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CN103372817A - Improved tool - Google Patents

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Publication number
CN103372817A
CN103372817A CN201210126573XA CN201210126573A CN103372817A CN 103372817 A CN103372817 A CN 103372817A CN 201210126573X A CN201210126573X A CN 201210126573XA CN 201210126573 A CN201210126573 A CN 201210126573A CN 103372817 A CN103372817 A CN 103372817A
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Prior art keywords
fiber
reinforced mesh
resin
abrasive
layer
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CN201210126573XA
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聂大仕
余湘彬
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Saint Gobain Research Shanghai Co Ltd
Saint Gobain Abrasives Shanghai Co Ltd
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Saint Gobain Research Shanghai Co Ltd
Saint Gobain Abrasives Shanghai Co Ltd
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Priority to CN201210126573XA priority Critical patent/CN103372817A/en
Priority to DE112013001693.1T priority patent/DE112013001693T5/en
Priority to US14/397,359 priority patent/US9782872B2/en
Priority to PCT/US2013/038009 priority patent/WO2013163305A1/en
Publication of CN103372817A publication Critical patent/CN103372817A/en
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Abstract

本发明公开了一种改良工具。其中,所述改良工具包括:一增强构件;所述增强构件上涂敷有树脂层;以及所述树脂层的重量小于所述改良工具总重量的15%。本发明在保持其应用性能不变的前提下,大幅降低了生产成本。

Figure 201210126573

The present invention discloses an improved tool. Wherein, the improved tool includes: a reinforcing member; a resin layer is coated on the reinforcing member; and the weight of the resin layer is less than 15% of the total weight of the improved tool. The invention greatly reduces the production cost under the premise of keeping its application performance unchanged.

Figure 201210126573

Description

一种改良工具a tool for improvement

技术领域 technical field

本发明涉及一种增强基材及设置有该增强基材的磨具,特别是涉及一种应用于砂轮的纤维增强网布,以及包括该纤维增强网布的薄型砂轮。The invention relates to a reinforced base material and an abrasive tool provided with the reinforced base material, in particular to a fiber-reinforced mesh cloth applied to a grinding wheel, and a thin grinding wheel comprising the fiber-reinforced mesh cloth.

背景技术 Background technique

固结磨具,即通常所指的砂轮,一般是由磨料基体层或磨削层,与玻璃纤维增强网布(也称“纤维增强网片”)组成。其中,利用纤维增强网布作为增强基材是提高砂轮,特别是树脂砂轮韧性的一种常用的有效手段。玻璃纤维增强网布的功能是增强砂轮的韧性,保证其使用安全;砂轮在高速旋转中,不会由于离心力的作用而爆裂,威胁操作人员的生命与安全。因此,玻璃纤维增强网布是固结磨具中不可缺少的增强基材。Consolidated abrasives, commonly referred to as grinding wheels, are generally composed of abrasive matrix layers or grinding layers, and glass fiber reinforced mesh cloth (also known as "fiber reinforced mesh"). Among them, using fiber-reinforced mesh as a reinforcing base material is a common and effective means to improve the toughness of grinding wheels, especially resin grinding wheels. The function of the glass fiber reinforced mesh is to enhance the toughness of the grinding wheel and ensure its safety; the grinding wheel will not burst due to centrifugal force during high-speed rotation, threatening the life and safety of the operator. Therefore, glass fiber reinforced mesh is an indispensable reinforcing substrate in consolidated abrasive tools.

现有技术中,玻璃纤维增强网布是通过浸渍法制作而成的,即先将编织完成的玻璃纤维织物浸渍于树脂浸润剂中,烘干后的玻璃纤维增强网布中间为纤维织物层,上下表面为树脂层。树脂层,也称之为可燃物层,一般是由环氧树脂或酚醛树脂等热固性树脂与溶剂、表面活性剂、助剂等固化而成。就本领域技术人员而言,树脂层是必不可少的,且必须具有一定的厚度,因为其具有以下作用:In the prior art, the glass fiber reinforced mesh is made by dipping method, that is, the woven glass fiber fabric is first immersed in the resin infiltration agent, and the middle of the dried glass fiber reinforced mesh is a fiber fabric layer. The upper and lower surfaces are resin layers. The resin layer, also known as the combustible material layer, is generally formed by curing thermosetting resins such as epoxy resin or phenolic resin, solvents, surfactants, and additives. As far as those skilled in the art are concerned, the resin layer is indispensable and must have a certain thickness because it has the following functions:

1.在玻璃纤维增强网布固化后产生一个较强的织构界面,增强其硬度;1. After the glass fiber reinforced mesh is cured, a strong texture interface is produced to enhance its hardness;

2.确保玻璃纤维增强网布的工艺要求,即具有一定的韧性和平整度;2. Ensure the process requirements of glass fiber reinforced mesh, that is, have certain toughness and flatness;

3.在砂轮的压制过程中,保护玻璃纤维织物不受磨料颗粒的挤压而破坏;3. During the pressing process of the grinding wheel, protect the glass fiber fabric from being damaged by the extrusion of abrasive particles;

4.提供化学键使磨料基体与玻璃纤维织物有效粘合在一起。4. Provide chemical bonds to effectively bond the abrasive matrix and the glass fiber fabric together.

因此,现有技术中的玻璃纤维增强网布结构如下:Therefore, the glass fiber reinforced net cloth structure in the prior art is as follows:

1.有一玻璃纤维织物层;1. There is a glass fiber fabric layer;

2.所述玻璃纤维织物层的两个表面通过浸渍法涂有酚醛树脂;2. The two surfaces of the fiberglass fabric layer are coated with phenolic resin by dipping method;

3.所述玻璃纤维网布的可燃物含量(即浸渍涂敷物固化后的重量占整个网布的重量百分比,或树脂重量占整个网布的重量百分比,为便于理解以下统称“树脂含量”)的范围应为30%以上。3. The combustibles content of the glass fiber mesh cloth (i.e. the weight percentage of the weight of the impregnated coating after curing to the entire mesh cloth, or the weight percentage of the resin weight to the entire mesh cloth, for ease of understanding hereinafter collectively referred to as "resin content") The range should be above 30%.

根据上述对现有技术方案的描述,玻璃纤维网布须含有较高的树脂含量,其原因在于:爆裂速度和磨削比(材料去除量/砂轮磨损量)对于砂轮尤其是薄型砂轮而言是两个重要的性能指标,为了使砂轮在高转速下不爆裂,砂轮特别是薄型砂轮必须通过涂敷有酚醛基浸渍涂层的玻璃纤维网布来增强;根据我国现行的关于机械行业的国家标准,固结磨具的纤维增强网布的树脂含量应当不少于28%。树脂含量可以采用如下方法测量。According to the above description of the prior art solutions, the fiberglass mesh must contain a higher resin content, the reason being that the bursting speed and the grinding ratio (material removal/grinding wheel wear) are very important for grinding wheels, especially thin grinding wheels. Two important performance indicators, in order to prevent the grinding wheel from bursting at high speeds, the grinding wheel, especially the thin grinding wheel, must be reinforced by a glass fiber mesh cloth coated with a phenolic-based impregnated coating; according to my country's current national standards on the machinery industry , The resin content of the fiber-reinforced mesh cloth of the consolidated abrasive tool should not be less than 28%. The resin content can be measured by the following method.

称取玻璃纤维增强网布试样的质量标记为W1,放入温度为160℃±2℃的干燥箱中烘干20min,取出后放入干燥器内冷却至室温,称取其质量,标记为W2,然后将试样放入600℃±20℃高温炉中灼烧1h,取出后放入干燥器内冷却至室温,称取试样质量,标记为W3。玻璃纤维增强网布的树脂含量计算方式如下。Weigh the quality of the glass fiber reinforced mesh sample and mark it as W 1 , put it in a drying oven with a temperature of 160°C±2°C and dry it for 20 minutes, take it out and put it in a desiccator to cool to room temperature, weigh its mass, and mark it W 2 , then put the sample in a high-temperature furnace at 600°C±20°C and burn for 1 hour, take it out and put it in a desiccator to cool to room temperature, weigh the mass of the sample, and mark it as W 3 . The resin content of glass fiber reinforced mesh is calculated as follows.

Figure BDA0000157656340000021
Figure BDA0000157656340000021

本领域技术人员认为,28%以上树脂含量可使玻璃纤维具有一定的刚度和界面强度,并能确保砂轮具有可靠的爆裂速度。Those skilled in the art believe that the resin content above 28% can make the glass fiber have a certain rigidity and interface strength, and can ensure a reliable bursting speed of the grinding wheel.

此外,目前在实际生产中,砂轮用的玻璃增强网布的树脂含量为33%±3%。In addition, currently in actual production, the resin content of the glass-reinforced mesh used for the grinding wheel is 33%±3%.

然而,现有技术的玻璃纤维增强网布具有以下缺陷。However, prior art glass fiber reinforced meshes have the following drawbacks.

1.原料成本较高,原因是本领域技术人员普遍认为:为了确保砂轮的可靠性和韧性,其玻璃纤维网布的树脂含量不得低于28%,因此大量使用树脂涂敷于玻璃纤维织物层上,而树脂成本一般占玻璃纤维增强网布成本的30-50%,玻璃纤维增强网布又占砂轮成本的20-40%;美国专利US2,814,918的说明书中,虽然提到网布中的树脂含量范围可以是15%至50%,但是它给出的实施例依然是本领域技术人员所公认的30%,并指出玻璃纤维织物浸渍一定的树脂是至关重要的,而且该含量范围只是针对厚度要求不高的普通砂轮,而非薄型砂轮或高速砂轮。1. The cost of raw materials is high, because those skilled in the art generally believe that in order to ensure the reliability and toughness of the grinding wheel, the resin content of its glass fiber mesh cloth should not be less than 28%, so a large amount of resin is used to coat the glass fiber fabric layer On the other hand, the cost of resin generally accounts for 30-50% of the cost of glass fiber reinforced mesh, and glass fiber reinforced mesh accounts for 20-40% of the cost of grinding wheel; The resin content can range from 15% to 50%, but the example it gives is still 30% recognized by those skilled in the art, and it is important to point out that the fiberglass fabric is impregnated with a certain resin, and the content range is only For ordinary grinding wheels with low thickness requirements, not thin grinding wheels or high-speed grinding wheels.

2.玻璃纤维网布因涂敷有较多的树脂,会形成较厚的整体厚度,致使在制作砂轮时,特别是薄型砂轮,不能做得更薄(更薄的砂轮在金属加工中会节省被加工材料,特别是对贵金属材料加工犹为重要),或为了保证厚度,而在磨料基体层中放弃或不能添加足够的基料。2. Because the glass fiber mesh is coated with more resin, it will form a thicker overall thickness, so that when making grinding wheels, especially thin grinding wheels, it cannot be made thinner (thinner grinding wheels will save in metal processing) The material to be processed, especially the processing of precious metal materials is still important), or in order to ensure the thickness, abandon or cannot add enough base material in the abrasive matrix layer.

3.过多使用树脂层材料对环境有污染,对人体健康也有影响,酚醛树脂等热固性树脂会释放出甲醛等其他一些有毒挥发性化合物气体。3. Excessive use of resin layer materials will pollute the environment and affect human health. Thermosetting resins such as phenolic resins will release formaldehyde and other toxic volatile compound gases.

发明内容 Contents of the invention

本发明的目的是提供一种纤维增强网布,它使用较少的树脂材料,解决现有技术中存在的上述缺陷和问题,更为重要的是,它克服了本领域技术人员中长期存在的一个技术偏见,即固结磨具用玻璃纤维增强网布或砂轮的爆裂与增强网布的树脂含量有关,树脂含量必须高于28%,方可保证砂轮的韧性等各项工作性能,以及确保砂轮有较高的爆裂速度,符合安全标准。The purpose of this invention is to provide a kind of fiber reinforced mesh cloth, which uses less resin material, solves the above-mentioned defects and problems existing in the prior art, and more importantly, it overcomes the long-standing problems existing in those skilled in the art A technical prejudice, that is, the bursting of glass fiber reinforced mesh or grinding wheel for consolidated abrasive tools is related to the resin content of the reinforced mesh. The resin content must be higher than 28% to ensure the toughness of the grinding wheel and other working properties, and to ensure The grinding wheel has a high burst speed and meets safety standards.

本领域技术人员之所以存有该技术偏见的原因在于:砂轮尤其是薄型砂轮在从事高速切割或磨削工作时,离心力产生周向拉伸应力,高速旋转的物体较易因此而爆裂;为了提高其爆裂速度,必须将涂敷有树脂层的玻璃纤维设置在砂轮中,这些具有延展性的玻璃纤维束可以提供裂纹桥联力来增韧脆性的磨料基体层,从而降低磨料基体层中的裂纹尖端应力;本领域技术人员相信,玻璃纤维通过浸渍涂敷40%左右含量的酚醛树脂后,由于这种涂敷使玻璃纤维增强网布与砂轮磨料基体之间在固结后形成一层坚固的纤维/磨料界面层,从而加固砂轮,使其在高速旋转情况下减少其爆裂的可能。The reason why those skilled in the art have this technical prejudice is: when emery wheel especially thin emery wheel is engaged in high-speed cutting or grinding work, centrifugal force produces circumferential tensile stress, and the object of high-speed rotation is thus easier to burst; For its bursting speed, glass fibers coated with a resin layer must be set in the grinding wheel. These ductile glass fiber bundles can provide crack bridging force to toughen the brittle abrasive matrix layer, thereby reducing cracks in the abrasive matrix layer. Tip stress; Those skilled in the art believe that after the glass fiber is coated with about 40% phenolic resin by dipping, due to this coating, a solid layer is formed between the glass fiber reinforced mesh and the abrasive matrix of the grinding wheel after consolidation. Fiber/abrasive interface layer, which strengthens the grinding wheel and makes it less likely to burst under high-speed rotation.

然而,本发明的发明人经研究发现,砂轮的爆裂速度与酚醛树脂的涂敷量无单调函数关系(monotonic relationship),即并非树脂涂敷量越多,砂轮爆裂速度越高;而对于砂轮磨削比,进一步测试数据表明,少量的树脂涂敷量仅使砂轮磨削比略微降低,但仍然在磨削工作要求可以接受的范围内,因此树脂涂敷量完全可以大幅度减少。However, the inventors of the present invention have found through research that the burst speed of the emery wheel has no monotonic relationship with the coating amount of phenolic resin, that is, the more the resin coating amount, the higher the burst speed of the emery wheel; Cutting ratio, further test data shows that a small amount of resin coating only slightly reduces the grinding ratio of the grinding wheel, but it is still within the acceptable range of grinding work requirements, so the amount of resin coating can be greatly reduced.

本发明的原理为,根据细观力学的理论【Victor C.Li and Hwai-Chung Wu,Conditions for pseudo strain-hardening in fiber reinforced brittle matrix composites,Applied mechanics review,Vol45,No8,pp390-398,1991;G Bao and Z suo,Remarks on crack-bridging concepts,Applied mechanics review,Vol45,No8,pp355-366,1991】可得出,对于连续纤维增强的脆性材料,纤维/磨料基体层的界面并非越坚固越好;而纤维桥联力与裂纹张开位移之间的关系对于纤维增强的效果才是至关重要的,这是因为由该力/位移曲线包围的能量是直接与复合材料的断裂韧性相关的。总地来说,在给定的纤维桥联力下,较大的裂纹张开位移,较易产生更为柔韧的纤维/磨料基体组合体。The principle of the present invention is, according to the theory of mesomechanics [Victor C.Li and Hwai-Chung Wu, Conditions for pseudo strain-hardening in fiber reinforced brittle matrix composites, Applied mechanics review, Vol45, No8, pp390-398, 1991; G Bao and Z suo, Remarks on crack-bridging concepts, Applied mechanics review, Vol45, No8, pp355-366, 1991] It can be concluded that for continuous fiber-reinforced brittle materials, the interface of fiber/abrasive matrix layer is not stronger and stronger Good; while the relationship between fiber bridging force and crack opening displacement is critical to the effectiveness of fiber reinforcement, this is because the energy enclosed by this force/displacement curve is directly related to the fracture toughness of the composite . In general, for a given fiber bridging force, larger crack opening displacements tend to produce more flexible fiber/abrasive matrix assemblies.

就连续的纤维增强而言,纤维失效的因素通常在于纤维断裂,而不是从磨料基体层中拔出。对于给定的增强纤维,最大的裂纹桥联力与纤维/磨料基体层的界面特性无关。然而,界面特性却会影响裂纹张开位移。举一个简单例子来说明,抓住埋在泥土(低界面强度)或混凝土(高界面强度)中的弹性绳的一端,用力将其往拔出;绳子在断裂前,它可以从泥土中拔出许多,然而从混凝土中却一点都拔不出来。以断裂力学的术语来表述,绳子被拽出的长度即是称裂纹张开位移。因此,对特别是采用连续的纤维布置方式增强的砂轮,不必刻意地在玻璃纤维增强网布和砂轮的磨料基体层之间采用特别强的界面强度。In the case of continuous fiber reinforcement, the cause of fiber failure is usually fiber breakage rather than pullout from the abrasive matrix layer. For a given reinforcing fiber, the maximum crack bridging force is independent of the fiber/abrasive matrix layer interface properties. However, the interface properties do affect the crack opening displacement. To illustrate with a simple example, grab one end of an elastic rope buried in soil (low interfacial strength) or concrete (high interfacial strength) and pull it out forcefully; the rope can be pulled out of the soil before it breaks Many, yet none could be pulled out of the concrete. Expressed in terms of fracture mechanics, the length of the rope pulled out is called the crack opening displacement. Therefore, especially for grinding wheels reinforced with a continuous fiber arrangement, it is not necessary to deliberately adopt a particularly strong interface strength between the glass fiber reinforced mesh and the abrasive matrix layer of the grinding wheel.

通过上述分析可知,玻璃纤维增强网布和砂轮磨料基体层之间无需设置特别强的界面强度,相反较弱的界面强度的作用或效果不亚于较强的界面强度;在玻璃纤维织物层上涂敷大量树脂,即28%以上的树脂含量,是本领域技术人员的一种技术偏见,而涂敷少量的树脂甚至不涂敷任何树脂,使玻璃纤维增强网布与磨料基体层形成较低强度的界面,或纯粹的物理接触界面,仍然可以确保磨具的韧性及其它性能。Through the above analysis, it can be seen that there is no need to set a particularly strong interface strength between the glass fiber reinforced mesh cloth and the abrasive matrix layer of the grinding wheel. On the contrary, the effect or effect of the weaker interface strength is no less than that of the stronger interface strength; on the glass fiber fabric layer Applying a large amount of resin, that is, a resin content of more than 28%, is a technical prejudice of those skilled in the art, while applying a small amount of resin or even no resin at all results in a lower formation of the glass fiber reinforced mesh and the abrasive matrix layer. A strong interface, or a purely physical contact interface, can still ensure the toughness and other properties of the abrasive tool.

综上,本发明提供了一种用于砂轮的纤维增强网布,包括:一纤维织物层;所述纤维织物层上涂敷有树脂层;以及所述树脂层的重量小于所述纤维增强网布总重量的15%;优选的,所述树脂层的重量占所述纤维增强网布总重量的1%以上。In summary, the present invention provides a fiber-reinforced mesh cloth for a grinding wheel, comprising: a fiber fabric layer; a resin layer is coated on the fiber fabric layer; and the weight of the resin layer is less than that of the fiber-reinforced mesh 15% of the total weight of the cloth; preferably, the weight of the resin layer accounts for more than 1% of the total weight of the fiber reinforced mesh.

可选的,所述树脂层重量可占所述纤维增强网布总重量的2%以上,或3%以上,或4%以上,或5%以上,或6%以上,或7%以上,或8%以上,或9%以上,或10%以上,或11%以上,或12%以上,或13%以上;或13%以下,或12%以下,或11%以下,或10%以下,或9%以下,或8%以下,或7%以下,或6%以下,或5%以下。Optionally, the weight of the resin layer may account for more than 2%, or more than 3%, or more than 4%, or more than 5%, or more than 6%, or more than 7%, of the total weight of the fiber reinforced mesh, or 8% or more, or 9% or more, or 10% or more, or 11% or more, or 12% or more, or 13% or more; or 13% or less, or 12% or less, or 11% or less, or 10% or less, or Less than 9%, or less than 8%, or less than 7%, or less than 6%, or less than 5%.

优选的,所述树脂材料的重量占所述纤维增强网布总重量的5%-14%,更佳地为11%-14%。Preferably, the weight of the resin material accounts for 5%-14% of the total weight of the fiber reinforced mesh, more preferably 11%-14%.

在一个优选的实施方式中,所述树脂层包括酚醛树脂,苯胺-甲醛树脂,三聚氰胺树脂,环氧树脂或改性环氧树脂,糠醛树脂,苯酚甲醛,呋喃树脂,甘酞树脂,聚酯或改性聚酯,硫化橡胶等热固性树脂中的一种或任意组合。In a preferred embodiment, the resin layer includes phenolic resin, aniline-formaldehyde resin, melamine resin, epoxy resin or modified epoxy resin, furfural resin, phenol formaldehyde, furan resin, glycerin, polyester or One or any combination of thermosetting resins such as modified polyester and vulcanized rubber.

优选的,所述纤维织物层可以是玻璃纤维网格布,或玻璃短纤维,或尼龙丝。Preferably, the fiber fabric layer may be glass fiber mesh cloth, or short glass fibers, or nylon filaments.

另一方面,本发明还提供了一种设有纤维增强网布的砂轮,包括有磨料基体层或磨削层,其特征在于,所述磨料基体层或磨削层的内部或表面至少设置一张纤维增强网布;所述纤维增强网布包括一纤维织物层;所述纤维织物层上涂敷有树脂层;以及所述树脂层的重量小于所述纤维增强网布总重量的15%。优选的,所述树脂层的重量占所述纤维增强网布总重量的1%以上。On the other hand, the present invention also provides a grinding wheel provided with a fiber-reinforced mesh, including an abrasive matrix layer or a grinding layer, characterized in that at least one A fiber-reinforced mesh cloth; the fiber-reinforced mesh cloth includes a fiber fabric layer; a resin layer is coated on the fiber fabric layer; and the weight of the resin layer is less than 15% of the total weight of the fiber-reinforced mesh cloth. Preferably, the weight of the resin layer accounts for more than 1% of the total weight of the fiber reinforced mesh.

可选的,所述树脂层重量可占所述纤维增强网布总重量的2%以上,或3%以上,或4%以上,或5%以上,或6%以上,或7%以上,或8%以上,或9%以上,或10%以上,或11%以上,或12%以上,或13%以上;或13%以下,或12%以下,或11%以下,或10%以下,或9%以下,或8%以下,或7%以下,或6%以下,或5%以下。Optionally, the weight of the resin layer may account for more than 2%, or more than 3%, or more than 4%, or more than 5%, or more than 6%, or more than 7%, of the total weight of the fiber reinforced mesh, or 8% or more, or 9% or more, or 10% or more, or 11% or more, or 12% or more, or 13% or more; or 13% or less, or 12% or less, or 11% or less, or 10% or less, or Less than 9%, or less than 8%, or less than 7%, or less than 6%, or less than 5%.

较佳地,所述树脂材料的重量占所述纤维增强网布总重量的5%-14%,更佳地为11%-14%。Preferably, the weight of the resin material accounts for 5%-14% of the total weight of the fiber reinforced mesh, more preferably 11%-14%.

在一个优选的实施方式中,当设有二张以上纤维增强网布时,每张纤维增强网布的树脂层重量占其纤维增强网布总重量的比值可以不相同。In a preferred embodiment, when there are more than two fiber-reinforced meshes, the ratio of the weight of the resin layer of each fiber-reinforced mesh to the total weight of the fiber-reinforced mesh may be different.

在另一个优选的实施方式中,当设有二张以上纤维增强网布时,其中至少有一张的树脂层重量小于其纤维增强网布总重量的15%,余下纤维增强网布的树脂层重量可以大于等于其纤维增强网布总重量的15%。In another preferred embodiment, when there are more than two fiber-reinforced mesh cloths, the resin layer weight of at least one of them is less than 15% of the total weight of the fiber-reinforced mesh cloths, and the weight of the resin layer of the remaining fiber-reinforced mesh cloths is less than 15%. It can be greater than or equal to 15% of the total weight of the fiber reinforced mesh.

优选的,所述树脂层包括酚醛树脂,苯胺-甲醛树脂,三聚氰胺树脂,环氧树脂或改性环氧树脂,糠醛树脂,苯酚甲醛,呋喃树脂,甘酞树脂,聚酯或改性聚酯,硫化橡胶等热固性树脂中的一种或任意组合。Preferably, the resin layer includes phenolic resin, aniline-formaldehyde resin, melamine resin, epoxy resin or modified epoxy resin, furfural resin, phenol formaldehyde, furan resin, glycerin, polyester or modified polyester, One or any combination of thermosetting resins such as vulcanized rubber.

优选的,所述纤维织物层可以是玻璃纤维网格布,或玻璃短纤维,或尼龙丝。Preferably, the fiber fabric layer may be glass fiber mesh cloth, or short glass fibers, or nylon filaments.

根据一种实施例,砂轮可以包括一层纤维增强网布,该纤维增强网布设置在砂轮的磨料基体的内部。According to one embodiment, the grinding wheel may comprise a layer of fibre-reinforced mesh disposed inside the abrasive matrix of the grinding wheel.

根据另一种实施例,砂轮可以包括第一纤维增强网布和第二纤维增强网布,第一纤维增强网布和第二纤维增强网布分别设置在砂轮的磨料基体的相对两侧的外表面上。According to another embodiment, the grinding wheel may include a first fiber-reinforced mesh and a second fiber-reinforced mesh, the first fiber-reinforced mesh and the second fiber-reinforced mesh are respectively arranged on the outer sides of the abrasive matrix of the grinding wheel. On the surface.

根据又一种实施例,砂轮包括第一纤维增强网布、第二纤维增强网布和第三纤维增强网布,第一纤维增强网布完全地覆盖在砂轮的磨料基体的一个外表面上,第二纤维增强网布设置在砂轮的内部,而第三纤维增强网布局部地覆盖在所述砂轮的磨料基体的另一个外表面上。According to yet another embodiment, the grinding wheel comprises a first fiber-reinforced mesh, a second fiber-reinforced mesh and a third fiber-reinforced mesh, the first fiber-reinforced mesh completely covers an outer surface of the abrasive matrix of the grinding wheel, A second fiber-reinforced mesh is disposed inside the grinding wheel, while a third fiber-reinforced mesh partially covers the other outer surface of the abrasive matrix of the grinding wheel.

较佳地,所述砂轮为薄型砂轮,特别是一种切割片或角磨片。Preferably, the grinding wheel is a thin grinding wheel, especially a cutting disc or an angle grinding disc.

本发明的有益效果为,在保持砂轮性能不变的前提下,即磨削比和爆裂速度皆符合行业规范标准的前提下,有如下优点。The beneficial effect of the present invention is that, under the premise of keeping the performance of the grinding wheel unchanged, that is, under the premise that both the grinding ratio and the bursting speed meet the industry standard, it has the following advantages.

1.通过减少树脂用量来降低纤维增强网布或砂轮的原料成本。1. Reduce the raw material cost of fiber reinforced mesh or grinding wheel by reducing the amount of resin used.

2.使砂轮,特别是薄型砂轮的厚度更薄,或使其能留有更多的空间加入有助于提升其性能的其他材料。2. Make the thickness of the grinding wheel, especially the thin grinding wheel, thinner, or leave more space to add other materials that help improve its performance.

3.减少甲醛或其他有毒挥发性其他的释放,保护环境及人体健康。3. Reduce the release of formaldehyde or other toxic and volatile substances to protect the environment and human health.

附图说明 Description of drawings

图1为一纤维增强网布的结构示意图。Figure 1 is a schematic diagram of the structure of a fiber-reinforced mesh.

图2为根据本发明第一实施例的砂轮的剖面示意图。FIG. 2 is a schematic cross-sectional view of a grinding wheel according to a first embodiment of the present invention.

图3为根据本发明第二实施例的砂轮的剖面示意图。3 is a schematic cross-sectional view of a grinding wheel according to a second embodiment of the present invention.

图4为根据本发明第三实施例的砂轮的剖面示意图。4 is a schematic cross-sectional view of a grinding wheel according to a third embodiment of the present invention.

图5为根据本发明第四实施例的砂轮的剖面示意图。5 is a schematic cross-sectional view of a grinding wheel according to a fourth embodiment of the present invention.

图6为根据本发明第五实施例的砂轮的剖面示意图。6 is a schematic cross-sectional view of a grinding wheel according to a fifth embodiment of the present invention.

图7示出了树脂含量对爆裂速度及磨削比的影响。Figure 7 shows the effect of resin content on bursting speed and grinding ratio.

具体实施方式 Detailed ways

如图1所示一种纤维增强网布,首先在一层纤维织物的上下表面通过浸渍法等方法涂敷有树脂层,接着加热固化,最后减切成一张纤维增强网布。树脂层由酚醛树脂与溶剂、表面活性剂、助剂等固化而成。加热固化后,树脂层的重量占纤维增强网布总重量的范围为大于等于1%,小于15%,为了便于大规模生产,树脂层在纤维增强网布中的重量百分比可以优选11%,12%,13%,14%。As shown in Figure 1, a fiber-reinforced mesh cloth is first coated with a resin layer on the upper and lower surfaces of a layer of fiber fabric by dipping, then heated and cured, and finally cut into a fiber-reinforced mesh cloth. The resin layer is cured by phenolic resin, solvent, surfactant, auxiliary agent and so on. After heating and curing, the weight of the resin layer accounts for the total weight of the fiber-reinforced mesh in a range of greater than or equal to 1% and less than 15%. In order to facilitate large-scale production, the weight percentage of the resin layer in the fiber-reinforced mesh can preferably be 11%, 12% %, 13%, 14%.

本发明的一个实例是基于直径为105mm超薄砂轮,其设置有两层纤维增强网布,它们分别设置在砂轮磨料基体层的两侧外表面上,其剖面结构与图3所示的类似。玻璃增强网布上的酚醛树脂涂层的含量从当前实际生产使用标准的33%逐步递减至1%,图7显示的是不同树脂含量的纤维增强网布的砂轮的爆裂速度和磨削比的数值,测试结果表明,纤维增强网布中树脂含量的减少对于爆裂速度与磨削比的影响甚微;而当砂轮中的纤维增强网布中的树脂含量逐步减少到1%时,磨削比不变,而爆裂速度有所降低,但仍符合磨削工艺要求。An example of the present invention is based on an ultra-thin grinding wheel with a diameter of 105 mm, which is provided with two layers of fiber-reinforced mesh cloth, which are respectively arranged on the outer surfaces of both sides of the abrasive matrix layer of the grinding wheel, and its cross-sectional structure is similar to that shown in Figure 3. The content of the phenolic resin coating on the glass-reinforced mesh is gradually reduced from 33% of the current actual production standard to 1%. Figure 7 shows the burst speed and grinding ratio of the grinding wheel with fiber-reinforced mesh with different resin contents. Numerical values, the test results show that the reduction of the resin content in the fiber-reinforced mesh has little effect on the bursting speed and the grinding ratio; and when the resin content in the fiber-reinforced mesh in the grinding wheel is gradually reduced to 1%, the grinding ratio unchanged, while the burst speed has decreased, but it still meets the requirements of the grinding process.

以下为更多的实施例及砂轮性能测试。The following are more examples and grinding wheel performance tests.

实例一:Example one:

首先,对尺寸为180×3×22(mm)的切割片进行试验,该切割片的结构如图3所示,切割片包括一层磨削层10,在该磨削层10的上下两个表面上分别设置两层纤维增强网布20-1和20-2。At first, it is 180 * 3 * 22 (mm) to the cutting sheet that size is tested, and the structure of this cutting sheet is as shown in Figure 3, and cutting sheet comprises one deck grinding layer 10, on this grinding layer 10 upper and lower two Two layers of fiber-reinforced mesh cloths 20-1 and 20-2 are respectively arranged on the surface.

根据中华人民共和国国家标准GB/T2485-2008固结磨具技术条件的规定,砂轮的爆裂性能应根据中华人民共和国国家标准GB/T2493-1995中砂轮的回转实验方法进行测试,并符合相关要求。According to the technical conditions of the national standard GB/T2485-2008 of the People's Republic of China, the burst performance of the grinding wheel should be tested according to the rotation test method of the grinding wheel in the national standard GB/T2493-1995 of the People's Republic of China, and meet the relevant requirements.

因此,本实施例中的砂轮按照国家标准GB/T2493-1995进行了测试,即安装在标准规定的回转实验机(意大利生产的POGGI回转机,机型:PV22最大转速:22000rpm)上。将单片纤维增强网布20-1和20-2中的树脂含量分别设定为1.00%、3.00%、5.00%、7.00%、9.00%、11.00%、13.10%及15.00%,按切割片最高工作速度的1.5倍进行回转试验,并且达到最高速度时维持30秒,结果表明所有经受试验的切割片均通过了测试。Therefore, the grinding wheel in this embodiment is tested according to the national standard GB/T2493-1995, that is, it is installed on the rotary testing machine specified in the standard (POGGI rotary machine produced in Italy, model: PV22 maximum speed: 22000rpm). The resin content in the single-piece fiber reinforced mesh cloth 20-1 and 20-2 is respectively set to 1.00%, 3.00%, 5.00%, 7.00%, 9.00%, 11.00%, 13.10% and 15.00%. The rotation test was carried out at 1.5 times of the working speed, and the maximum speed was maintained for 30 seconds. The results showed that all the cutting discs subjected to the test passed the test.

在试验过程中,即便单片纤维增强网布中的树脂含量低至1.00%,切割片也没有发生爆裂,顺利通过了回转实验。此外,发明人还对这些切割片的磨削比进行了测定,并与大于15%的情况作了对比,具体数值见表1。由此可见,纤维增强网布中的树脂含量不会影响到切割片的磨削比。During the test, even if the resin content in a single piece of fiber-reinforced mesh was as low as 1.00%, the cutting piece did not burst and passed the rotation test smoothly. In addition, the inventor also measured the grinding ratio of these cutting discs, and made a comparison with the situation of greater than 15%, and the specific values are shown in Table 1. It can be seen that the resin content in the fiber-reinforced mesh does not affect the grinding ratio of the cut-off piece.

  树脂含量 Resin content   回转实验 Rotation experiment   磨削比 Grinding ratio   1.00% 1.00%   通过 pass   0.63 0.63   3.00% 3.00%   通过 pass   0.64 0.64   5.00% 5.00%   通过 pass   0.66 0.66   7.00% 7.00%   通过 pass   0.67 0.67   9.00% 9.00%   通过 pass   0.62 0.62   11.00% 11.00%   通过 pass   0.64 0.64   13.10% 13.10%   通过 pass   0.64 0.64   15.00% 15.00%   通过 pass   0.65 0.65   17.79% 17.79%   通过 pass   0.65 0.65   20.53% 20.53%   通过 pass   0.66 0.66   22.01% 22.01%   通过 pass   0.62 0.62   25.00% 25.00%   通过 pass   0.63 0.63   27.14% 27.14%   通过 pass   0.64 0.64   30.82% 30.82%   通过 pass   0.65 0.65

表1Table 1

实例二:Example two:

接着,对尺寸同样为180×3×22(mm)的切割片进行试验,实例二中的切割片与实例一中的切割片有所不同,此组切割片的剖面结构如图2所示,该切割片的磨削层被划分成了第一磨削层10-1和第二磨削层10-2,并且切割片包括了位于第一磨削层和第二磨削层之间的一片纤维增强网布20。试验包括回转实验和磨削比测定两个方面,回转实验的条件同实例一,实验表明所有经受试验的切割片均通过了测试,并且增强网布中的树脂含量不会影响切割片的磨削比。Then, the same size is 180 * 3 * 22 (mm) cutting sheet test, the cutting sheet in the example two is different from the cutting sheet in the example one, the cross-sectional structure of this group of cutting sheets is as shown in Figure 2, The grinding layer of the cutting sheet is divided into a first grinding layer 10-1 and a second grinding layer 10-2, and the cutting sheet includes a sheet between the first grinding layer and the second grinding layer Fiber reinforced mesh 20. The test includes the two aspects of the rotary test and the determination of the grinding ratio. The conditions of the rotary test are the same as in Example 1. The experiment shows that all the cutting discs that have been tested have passed the test, and the resin content in the reinforcing mesh will not affect the grinding of the cutting discs. Compare.

  树脂含量 Resin content   回转实验 Rotation experiment   磨削比 Grinding ratio   1.00% 1.00%   通过 pass   1.01 1.01   3.00% 3.00%   通过 pass   1.03 1.03   5.00% 5.00%   通过 pass   1.04 1.04   7.00% 7.00%   通过 pass   1.02 1.02   9.00% 9.00%   通过 pass   1.06 1.06   11.00% 11.00%   通过 pass   1.06 1.06   13.10% 13.10%   通过 pass   1.05 1.05   15.00% 15.00%   通过 pass   1.04 1.04   17.79% 17.79%   通过 pass   1.03 1.03   20.53% 20.53%   通过 pass   1.02 1.02   22.01% 22.01%   通过 pass   1.07 1.07   25.00% 25.00%   通过 pass   1.04 1.04   27.14% 27.14%   通过 pass   1.03 1.03   30.82% 30.82%   通过 pass   1.05 1.05

表2Table 2

实例三:Example three:

此外,发明人还测试了具有如图4所示剖面结构的角磨片,该角磨片的尺寸为180×6×22(mm),该角磨片如图示方向至上而下分别包括覆盖磨削层的上表面的第一纤维增强网布20-1、置于磨削层内的第二纤维增强网布20-2和局部覆盖磨削层的下表面第三纤维增强网布20-3。试验包括回转实验和磨削比测定两个方面,回转实验的条件同实例一,如下面的表3所示,实验表明所有角磨片均通过了测试,并且纤维增强网布中的树脂含量不会影响角磨片的磨削比。In addition, the inventor also tested an angle grinding disc with a cross-sectional structure as shown in Figure 4. The size of the angle grinding disc is 180×6×22 (mm). The first fiber-reinforced mesh 20-1 on the upper surface of the grinding layer, the second fiber-reinforced mesh 20-2 placed in the grinding layer, and the third fiber-reinforced mesh 20-2 partially covering the lower surface of the grinding layer 3. The test includes two aspects of the rotary test and the determination of the grinding ratio. The condition of the rotary test is the same as that of Example 1. As shown in Table 3 below, the test shows that all angle grinding discs have passed the test, and the resin content in the fiber reinforced mesh cloth is not high. It will affect the grinding ratio of the angle grinding disc.

  树脂含量 Resin content   回转实验 Rotation experiment   磨削比 Grinding ratio   1.00% 1.00%   通过 pass   11.9 11.9   3.00% 3.00%   通过 pass   12.5 12.5   5.00% 5.00%   通过 pass   12.3 12.3   7.00% 7.00%   通过 pass   12.4 12.4   9.00% 9.00%   通过 pass   12.4 12.4   11.00% 11.00%   通过 pass   12.8 12.8   13.10% 13.10%   通过 pass   11.9 11.9   15.00% 15.00%   通过 pass   11.8 11.8   17.79% 17.79%   通过 pass   12.3 12.3   20.53% 20.53%   通过 pass   12.2 12.2   22.01% 22.01%   通过 pass   12.4 12.4   25.00% 25.00%   通过 pass   12.6 12.6   27.14% 27.14%   通过 pass   12.2 12.2   30.82% 30.82%   通过 pass   12.8 12.8

表3table 3

基于上述三个实例,可以得出,当纤维增强网布中的树脂含量下降到传统被认为不可取的15%以下时,其爆裂速度和切割率均不会受到明显影响。也就是说,纤维增强网布中的树脂含量可以设置在15%以下和1%以上,然而,结合成本和可加工性,较佳地,纤维增强网布中的树脂含量可以设定在5%至14%之间,更佳地在11%至14%。Based on the above three examples, it can be concluded that when the resin content in the fiber-reinforced mesh drops below 15%, which is traditionally considered undesirable, its burst speed and cutting rate will not be significantly affected. That is to say, the resin content in the fiber-reinforced mesh can be set below 15% and above 1%, however, in combination with cost and processability, preferably, the resin content in the fiber-reinforced mesh can be set at 5% Between 11% and 14%, more preferably between 11% and 14%.

此外,树脂含量减少到15%之下的纤维增强网布可以以多种方式结合到砂轮磨削基体层中。除上述实例一至三中所示出的三种不同的纤维增强网布的结合方式之外,还可以有如下结构。In addition, fiber reinforced scrims with reduced resin content below 15% can be incorporated into the grinding wheel matrix layer in a variety of ways. In addition to the combination of the three different fiber reinforced meshes shown in the above examples 1 to 3, the following structures are also possible.

如图5所示,砂轮5可包括两层完整的纤维增强网布20-1和20-2,其中第一层纤维增强网布20-1设置在砂轮基体的两个外表面的之一上,第二层纤维增强网布20-2设置在砂轮基体内部沿轴向的大致中间位置。As shown in Figure 5, the grinding wheel 5 may comprise two complete layers of fiber reinforced mesh 20-1 and 20-2, wherein the first layer of fiber reinforced mesh 20-1 is disposed on one of the two outer surfaces of the grinding wheel base , the second layer of fiber-reinforced mesh cloth 20-2 is arranged at approximately the middle position along the axial direction inside the grinding wheel base.

也可以如图6所示,砂轮6包括两层完整的纤维增强网布20-1和20-2,这两层纤维增强网布20-1和20-2都设置在砂轮由磨料构成的基体内部,将磨料基体层划分成三层。It can also be shown in Figure 6 that the grinding wheel 6 includes two complete layers of fiber-reinforced mesh cloths 20-1 and 20-2, and these two layers of fiber-reinforced mesh cloths 20-1 and 20-2 are all arranged on the matrix of the grinding wheel made of abrasive materials. Inside, the abrasive matrix layer is divided into three layers.

对于如图4、5和6所示的设有多层纤维增强网布的砂轮,其中各纤维增强网布有预制时涂覆的树脂含量皆小于网布总重量的15%,各纤维增强网布的树脂含量均相同。For the grinding wheel that is provided with multi-layer fiber-reinforced mesh as shown in Figures 4, 5 and 6, wherein each fiber-reinforced mesh has a prefabricated resin content that is less than 15% of the total weight of the mesh, each fiber-reinforced mesh The resin contents of the cloths were all the same.

本发明通过某些具体实施方式来表述整体发明构思,然而上述有关说明或实施例中的方法不都是唯一的选择,本领域技术人员可以从说明书内容中进行各种变动或组合。例如,在设置二张以上纤维增强网布的砂轮中,其纤维增强网布的树脂含量可以是不同的,一张纤维增强网布的树脂含量可以为14%,另一张则为10%,或一张纤维增强网布的树脂含量是在权利要求保护范围内,而另一张可选择树脂含量大于15%或传统树脂含量大于28%的纤维增强网布。The present invention expresses the overall inventive concept through some specific implementations. However, the above-mentioned related descriptions or methods in the examples are not the only choices, and those skilled in the art can make various changes or combinations from the contents of the description. For example, in a grinding wheel with more than two fiber-reinforced meshes, the resin content of the fiber-reinforced meshes can be different, the resin content of one fiber-reinforced mesh can be 14%, and the other is 10%. Or the resin content of one fiber-reinforced mesh is within the protection scope of the claims, while the other can choose a fiber-reinforced mesh with a resin content greater than 15% or a traditional fiber-reinforced mesh greater than 28%.

因此,在阅读了本发明的上述内容之后,本领域技术人员可以对本发明作各种变动或组合,这些等同改变同样落于本申请所附权利要求书所限定的范围。Therefore, after reading the above content of the present invention, those skilled in the art can make various changes or combinations to the present invention, and these equivalent changes also fall within the scope defined by the appended claims of the present application.

此外,本发明特别适用于薄型砂轮,常见规格的薄型砂轮外径从50mm到400mm,而厚度从0.8mm到5mm。通常这些薄型砂轮适于以72m/s至120m/s的切向接触速度与工件接合,这些薄型树脂砂轮可包括切割片和角磨片。In addition, the present invention is particularly suitable for thin grinding wheels, and the outer diameter of thin grinding wheels of common specifications is from 50mm to 400mm, and the thickness is from 0.8mm to 5mm. Typically these thin profile grinding wheels are adapted to engage a workpiece at a tangential contact velocity of 72m/s to 120m/s, and these thin profile resin grinding wheels may include cut-off and angle grinding discs.

此外,根据本发明的纤维增强网布可以与各种磨料基体材料相结合构成砂轮。例如,可以将石榴石及棕刚玉的组合物作为磨料,其中石榴石的体积可以占磨料体积的5%至70%。In addition, the fiber-reinforced mesh according to the present invention can be combined with various abrasive matrix materials to form a grinding wheel. For example, a combination of garnet and corundum can be used as the abrasive, wherein the volume of garnet can account for 5% to 70% of the volume of the abrasive.

尽管上述附图和说明对本发明的几个特定实施例进行了描述,但上述描述仅为清楚描述本发明的较佳实施方式,并不对本发明的保护范围起到任何限定作用,本发明的保护范围将由所附权利要求书限定。Although the above drawings and descriptions have described several specific embodiments of the present invention, the above description is only to clearly describe the preferred embodiment of the present invention, and does not play any role in limiting the protection scope of the present invention. The protection scope of the present invention The scope will be defined by the claims appended hereto.

Claims (16)

1.一种用于磨具的纤维增强网布,其特征在于,它包括:1. A fiber-reinforced mesh cloth for abrasive tools, characterized in that it comprises: 纤维织物层;fabric layer; 所述纤维织物层上涂敷有树脂层;以及A resin layer is coated on the fiber fabric layer; and 所述树脂层的重量小于所述纤维增强网布总重量的15%。The weight of the resin layer is less than 15% of the total weight of the fiber reinforced mesh. 2.如权利要求1所述的纤维增强网布,其特征在于,所述树脂层的重量占所述纤维增强网布总重量的1%以上。2. The fiber-reinforced mesh according to claim 1, wherein the weight of the resin layer accounts for more than 1% of the total weight of the fiber-reinforced mesh. 3.如权利要求1所述的纤维增强网布,其特征在于,所述树脂材料的重量占所述纤维增强网布总重量的5%-14%,较佳地为11%-14%。3. The fiber-reinforced mesh according to claim 1, wherein the weight of the resin material accounts for 5%-14% of the total weight of the fiber-reinforced mesh, preferably 11%-14%. 4.如权利要求1至3任一所述的纤维增强网布,其特征在于,所述树脂层包括酚醛树脂,苯胺-甲醛树脂,三聚氰胺树脂,环氧树脂或改性环氧树脂,糠醛树脂,苯酚甲醛,呋喃树脂,甘酞树脂,聚酯或改性聚酯,硫化橡胶等热固性树脂中的一种或任意组合。4. The fiber-reinforced mesh cloth according to any one of claims 1 to 3, wherein the resin layer comprises phenolic resin, aniline-formaldehyde resin, melamine resin, epoxy resin or modified epoxy resin, furfural resin , One or any combination of thermosetting resins such as phenol formaldehyde, furan resin, glycalin, polyester or modified polyester, vulcanized rubber. 5.如权利要求1至3任一所述的纤维增强网布,其特征在于,所述纤维织物层材料是玻璃纤维网格布,或玻璃短纤维,或尼龙丝,或上述任意组合。5. The fiber-reinforced mesh cloth according to any one of claims 1 to 3, characterized in that, the fiber fabric layer material is glass fiber mesh cloth, or short glass fibers, or nylon filaments, or any combination of the above. 6.一种设有纤维增强网布的磨具,包括有磨料基体层,其特征在于:6. An abrasive tool provided with a fiber-reinforced mesh, comprising an abrasive matrix layer, characterized in that: 所述磨料基体层的内部或表面至少设置一张纤维增强网布;At least one fiber-reinforced mesh cloth is arranged inside or on the surface of the abrasive matrix layer; 所述纤维增强网布包括纤维织物层;The fiber reinforced mesh comprises a fiber fabric layer; 所述纤维织物层上涂敷有树脂层;以及A resin layer is coated on the fiber fabric layer; and 所述树脂层的重量小于所述纤维增强网布总重量的15%。The weight of the resin layer is less than 15% of the total weight of the fiber reinforced mesh. 7.如权利要求6所述的磨具,其特征在于,所述树脂层的重量占所述纤维增强网布总重量的1%以上。7. The abrasive tool according to claim 6, wherein the weight of the resin layer accounts for more than 1% of the total weight of the fiber-reinforced mesh. 8.如权利要求6所述的磨具,其特征在于,所述树脂材料的重量占所述纤维增强网布总重量的5%-14%,较佳地为11%-14%。8. The abrasive tool according to claim 6, wherein the weight of the resin material accounts for 5%-14% of the total weight of the fiber reinforced mesh, preferably 11%-14%. 9.如权利要求6所述的磨具,其特征在于,当设有二张以上纤维增强网布时,每张纤维增强网布的树脂层重量占其纤维增强网布总重量的比值彼此不相同。9. Abrasive tool as claimed in claim 6, characterized in that, when more than two fiber-reinforced mesh cloths are provided, the ratio of the weight of the resin layer of each fiber-reinforced mesh cloth to the total weight of its fiber-reinforced mesh cloth is different from each other. same. 10.如权利要求6所述的磨具,其特征在于,当设有二张以上纤维增强网布时,其中至少有一张的树脂层重量小于其纤维增强网布总重量的15%,余下纤维增强网布的树脂层重量为纤维增强网布总重量的15%以上。10. Abrasive tool as claimed in claim 6, characterized in that, when more than two fiber-reinforced mesh cloths are provided, the resin layer weight of at least one of them is less than 15% of the total weight of the fiber-reinforced mesh cloths, and the remaining fiber The weight of the resin layer of the reinforced mesh is more than 15% of the total weight of the fiber reinforced mesh. 11.如权利要求6至10任一所述的磨具,其特征在于,所述树脂层包括酚醛树脂,苯胺-甲醛树脂,三聚氰胺树脂,环氧树脂或改性环氧树脂,糠醛树脂,苯酚甲醛,呋喃树脂,甘酞树脂,聚酯或改性聚酯,硫化橡胶等热固性树脂中的一种或任意组合。11. The abrasive tool according to any one of claims 6 to 10, wherein the resin layer comprises phenolic resin, aniline-formaldehyde resin, melamine resin, epoxy resin or modified epoxy resin, furfural resin, phenol One or any combination of formaldehyde, furan resin, glycinate resin, polyester or modified polyester, vulcanized rubber and other thermosetting resins. 12.如权利要求6至10任一所述的磨具,其特征在于,所述纤维织物层材料是玻璃纤维网格布,或玻璃短纤维,或尼龙丝,或上述任意组合。12. The abrasive tool according to any one of claims 6 to 10, characterized in that, the fiber fabric layer material is glass fiber mesh cloth, or glass short fibers, or nylon filaments, or any combination of the above. 13.如权利要求6所述的磨具,其特征在于,所述纤维增强网布全部设置在所述磨具的磨料基体层的内部,而非磨料基体层的外表面上。13. The abrasive tool according to claim 6, wherein the fiber-reinforced mesh is disposed entirely inside the abrasive matrix layer of the abrasive tool, but not on the outer surface of the abrasive matrix layer. 14.如权利要求6所述的磨具,其特征在于,所述磨具包括第一纤维增强网布和第二纤维增强网布,所述第一纤维增强网布和所述第二纤维增强网布分别设置在所述磨具的磨料基体层的相对两侧的外表面上。14. The abrasive article of claim 6, wherein the abrasive article comprises a first fiber-reinforced mesh and a second fiber-reinforced mesh, the first fiber-reinforced mesh and the second fiber-reinforced mesh The mesh cloths are respectively arranged on the outer surfaces of the opposite sides of the abrasive matrix layer of the abrasive tool. 15.如权利要求6所述的磨具,其特征在于,所述磨具包括第一纤维增强网布、第二纤维增强网布和第三纤维增强网布,所述第一纤维增强网布覆盖在所述磨具的磨料基体层的一个外表面上,所述第二纤维增强网布设置在所述磨具的内部,所述第三纤维增强网布局部覆盖在所述磨具的磨料基体层的另一个外表面上。15. The abrasive tool of claim 6, wherein the abrasive tool comprises a first fiber-reinforced mesh, a second fiber-reinforced mesh, and a third fiber-reinforced mesh, the first fiber-reinforced mesh Covering an outer surface of the abrasive matrix layer of the abrasive tool, the second fiber reinforced mesh cloth is arranged inside the abrasive tool, and the third fiber reinforced mesh layout is partially covered on the abrasive material of the abrasive tool The other outer surface of the base layer. 16.如权利要求6所述的磨具,其特征在于,所述磨具为薄型砂轮。16. The abrasive article of claim 6, wherein the abrasive article is a thin grinding wheel.
CN201210126573XA 2012-04-26 2012-04-26 Improved tool Pending CN103372817A (en)

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CN201210126573XA CN103372817A (en) 2012-04-26 2012-04-26 Improved tool
DE112013001693.1T DE112013001693T5 (en) 2012-04-26 2013-04-24 An improved tool
US14/397,359 US9782872B2 (en) 2012-04-26 2013-04-24 Tool
PCT/US2013/038009 WO2013163305A1 (en) 2012-04-26 2013-04-24 An improved tool

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