CN103455903A - Paper roll distribution delivery method - Google Patents
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- CN103455903A CN103455903A CN2013103955607A CN201310395560A CN103455903A CN 103455903 A CN103455903 A CN 103455903A CN 2013103955607 A CN2013103955607 A CN 2013103955607A CN 201310395560 A CN201310395560 A CN 201310395560A CN 103455903 A CN103455903 A CN 103455903A
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- 238000002716 delivery method Methods 0.000 title abstract 2
- 238000004806 packaging method and process Methods 0.000 claims abstract description 23
- 238000012544 monitoring process Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 25
- 238000005259 measurement Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims 3
- 230000032258 transport Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种纸卷处理方法,尤其涉及一种纸卷分配输送方法。The invention relates to a paper roll processing method, in particular to a paper roll distributing and conveying method.
背景技术Background technique
大纸卷在由复卷机分切之后,经输送带输送到后段生产作业部门,如切纸机、仓库或卷筒包装机,进行订单生产作业,输送段人员需要联系复卷部门和后段生产作业部门。输送段人员往往通过电话取得后段生产作业部门的生产作业安排,并根据纸卷的规格设定纸卷的目的地。每生产一种新规格的纸卷,都需要通过电话人工联系后段生产作业部门来确认该规格纸卷应该输送的目的地,而且一旦设定之后就不能进行修改,浪费了大量的时间,降低了工作效率。After the large paper roll is cut by the rewinding machine, it is transported to the back-end production department through the conveyor belt, such as a paper cutter, warehouse or roll packaging machine, for order production operations. The personnel in the delivery section need to contact the rewinding department and the back-end department. Section production operation department. The personnel in the conveying section often obtain the production operation arrangement of the production operation department in the back section by telephone, and set the destination of the paper roll according to the specification of the paper roll. Every time a paper roll of a new specification is produced, it is necessary to manually contact the post-production operation department by telephone to confirm the destination of the paper roll of this specification, and once set, it cannot be modified, which wastes a lot of time and reduces work efficiency.
发明内容Contents of the invention
鉴于以上内容,有必要提供一种纸卷分配输送方法,使得纸卷可以快速到达目的地做相应的处理。In view of the above, it is necessary to provide a method for distributing and conveying paper rolls, so that paper rolls can quickly reach the destination for corresponding processing.
一种纸卷分配输送方法,该方法包括:第一步骤,纸卷在复卷机分切之后,条码列印电脑对该纸卷印上条码,该条码中记录了该纸卷的目的地信息,该目的地信息包括仓库、切纸机或卷筒包装机;第二步骤,当纸卷往目的地输送的过程中到达扫描站时,该扫描站对纸卷上的条码进行扫描,获取到条码中该纸卷的信息;第三步骤,当纸卷的目的地为仓库时,监控电子装置根据纸卷的信息分配仓库的小车编号给该纸卷,并录入该纸卷的条码中;第四步骤,当纸卷的目的地为切纸机或卷筒包装机时,所述监控电子装置根据纸卷的信息分配需要到达的切纸机的编号或卷筒包装机的编号给该纸卷,并录入该纸卷的条码中;第五步骤,当纸卷运送到切纸机之前,由扫描仪对纸卷的条码再次扫描,获取到纸卷的新目的地,该新目的地包括仓库的编号对应的仓库位置、切纸机的编号对应的切纸机位置或卷筒包装机的编号对应的卷筒包装机位置;及第六步骤,将每个纸卷输送至需要送达的新目的地。A method for distributing and conveying paper rolls, the method comprising: a first step, after the paper rolls are cut by a rewinder, a barcode printing computer prints a barcode on the paper rolls, and the destination information of the paper rolls is recorded in the barcodes , the destination information includes the warehouse, paper cutter or roll packaging machine; the second step, when the paper roll arrives at the scanning station in the process of transporting the paper roll to the destination, the scanning station scans the barcode on the paper roll to obtain The information of the paper roll in the barcode; the third step, when the destination of the paper roll is the warehouse, the monitoring electronic device assigns the trolley number of the warehouse to the paper roll according to the information of the paper roll, and enters it into the barcode of the paper roll; Four steps, when the destination of the paper roll is a paper cutter or a roll packing machine, the monitoring electronic device assigns the number of the paper cutter or roll packing machine that needs to arrive to the paper roll according to the information of the paper roll , and enter the barcode of the paper roll; the fifth step, before the paper roll is delivered to the paper cutter, the scanner scans the barcode of the paper roll again to obtain the new destination of the paper roll, which includes the warehouse The warehouse location corresponding to the number of the paper cutter, the location of the paper cutter corresponding to the number of the paper cutter, or the location of the roll packaging machine corresponding to the number of the roll packaging machine; and the sixth step, conveying each paper roll to the new destination.
相较于现有技术,所述纸卷分配输送方法,使得纸卷在复卷后根据每个纸卷的不同需求到达不同的目的地,节省了大量的时间和人力,提高了工作效率。Compared with the prior art, the paper roll distributing and conveying method enables the paper rolls to reach different destinations according to the different requirements of each paper roll after rewinding, which saves a lot of time and manpower and improves work efficiency.
附图说明Description of drawings
图1是本发明纸卷分配输送系统较佳实施例的运行环境图。Fig. 1 is a diagram of the operating environment of a preferred embodiment of the paper roll distributing and conveying system of the present invention.
图2是本发明中纸卷分配输送方法较佳实施例的作业流程图。Fig. 2 is a flow chart of a preferred embodiment of the method for distributing and conveying paper rolls in the present invention.
主要元件符号说明Description of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式Detailed ways
如图1所示,是本发明纸卷分配输送方法较佳实施例的运行环境图。纸卷在复卷机2分切后,由监控电子装置1分配到各个目的地,该监控电子装置1可以为计算机、手机、平板电脑等。所述复卷机2连接于条码列印电脑10,该条码列印电脑10用于当纸卷在复卷机2分切后,对每个纸卷列印对应的条码,该条码中记录了对应纸卷的信息,该信息包括:纸卷的目的地、纸卷的重量、纸卷幅度等。所述目的地包括:多个切纸机3、多个仓库4、多个卷筒包装机5。每个纸卷都会对应分配到对应的切纸机3、对应的仓库4及对应的卷筒包装机5。每个切纸机3和每个卷筒包装机5都有独立的编号。所述每个仓库4包括多个小车40,所述小车40用于运输纸卷至每个仓库4中,每个仓库4都有一个编号,每个小车40也有独立的编号。As shown in FIG. 1 , it is an operating environment diagram of a preferred embodiment of the paper roll distributing and conveying method of the present invention. After the paper roll is cut by the rewinder 2, it is distributed to various destinations by the monitoring electronic device 1. The monitoring electronic device 1 can be a computer, a mobile phone, a tablet computer, and the like. The rewinder 2 is connected to a
在所述复卷机2和所述目的地之间包括一个扫描站6、喷墨站7、包装机8。该扫描站6用于扫描所述纸卷上的条码,获取条码内该纸卷的信息。所述扫描站6配有外部设备60,该外部设备60用于对经过扫描站6的纸卷进行测量,该测量的项目包括:纸卷的重量、幅宽、直径等。Between the rewinder 2 and the destination there is a
在纸卷到达对应的切纸机3之前,纸卷经过一个扫描仪9,该扫描仪9对纸卷的条码进行再次扫描,获取到纸卷的信息,所述监控电子装置1根据该获取的信息将纸卷输送到各个目的地。Before the paper roll reaches the
如图2所示,是本发明纸卷分配输送方法较佳实施例的作业流程图。As shown in FIG. 2 , it is a flow chart of a preferred embodiment of the paper roll distributing and conveying method of the present invention.
步骤S30,纸卷在复卷机2分切之后,条码列印电脑10对该纸卷印上条码,该条码中记录了该纸卷的目的地信息。本实施例中,该目的地信息不需要具体到具体位置,例如目的地为仓库。Step S30 , after the paper roll is cut by the rewinder 2 , the
步骤S31,监控电子装置1接收输送人员对所有仓库4的所有小车40设置对应的状态。该状态包括:只进库状态、只出库状态、可进出库状态、及不可用状态。In step S31 , the monitoring electronic device 1 receives the corresponding statuses set by the delivery personnel for all the
步骤S32,当纸卷输送到扫描站6,扫描站6对纸卷上的条码进行扫描,获取到条码中该纸卷的信息。Step S32, when the paper roll is transported to the
步骤S33,所述监控电子装置1根据所述扫描到的纸卷的信息,判断该纸卷的目的地是否为仓库4。当纸卷的目的地为仓库4,则执行步骤S34。当纸卷的目的不是仓库4,即目的地为切纸机3或者卷筒机包装机5,则直接执行步骤S35。Step S33 , the monitoring electronic device 1 judges whether the destination of the paper roll is the
步骤S34,根据每个仓库4的小车40的状态,对纸卷分配小车40的编号,并录入该纸卷的条码中。Step S34, according to the state of the
步骤S35,所述扫描站6的外部设备60对该纸卷进行测量,得到该纸卷的测量结果。Step S35 , the external device 60 of the
步骤S36,所述监控电子设备1将所述纸卷的测量结果与从该纸卷的条码中获取到的纸卷信息进行核对,判断所述测量结果与条码中的纸卷信息之间的差值是否在允许的范围内。例如,所述纸卷测量结果中的纸卷直径与该纸卷条码中的纸卷直径之间的差值超过10mm,则判定为该纸卷测量结果与纸卷信息之间的差值不在允许的范围内。当所述测量结果与条码中的纸卷信息之间的差值不在允许的范围内时,执行步骤S37。当所述测量结果与条件中的纸卷信息之间的差值在允许的范围内时,执行步骤S38。Step S36, the monitoring electronic device 1 checks the measurement result of the paper roll with the paper roll information obtained from the barcode of the paper roll, and judges the difference between the measurement result and the paper roll information in the barcode Whether the value is within the allowed range. For example, if the difference between the roll diameter in the roll measurement result and the roll diameter in the roll barcode exceeds 10 mm, it is determined that the difference between the roll measurement result and the roll information is not allowed In the range. When the difference between the measurement result and the paper roll information in the barcode is not within the allowable range, step S37 is executed. When the difference between the measurement result and the paper roll information in the condition is within the allowable range, step S38 is executed.
步骤S37,所述监控电子设备1通知工作人员进行核对处理,核对处理完成后执行步骤S38。In step S37, the monitoring electronic device 1 notifies the staff to perform the verification process, and step S38 is executed after the verification process is completed.
步骤S38,所述监控电子设备1根据该纸卷条码中的信息判断纸卷是否需要进阶处理,并将判断的结果录入该纸卷的条码中。本实施例中,该进阶处理包括:喷墨、包装PE膜。当所述纸卷需要进阶处理时,执行步骤S39。当所述纸卷不需要进行进阶处理时,则直接执行步骤S40。In step S38, the monitoring electronic device 1 judges whether the paper roll needs advanced processing according to the information in the barcode of the paper roll, and records the judgment result into the barcode of the paper roll. In this embodiment, the advanced processing includes: inkjet, packaging PE film. When the paper roll requires advanced processing, step S39 is executed. When the paper roll does not require advanced processing, step S40 is directly executed.
步骤S39,将需要进阶处理的纸卷送入喷墨站7或者包装机8进行作业,其中,需要进行喷墨的纸卷送入喷墨站7进行喷墨作业,需要包装PE膜的纸卷被送至包装机8包装PE膜。Step S39, send the paper roll that needs advanced processing to the inkjet station 7 or the
步骤S40,所述监控电子设备1根据纸卷信息和目的地分配需要到达的切纸机3的编号和卷筒包装机5的编号,并将所分配的切纸机3和卷筒包装机5的编号录入该纸卷的条码中。例如,由于每个切纸机3对不同规格大小的纸卷进行裁切作业,因此根据纸卷的规格大小分配切纸机3的编号。由于卷筒包装机5对不同幅宽和重量的纸卷进行卷筒包装作业,因此所述监控电子设备1根据纸卷的幅宽和重量分配卷筒包装机5的编号。当所述纸卷需要出库时,则不分配切纸机3的编号或卷筒包装机5的编号,并将该纸卷的条码中录入“出库”作为该卷纸的新目的地。Step S40, the monitoring electronic device 1 assigns the number of the
步骤S41,由扫描仪9对纸卷的条码进行再次扫描,获取到该纸卷的目的地的具体位置,即该纸卷的新目的地,如切纸机3的编号对应的切纸机3位置、小车40的编号对应的仓库4的位置或卷筒包装机5的编号对应的卷筒包装机5的位置。Step S41, the bar code of the paper roll is scanned again by the scanner 9 to obtain the specific location of the destination of the paper roll, that is, the new destination of the paper roll, such as the
步骤S42,判断纸卷的新目的地是不是出库,新目的地为出库的纸卷是不需要送至仓库4或者卷筒包装机5的。若纸卷的新目的地是出库,则执行步骤S43。若纸卷的新目的地不是出库,则执行步骤S44。Step S42 , judging whether the new destination of the paper roll is outbound, and the paper roll whose new destination is outbound does not need to be sent to the
步骤S43,将所述新目的地为出库的纸卷运送出库。In step S43, the paper roll whose new destination is outbound is delivered out of the warehouse.
步骤S44,根据每个纸卷的目的地的具体位置,将每个纸卷输送至对应需要送达的新目的地。Step S44, according to the specific location of the destination of each paper roll, transport each paper roll to a corresponding new destination to be delivered.
最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或等同替换,而不脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be The scheme shall be modified or equivalently replaced without departing from the spirit and scope of the technical scheme of the present invention.
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Application publication date: 20131218 |