The purpose of this invention is to provide and a kind ofly not only have higher nitrogen content and good low temperature dispersity, and have the improved Ashless butyl diimide dispersant of good thermo-oxidative stability.
Another object of the present invention provides a kind of preparation method of improved Ashless butyl diimide dispersant.
The present invention realizes by following proposal: the alkyl acylating agent and the polyamines polyene reaction that will have identical or two kinds of different molecular weights make hydrocarbyl amide and imido mixture; make ashless dispersant of the present invention with 1~3 kind of afterreaction reagent react again with carbonyl containing compound of crosslinked action; the substitution value that the mode that afterreaction reagent adopts substep to add, gained Ashless butyl diimide dispersant have a Succinic Acid on the polyisobutene molecule (acid anhydride) is 1.3~2.0, the mol ratio of the carbonyl number of the finished product and polyamines polyene is characteristics such as 4~7: 1.
Molecular weight by changing polyisobutene, can obtain two kinds of different ashless dispersant products.
First kind of ashless dispersant, its principal character is:
(1) the polyisobutene number-average molecular weight M in the polyisobutene acylating agent
n=1500~2500, molecular weight distribution M
w/ M
n=2.0~7.0, M wherein
wBe weight-average molecular weight;
(2) number that the substitution value of Succinic Acid (acid anhydride) is 1.3~2.0 on the polyisobutene molecule, substitution value is represented Succinic Acid (acid anhydride) on each polyisobutene molecule;
(3) mol ratio of the carbonyl number of final product and polyamines polyene is 4~7: 1;
(4) wave number of the ft-ir characteristic absorption peak of this dispersion agent is 1643cm
-1
Second kind of ashless dispersant, its principal character is:
(1) polyisobutene of two kinds of different molecular weights is arranged in the polyisobutene acylating agent,
M
n1=1500~2500,M
w1/M
n1=2.0~7.0,
M
n2=50-1000,M
w2/M
n2=2.0~3.0;
M
N1, M
W1, and M
N2, M
W2Number-average molecular weight and the weight-average molecular weight of representing two kinds of polyisobutene respectively;
(2) substitution value of Succinic Acid (acid anhydride) is 1.3~2.0 on the polyisobutene molecule;
(3) mol ratio of the carbonyl number of the finished product and polyamines polyene is 4~7: 1;
(4) wave number of the ft-ir characteristic absorption peak of this dispersion agent is 1643cm
-1
The preparation method's of the said ashless dispersant of the present invention principal feature is that afterreaction reagent is taked substep adding mode, and its preparation process is as follows:
(1) will have alkyl acylating agents identical or two kinds of different molecular weights
(I), in the presence of reaction medium, at N
2Gas shiled
Down, respectively with polyamines polyene H
2N (CH
2)
n[NH (CH
2)
n]
m(II) 100~250 ℃ preferably 100~200 ℃ the
reaction 2~10 hours, generate intermediate product (hydrocarbyl amide and imido mixture), the carbonyl number in the acylating agent and the mol ratio of polyamines polyene are 3.6~5.5: 1, the weight ratio of I and reaction medium is 0.5~1.5: 1, R is a polyisobutene in the I formula, X=1.3~2.0, is substitution value; N=2,3 in the II formula; M=1~4;
Said reaction medium is selected from a kind of in toluene, dimethylbenzene, the mineral oil, and when using the alkyl acylating agent of different molecular weight, two kinds of acylating agents must react with polyamines polyene respectively.
(2) the afterreaction reagent (III) of the intermediate product that step (1) is made and 1~3 kind of carbonyl containing compound with crosslinked action is at 100~250 ℃, preferably 130~200 ℃, under nitrogen protection, reacted 4~8 hours, afterreaction reagent is taked substep adding mode, the add-on of afterreaction reagent is controlled at that the mol ratio of carbonyl number and polyamines polyene is 4~7: 1 in the final product, III is selected from diprotic acid, hydrocarbyl substituted dicarboxylic acid or alkyl to replace one of polyprotonic acid or its mixture, and said diprotic acid is Succinic Acid (acid anhydride) or toxilic acid (acid anhydride); Said hydrocarbyl substituted dicarboxylic acid is polyisobutenyl Succinic Acid (acid anhydride), the number-average molecular weight M of polyisobutene
n=500~1000; Said alkyl replaces polyprotonic acid and has following structure:
In IV, the V formula, R
1Be polybutene, its number-average molecular weight M
n=500~1000, Y=1.3~2.0 are substitution value.
Because the said acylating agent of the present invention is the polyisobutene Succinic Acid (acid anhydride) with high substitution value; thereby the intermediates that step (1) makes are different from the intermediates that use general acylating agent to make; show that mainly intermediates of the present invention have higher dispersive ability and tackifying ability; again owing to adopt substep to add the mode of afterreaction reagent with crosslinked action; thereby further improved the dispersive ability of product, tackifying ability and thermo-oxidative stability.
The ashless dispersant that the present invention makes is a kind of hydrocarbyl amide and imido mixture of alkyl with multi-ladder structure, its flowability is very good, this also is because afterreaction reagent is to adopt due to the substep adding mode, once add afterreaction reagent, be unfavorable for the formation of hierarchic structure, but a kind of reticulated structure, it is mobile poor.
The Ashless butyl diimide dispersant that the present invention makes is compared with conventional Ashless butyl diimide dispersant.Not only have higher nitrogen content and good low temperature dispersity, and thermo-oxidative stability is good, the heat decomposition temperature height.
The following examples will the invention will be further described.
The analytical procedure of every index and method of calculation in the example of the present invention:
1. saponification value analytical procedure: SY2604-77.
2. analysis of nitrogen content method: SH/T0224.
3. molecular weight analyse method (M
n, M
w, and M
w/ M
n): SH/T0108-92.
4. lubricating oil additive initial decomposition temperature: test (DSC method) with difference formula scanning calorimeter.
5. spot test: by the dispersive ability of spot test explanation lubricating oil additive.Make dispersed substance with carbon black, launch on filter paper at 50 ℃, measure the ratio of diffusion circle and scraper ring then, ratio is bigger, the low temperature dispersive ability is described better.
M
n-polyisobutene number-average molecular weight.
Example 1 adds 60 gram polyisobutylene butanedioic anhydrides (according to the described method preparation of USP4234435, polyisobutenyl number-average molecular weight M in there-necked flask
n=1500, M
w/ M
n=7.0; 106 milligrams of KOH/ grams of saponification value; X=1.6) and 60 the gram 150SN base oils (Dalian Petrochemical Industry Company); being heated to 100 ℃ stirs; add 5.45 gram tetraethylene pentamine (Japanese import packing; Shanghai reagent company supply station), under nitrogen protection, is warming up to 170 ℃ of reactions 5 hours, makes intermediates A
1, the carbonyl number of these intermediates and tetraethylene pentamine mol ratio are 4: 1.
Get 80 gram A
1With 0.4 gram maleic anhydride (technical pure.Jing He chemical plant, Tianjin) react in 150 ℃ under nitrogen protection, maleic anhydride divided in 3 hours and adds for three times, and add maleic anhydride is 1/3 of total amount at every turn, and total coreaction 6 hours makes product P A of the present invention
1, in this product, the mol ratio of carbonyl number and tetraethylene pentamine is 4.5: 1, its initial decomposition temperature and low temperature dispersity can see Table 1.
Example 2
In there-necked flask, add 70 gram polyisobutenyl succinic anhydride (M
n=2300, M
w/ M
n=2.8, saponification value=61 milligram KOH/ restrains, and X=1.3) with 70 grams, 150 SN base oils, under agitation is heated to 130 ℃, adds 2.7 gram tetraethylene pentamine then and be warming up to 170 ℃ of reactions 5 hours under nitrogen protection, gets intermediates A
2, the carbonyl number of these intermediates and tetraethylene pentamine mol ratio are 5.3: 1.Get 110 gram A
2React in 150 ℃ under nitrogen protection with 0.7 gram maleic anhydride, maleic anhydride divides and adds for three times, and coreaction 6 hours makes product P A of the present invention
2, the carbonyl number of this product and the mol ratio of tetraethylene pentamine are 6.8: 1, its initial decomposition temperature and low temperature dispersity can see Table 1.
Example 3
Prepare intermediates A according to USP 4234435 described methods
3
In there-necked flask, add 161 gram polyisobutylene butanedioic anhydride (M
n=2000, M
w/ M
n=2.0, saponification value=83 milligram KOH/ gram, X=1.6) and 161 grams, 150 SN base oils, postheating to 150 ℃ stirs, and adds 10.2 gram tetraethylene pentamine again, is warming up to 170 ℃ of reactions 5 hours under nitrogen protection, intermediates A
3., its carbonyl number and tetraethylene pentamine mol ratio are 4.4: 1.Get 116 gram A
3React in 150 ℃ under nitrogen protection with 1.10 gram maleic anhydrides, maleic anhydride divided in 3 hours and adds for three times, and always coreaction is 6 hours, makes product P A of the present invention
3, the carbonyl number of this product and the mol ratio of tetraethylene pentamine are 5.3: 1, its initial decomposition temperature and low temperature dispersity can see Table 1.
Comparative example 1
Prepare contrast product PA according to USP 4234435 described methods
4
Get 116 gram A
3With 6.4 the gram terephthalic acids (commercially available, chemical pure) be blended in be heated under the nitrogen protection 150-160 ℃ the reaction 3 hours, make contrast product PA
4, its initial decomposition temperature and low temperature dispersity can see Table 1.
Example 4
In there-necked flask, with 60 gram polyisobutylene butanedioic anhydride (M
n=1000, saponification value=139.5 milligram KOH/ gram X=1.4) mixes stirring with 60 grams, 150 SN base oils, is heated to 140 ℃, adds 7.0 gram tetraethylene pentamine subsequently, is warming up to 170 ℃ and reacted 5 hours under nitrogen protection, makes intermediates B
1, its carbonyl number and tetraethylene pentamine mol ratio are 4: 1.
In there-necked flask, add 6300 gram polyisobutenyl succinic anhydride (M
n=2000, M
w/ M
n=2.0, saponification value=101 milligram KOH/ restrains, and X=2.0) with 6300 gram 150SN base oils, under agitation mixes, and is heated to 150 ℃, adds 589.4 gram tetraethylene pentamine subsequently, is warming up to 170 ℃ of reactions 5 hours under nitrogen protection, gets intermediates A
4, its carbonyl number and tetraethylene pentamine mol ratio are 3.6: 1.
With intermediates B
1, A
4Respectively getting 50 grams mixes; and be heated to 150 ℃, and under nitrogen protection, in 3 hours, divide then to add three kinds of afterreaction reagent three times, add maleic anhydride 0.6 gram for the first time; (Jinzhou Petrochemical Co. produces, M to add for the second time 6.6 gram polyisobutylene butanedioic anhydrides
n=1000, X=1), add the many Succinic anhydried (M of 5.6 gram polyisobutene for the third time
n=1000, saponification value=147 milligram KOH/ gram X=1.5), reacts on 150 ℃ and carries out, and coreaction 6 hours makes product P A of the present invention
5, the carbonyl number of this product and tetraethylene pentamine mol ratio are 5.3: 1, its initial decomposition temperature and low temperature dispersity can see Table 1.
As can be seen from Table 1:
(1) ashless dispersant of the present invention is compared with conventional Ashless butyl diimide dispersant, not only have higher nitrogen content and good low temperature dispersity energy, and thermo-oxidative stability is fine, and the heat decomposition temperature height is as ashless dispersant PA of the present invention
1, PA
2, PA
3, PA
5, not only its initial decomposition temperature all be higher than 290 ℃ but also low temperature dispersity can be good, nitrogen content is also higher.And commercially available succimide L
61, though the dispersed and higher nitrogen content of good low-temperature is arranged, this product thermo-oxidative stability is poor, and initial decomposition temperature has only 282 ℃, commercially available succimide product L
62Though, have good thermo-oxidative stability, its initial decomposition temperature reaches 294 ℃, low temperature dispersity also can, its nitrogen content is low, has only 0.85%.
(2) alkyl acylating agent and the polyamines polyene reaction by two kinds of different molecular weights makes intermediates (A
4+ B
1), the dispersion agent PA of the present invention that makes with three kinds of afterreaction reagent reacts again
5Though, the low temperature dispersity of this product and nitrogen content and product A in the middle of it
4Difference is little, but its initial decomposition temperature improves 10 ℃ nearly.
(3) kind of afterreaction reagent and adding mode thereof are also extremely important, as dispersion agent PA of the present invention
3With contrast product PA
4Though all be to use same intermediates A
3(preparing), but PA of the present invention according to USP 4234435 described methods
3Used afterreaction reagent is maleic anhydride, and is to adopt substep adding mode, Zhi Bei PA thus
3Though low temperature dispersity and intermediates A
3It is little to compare difference, but its thermo-oxidative stability obviously improves, and initial decomposition temperature is brought up to 290 ℃ by 288 ℃.Nitrogen content also increases, and brings up to 1.18% by 1.08%.And according to the PA of the described method of USP4234435 preparation
4, its thermo-oxidative stability, low temperature dispersity and nitrogen content and intermediates A
3Compare, do not have notable difference.
In order further to determine the textural difference of ashless dispersant of the present invention and conventional Ashless butyl diimide dispersant, use the U.S. MaGna-750 of NicoLet company type infrared spectrometer to sample P A of the present invention
3, intermediates A
3And commercially available prod L
62Carried out examination of infrared spectrum, test result is seen Fig. 1-3.