ammonia water and phosphoric acid. Ammonium dihydrogen phosphate is easily soluble in water, slightly soluble in ethanol, and insoluble in acetone. Ammonium dihydrogen phosphate is mainly used as a fertilizer and a fire retardant for wood, paper, and fabrics, as well as pharmaceuticals and ruminant feed additives.
文献Physica B-Condensed Matter404(2009)8-11:1611-1616提到,20℃下在磷酸一铵的饱和水溶液(37.4g/100g水)中加入浓度1%-5%的草酸,静置状态下缓慢蒸发20天,自发生长得到晶体,产物为在250mL溶液中得到粒度3mm左右的磷酸一铵晶体3-5粒。该方法是在实验室静置条件下结晶生长,依靠水分的自然蒸发,其蒸发速率受外界环境影响大,蒸发速率缓慢,制备周期太长,产品晶形不完美,过程收率低,不便于大规模应用。The document Physica B-Condensed Matter404(2009)8-11:1611-1616 mentions that oxalic acid with a concentration of 1%-5% is added to a saturated aqueous solution of monoammonium phosphate (37.4g/100g water) at 20°C, and the state Evaporate slowly for 20 days under low temperature, and spontaneously grow to obtain crystals. The product is 3-5 monoammonium phosphate crystals with a particle size of about 3mm in a 250mL solution. This method is to grow crystals under the condition of standing in the laboratory, relying on the natural evaporation of water, the evaporation rate is greatly affected by the external environment, the evaporation rate is slow, the preparation cycle is too long, the crystal shape of the product is not perfect, the process yield is low, and it is not convenient for large-scale production. Scale application.
专利CN101654235B提出将农用磷酸一铵用纯水溶解,加入氧化剂、脱色剂和生物絮凝剂,过滤后加热到70-80℃浓缩180~240分钟,直到有微结晶出现为止,然后自然冷却结晶降温到25℃,干燥后得到磷酸一铵晶体,颗粒大小仅为0.2mm左右。该工艺原料质量较差,操作步骤繁琐时间较长,产品细碎。Patent CN101654235B proposes to dissolve agricultural monoammonium phosphate with pure water, add oxidant, decolorizer and biological flocculant, filter, heat to 70-80°C and concentrate for 180-240 minutes until microcrystals appear, and then cool down to After drying at 25°C, monoammonium phosphate crystals are obtained, and the particle size is only about 0.2mm. The raw material quality of this process is relatively poor, the operation steps are loaded down with trivial details and the time is long, and the product is finely broken.
中国专利200910263800.1用磷酸与氨水中和反应后自然冷却到室温,得到晶体,对原料磷酸的纯度要求较高,制备过程设备复杂,涉及中和反应器、管式反应器、中和槽、喷浆造粒机。中国专利200910102880.2利用湿法磷酸中和反应,通过二次加热浓缩磷酸一铵料浆,造粒、干燥、破碎筛分成为粒状磷酸一铵产品。该方法的产量低,产品为晶体的聚结体,光泽度差,容易包藏杂质,纯度仅98%左右,仅作为农业化肥使用。生产过程能耗较大,设备复杂。专利CN101538027A采用单管一步中和-转鼓造粒工艺生产粒状磷酸一铵,该方法需要较多的设备而且高温高压能耗较大。专利CN1174812A选用湿法磷酸为原料,喷雾干燥得到磷酸一铵颗粒。由于喷雾过程蒸发不完全,导致颗粒含水量高达3%。Chinese patent 200910263800.1 uses phosphoric acid and ammonia water for neutralization reaction and then naturally cools to room temperature to obtain crystals. The purity requirements for raw phosphoric acid are relatively high, and the preparation process equipment is complicated, involving neutralization reactors, tubular reactors, neutralization tanks, and spraying. Granulator. Chinese patent 200910102880.2 utilizes wet-process phosphoric acid neutralization reaction, concentrates the monoammonium phosphate slurry by secondary heating, granulates, dries, crushes and sieves into granular monoammonium phosphate products. The yield of this method is low, and the product is an agglomerate of crystals with poor gloss and easy to contain impurities. The purity is only about 98%, and it is only used as an agricultural chemical fertilizer. The production process consumes a lot of energy and the equipment is complicated. Patent CN101538027A uses a single-tube one-step neutralization-drum granulation process to produce granular monoammonium phosphate, which requires more equipment and high temperature and high pressure energy consumption. Patent CN1174812A selects wet-process phosphoric acid as a raw material, and sprays and dries to obtain monoammonium phosphate particles. Due to incomplete evaporation during the spraying process, the water content of the particles is as high as 3%.
目前市售的磷酸二氢铵结晶产品形态不规则,见附图1,其主粒度0.2~0.4mm,晶体细碎、表面粗糙,晶面不完整,从而影响产品的纯度、堆密度、流动性等性能。磷酸二氢铵用作肥料时,由于粉末状产品的粒度小、堆密度低,撒入田间后易随风吹散,降低了肥料效力。为了提高其粒度和比重,适于农用,一般使用造粒技术,将其加工成比重较大的球状聚结颗粒,但造粒本身不改变磷酸二氢铵的晶体形态,不提高产品纯度。磷酸二氢铵用作木材、织物的防火剂以及制药行业时,一般要求其晶体形态,包括晶体外观、粒度、流动性、纯度等,以发挥更好的作用。Currently commercially available ammonium dihydrogen phosphate crystallization products are irregular in shape, as shown in Figure 1. The main particle size is 0.2-0.4 mm, the crystal is finely divided, the surface is rough, and the crystal plane is incomplete, which affects the purity, bulk density, fluidity, etc. of the product. performance. When ammonium dihydrogen phosphate is used as a fertilizer, due to the small particle size and low bulk density of the powdered product, it is easy to be blown away with the wind after being sprinkled into the field, which reduces the fertilizer effectiveness. In order to improve its particle size and specific gravity and be suitable for agricultural use, granulation technology is generally used to process it into spherical agglomerated particles with a larger specific gravity, but the granulation itself does not change the crystal form of ammonium dihydrogen phosphate and does not improve product purity. When ammonium dihydrogen phosphate is used as a fire retardant for wood and fabrics and in the pharmaceutical industry, its crystal form, including crystal appearance, particle size, fluidity, purity, etc., is generally required to play a better role.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供了一种利用添加剂改变磷酸二氢铵晶体形态的方法,进一步降低制备的成本和操作难度,采用添加剂获得磷酸二氢铵的棒状晶体形态,晶体粒度大,形态规则,表面光洁,晶面完整,易过滤,产品纯度达到99.5%以上。In order to overcome the deficiencies of the prior art, the present invention provides a method for using additives to change the crystal form of ammonium dihydrogen phosphate, further reducing the cost of preparation and difficulty in operation, and adopting additives to obtain the rod-shaped crystal form of ammonium dihydrogen phosphate, the crystal size is large , Regular shape, smooth surface, complete crystal surface, easy to filter, product purity over 99.5%.
本发明利用添加剂改变磷酸二氢铵晶体形态的方法,原料磷酸二氢铵纯度95%以上,将磷酸二氢铵:水按质量份数比30-85:100的比例混合,加入有机羧酸或羧酸盐添加剂,搅拌均匀,将溶液加热到45-65℃溶解,采用冷却结晶法,降温至5-35℃;经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。The present invention uses additives to change the crystal form of ammonium dihydrogen phosphate. The raw material ammonium dihydrogen phosphate has a purity of more than 95%. Mix ammonium dihydrogen phosphate: water at a ratio of 30-85:100 in parts by mass, and add organic carboxylic acid or Carboxylate additive, stir evenly, heat the solution to 45-65°C to dissolve, use the cooling crystallization method, cool down to 5-35°C; wash, filter, and dry to obtain rod-shaped ammonium dihydrogen phosphate crystals.
所述的有机羧酸添加剂选自有机二元羧酸、有机三元羧酸或有机四元羧酸。The organic carboxylic acid additive is selected from organic dicarboxylic acids, organic tricarboxylic acids or organic tetracarboxylic acids.
所述的有机二元羧酸选自丁二酸或丙二酸中的一种,有机三元羧酸选自柠檬酸或氨三乙酸中的一种,有机四元羧酸选自乙二胺四乙酸或均苯四酸中的一种。The organic dicarboxylic acid is selected from succinic acid or malonic acid, the organic tricarboxylic acid is selected from citric acid or nitrilotriacetic acid, and the organic tetracarboxylic acid is selected from ethylenediamine One of tetraacetic acid or pyromellitic acid.
所述的羧酸盐添加剂选自羧酸钠盐或羧酸钾盐。The carboxylate additive is selected from sodium carboxylate or potassium carboxylate.
所述的羧酸钠盐选自乙二胺四乙酸二钠、柠檬酸钠或丙二酸二钠中的一种,羧酸钾盐选自均苯四酸钾、氨三乙酸钾或柠檬酸钾中的一种。The sodium carboxylic acid salt is selected from disodium edetate, sodium citrate or disodium malonate, and the potassium carboxylic acid salt is selected from potassium pyromellitic acid, potassium nitrilotriacetate or citric acid One of the potassium.
所述的有机羧酸或羧酸盐添加剂的加入量是500-10000ppm。The addition amount of the organic carboxylic acid or carboxylate additive is 500-10000ppm.
所述的降温速率为2-20℃/h。The cooling rate is 2-20°C/h.
在磷酸二氢铵冷却结晶过程中加入微量有机羧酸或羧酸盐添加剂,改变了其晶体生长的物理、化学环境,尤其是晶体的表面电荷分布和固液界面张力,从而影响不同晶面的生长速率,降低了晶体的整体生长速率,晶体中四面体PO4连接着N-H-O键和NH4基团,多余的氢键扭曲了NH4离子的晶格,从而控制了晶体的形貌。本方法主要控制(101)晶面和(100)晶面的生长速率,促进晶体横向生长,抑制纵向生长,得到粗壮的棒状磷酸二氢铵晶体。Adding a small amount of organic carboxylic acid or carboxylate additive in the cooling crystallization process of ammonium dihydrogen phosphate changes the physical and chemical environment of its crystal growth, especially the surface charge distribution of the crystal and the solid-liquid interfacial tension, thus affecting the interaction of different crystal planes. The growth rate reduces the overall growth rate of the crystal. The tetrahedral PO 4 in the crystal is connected to the NHO bond and the NH 4 group, and the excess hydrogen bond distorts the lattice of the NH 4 ion, thereby controlling the crystal morphology. The method mainly controls the growth rate of the (101) crystal plane and the (100) crystal plane, promotes the lateral growth of the crystal, inhibits the vertical growth, and obtains a thick rod-shaped ammonium dihydrogen phosphate crystal.
本发明提供通过添加剂改变磷酸二氢铵晶体形态的方法,晶体产品形态为棒状,晶体两端呈四棱锥状,晶体平均径向粒度0.6-1.2mm,轴向粒度3-5mm,晶体形态规则,表面光洁,晶面完整,产品纯度达到99.5%以上,过程单次质量收率36%~69%。得到的磷酸二氢铵晶体颗粒大,易于过滤和干燥,减少了母液夹带和残留,晶体纯度高,光泽度好,流动性好,晶体强度高,便于包装、运输,提高了磷酸二氢铵产品的应用价值。The invention provides a method for changing the crystal form of ammonium dihydrogen phosphate through additives. The crystal form is rod-shaped, and the two ends of the crystal are pyramid-shaped. The average radial grain size of the crystal is 0.6-1.2mm, and the axial grain size is 3-5mm. The surface is smooth and clean, the crystal plane is complete, the product purity reaches more than 99.5%, and the single mass yield of the process is 36% to 69%. The obtained ammonium dihydrogen phosphate has large crystal particles, is easy to filter and dry, reduces the entrainment and residue of mother liquor, has high crystal purity, good gloss, good fluidity, high crystal strength, and is convenient for packaging and transportation, improving the product quality of ammonium dihydrogen phosphate. application value.
附图说明Description of drawings
图1:市售磷酸二氢铵晶体放大40倍电镜照片;Figure 1: Commercially available ammonium dihydrogen phosphate crystal magnified 40 times electron microscope photo;
图2:实施例1磷酸二氢铵晶体放大30倍电镜照片;Fig. 2: Example 1 ammonium dihydrogen phosphate crystal magnified 30 times electron micrograph;
图3:实施例2磷酸二氢铵晶体放大30倍电镜照片。Figure 3: 30 times magnified electron micrograph of the ammonium dihydrogen phosphate crystal in Example 2.
具体实施方式Detailed ways
下述实施例对本发明进行详细描述:The following examples describe the present invention in detail:
实施例1:Example 1:
取纯度98%磷酸二氢铵30g,去离子水100g,加入500ppm乙二胺四乙酸,搅拌均匀。将溶液加热到45℃溶解,采用冷却结晶法,降温速率为2℃/h,降温至5℃。经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。过程质量收率35.8%,产品纯度达到99.9%,晶体平均径向粒度0.84mm,轴向粒度4.15mm,产品电镜照片如图2所示。Take 30g of ammonium dihydrogen phosphate with a purity of 98%, 100g of deionized water, add 500ppm ethylenediaminetetraacetic acid, and stir evenly. The solution was heated to 45°C to dissolve, and the cooling crystallization method was adopted at a cooling rate of 2°C/h, and the temperature was lowered to 5°C. After washing, filtering and drying, rod-shaped ammonium dihydrogen phosphate crystals were obtained. The process quality yield is 35.8%, the product purity reaches 99.9%, the average radial particle size of the crystal is 0.84mm, and the axial particle size is 4.15mm. The electron microscope photo of the product is shown in Figure 2.
实施例2:Example 2:
取纯度97.2%磷酸二氢铵70g,去离子水100g,加入10000ppm氨三乙酸,搅拌均匀,将溶液继续加热到60℃,采用冷却结晶法,降温速率为6℃/h,降温至20℃。经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。过程质量收率62.42%,产品纯度达到99.7%,晶体平均径向粒度1.00mm,轴向粒度3.18mm。产品电镜照片如图3所示。Take 70g of ammonium dihydrogen phosphate with a purity of 97.2%, 100g of deionized water, add 10000ppm nitrilotriacetic acid, stir evenly, continue to heat the solution to 60°C, and adopt the cooling crystallization method with a cooling rate of 6°C/h to 20°C. After washing, filtering and drying, rod-shaped ammonium dihydrogen phosphate crystals were obtained. The process quality yield is 62.42%, the product purity reaches 99.7%, the average radial particle size of the crystal is 1.00mm, and the axial particle size is 3.18mm. The electron microscope photo of the product is shown in Figure 3.
实施例3:Example 3:
取纯度96%磷酸二氢铵60g,去离子水100g,加入2000ppm丁二酸,搅拌均匀。将溶液加热到58℃溶解,采用冷却结晶法,降温速率为12℃/h,降温至10℃。经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。过程质量收率69.13%,产品纯度达到99.6%,晶体平均径向粒度0.64mm,轴向粒度4.03mm。Take 60g of ammonium dihydrogen phosphate with a purity of 96%, 100g of deionized water, add 2000ppm succinic acid, and stir evenly. The solution was heated to 58°C to dissolve, and the cooling crystallization method was adopted at a cooling rate of 12°C/h, and the temperature was lowered to 10°C. After washing, filtering and drying, rod-shaped ammonium dihydrogen phosphate crystals were obtained. The process quality yield is 69.13%, the product purity reaches 99.6%, the average radial particle size of the crystal is 0.64mm, and the axial particle size is 4.03mm.
实施例4:Example 4:
取纯度95.5%磷酸二氢铵70g,去离子水100g,加入5000ppm均苯四酸钾,搅拌均匀,将溶液继续加热到65℃,采用冷却结晶法,降温速率为20℃/h,降温至30℃。经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。过程质量收率55.72%,产品纯度99.5%,晶体平均径向粒度1.16mm,轴向粒度4.85mm。Take 70g of ammonium dihydrogen phosphate with a purity of 95.5%, 100g of deionized water, add 5000ppm potassium pyromellitic acid, stir well, continue to heat the solution to 65°C, adopt cooling crystallization method, the cooling rate is 20°C/h, and cool down to 30°C ℃. After washing, filtering and drying, rod-shaped ammonium dihydrogen phosphate crystals were obtained. The process quality yield is 55.72%, the product purity is 99.5%, the average radial particle size of the crystal is 1.16mm, and the axial particle size is 4.85mm.
实施例5:Example 5:
取纯度95%磷酸二氢铵85g,去离子水100g,加入8000ppm柠檬酸钠,搅拌均匀,将溶液继续加热到65℃,采用冷却结晶法,降温速率为10℃/h,降温至35℃。经洗涤、过滤、干燥,得到棒状形态的磷酸二氢铵晶体。过程质量收率60.78%,产品纯度达到99.6%,晶体平均径向粒度1.00mm,轴向粒度3.44mm。Take 85g of ammonium dihydrogen phosphate with a purity of 95%, 100g of deionized water, add 8000ppm sodium citrate, stir evenly, continue to heat the solution to 65°C, and use the cooling crystallization method with a cooling rate of 10°C/h to 35°C. After washing, filtering and drying, rod-shaped ammonium dihydrogen phosphate crystals were obtained. The process quality yield is 60.78%, the product purity reaches 99.6%, the average radial particle size of the crystal is 1.00mm, and the axial particle size is 3.44mm.
本发明公开和提出的采用添加剂改变磷酸二氢铵晶体形态的制备方法,本领域技术人员可通过借鉴本文内容,适当改变原料、工艺参数等环节实现。本发明的方法与产品已通过较佳实施例子进行了描述,相关技术人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和产品进行改动或适当变更与组合,来实现本发明技术。特别需要指出的是,所有相类似的替换和改动对本领域技术人员来说是显而易见的,他们都被视为包括在本发明精神、范围和内容中。The preparation method disclosed and proposed in the present invention to change the crystal form of ammonium dihydrogen phosphate by using additives can be realized by those skilled in the art by referring to the contents of this article and appropriately changing raw materials, process parameters and other links. The methods and products of the present invention have been described through preferred implementation examples, and those skilled in the art can obviously make changes or appropriate changes and combinations to the methods and products described herein without departing from the content, spirit and scope of the present invention to realize The technology of the present invention. In particular, it should be pointed out that all similar substitutions and modifications will be obvious to those skilled in the art, and they are all considered to be included in the spirit, scope and content of the present invention.
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| CN201310578292.2A Expired - Fee Related CN103601165B (en) | 2013-11-14 | 2013-11-14 | Additive is utilized to change the method for crystal morphology of ammonium dihydrogen phosphate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109264688A (en) * | 2018-10-31 | 2019-01-25 | 湖北富邦科技股份有限公司 | A method of improving the watch crystal sense of Diammonium phosphate (DAP) |
| CN116768174A (en) * | 2023-07-27 | 2023-09-19 | 贵阳开磷化肥有限公司 | Method for improving bulk density of industrial grade monoammonium phosphate |
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| US4269814A (en) * | 1978-08-30 | 1981-05-26 | Central Glass Company, Limited | Process for preparing crystalline ammonium dihydrogen phosphate |
| CN101654235A (en) * | 2009-09-19 | 2010-02-24 | 宜昌瑞特精细化工有限公司 | Method for producing food grade monoammonium phosphate by using agricultural monoammonium phosphate |
| CN101811684A (en) * | 2009-11-23 | 2010-08-25 | 瓮福(集团)有限责任公司 | Method for co-production of granular monoammonium phosphate by using powdery monoammonium phosphate production device |
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Patent Citations (3)
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| US4269814A (en) * | 1978-08-30 | 1981-05-26 | Central Glass Company, Limited | Process for preparing crystalline ammonium dihydrogen phosphate |
| CN101654235A (en) * | 2009-09-19 | 2010-02-24 | 宜昌瑞特精细化工有限公司 | Method for producing food grade monoammonium phosphate by using agricultural monoammonium phosphate |
| CN101811684A (en) * | 2009-11-23 | 2010-08-25 | 瓮福(集团)有限责任公司 | Method for co-production of granular monoammonium phosphate by using powdery monoammonium phosphate production device |
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| P.RAJESH ET AL.: "Effect of oxalic acid on the optical,thermal,dielectric and mechanical behaviour of ADP crystals", 《PHYSICA B》 * |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109264688A (en) * | 2018-10-31 | 2019-01-25 | 湖北富邦科技股份有限公司 | A method of improving the watch crystal sense of Diammonium phosphate (DAP) |
| CN116768174A (en) * | 2023-07-27 | 2023-09-19 | 贵阳开磷化肥有限公司 | Method for improving bulk density of industrial grade monoammonium phosphate |
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| CN103601165B (en) | 2015-08-12 |
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