CN103437903B - A kind of crankcase, combination body and the equipment using the combination body - Google Patents
A kind of crankcase, combination body and the equipment using the combination body Download PDFInfo
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- CN103437903B CN103437903B CN201310330446.6A CN201310330446A CN103437903B CN 103437903 B CN103437903 B CN 103437903B CN 201310330446 A CN201310330446 A CN 201310330446A CN 103437903 B CN103437903 B CN 103437903B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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- Y02T10/10—Internal combustion engine [ICE] based vehicles
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Abstract
一种组合机体,包括:曲轴箱、可拆装设置于曲轴箱上的跑道座以及设置于所述跑道座上的导轨;在所述曲轴箱的前后壁上设置前后主轴承孔;在所述上壁、左壁和右壁外侧设置有跑道座装配面,在所述曲轴箱上壁、左壁和右壁上还设置有连通曲轴箱内部空腔的开孔;所述跑道座包括跑道座本体和导轨基座;在所述跑道座本体上设置有活塞杆通过孔;在导轨基座顶部设置有对往复运动件提供导向的导轨;所述导轨基座中心线与所述活塞杆通过孔中心错开预定的距离;跑道座的曲轴箱安装面与曲轴箱上相应的跑道座装配面相贴合,通过紧固结构将跑道座装配于曲轴箱上。本发明的组合机体便于加工,制造成本低。本发明还公开一种曲轴箱和使用所述组合机体的设备。
A combined body, comprising: a crankcase, a raceway seat detachably arranged on the crankcase, and a guide rail arranged on the raceway seat; front and rear main bearing holes are arranged on the front and rear walls of the crankcase; The outer side of the upper wall, the left wall and the right wall is provided with a raceway seat assembly surface, and the upper wall, the left wall and the right wall of the crankcase are also provided with openings communicating with the inner cavity of the crankcase; the raceway seat includes a raceway seat Body and guide rail base; a piston rod passing hole is provided on the raceway base body; a guide rail for guiding the reciprocating parts is provided on the top of the guide rail base; the center line of the guide rail base and the piston rod passing hole The center is staggered by a predetermined distance; the crankcase mounting surface of the raceway seat fits with the corresponding raceway seat assembly surface on the crankcase, and the raceway seat is assembled on the crankcase through a fastening structure. The combined machine body of the invention is easy to process and has low manufacturing cost. The invention also discloses a crankcase and equipment using the combined machine body.
Description
本申请要求于2013年05月02日提交中国专利局、申请号为201310157657.4、发明名称为“一种曲轴箱、组合机体以及应用该组合机体的设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on May 02, 2013, the application number is 201310157657.4, and the title of the invention is "a crankcase, a combined body and a device using the combined body", the entire content of which Incorporated in this application by reference.
技术领域technical field
本发明涉及往复运动与旋转运动相互转换技术领域。特别涉及应用无连杆往复与旋转运动相互转换机构的设备组合机体。本发明还涉及一种曲轴箱和使用所述组合机体的设备。The invention relates to the technical field of mutual conversion between reciprocating motion and rotary motion. In particular, it relates to an equipment combination body using a mechanism for mutual conversion between reciprocating and rotating motions without connecting rods. The invention also relates to a crankcase and a device using said combined body.
背景技术Background technique
在传统的内燃机和压缩机中,通过曲柄连杆机构实现活塞的往复运动与曲轴的旋转运动之间的转换。然而,在所述的曲柄连杆机构中,由于连杆的存在,曲柄连杆机构的内燃机和压缩机具有体积庞大、笨重、平衡性能差等缺陷。In conventional internal combustion engines and compressors, the conversion between the reciprocating motion of the piston and the rotational motion of the crankshaft is achieved by a crank-and-rod mechanism. However, in the crank-link mechanism, due to the existence of the connecting rod, the internal combustion engine and the compressor of the crank-link mechanism have defects such as bulky, heavy, and poor balance performance.
为解决上述问题,中国专利文献CN85200358B公开了一种“曲柄圆滑块往复活塞式内燃机”;中国专利文献CN85100359B公开了一种“曲柄圆滑块往复活塞式压缩机”;上述的中国专利文献中的内燃机和压缩机的往复运动与旋转运动的转换机构中,用曲柄圆滑块机构取代了曲柄连杆机构。其中,曲柄圆滑块机构包括圆滑块、活塞和曲轴,在圆滑块上设置有偏心圆孔。在活塞的活塞座上设置有圆滑块容置孔。装配时,将圆滑块置于所述的圆滑块容置孔中,圆滑块可在所述圆滑块容置孔中转动;曲轴的曲柄销装配于所述的偏心圆孔中,曲柄销可以在所述偏心圆孔中转动。In order to solve the above problems, Chinese patent document CN85200358B discloses a kind of "slider crank block reciprocating piston type internal combustion engine"; Chinese patent document CN85100359B discloses a "slider crank block reciprocating piston type compressor"; In the conversion mechanism of the reciprocating motion and the rotary motion of the compressor, the crank connecting rod mechanism is replaced by the crank circular slider mechanism. Wherein, the crank circular slider mechanism includes a circular slider, a piston and a crankshaft, and an eccentric circular hole is arranged on the circular slider. A circular slider accommodating hole is arranged on the piston seat of the piston. When assembling, place the circular slider in the described circular slider accommodating hole, and the circular slider can rotate in the described circular slider accommodating hole; the crank pin of the crankshaft is assembled in the described eccentric circular hole, and the crank pin can be Rotate in the eccentric circular hole.
以内燃机工作为例,机构的运动过程如下:燃烧室中的燃烧气体膨胀推动活塞运动,通过活塞带动设置于其中的圆滑块做往复运动,而圆滑块在所述活塞中同时做旋转运动,所述往复运动与旋转运动的合成使得圆滑块上的偏心圆孔的中心轴线绕曲轴的中心轴线做旋转运动;而所述偏心圆孔的中心轴线与曲轴的曲柄销的轴线重合,从而可实现活塞的往复运动到曲轴的旋转运动的转换。压缩机可采用相同的结构,由电机带动曲轴旋转,通过圆滑块、曲轴以及活塞之间的配合关系,实现活塞的往复运动,进而对被压缩介质做功。Taking the operation of an internal combustion engine as an example, the movement process of the mechanism is as follows: the combustion gas in the combustion chamber expands and pushes the piston to move, and the piston drives the circular slider arranged in it to reciprocate, and the circular slider rotates in the piston at the same time, so The synthesis of the reciprocating motion and the rotating motion makes the central axis of the eccentric circular hole on the circular slider rotate around the central axis of the crankshaft; and the central axis of the eccentric circular hole coincides with the axis of the crank pin of the crankshaft, so that the piston can be realized The conversion of the reciprocating motion of the crankshaft to the rotary motion of the crankshaft. The compressor can adopt the same structure, and the crankshaft is driven by the motor to rotate, and the reciprocating motion of the piston is realized through the cooperation relationship between the slider, the crankshaft and the piston, and then the compressed medium performs work.
上述的中国专利文献公开的内燃机和压缩机均为单缸结构,在曲柄圆滑块机构运动时,存在活点问题,即活塞运动到上止点时,存在运动状态不确定的现象。为此,在上述中国专利文献中采用内齿轮付结构来解决该问题,具体的设置和结构可参看上述的中国专利文献,在此不作过多描述。这使得该曲柄圆滑块机构复杂化,而且,由于是单缸机构,高阶惯性力难以平衡,其动平衡效果也不理想。Both the internal combustion engine and the compressor disclosed in the above-mentioned Chinese patent documents have a single-cylinder structure. When the crank-slider mechanism moves, there is a live point problem, that is, when the piston moves to the top dead center, there is a phenomenon of uncertain motion state. For this reason, in the above-mentioned Chinese patent documents, an internal gear pairing structure is adopted to solve this problem. For the specific arrangement and structure, please refer to the above-mentioned Chinese patent documents, which will not be described too much here. This makes the crank circular slider mechanism complicated, and because it is a single-cylinder mechanism, it is difficult to balance high-order inertial forces, and its dynamic balancing effect is not ideal.
基于单缸曲柄圆滑块机器的上述问题,在中国专利文献CN1067741C公开了一种“曲柄双圆滑块往复活塞式内燃机”;中国专利文献CN1067742C公开了一种“曲柄多圆滑块往复活塞式内燃机”。对上述的问题进行了改进。具体而言,通过将曲柄圆滑块机构设置为包括两个或三个圆滑块的圆滑块组结构,相应的,每一圆滑块设置相应的活塞,相邻圆滑块相位差呈180度设置,于此相应的活塞则布置为相互垂直。相互垂直的活塞在往复运动时,可互相克服活点问题,并能够将各自的往复惯性力转换为旋转惯性力,旋转惯性力可通过曲轴上设置的配置块很容易被平衡,也解决了单缸机难以平衡高阶惯性力的问题。此外,活塞的两端可以根据需要选择设置不同的工作部,例如,内燃机活塞头、压缩机活塞头,或者其中一活塞不设置任何工作部,仅仅为另一活塞克服活点和转化惯性力,这可称为动平衡滑块。Based on the above-mentioned problems of the single-cylinder crank circular slider machine, a "crank double circular slider reciprocating piston internal combustion engine" is disclosed in Chinese patent document CN1067741C; Chinese patent document CN1067742C discloses a "crank multi-circular slider reciprocating piston internal combustion engine". Improvements were made to the above problems. Specifically, by setting the crank circular slider mechanism as a slider group structure including two or three sliders, correspondingly, each slider is provided with a corresponding piston, and the phase difference between adjacent sliders is set at 180 degrees. The corresponding pistons are then arranged perpendicular to each other. When the pistons perpendicular to each other reciprocate, they can overcome the living point problem and convert their respective reciprocating inertial forces into rotational inertial forces. The rotational inertial forces can be easily balanced through the configuration blocks set on the crankshaft, which also solves the problem of single It is difficult for the cylinder machine to balance the high-order inertia force. In addition, the two ends of the piston can choose to set different working parts according to the needs, for example, the piston head of the internal combustion engine, the piston head of the compressor, or one of the pistons does not have any working part, just for the other piston to overcome the active point and convert the inertial force, This may be called a balancing slider.
不难看出,双圆滑块或三圆滑块的圆滑块组构成的曲柄圆滑块结构,具有能够克服活点且动平衡效果好的效果。相对于传统内燃机、压缩机,其还可具有结构紧凑、重量轻、噪音小、震动小等优势。但是,如上所述,在双圆滑块或三圆滑块的曲柄圆滑块结构中,需要具有运动方向相互垂直设置的活塞(或动平衡滑块,而曲轴也要求与上述的两活塞(或动平衡滑块)均垂直,受此垂直设置的要求,需要在与该曲柄圆滑块机构相配合的设备的机体上设置相应的结构,即,容纳两活塞(动平衡滑块)并提供导向的气缸(或跑道)相互垂直,并同时均与前后曲轴轴承孔中心线垂直,这对机体加工提出了很高的要求,而且,加工稍有偏差,会很容易引起拉缸、别缸等问题,严重时曲柄圆滑块机构会被锁死而无法运转。It is not difficult to see that the crank circular slider structure formed by the double circular slider or the triple circular slider group has the effect of being able to overcome the live point and having a good dynamic balance effect. Compared with traditional internal combustion engines and compressors, it also has the advantages of compact structure, light weight, low noise and small vibration. But, as mentioned above, in the crank circle slider structure of double-circle slider or three-circle slider, it is necessary to have the piston (or dynamic balance slider) whose direction of motion is arranged perpendicular to each other, and the crankshaft also requires the above-mentioned two pistons (or dynamic balance). Sliders) are all vertical, subject to the requirements of this vertical setting, it is necessary to set up a corresponding structure on the body of the equipment that cooperates with the crank circular slider mechanism, that is, to accommodate two pistons (dynamic balance sliders) and provide a guided cylinder ( or runway) perpendicular to each other, and at the same time perpendicular to the center line of the front and rear crankshaft bearing holes, which puts forward high requirements on the machining of the machine body. Moreover, a slight deviation in the machining will easily cause problems such as scuffing and other cylinders. In severe cases The slider crank mechanism will be locked and cannot operate.
发明内容Contents of the invention
本发明提供一种组合机体,以解决现有的无连杆往复与旋转运动相互转换机构的设备的机体的上述问题。本发明另外提供一种曲轴箱和采用所述组合机体的设备。The invention provides a combined body to solve the above-mentioned problems of the existing equipment body without a connecting rod reciprocating and rotating motion mutual conversion mechanism. The present invention further provides a crankcase and equipment using the combined machine body.
本发明提供一种组合机体,应用于采用无连杆往复与旋转运动相互转换的机构的设备,包括:曲轴箱、可拆装设置于所述曲轴箱上的跑道座以及设置于所述跑道座上的导轨;The invention provides a combined machine body, which is applied to equipment that adopts a mechanism for mutual conversion between reciprocating and rotating motions without connecting rods, including: a crankcase, a raceway seat detachably arranged on the crankcase, and a on the guide rail;
所述曲轴箱为由前壁、后壁、左壁、右壁及上壁围合而成的且内部为空腔的腔体;在所述曲轴箱的前后壁上设置有用于容置曲轴轴承的通孔,分别称为前主轴承孔和后主轴承孔;在所述上壁外侧设置有跑道座装配面,称为上跑道座装配面;在所述左壁和右壁中的外侧均设置有跑道座装配面,称为侧跑道座装配面;在所述曲轴箱上壁、左壁和右壁上还设置有连通曲轴箱内部空腔的开孔;The crankcase is a cavity enclosed by the front wall, the rear wall, the left wall, the right wall and the upper wall and the inside is a cavity; the front and rear walls of the crankcase are provided with crankshaft bearing The through holes are called the front main bearing hole and the rear main bearing hole respectively; the raceway seat assembly surface is arranged on the outer side of the upper wall, which is called the upper raceway seat assembly surface; the outer sides of the left wall and the right wall are A raceway seat assembly surface is provided, which is called a side raceway seat assembly surface; openings communicating with the inner cavity of the crankcase are also provided on the upper wall, left wall and right wall of the crankcase;
所述跑道座包括跑道座本体以及与所述跑道座本体一体设置的导轨基座;其中,所述跑道座本体上相对的两侧分别设置与跑道座装配面相配合的曲轴箱安装面和用于安装缸套的缸套安装结构;在所述跑道座本体上还设置有贯穿其厚度方向且在所述曲轴箱安装面和缸套安装结构开口的通过孔,称为活塞杆通过孔;所述导轨基座设置于跑道座本体上与曲轴箱安装面相同的一侧,在导轨基座顶部设置有对往复运动件提供导向的导轨;所述导轨基座中心线与所述活塞杆通过孔中心错开预定的距离;The raceway seat includes a raceway seat body and a guide rail base integrated with the raceway seat body; wherein, the opposite sides of the raceway seat body are respectively provided with a crankcase mounting surface matched with the raceway seat assembly surface and for The cylinder liner installation structure of the cylinder liner is installed; the through hole that runs through its thickness direction and is opened on the crankcase installation surface and the cylinder liner installation structure is also provided on the raceway seat body, which is called the piston rod through hole; The guide rail base is arranged on the same side as the crankcase installation surface on the raceway seat body, and a guide rail for guiding the reciprocating parts is provided on the top of the guide rail base; Stagger by a predetermined distance;
装配时,跑道座上的导轨基座由曲轴箱壁上的开孔进入曲轴箱内部空腔中,跑道座的曲轴箱安装面与曲轴箱上相应的跑道座装配面相贴合,通过紧固结构将跑道座装配于曲轴箱上。During assembly, the guide rail base on the raceway seat enters the inner cavity of the crankcase through the opening on the crankcase wall, and the crankcase mounting surface of the raceway seat fits with the corresponding raceway seat assembly surface on the crankcase. Assemble the track seat on the crankcase.
可选的,所述上跑道座装配面与所述侧跑道座装配面相互垂直,并且均与所述前后主轴承孔中心连线平行。Optionally, the assembly surface of the upper raceway seat and the assembly surface of the side raceway seat are perpendicular to each other, and both are parallel to the line connecting the centers of the front and rear main bearing holes.
可选的,所述导轨与所述导轨基座一体成型,导轨的远离导轨基座一侧设置为与曲柄圆滑块机构的往复运动件配合导向的导向面。Optionally, the guide rail is integrally formed with the guide rail base, and the side of the guide rail away from the guide rail base is set as a guide surface for cooperating with the reciprocating member of the crank circular slider mechanism.
可选的,所述导轨呈长条形,在其上设置有与往复运动件配合导向的导向面;所述导轨与所述导轨基座为可拆装结构。Optionally, the guide rail is in the shape of a long bar, and a guide surface cooperating with the reciprocating moving part is provided on it; the guide rail and the guide rail base are detachable structures.
可选的,所述导向面为呈凹弧形面、凸弧形面、V形面或平面。Optionally, the guide surface is a concave arc surface, a convex arc surface, a V-shaped surface or a plane.
可选的,还包括定位销;在所述跑道座和曲轴箱壁上的相对应位置还分别设置有与定位销相配合的定位销孔;装配时,跑道座和曲轴箱壁上相应位置的定位销孔相对准,定位销插入定位销孔中。Optionally, positioning pins are also included; corresponding positions on the raceway seat and the crankcase wall are respectively provided with positioning pin holes matched with the positioning pins; when assembling, the corresponding positions on the raceway seat and the crankcase wall The positioning pin holes are aligned, and the positioning pins are inserted into the positioning pin holes.
可选的,还包括下导轨座和设置于所述下导轨座上的下导轨,所述下导轨座设置于曲轴箱下部并与曲轴箱上壁的活塞座的导轨基座相对设置,相应的,下导轨与曲轴箱上壁的活塞座上的导轨相对准。Optionally, it also includes a lower guide rail seat and a lower guide rail arranged on the lower guide rail seat, the lower guide rail seat is arranged at the lower part of the crankcase and is arranged opposite to the guide rail base of the piston seat on the upper wall of the crankcase, correspondingly , the lower guide rail is aligned with the guide rail on the piston seat on the upper wall of the crankcase.
可选的,包括缸套;所述缸套的其中一端面设置为与所述跑道座本体上的缸套安装结构相配合;装配时,缸套的所述端面与缸套安装结构相贴合,缸套中心线与所述活塞杆通过孔中心相对准,通过螺栓固定为一体。Optionally, a cylinder liner is included; one end surface of the cylinder liner is set to match the cylinder liner installation structure on the raceway seat body; when assembling, the end surface of the cylinder liner fits with the cylinder liner installation structure , the center line of the cylinder liner is aligned with the center of the piston rod passing hole, and is fixed as a whole by bolts.
本发明还提供一种采用无连杆往复与旋转运动相互转换的机构的设备,该设备应用上述任一权利要求所述的组合机体。The present invention also provides a device using a mechanism for mutual conversion between reciprocating and rotating motions without connecting rods, and the device uses the combined body described in any one of the above claims.
可选的,所述设备为内燃机、压缩机、真空泵或泥浆泵。Optionally, the device is an internal combustion engine, a compressor, a vacuum pump or a mud pump.
可选的,所述设备为I形双缸机,V形双缸机、T形三缸机或单缸机。Optionally, the equipment is an I-shaped twin-cylinder machine, a V-shaped twin-cylinder machine, a T-shaped three-cylinder machine or a single-cylinder machine.
可选的,所述设备至少具有两个气缸,且至少一个气缸为内燃机燃烧室,至少一个气缸为压缩机、真空泵或泥浆泵工作腔。Optionally, the device has at least two cylinders, and at least one cylinder is a combustion chamber of an internal combustion engine, and at least one cylinder is a working chamber of a compressor, a vacuum pump or a mud pump.
可选的,所述无连杆往复与旋转运动相互转换的机构为曲柄圆滑块机构或动轴-端轴机构。Optionally, the mechanism for mutual conversion between reciprocating and rotating motions without connecting rods is a crank circular slider mechanism or a moving shaft-end shaft mechanism.
本发明还提供一种曲轴箱,应用于采用无连杆往复与旋转运动相互转换的机构的设备,其中,所述曲轴箱为由前壁、后壁、左壁、右壁及上壁围合而成的且内部为空腔的腔体;在所述曲轴箱的前后壁上设置有用于容置曲轴轴承的通孔,分别称为前主轴承孔和后主轴承孔;在所述上壁外侧设置有跑道座装配面,称为上跑道座装配面;在所述左壁和右壁中的外侧均设置有跑道座装配面,称为侧跑道座装配面;在所述曲轴箱上壁、左壁和右壁上还设置有连通曲轴箱内部空腔的开孔。The present invention also provides a kind of crankcase, which is applied to the equipment adopting the mechanism of mutual conversion between reciprocating and rotary motion without connecting rod, wherein, the crankcase is surrounded by front wall, rear wall, left wall, right wall and upper wall The cavity formed and the inside is a cavity; on the front and rear walls of the crankcase, there are through holes for accommodating crankshaft bearings, which are respectively called the front main bearing hole and the rear main bearing hole; on the upper wall The outside is provided with a track seat assembly surface, which is called the upper track seat assembly surface; the outside of the left wall and the right wall is provided with a track seat assembly surface, which is called a side track seat assembly surface; , The left wall and the right wall are also provided with openings communicating with the inner cavity of the crankcase.
与现有技术相比,本发明具有以下优点:本发明的组合机体,其曲轴箱除轴承孔外,在其内部没有任何加工表面,且外壁表面不设置与缸套组合的结构和其它特殊用途的结构,需加工的仅仅是普通平面(跑道座装配面)以及用于安装跑道座的螺纹孔和开孔;组合机体的跑道座则通过曲轴箱壁上的跑道座装配面和定位安装到曲轴箱上;在跑道座上设置的导轨可以与跑道一体成型,也可以单独加工再与跑道座装配为一体;可见,由于曲轴箱、跑道座和导轨均可以单独加工,安装时仅仅通过平面进行定位不同部分的几何关系,不仅加工简单,而且组装也简单,这大大降低了制造的难度和制造成本。Compared with the prior art, the present invention has the following advantages: the combined machine body of the present invention, except for the bearing hole, does not have any processed surface inside the crankcase, and the outer wall surface is not provided with the structure combined with the cylinder liner and other special purposes The structure needs to be processed only the ordinary plane (runway seat assembly surface) and the threaded holes and openings for installing the raceway seat; the runway seat of the combined body is installed to the crankshaft through the runway seat assembly surface and positioning on the crankcase wall on the box; the guide rail set on the track seat can be integrally formed with the track, or can be processed separately and then assembled with the track seat; it can be seen that since the crankcase, the track seat and the guide rail can be processed separately, they are only positioned on the plane during installation The geometric relationship of different parts is not only simple to process, but also simple to assemble, which greatly reduces the difficulty and cost of manufacturing.
此外,由于在跑道座上还设置有缸套安装结构,从而使得缸套与曲轴箱之间不再是一体式结构,相对于传统的缸套与曲轴箱一体成型的结构,大大简化了机体的曲轴箱的加工工艺;也使得的缸套与曲轴箱可根据需要选择不同的材质,使得内燃机、真空泵、压缩机、泥浆泵等不同用途但均采用无连杆往复运动机构的机器可以共用一个平台,兼顾成本和功能(特别是强度)方面的考虑。这大大降低机器的制造、使用和维护成本。In addition, since the cylinder liner installation structure is also provided on the raceway seat, the cylinder liner and the crankcase are no longer an integral structure, which greatly simplifies the structure of the body The processing technology of the crankcase; it also allows the cylinder liner and the crankcase to be made of different materials according to the needs, so that the internal combustion engine, vacuum pump, compressor, mud pump and other machines with different purposes but all using the non-linkage reciprocating mechanism can share a platform , taking into account both cost and function (especially strength) considerations. This greatly reduces the cost of manufacturing, using and maintaining the machine.
附图说明Description of drawings
图1为本发明的设置有缸套的组合机体的实施例的结构示意图;Fig. 1 is the structural schematic diagram of the embodiment of the combined machine body that is provided with cylinder liner of the present invention;
图2为本发明的组合机体的实施例的剖视图之一;Fig. 2 is one of the sectional views of the embodiment of the combined body of the present invention;
图3为本发明的组合机体的实施例的剖视图之二;Fig. 3 is the second cross-sectional view of the embodiment of the combined body of the present invention;
图4为组成本发明的实施例的组合机体的曲轴箱的结构示意图;Fig. 4 is the structural representation of the crankcase of the composite body that forms the embodiment of the present invention;
图5为组成本发明的实施例的组合机体跑道座的结构示意图;Fig. 5 is the structural representation of the combined body runway seat that forms the embodiment of the present invention;
图6为应用于本发明的实施例的组合机体中的可分离式导轨的结构示意图。Fig. 6 is a schematic structural view of a detachable guide rail applied in a combined body according to an embodiment of the present invention.
具体实施方式detailed description
在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施的限制。In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar extensions without violating the connotation of the present invention, so the present invention is not limited by the specific implementations disclosed below.
下面结合附图对本发明的组合机体进行详细说明。The combined body of the present invention will be described in detail below in conjunction with the accompanying drawings.
请参考图2和图3,其分别为本发明的组合机体的结构示意图之一和之二。Please refer to FIG. 2 and FIG. 3 , which are the first and second schematic diagrams of the combined body of the present invention, respectively.
本实施例中,组合机体包括曲轴箱1和可拆装设置于所述曲轴箱上的跑道座2,以及设置于所述跑道座2上的导轨3。其中,所述导轨3与所述跑道座2之间可以一体成型,也可以为可拆装结构。In this embodiment, the combined body includes a crankcase 1 , a raceway seat 2 detachably arranged on the crankcase, and a guide rail 3 arranged on the raceway seat 2 . Wherein, the guide rail 3 and the track base 2 can be integrally formed, or can be a detachable structure.
下面结合附图分别对所述曲轴箱1、跑道座2以及导轨3进行详细说明。The crankcase 1, the track seat 2 and the guide rail 3 will be described in detail below in conjunction with the accompanying drawings.
曲轴箱Crankcase
请参考图4,其为组成本发明的组合机体的曲轴箱的结构示意图。所述曲轴箱1包括前壁1-1、后壁1-2、左壁1-3、右壁1-4以及上壁1-5围合而成的且内部为空腔的腔体。其内部空间可以用于容置曲轴、穿过曲轴曲柄销的圆滑块以及容置圆滑块的活塞座(此处以曲柄圆滑块机构的机体为例进行说明,其它无连杆往复与旋转相互转换机构而言,曲轴箱内部空间容置相应的运动件)。Please refer to FIG. 4 , which is a structural schematic view of the crankcase forming the composite body of the present invention. The crankcase 1 includes a cavity surrounded by a front wall 1-1, a rear wall 1-2, a left wall 1-3, a right wall 1-4 and an upper wall 1-5, and the inside is a cavity. Its internal space can be used to accommodate the crankshaft, the circular slider passing through the crankpin of the crankshaft, and the piston seat for accommodating the circular slider (here, the body of the crank circular slider mechanism is used as an example for illustration, and other reciprocating and rotating mutual conversion mechanisms without connecting rods) In other words, the inner space of the crankcase accommodates the corresponding moving parts).
在所述前壁1-1和后壁1-2上分别设置有用于容置曲轴轴承的通孔,分别称为前主轴承孔1-1a和后主轴承孔1-2a。其中,所述前主轴承孔1-1a和后主轴承孔1-2a设置位置相对应,二者中心连线即为曲轴旋转轴。The front wall 1-1 and the rear wall 1-2 are respectively provided with through holes for accommodating crankshaft bearings, which are respectively called the front main bearing hole 1-1a and the rear main bearing hole 1-2a. Wherein, the setting positions of the front main bearing hole 1-1a and the rear main bearing hole 1-2a are corresponding, and the line connecting the centers of the two is the crankshaft rotation axis.
所述前后主轴承孔用于对无连杆往复与旋转运行相互转换机构的曲轴提供支撑,为提高机体的强度和刚度,本实施例中,所述两主轴承孔延轴向伸出机体之外,从而使得该轴承孔轴向宽度增大。The front and rear main bearing holes are used to provide support for the crankshaft without a connecting rod reciprocating and rotating operation mutual conversion mechanism. In order to improve the strength and rigidity of the body, in this embodiment, the two main bearing holes extend axially between the body Outside, so that the axial width of the bearing hole increases.
在所述曲轴箱1的上壁1-5、左壁1-3和右壁1-4的外侧壁均设置有与跑道座相配合的跑道座装配面,分别称为上跑道座装配面1-5b、左跑道座装配面1-3b和右跑道座装配面(未示出)。在一种可选的情形下,所述左跑道座装配面1-3b和右跑道座装配面平行,并均与所述上跑道座装配面1-5b垂直,所述的上跑道座装配面1-5b、左跑道座装配面1-3b和右跑道座装配面均与所述的前后主轴承孔(前主轴承孔1-1a和后主轴承孔1-2a)中心连线平行。上述的跑道座装配面不但作为曲轴箱与跑道座装配时的配合面,而且还作为跑道座上的导轨与两主轴承孔连线几何关系、与其它跑道座上的导轨的几何关系的定位面。The outer sidewalls of the upper wall 1-5, the left wall 1-3 and the right wall 1-4 of the crankcase 1 are all provided with raceway seat fitting surfaces matched with the raceway seat, which are respectively referred to as the upper raceway seat assembly surface 1. -5b, the left track seat assembly surface 1-3b and the right track seat assembly surface (not shown). In an optional situation, the left track seat assembly surface 1-3b is parallel to the right track seat assembly surface, and both are perpendicular to the upper track seat assembly surface 1-5b, and the upper track seat assembly surface 1-5b, the left raceway seat assembly surface 1-3b and the right raceway seat assembly surface are all parallel to the center line of the front and rear main bearing holes (front main bearing hole 1-1a and rear main bearing hole 1-2a). The above-mentioned track seat assembly surface is not only used as the mating surface when the crankcase and the track seat are assembled, but also as the positioning surface for the geometric relationship between the guide rail on the track seat and the two main bearing holes, and the geometric relationship with the guide rails on other track seats. .
在所述曲轴箱上壁1-5、左壁1-3和右壁1-4还分别设置有连通曲轴箱内部空腔的开孔,分别称为第三开孔1-5a、第一开孔1-3a和第二开孔1-4a。所述第三开孔1-5a、第一开孔1-3a和第二开孔1-4a在曲轴箱壁外侧的开口均位于相应的跑道座装配面上,例如,第三开孔1-5b的在曲轴箱壁外侧开口位于所述上跑道座装配面上。在本实施例所述第三开孔1-5a、第一开孔1-3a和第二开孔1-4a中均为长方形开孔,其沿长边方向开孔尺寸需满足跑道座上的导轨基座能够由此开孔装配进入曲轴箱内部空腔中。在满足上述装配要求的情形下,所述开孔可具有多种形状,这里不再一一列举。The upper wall 1-5 of the crankcase, the left wall 1-3 and the right wall 1-4 are also respectively provided with openings communicating with the inner cavity of the crankcase, which are respectively called the third opening 1-5a, the first opening The hole 1-3a and the second opening 1-4a. The openings of the third opening 1-5a, the first opening 1-3a and the second opening 1-4a on the outside of the crankcase wall are all located on the corresponding raceway seat assembly surface, for example, the third opening 1-4a The opening of 5b on the outside of the crankcase wall is located on the assembly surface of the upper raceway seat. In this embodiment, the third opening 1-5a, the first opening 1-3a and the second opening 1-4a are all rectangular openings, and the size of the openings along the long side direction needs to meet the requirements of the running track seat. The rail base can be fitted through this opening into the crankcase interior cavity. Under the condition that the above assembly requirements are met, the openings may have various shapes, which will not be listed here.
此外,在所述曲轴箱上壁1-5、左壁1-3和右壁1-4外侧还设置有多个装配孔,例如,在上壁1-5上围绕第三开孔1-5b设置有若干装配孔1-5d。所述装配孔为螺纹孔,用于与螺栓配合将跑道座紧固于该曲轴箱1上。In addition, a plurality of assembly holes are also provided outside the crankcase upper wall 1-5, the left wall 1-3 and the right wall 1-4, for example, on the upper wall 1-5 surrounding the third opening 1-5b Several mounting holes 1-5d are provided. The assembly holes are threaded holes, which are used to cooperate with bolts to fasten the raceway seat on the crankcase 1 .
在所述曲轴箱1的下部还设置有与该曲轴箱一体设置的基座1-6,所述基座1-6沿曲轴箱1的前、后、左和右壁凸出所述曲轴箱外壁之外。设置所述基座1-6一方面加大曲轴箱整体的强度和刚度,另外,也可作为该曲轴箱整体固定于框架或底座时的基座。此外,在所述基座1-6下部还设置有与油底壳装配的配合结构。The bottom of the crankcase 1 is also provided with a pedestal 1-6 integrally arranged with the crankcase, and the pedestal 1-6 protrudes from the crankcase along the front, rear, left and right walls of the crankcase 1. Outside the outer wall. Setting the base 1-6 increases the overall strength and rigidity of the crankcase on the one hand, and also serves as a base when the crankcase as a whole is fixed to the frame or the base. In addition, a matching structure for assembling with the oil pan is also provided at the lower part of the base 1-6.
为进一步提高曲轴箱1整体的强度和刚度,在曲轴箱1空腔内壁还可以设置加强筋。In order to further improve the overall strength and rigidity of the crankcase 1, reinforcing ribs can also be arranged on the inner wall of the cavity of the crankcase 1.
跑道座track seat
请参考图5,其为组成本发明的组合机体的跑道座的结构示意图。本实施例中,跑道座包括跑道座本体2-1和与所述跑道座本体一体设置的导轨基座2-2。其中,所述跑道座本体2-1上相对的两侧分别设置与曲轴箱上的跑道座装配面相配合的曲轴箱安装面2-1a和用于安装缸套的缸套安装结构2-1b。本实施例中,所述跑道座本体2-1为扁长板状结构,在其边缘沿其厚度方向设置有与曲轴箱上的装配孔相对应的通孔2-1d。所述通孔2-1d为普通通孔,也可以为螺纹孔。Please refer to FIG. 5 , which is a schematic structural view of the raceway seat constituting the combined body of the present invention. In this embodiment, the track seat includes a track seat body 2-1 and a guide rail base 2-2 integrally provided with the track seat body. Wherein, the opposite sides on the raceway seat body 2-1 are respectively provided with a crankcase installation surface 2-1a matched with the raceway seat assembly surface on the crankcase and a cylinder liner installation structure 2-1b for installing the cylinder liner. In this embodiment, the raceway seat body 2-1 is a flat and long plate structure, and a through hole 2-1d corresponding to the assembly hole on the crankcase is provided on its edge along the thickness direction. The through hole 2-1d is an ordinary through hole, and may also be a threaded hole.
在所述跑道座本体2-1上还设置有贯穿其厚度方向且在所述曲轴箱安装面和缸套安装结构开口的通过孔2-4,所述通过孔2-4用于穿过往复运动件的活塞杆,称为活塞杆通过孔2-4。A passage hole 2-4 is also provided on the raceway seat body 2-1 through its thickness direction and opened on the crankcase installation surface and the cylinder liner installation structure. The passage hole 2-4 is used to pass through the reciprocating The piston rod of the moving part is called the piston rod through the hole 2-4.
所述的导轨基座2-2设置于跑道座本体上与曲轴箱安装面2-1a相同的一侧,在本实施例中,所述导轨基座2-2为长条形结构,其沿跑道座本体2-1的长边方向设置。所述导轨基座2-2的中心线与所述活塞杆通过孔错开预定的距离e。所述预定的距离e即为应用上述曲轴箱的具有相互垂直往复运动件的设备的往复运动件之间的距离。The guide rail base 2-2 is arranged on the same side as the crankcase mounting surface 2-1a on the raceway seat body. In this embodiment, the guide rail base 2-2 is a strip-shaped structure. The longitudinal direction of the runway seat body 2-1 is set. The center line of the guide rail base 2-2 is staggered by a predetermined distance e from the piston rod passing hole. The predetermined distance e is the distance between the reciprocating parts of the equipment with reciprocating parts perpendicular to each other using the above-mentioned crankcase.
在所述导轨基座2-2的顶部(即远离所述跑道座本体2-1的一侧)还设置有对往复运动件提供导向的导轨2-3。本实施例中,所述导轨2-3与所述导轨基座2-2一体成型。所述导轨2-3呈长条形,在其上设置有与往复运动件配合导向的导向面2-3a。所述导向面2-3a可以为呈凹弧形面、凸弧形面、V形面或平面。本实施例中为平面。On the top of the guide rail base 2-2 (that is, the side away from the raceway seat body 2-1), a guide rail 2-3 for guiding the reciprocating parts is also provided. In this embodiment, the guide rail 2-3 is integrally formed with the guide rail base 2-2. The guide rail 2-3 is in the shape of a long strip, and a guide surface 2-3a cooperating with the reciprocating moving part is provided on it. The guide surface 2-3a may be a concave arc surface, a convex arc surface, a V-shaped surface or a plane. In this embodiment, it is a plane.
上述的曲轴箱和跑道座装配后的结构如图2和图3所示。本实施例中以曲轴箱壁上设置有三个跑道座为例进行说明。Figure 2 and Figure 3 show the assembled structure of the above-mentioned crankcase and raceway seat. In this embodiment, three raceway seats are provided on the crankcase wall as an example for illustration.
请参考图2和图3,跑道座2a、跑道座2b和跑道座2c分别设置于曲轴箱的左壁、右壁和上壁外侧。不含跑道座本体的导轨基座2d设置于曲轴箱下侧,在其上设置有导轨。Please refer to Fig. 2 and Fig. 3, the raceway seat 2a, the raceway seat 2b and the raceway seat 2c are respectively arranged on the left wall, the right wall and the outer side of the upper wall of the crankcase. The guide rail base 2d that does not contain the raceway seat body is arranged on the lower side of the crankcase, and a guide rail is provided thereon.
在跑道座与曲轴箱壁装配时,跑道座上的导轨基座由曲轴箱壁上的开孔装配进入曲轴箱的内部空腔中,并且,跑道座的曲轴箱安装面与曲轴箱上相应的跑道座装配面相贴合,同时,跑道座本体上的通孔与曲轴箱壁上的装配孔相对准,通过螺栓将跑道座与曲轴箱紧固为一体。When the raceway seat is assembled with the crankcase wall, the guide rail base on the raceway seat is assembled into the inner cavity of the crankcase through the opening on the crankcase wall, and the crankcase mounting surface of the raceway seat and the corresponding crankcase The assembling surfaces of the raceway seat fit together, and at the same time, the through hole on the raceway seat body is aligned with the assembly hole on the crankcase wall, and the raceway seat and the crankcase are fastened as one by bolts.
而且,装配后,跑道座2a和跑道座2b上的活塞杆通过孔相对准,且跑道座2a和跑道座2b的导轨基座上的导轨导向面相对准,导向方向相互平行,且二者导向面的中心线决定的平面包含所述跑道座2c上的活塞杆通过孔中心。跑道座2a和跑道座2b上的活塞杆通过孔中心连线与各自跑道座上的导轨导向方向相垂直。跑道座2c上的导轨导向面与导轨基座2d上的导轨导向面相对准。二者到导向面均与所述跑道座2a和跑道座2b的导轨导向面中心线垂直。Moreover, after assembly, the piston rods on the raceway seat 2a and the raceway seat 2b are aligned through the holes, and the guide rail guide surfaces on the guide rail bases of the raceway seat 2a and the raceway seat 2b are aligned, the guiding directions are parallel to each other, and the two guide The plane determined by the center line of the surface includes the center of the piston rod passing hole on the raceway seat 2c. The piston rod on the raceway seat 2a and the raceway seat 2b is perpendicular to the guide rail guide direction on the respective raceway seat through the hole center line. The guide rail guide surface on the track seat 2c is aligned with the guide rail guide surface on the guide rail base 2d. Both guide surfaces are perpendicular to the guide rail guide surface centerlines of the track seat 2a and the track seat 2b.
跑道座上的导轨与所述导轨基座之间也可以为可拆装结构,如图3中所示,导轨3a、导轨3d和导轨3c均为独立部件,其形状如图6中所示,导轨为长条形,在其顶端设置导向面,图6中示出的为V形导向面的情形。设置导轨为分立的独立部件,则可单独加工,并且可以选用与导轨基座不同的材质。故可以根据需要选择导轨基座和导轨的材质,兼顾重量、成本和强度。Also can be detachable structure between the guide rail on the track seat and described guide rail base, as shown in Figure 3, guide rail 3a, guide rail 3d and guide rail 3c are all independent parts, and its shape is as shown in Figure 6, The guide rail is elongated, and a guide surface is provided at its top, and what is shown in Fig. 6 is the situation of a V-shaped guide surface. If the guide rail is set as a separate independent component, it can be processed separately, and a material different from that of the guide rail base can be selected. Therefore, the material of the guide rail base and the guide rail can be selected according to needs, taking weight, cost and strength into consideration.
此外,为提高跑道座与曲轴箱装配时的定位精度,还可以在在所述跑道座和曲轴箱壁相对应位置分别设置定位销孔(如图4中的第一定位销孔1-5c和图5中的第二定位销孔2-1c),通过定位销孔和与之配合的定位销对二者进行定位。装配为一体时,跑道座和曲轴箱壁上相应位置的定位销孔相对准,定位销插入定位销孔中。In addition, in order to improve the positioning accuracy when the track seat and the crankcase are assembled, positioning pin holes can also be respectively set at the corresponding positions of the track seat and the crankcase wall (such as the first positioning pin holes 1-5c and The second locating pin hole 2-1c) in Fig. 5 locates the two through the locating pin hole and the locating pin matched therewith. When assembled as a whole, the track seat and the positioning pin holes at the corresponding positions on the crankcase wall are aligned, and the positioning pins are inserted into the positioning pin holes.
上述实施例的组合机体,其曲轴箱除轴承孔外,在其内部没有任何加工表面,且外壁表面不设置与缸套组合的结构和其它特殊用途的结构,需加工的仅仅是普通平面(跑道座装配面)以及用于安装跑道座的螺纹孔和开孔。组合机体的跑道座则通过曲轴箱壁上的跑道座装配面和定位安装到曲轴箱上。在跑道座上设置的导轨可以与跑道一体成型,也可以单独加工再与跑道座装配为一体。可见,由于曲轴箱、跑道座和导轨均可以单独加工,安装时仅仅通过平面进行定位不同部分的几何关系,不仅加工简单,而且组装也简单,这大大降低了制造的难度和制造成本。而且,由于在跑道座上还设置有缸套安装结构(图1示出了上述实施例的组合机体装配缸套的结构),从而使得缸套与曲轴箱之间不再是一体式结构,相对于传统的缸套与曲轴箱一体成型的结构,大大简化了机体的曲轴箱的加工工艺。而且,也使得的缸套与曲轴箱可根据需要选择不同的材质,使得内燃机、真空泵、压缩机、泥浆泵等不同用途但均采用无连杆往复运动机构的机器可以共用一个平台,兼顾成本和功能(特别是强度)方面的考虑。这大大降低机器的制造、使用和维护成本。In the combined body of the above-mentioned embodiment, except for the bearing hole, the crankcase does not have any machined surface inside, and the outer wall surface is not provided with the structure combined with the cylinder liner and other special-purpose structures, and what needs to be processed is only the ordinary plane (runway) seat mounting surface) and threaded holes and cutouts for mounting the raceway seat. The raceway seat of the composite body is installed on the crankcase by the raceway seat fitting surface and positioning on the crankcase wall. The guide rail arranged on the track seat can be formed integrally with the track, or can be processed separately and then assembled with the track seat as a whole. It can be seen that since the crankcase, raceway seat and guide rail can be processed separately, the geometric relationship of different parts is only positioned through the plane during installation, which is not only simple in processing, but also simple in assembly, which greatly reduces the difficulty and cost of manufacturing. Moreover, since the cylinder liner installation structure is also provided on the raceway seat (Fig. 1 shows the structure of the combined body assembly cylinder liner of the above-mentioned embodiment), so that the cylinder liner and the crankcase are no longer an integral structure, relatively Compared with the traditional integral structure of the cylinder liner and the crankcase, it greatly simplifies the processing technology of the crankcase of the body. Moreover, it also makes it possible to choose different materials for the cylinder liner and crankcase according to the needs, so that machines with different purposes such as internal combustion engines, vacuum pumps, compressors, mud pumps, etc. but all using non-linkage reciprocating mechanisms can share one platform, taking into account cost and Functional (especially strength) considerations. This greatly reduces the cost of manufacturing, using and maintaining the machine.
上述的实施例中,以曲轴箱壁上设置有三个跑道座为例进行说明,三个跑道座中每一个外侧均可装配缸套,称为T型三缸机;在所述三个跑道座的其中一个上装配气缸其可构成单缸机,两个装配气缸则可构成I形双缸机(水平对置两气缸)或V形双缸机。上述含有至少两个气缸的各机型中,若其中一个气缸构成内燃机燃烧室,另外一个气缸若为压缩机、真空泵或泥浆泵工作腔,则可无需外接动力源,即可是的形成的压缩机、真空泵或泥浆泵工作,这使得该机器的使用范围大大扩大,不必在依赖于依靠电线才能提供动力的电机。In the above-mentioned embodiment, three raceway seats are provided on the crankcase wall as an example for illustration, and each outer side of the three raceway seats can be equipped with a cylinder liner, which is called a T-type three-cylinder engine; One of the upper assembly cylinders can form a single-cylinder machine, and the two assembly cylinders can form an I-shaped twin-cylinder machine (two cylinders opposed horizontally) or a V-shaped twin-cylinder machine. Among the above models with at least two cylinders, if one of the cylinders constitutes the combustion chamber of the internal combustion engine, and if the other cylinder is the working chamber of the compressor, vacuum pump or mud pump, then it can be formed without an external power source. , vacuum pump or mud pump, which greatly expands the range of use of the machine, and does not have to rely on electric motors that rely on wires to provide power.
此外,上述的组合机体可以与任何无连杆往复与旋转运动相互转换的机构相结合组成上述的各种变型的机体,所述无连杆往复与旋转运动相互转换机构可以使曲柄圆滑块机构或者为动轴-端轴结构,这里不再赘述。In addition, the above-mentioned combined body can be combined with any mechanism for mutual conversion between reciprocating and rotating motions without connecting rods to form the above-mentioned various modified bodies. It is a moving shaft-end shaft structure, which will not be repeated here.
本发明虽然以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.
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