CN1033799C - Method for preparing calcium borate from boron ore - Google Patents
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本发明涉及无机盐的制备方法,更具体地说,是一种从含钠、钾、铵、镁、钙、锶、锰、铁的硼矿中制备硼酸钙的方法。The invention relates to a method for preparing inorganic salts, more specifically, a method for preparing calcium borate from boron ore containing sodium, potassium, ammonium, magnesium, calcium, strontium, manganese and iron.
制造硼酸钙的方法有许多,如硼酸氧化法、硼酸铵氧化钙法、偏硼酸钠与氧化钙法等方法。这些方法有的成本高、有的反应周期长,还有的含有氯根离子有害物质等。而且上述这些方法都只能生产一种硼酸钙(即CaB2O4nH2O)。在CN88103561中公开了一种采用硝酸钙与铵或碱金属硼酸盐或多硼酸盐反应而制备一系列以ACaO·EB2O3·nH2O形式表示出来的硼酸钙(A为1~2,E为1~5,n为0~20)。该方法硝酸钙可由石灰石经煅烧并与硝酸铵反应制得,铵或碱金属的硼酸盐或多硼酸盐可用铵或碱金属的碳酸盐或酸式碳酸盐浸取硼矿而制得。该方法不仅可以生产出系列硼酸钙产品,而且周期缩短了,能耗也降低了,有些原料还可以循环使用,所以成本也降低。但该方法中有蒸氨碳化工序,所以流程仍然较长,能耗还较高,且该方法只能适用于较少的硼矿,对于硬度高、品位低的硼矿还不适用,对于除硼镁矿、遂安石、硼铁矿、铁硼矿之外的其他矿种尚未开拓。此外,钙化后的硼酸钙溶液用离心分离机分离,使硼损失大,耗水量大,能耗高。There are many methods for producing calcium borate, such as boric acid oxidation method, ammonium borate calcium oxide method, sodium metaborate and calcium oxide method, etc. Some of these methods have high costs, some have long reaction cycles, and some contain harmful substances such as chloride ions. And the above-mentioned methods all can only produce a kind of calcium borate (namely CaB 2 O 4 nH 2 O). In CN88103561, a series of calcium borates represented by ACaO EB 2 O 3 nH 2 O (A is 1~ 2, E is 1-5, n is 0-20). In this method, calcium nitrate can be prepared by calcining limestone and reacting with ammonium nitrate. Ammonium or alkali metal borate or polyborate can be obtained by leaching boron ore with ammonium or alkali metal carbonate or acid carbonate. have to. This method can not only produce a series of calcium borate products, but also shorten the cycle, reduce energy consumption, and some raw materials can be recycled, so the cost is also reduced. However, there is an ammonia distillation and carbonization process in this method, so the process is still long and the energy consumption is relatively high, and this method can only be applied to a small amount of boron ore, and is not suitable for boron ore with high hardness and low grade. Mines other than boron-magnesium ore, Suian stone, boronite, and iron-boron ore have not yet been developed. In addition, the calcified calcium borate solution is separated by a centrifuge, resulting in a large loss of boron, large water consumption, and high energy consumption.
本发明目的是提供一种工序少,能耗低,收率高的制备系列硼酸钙产品的方法。The purpose of the invention is to provide a method for preparing a series of calcium borate products with few steps, low energy consumption and high yield.
本发明是这样来实施的。采用硝酸钙和氢氧化钙与铵或碱金属的硼酸盐或多硼酸盐溶液反应制得ACaO·EB2O3·nH2O(A为1~5,E为1~11,n为0~20)的系列产品。再通过氢氧化钙Ca(OH)2或NH4OH、NaOH、KOH调节pH值,就可直接制得一系列硼酸钙。从而可以取消蒸氨工序,这不仅简化了工序,缩短了流程,而且大大节约了能耗。对含碱金属Na、K、NH4 +和碱土金属Mg、Ca、Sr的复合型硼原料(包括矿石、工业品、化学品),由原来硼矿粉在140±5℃加压条件(0.7~2.0MPa)下矿解反应,拓展到室温~67℃、常压下矿解反应制备铵或碱金属硼酸盐溶液。下面是硼酸二氢铵与Ca(NO3)2和Ca(OH)2反应并用Ca(OH)2调节pH的范围来制备系列硼酸钙:The present invention is carried out like this. ACaO·EB 2 O 3 ·nH 2 O (A is 1~5, E is 1~11, n is 0~20) series products. Then adjust the pH value by calcium hydroxide Ca(OH) 2 or NH 4 OH, NaOH, KOH, and a series of calcium borates can be directly prepared. Thereby, the ammonia distillation process can be canceled, which not only simplifies the process, shortens the process, but also greatly saves energy consumption. For composite boron raw materials (including ores, industrial products, chemicals) containing alkali metals Na, K, NH 4 + and alkaline earth metals Mg, Ca, Sr, the original boron ore powder is pressurized at 140±5°C (0.7 ~2.0MPa) under the mineralolysis reaction, extended to room temperature ~ 67 ℃, the mineralolysis reaction under normal pressure to prepare ammonium or alkali metal borate solution. The following is the range in which ammonium dihydrogen borate reacts with Ca(NO 3 ) 2 and Ca(OH) 2 and adjusts the pH with Ca(OH) 2 to prepare a series of calcium borates:
60NH4H2BO3+5Ca(NO3)2+Ca(OH)2→6Ca(B5O8)2·nH2O+10NH4NO3+50NH4OH+(36-6n)H2O,pH=5~6,60NH 4 H 2 BO 3 +5Ca(NO 3 ) 2 +Ca(OH) 2 →6Ca(B 5 O 8 ) 2 nH 2 O+10NH 4 NO 3 +50NH 4 OH+(36-6n)H 2 O, pH=5~6 ,
30NH4H2BO3+4Ca(NO3)2+Ca(OH)2→5Ca(B6O10)·nH2O+8NH4NO3+22NH4OH+(20-5n)H2O,pH=7~8,30NH 4 H 2 BO 3 +4Ca(NO 3 ) 2 +Ca(OH) 2 →5Ca(B 6 O 10 )·nH 2 O+8NH 4 NO 3 +22NH 4 OH+(20-5n)H 2 O, pH=7~8,
20NH4H2BO3+4Ca(NO3)2+Ca(OH)2→5CaB4O7·nH2O+8NH4NO3+12NH4OH+(15-5n)H2O,pH=8.2~9.3,20NH 4 H 2 BO 3 +4Ca(NO 3 ) 2 +Ca(OH) 2 → 5CaB 4 O 7 nH 2 O+8NH 4 NO 3 +12NH 4 OH+(15-5n)H 2 O, pH=8.2~9.3,
12NH4H2BO3+3Ca(NO3)2+Ca(OH)2→2CaB6O11·nH2O+6NH4NO3+6NH4OH+(10-n)H2O,pH=9.3~11.0,12NH 4 H 2 BO 3 +3Ca(NO 3 ) 2 +Ca(OH) 2 →2CaB 6 O 11 nH 2 O+6NH 4 NO 3 +6NH 4 OH+(10-n)H 2 O, pH=9.3~11.0,
6NH4H2BO3+2Ca(NO3)2+Ca(OH)2→3CaB2O4·nH2O+4NH4NO3+2NH4OH+(6-3n)H2O,pH≥11.0,同样,含Na、K碱金属的硼酸盐也能与硝酸钙和氢氧化钙反应而制得系列硼酸钙。Ca(NO3)2和Ca(OH)2加入量以反应重量数的1~1.3倍加入。6NH 4 H 2 BO 3 +2Ca(NO 3 ) 2 +Ca(OH) 2 → 3CaB 2 O 4 ·nH 2 O+4NH 4 NO 3 +2NH 4 OH+(6-3n)H 2 O, pH≥11.0, also containing Na, K alkali metal borates can also react with calcium nitrate and calcium hydroxide to produce a series of calcium borates. The amount of Ca(NO 3 ) 2 and Ca(OH) 2 added is 1-1.3 times of the reaction weight.
本发明中硼酸二氢铵以及碱金属的硼酸盐或多硼酸盐溶液可由硼矿用NH3水和CO2气体浸取矿解而得。这样可根据矿石中不同的硼含量和镁(MgO)含量的多少来加进不同比例的NH3和CO2,从而对一些品位低、含镁量高的矿石,只要增加CO2的比例就可。此外采用NH3和CO2代替(NH4)2CO3或NH4HCO3,可使制钙、制硝酸钙工序中产生的NH3不必再碳化为(NH4)2CO3或NH4HCO3,不仅减少工序,也节约了设备投资。同时,NH3与CO2直接与矿石浸取时,会放热,可补充矿石浸取所需的热量,从而又减少了能耗本发明中对于硬度>4的含Mg、Ca、Sr、Mn、Fe的矿石,在浸取时,还加入三乙醇胺或乙二胺吸收CO2,可加速浸取反应的进行。三乙醇胺或乙二胺的加入量要适当,加入量过高,增加成本,过低,效果不好。本发明所采用的硼酸二氢胺或碱金属的硼酸盐或多硼酸盐可从三大类共60种硼矿中制得,见表1。In the present invention, ammonium dihydrogen borate and borate or polyborate solutions of alkali metals can be obtained by leaching and demineralizing boron ore with NH3 water and CO2 gas. In this way, different proportions of NH 3 and CO 2 can be added according to the different boron content and magnesium (MgO) content in the ore, so that for some ores with low grade and high magnesium content, only need to increase the proportion of CO 2 . In addition, NH 3 and CO 2 are used instead of (NH 4 ) 2 CO 3 or NH 4 HCO 3 , so that the NH 3 produced in the process of calcium production and calcium nitrate production does not need to be carbonized into (NH 4 ) 2 CO 3 or NH 4 HCO 3. It not only reduces the process, but also saves equipment investment. At the same time, when NH3 and CO2 are directly leached with ore, heat will be released, which can supplement the heat required for ore leaching, thereby reducing energy consumption. In the present invention, for hardness>4 containing Mg, Ca, Sr, Mn , Fe ore, when leaching, add triethanolamine or ethylenediamine to absorb CO 2 , which can accelerate the leaching reaction. The addition amount of triethanolamine or ethylenediamine should be appropriate, the addition amount is too high, increases cost, is too low, and effect is not good. The borate or polyborate of dihydroammonium borate or alkali metal used in the present invention can be obtained from three major categories of 60 kinds of boron ores, as shown in Table 1.
表1Table 1
(一)含Mg、Ca、Sr、Mn、Fe的硼酸盐矿石(1) Borate ore containing Mg, Ca, Sr, Mn, Fe
硬度>4Hardness>4
硼镁石[Mg2B2O5·H2OBoronite [Mg 2 B 2 O 5 ·H 2 O
或Mg2[B2O4(OH)](OH)]or Mg 2 [B 2 O 4 (OH)](OH)]
纤维硼镁石(MgB2O4·H2O),Fibrous boronite (MgB 2 O 4 ·H 2 O),
Mg0.2B2O3·3/2H2O、Mg3[B5O7(OH)4]2·H2OMg0.2B 2 O 3 3/2H 2 O, Mg 3 [B 5 O 7 (OH) 4 ] 2 H 2 O
遂安石、遂硼镁石、单斜硼镁石Suianite, Suiborite, Monoclinic Magnesite
(Mg2(B2O5)](Mg 2 (B 2 O 5 )]
镁硼石[Mg3(BO3)2]Magnesite[Mg 3 (BO 3 ) 2 ]
斜方硼镁石[Mg3(BO3)2]Orthorhombite[Mg 3 (BO 3 ) 2 ]
韦硼镁石[Mg9(H2O)(BO3)2(OH)12]Werborite[Mg 9 (H 2 O)(BO 3 ) 2 (OH) 12 ]
硼碳镁石[Mg2(CO3)(HBO3)·5H2O]Carpenterite[Mg 2 (CO 3 )(HBO 3 )·5H 2 O]
硼镁铁矿[Mg,Fe)2Fe3+(BO3)O2]Magnesite [Mg, Fe) 2 Fe 3+ (BO 3 )O 2 ]
含铀铁硼矿(中国辽宁翁泉沟)Uranium-bearing iron-boron ore (Wengquangou, Liaoning, China)
硼锰镁钙石[Ca6Mg5Mn(B2O5)6]Boromanganese steerite[Ca 6 Mg 5 Mn(B 2 O 5 ) 6 ]
费硼锰钙镁石Free boron manganese calcium magnesium stone
[Ca(Mn,Mg)[B2O4(OH)]OH][Ca(Mn, Mg)[B 2 O 4 (OH)]OH]
硼镁锰矿[Mg3MnMn2 3+(BO3)2)O4]Bormanite [Mg 3 MnMn 2 3+ (BO 3 ) 2 )O 4 ]
针钙锰硼石[Ca4Mn(BO3)3(CO3)O3]Acetolite[Ca 4 Mn(BO 3 ) 3 (CO 3 )O 3 ]
斜方硼镁锰矿Mg3Mn3[BO3]2O4 Orthorhombite Mg 3 Mn 3 [BO 3 ] 2 O 4
锰硼石Mn3[BO3]2 Mansoborite Mn 3 [BO 3 ] 2
硬度≤4Hardness≤4
章氏硼镁石(Mg(H2O)[B4O5(OH)4])Zhang's boorite (Mg(H 2 O)[B 4 O 5 (OH) 4 ])
五水硼镁石(Mg2(H2O)[B4O5(OH)4]2)Pentahydrate (Mg 2 (H 2 O)[B 4 O 5 (OH) 4 ] 2 )
阿硼镁石(Mg(H2O)[B3O4(OH)2]2)Alborite (Mg(H 2 O)[B 3 O 4 (OH) 2 ] 2 )
水硼镁石(Mg2B12O20·15H2O)Biornessite (Mg 2 B 12 O 20 ·15H 2 O)
三方硼镁石(Mg(CH2O)6[B6O9(OH)2])Boronite (Mg(CH 2 O) 6 [B 6 O 9 (OH) 2 ])
柱硼镁石(Mg(B2O(OH)6]或MgB2O4·3H2O)Pillarite (Mg(B 2 O(OH) 6 ] or MgB 2 O 4 3H 2 O)
多水硼镁石(Mg(H2O)5[B3O3(OH)5]或Mg2B6O11·15H2O)Borrezite (Mg(H 2 O) 5 [B 3 O 3 (OH) 5 ] or Mg 2 B 6 O 11 ·15H 2 O)
库水硼镁石(Mg(H2O)5[B3O3(OH)5]或Mg2B6O11·15H2O)Boronite (Mg(H 2 O) 5 [B 3 O 3 (OH) 5 ] or Mg 2 B 6 O 11 ·15H 2 O)
贝水锶硼石Sr2B6O11·4H2OStrontium borite Sr 2 B 6 O 11 ·4H 2 O
三斜水硼锶石Sr2B11O16(OH)5·H2OTriclinoboronite Sr 2 B 11 O 16 (OH) 5 ·H 2 O
水硼锶石(Sr2(H2O)[B5O8(OH)]2[B(OH)3])Strontite (Sr 2 (H 2 O)[B 5 O 8 (OH)] 2 [B(OH) 3 ])
副水硼锶石Sr2(H2O)B5O8(OH)]2[B(OH)3 Sr 2 (H 2 O)B 5 O 8 (OH)] 2 [B(OH) 3
二水单斜硼锶石SrB6O10 Monoclinic strontite SrB 6 O 10 dihydrate
图硼锶石Sr(H2O)3[B6O9(OH)2]Figure Boronite Sr(H 2 O) 3 [B 6 O 9 (OH) 2 ]
基性硼钙石CaSr(H2O)5[B14O20(OH)6]Basic boronite CaSr(H 2 O) 5 [B 14 O 20 (OH) 6 ]
基性硼钙锶石[(Ca.Sr)2(H2O)2(B4O5(OH)4](B5O6(OH)4]2 Basic calcium strontite[(Ca.Sr) 2 (H 2 O) 2 (B 4 O 5 (OH) 4 ](B 5 O 6 (OH) 4 ] 2
库尔干达石CaSr(BO2)4·H2OKurganda CaSr(BO 2 ) 4 ·H 2 O
锶硼石(Ca,sr)2Mg(B4O6(OH)2]3·1.5H2OStrontium boronite (Ca, sr) 2 Mg(B 4 O 6 (OH) 2 ] 3 1.5H 2 O
锰硼石Mn3(BO3)2 Mansoborite Mn 3 (BO 3 ) 2
水硼锰石Mn4(B2O5)(OH)4 Boerolite Mn 4 (B 2 O 5 )(OH) 4
硼锰镁石Mn2[B2O4(OH)](OH)Boromangite Mn 2 [B 2 O 4 (OH)](OH)
水方硼石CaMg(H2O)3(B3O3(OH)3]2 Hydroborite CaMg(H 2 O) 3 (B 3 O 3 (OH) 3 ] 2
变水方硼石CaMg(H2O)6(B3O3(OH)5]2 Hemoborite CaMg(H 2 O) 6 (B 3 O 3 (OH) 5 ] 2
碳硼钙镁石Ca4Mg[B2O3(OH)3]2(CO3)2 Carbunite Ca 4 Mg[B 2 O 3 (OH) 3 ] 2 (CO 3 ) 2
水碳硼石MgCa2(HCO3)2(B(OH)4]2(OH)2·2H2OHydroborite MgCa 2 (HCO 3 ) 2 (B(OH) 4 ] 2 (OH) 2 ·2H 2 O
瓦钙镁硼石Ca5MgB24O42·30H2OWatt calcium magnesium boronite Ca 5 MgB 24 O 42 30H 2 O
水方镁石CaMgB6O11·6H2OHydropericlase CaMgB 6 O 11 6H 2 O
(二)含Na、K、NH4 +的硼酸盐矿(2) Borate minerals containing Na, K, NH 4 +
无水硼砂 Na2B4O7 Anhydrous Borax Na 2 B 4 O 7
斜方硼砂 Na2B4O7·4H2OOrthorhombic borax Na 2 B 4 O 7 ·4H 2 O
贫水硼砂 Na2(H2O)3[B4O6(OH)2 Anhydrous Borax Na 2 (H 2 O) 3 [B 4 O 6 (OH) 2
三方硼砂 Na2(H2O)3[B4O5(OH)4]Tripartite borax Na 2 (H 2 O) 3 [B 4 O 5 (OH) 4 ]
天然硼砂 Na2(H2O)8[B4O5(OH)4]Natural Borax Na 2 (H 2 O) 8 [B 4 O 5 (OH) 4 ]
意硼钠石 Na2(H2O)2[B5O7(OH)3]Boronite Na 2 (H 2 O) 2 [B 5 O 7 (OH) 3 ]
奈硼钠石 Na2(H2O)[B5O6(OH)5]Boronite Na 2 (H 2 O)[B 5 O 6 (OH) 5 ]
四水硼钠石 Na2[B5O6(OH)5]Boronite Na 2 [B 5 O 6 (OH) 5 ]
阿硼钠石 Na2(H2O)2[B3O4(OH)2]2 Alboronite Na 2 (H 2 O) 2 [B 3 O 4 (OH) 2 ] 2
多水硼钠石 Na2(H2O)3[B5O6(OH)4]boronite Na 2 (H 2 O) 3 [B 5 O 6 (OH) 4 ]
硼铵石 NH4[B5O6(OH)4]Boronite NH 4 [B 5 O 6 (OH) 4 ]
水硼铵石 NH4(H2O)[B5O6(OH)4]Boramite NH 4 (H 2 O)[B 5 O 6 (OH) 4 ]
水硼钾石 K(H2O)2[B5O6(OH)4]Borkite K(H 2 O) 2 [B 5 O 6 (OH) 4 ]
(三)含碱金属Na、K、NH4 +和碱土金属Mg,Ca,Sr的复合型硼酸盐矿(3) Composite borate minerals containing alkali metals Na, K, NH 4 + and alkaline earth metals Mg, Ca, Sr
水硼钠镁石 Na6Mg(H2O)10[B6O7(OH)6]4 Bischite Na 6 Mg(H 2 O) 10 [B 6 O 7 (OH) 6 ] 4
硼钠镁石 Na2Mg(H2O)2[B6O9(OH)2]2 Na 2 Mg(H 2 O) 2 [B 6 O 9 (OH) 2 ] 2
钠硼解石 NaCa(H2O)6[B5O7(OH)4]Naborite NaCa(H 2 O) 6 [B 5 O 7 (OH) 4 ]
或NaCaB5O98H2Oor NaCaB 5 O 9 8H 2 O
斜硼钠钙石 NaCa(H2O)3[B5O7(OH)4]Clinoborite NaCa(H 2 O) 3 [B 5 O 7 (OH) 4 ]
硼钾镁石 KHMg2(H2O)4[B6O8(OH)5]2或KHMg 2 (H 2 O) 4 [B 6 O 8 (OH) 5 ] 2 or
K20.4Mg0.11B2O3·18H2OK 2 0.4Mg0.11B 2 O 3 18H 2 O
KMg2B11O19·9H2OK2 KMg 2 B 11 O 19 9H 2 OK 2
0.4Mg0.12B2O3·18H2O0.4Mg0.12B 2 O 3 18H 2 O
从表1可见,六十种矿石可分三大类四小类,根据不同的矿石,矿石处理情况不同。下面根据不同矿石进一步详述本发明的工艺流程。图1是本发明的工艺流程图。It can be seen from Table 1 that the 60 kinds of ores can be divided into three categories and four subcategories. According to different ores, the ore processing conditions are different. The technical process of the present invention is further described in detail below according to different ores. Fig. 1 is a process flow diagram of the present invention.
(1)对于硬度>4含Mg、Ca、Sr、Mn、Fe的硼矿。(1) For boron ore with hardness > 4 containing Mg, Ca, Sr, Mn, Fe.
将硼原料粗碎至1~40厘米块,按块大小分级装入焙烧窑1中加热至620~950℃,经12~72小时,最终控制原料再烧失率在0.5~5%。焙烧后的原料在磨粉机2(包括球磨机、棒磨机、悬辊式盘磨机均可)磨细至160目以上通过95%。如采用沸腾焙烧,先磨粉后再焙烧,温度为750~1030℃,时间为0.5~1.5小时。Coarsely crush the boron raw material into pieces of 1-40 centimeters, grade them according to the size of the pieces, put them into the
将焙烧并磨细后的硼原料投入矿解罐3,再加氨水和CO2气体,氨水加入量以NH3∶B2O3=1.1~1.3∶1.0(摩尔比),液固比为1∶2~3。CO2加入量以矿石中MgO、CaO、SrO、MnO、Mn2O3含量摩尔之和的1~1.3倍量加入。矿解温度≥130℃,矿解压力为0.7~2.0MPa,矿解时间以硼浸出率达73~85%为止。为了使CO2能与矿石更完全地进行反应,该矿石矿解时,可加入CO2吸收剂,如三乙醇胺,乙二胺等物质10~50克/升。当矿解已达浸取率后,趁热马上降压至0.2~0.4MPa,压入压滤机4中,待压滤机压满时(滤液不再流时),用循环洗涤水在60~95℃下洗涤三次,最后用60~95℃热水洗涤一次,使滤渣中可容性B2O3≤0.4%,再用压缩空气吹干滤饼至含水20~30%弃去。滤液原汁为硼酸二氢铵,含B2O330~120克/升,NH320~40克/升,乙二胺或三乙醇胺为10~50克/升。Put the roasted and ground boron raw material into the
将滤液原汁加入钙化釜13,并加入Ca(NO3)2溶液和Ca(OH)2悬浮液按B2O3∶CaO=1.0∶0.95~1.1加入(摩尔比),Ca(NO3)2和Ca(OH)2的比为等摩尔至Ca(OH)2过量10%,反应温度60-95℃反应1~3小时,再以Ca(OH)2调pH。根据制备不同的硼酸钙而调至不同pH值,按如下不同的硼酸钙产品调至各自pH值:Ca(B5O8)2·nH2O,调pH=5~6,CaB6O10·nH2O调pH=7~8;CaB4O7·nH2O调pH8.2~9.3;Ca2B6O11·nH2O调pH9.3~11.0;CaB2O4·nH2O调pH>11.0,Ca5[B11O19]2·nH2O调pH为9.0。将所制得的硼酸钙溶液以0.2~0.4MPa压入压滤机16,待压滤液不再流动时,以60~95℃,0.3~0.5MPa循环洗水洗涤三次,60~95℃热水洗涤一次,第一次洗涤水送去制钙工序作溶解NH4NO3。乙二胺以蒸馏冷凝方法得以回收。三乙醇胺以在当其循环浓度≥110克/升时,由钙化后母液循环到矿解2。回收率为81~92%。加压压的滤饼含50~70%水份的湿硼酸钙。将湿硼酸钙送至干燥工序。用回转式干燥机17或微波干燥机干燥,可制得含水份≤1%的干硼酸钙。不仅干燥效果好,且粉尘不易带走。Add the filtrate raw juice to the
钙化工序中的硝酸钙Ca(NO3)2是用NH4NO3和CaO在制钙釜6中制取,制得硝酸钙再用压滤机9压滤,滤液即为硝酸钙去钙化釜13。从制钙釜6放出的氨气由喷射吸收器10吸收,温度30~50℃,一直循环吸收至NH3≥18%时,送至矿解釜3作NH3水。Calcium nitrate Ca(NO 3 ) 2 in the calcification process is produced in the
图1中5、12、14、15均为泵,11为水溶液循环槽。5, 12, 14, and 15 are all pumps among Fig. 1, and 11 is an aqueous solution circulation tank.
(2)对于硬度≤4的含Mg、Ca、Sr、Mn、Fe的硼原料(包括硼矿,工业品、化学品)。(2) For boron raw materials containing Mg, Ca, Sr, Mn, Fe with hardness ≤ 4 (including boron ore, industrial products, chemicals).
该类原料的流程与上述流程基本相同,仅下面二点不同,矿石不需经焙烧直接磨细就可矿解,硼浸取率为76~94%,矿解时不必加CO2吸附剂。The process of this kind of raw material is basically the same as the above process, only the following two points are different, the ore can be demineralized without roasting and directly grinding, the boron leaching rate is 76-94%, and no CO2 adsorbent is added during demineralization.
(3)含钠、钾、铵的硼原料(包括硼矿、工业品、化学品)。(3) Boron raw materials containing sodium, potassium, and ammonium (including boron ore, industrial products, and chemicals).
将原料用40~100℃水溶解,固液比为1∶1.5~3.0,然后过滤,滤液即为钙化原料。其他工序和条件均与(1)的流程相同。但该类原料到产品根据矿石不同而不同,对于含NH4 +的矿石,则其副产品与(1)流程相同,可返回到制钙工序,但对于含Na、K的却分别获得NaNO3和KNO3的副产品,不能返回。The raw material is dissolved in water at 40-100°C, the solid-liquid ratio is 1:1.5-3.0, and then filtered, and the filtrate is the raw material for calcification. Other procedures and conditions are all the same as the process of (1). But this kind of raw material to product is different according to different ores, for the ore containing NH 4 + , then its by-product is the same as (1) flow process, can return to the calcium production process, but for the ore containing Na, K respectively get NaNO 3 and By-product of KNO 3 , cannot be returned.
Na2B4O7·10H2O+3Ca(NO3)2+Ca(OH)2→Ca2B6O11·nH2O+6NaNO3,pH=9.3~11.0,K2B4O7·10H2O+3Ca(NO3)2+Ca(OH)2→Ca2B6O11·nH2O+6KNO3,pH=9.3~11.0若是NaNO3,即可按图1中所示将压滤机16中得到的滤液送至蒸发器19蒸浓,蒸发温度为123~125℃,一直蒸至达到47~50°Be′,比重为1.480~1.530送至冷却结晶罐20。搅拌冷却至室温左右,硝酸钠结晶出来,在离心分离机21中脱水,最后在烘干机22中烘干即可。若是生产出KNO3副产品,则蒸发终点为45~48°Be′,比重为1.450~1.495,温度为118~120℃,其他条件均与生成NaNO3相同。Na 2 B 4 O 7 ·10H 2 O+3Ca(NO 3 ) 2 +Ca(OH) 2 →Ca 2 B 6 O 11 ·nH 2 O+6NaNO 3 , pH=9.3~11.0, K 2 B 4 O 7 ·10H 2 O+3Ca( NO 3 ) 2 +Ca(OH) 2 →Ca 2 B 6 O 11 ·nH 2 O+6KNO 3 , pH=9.3~11.0 If NaNO 3 , the filtrate obtained in the
(4)对于既含碱金属Na、K、NH4 +,又含碱土金属Mg、Ca、Sr的复合型硼原料。(包括矿石、工业品、化学品)。(4) For composite boron raw materials containing alkali metals Na, K, NH 4 + and alkaline earth metals Mg, Ca, Sr. (including ores, industrial products, chemicals).
该类矿石生产流程与(2)相似,只是矿解温度为室温~67℃常压下搅拌反应即可,硼浸取率为85~99%。其他条件与(2)相同,副产品与(3)相同处理。The production process of this type of ore is similar to (2), except that the temperature of ore decomposition is room temperature to 67°C and the reaction is stirred under normal pressure, and the boron leaching rate is 85 to 99%. Other conditions are the same as (2), and by-products are treated the same as (3).
本发明中硼酸钙固液分离采用压力式过滤机(包括水平板式,板框式、厢式、加压叶片、连续式加压过滤机)或压榨机,它较之离心、重力,真空等固液分离有如下优点:固液分离清、滤饼裂缝少,有利大规模操作,洗涤水量小,能耗低,硼回收率可提高10~30%。In the present invention, the solid-liquid separation of calcium borate adopts a pressure filter (comprising horizontal plate type, plate frame type, box type, pressurized blade, continuous pressurized filter) or a press machine, which is compared with centrifugal, gravity, vacuum and other solid filters. Liquid separation has the following advantages: clear solid-liquid separation, less cracks in the filter cake, favorable for large-scale operation, small amount of washing water, low energy consumption, and boron recovery rate can be increased by 10-30%.
本发明采用回转式干燥机或微波干燥机干燥湿硼酸钙,可使产品中含水量降至0.5~1%。提高了产品的质量。The invention adopts a rotary dryer or a microwave dryer to dry the wet calcium borate, so that the water content in the product can be reduced to 0.5-1%. Improved product quality.
本发明钙化工序采用的钙化釜,其桨叶距釜壁≤10厘米,桨叶为锚式或框式,转速为≥24转/分。The calcification still that the calcification process of the present invention adopts, its paddle apart from kettle wall≤10 centimeters, paddle is anchor type or frame type, and rotating speed is ≥24 rpm.
实施例1Example 1
在制备硼酸钙时都要使用硝酸钙溶液,故单独以实施例1叙述。All will use calcium nitrate solution when preparing calcium borate, so describe with
称取硝酸铵1000公斤,放入制钙釜中,以过滤后含CaO30.7克/升,NO′355克/升,工序第一次洗水2米3溶解硝酸铵.搅拌搅匀,再称石灰654公斤。此时为放热反应,有大量泡沫产生。加灰要缓慢,自然放热升温至70℃。再夹套加热至沸腾,维持在102-108℃状态下反应2小时,趁热用泵泵入压滤机中,料浆压力0.3MPa,待压滤机滤液停止流动时,固体料已填满压滤机,停止压滤。改用70℃ 2M3循环洗涤水套洗三次,泵压力0.4MPa,最后再以3M370℃热水洗涤一次,最后经分析洗水中NO′30.4克/升。Take by weighing 1000 kilograms of ammonium nitrate, put into calcium-making kettle, contain CaO30.7 gram/liter after filtering, NO ' 3 55 gram/liter, the first wash water 2 rice of procedure Dissolving ammonium nitrate. Stir and stir, Then weigh 654 kilograms of lime. At this time, it was an exothermic reaction, and a large amount of foam was generated. Add ash slowly, and naturally heat up to 70°C. Then heat the jacket to boiling, keep it at 102-108°C for 2 hours, pump it into the filter press while it is hot, the slurry pressure is 0.3MPa, when the filter press filtrate stops flowing, the solid material has been filled Filter press, stop filter press. Use 70°C 2M 3 circulating washing water for jacket washing three times, the pump pressure is 0.4MPa, and finally wash once with 3M 3 70°C hot water, and finally analyze the NO′ 3 in the washing water at 0.4 g/L.
此时制得含CaO170克/升Ca(NO3)2溶液1.8M3。NH4NO3收得率94%。At this time, a 1.8M 3 solution containing 170 g/L Ca(NO 3 ) 2 of CaO was prepared. The yield of NH 4 NO 3 is 94%.
由制钙反应釜放出的氨气,由喷射吸收器(文丘里管式)吸收,温度30~50℃,一直循环吸收至NH3
18%时,这1.2M3稀氨水送至矿解釜作原料。The ammonia gas released from the calcium production reactor is absorbed by the jet absorber (venturi tube type) at a temperature of 30-50°C. When the
实施例2Example 2
制备硝酸钙溶液过程同实施例1。硝酸钙溶液可继续蒸发至126~129℃,比重1.690~1.775(59~63°Be′),再经冷却至比冷却水温高3℃时结晶出硝酸钙晶体Ca(NO3)2·4H2O1400公斤,纯度≥99%,可以固体,商品出售。Prepare calcium nitrate solution process with
实施例3Example 3
将柱硼镁石在球磨机中磨至160目经化验B2O3含量30.5%,称量2000公斤投入矿解釜进行矿解,先以前次第一次矿解洗液(含B2O36克/升)6M3浸泡搅匀,再加20%稀氨水1.25M3,通入190HM3(标准状态立方米)CO2,在2.0MPa矿解4小时,趁热在80m2水平压滤机以0.3MPa下压滤。得89克/升B2O3过滤原液6.5M3送去钙化。滤饼以85℃循环洗水以泵0。35MPa压力洗涤三次,最后再以85℃热水洗涤一次(0。35MPa),直至洗液中含B2O30.7克/升。再以压滤空气吹干滤饼,滤渣320公斤,残留B2O31.7%弃去。Grind the boromagnesite in a ball mill to 160 meshes and test that the B2O3 content is 30.5%. Weigh 2000 kg and put it into the mineralization kettle for mineralization. 1.25M 3 of 20% dilute ammonia water is added, and 190HM 3 (standard state cubic meter) CO 2 is passed through, and mineralized at 2.0MPa for 4 hours, and then heated in an 80m 2 horizontal filter press to Pressure filtration under 0.3MPa. Obtain 89 g/L B 2 O 3 and filter stock solution 6.5M 3 to send to decalcification. The filter cake is washed three times with circulating water at 85°C and pumped at 0.35MPa pressure, and finally washed once with hot water at 85°C (0.35MPa) until the washing liquid contains 0.7 g/L of B 2 O 3 . Then, the filter cake was blown dry with filter air, and the filter residue was 320 kg, and 1.7% of residual B 2 O 3 was discarded.
过滤原液加入到钙化釜中,加170克CaO/升的硝酸钙溶液1.15M3,120克CaO/升的Ca(OH)2悬浮液0.405M3在85℃下钙化2.5小时,再以Ca(OH)2调pH=9.0,半小时后,用板框压滤机压滤,泵送料浆压力为0.3MPa,滤液和第一次洗水送去制硝酸钙用,再以泵0.4MPa循环洗液洗涤三次,最后再以泵送85℃热水0.4MPa洗涤1次,洗水最终NO3 -为0.5克/升,洗液量每次均为6M3滤饼即为CaB4O7·4H2O的产品。含65%水份,送至φ1.5×15米间接加热式回转式干燥机内,窑头温度850℃,机尾维持在80℃。料在机内停留10分钟,出料含水份0.5%,再送至射流磨粉机磨细至18μ,作无定形态超细粉使用。Filter the stock solution and add it to the calcification kettle, add 170 g CaO/liter calcium nitrate solution 1.15M 3 , 120 g CaO/liter Ca(OH) 2 suspension 0.405M 3 calcify at 85°C for 2.5 hours, then add Ca( OH) 2 to adjust the pH to 9.0. After half an hour, press filter with a plate and frame filter press. The pressure of the pumped slurry is 0.3MPa. The filtrate and the first washing water are sent to make calcium nitrate. washing solution for three times, and finally wash once with pumped 85°C hot water at 0.4 MPa. The final NO 3 - of the washing water is 0.5 g/L, and the amount of washing liquid is 6M each time. The filter cake is CaB 4 O 7 ·4H 2 O product. Containing 65% moisture, it is sent to a φ1.5×15m indirect heating rotary dryer, the temperature of the kiln head is 850°C, and the tail of the kiln is maintained at 80°C. The material stays in the machine for 10 minutes, and the water content of the output material is 0.5%, and then sent to the jet mill to be ground to 18 μ, and used as an amorphous superfine powder.
本实施例适用于硬度≤4的含Mg、Ca、Sr、Mn、Fe的硼酸盐矿物,化学品或工业品。硼总收率一般为84~98%。This embodiment is suitable for borate minerals, chemicals or industrial products containing Mg, Ca, Sr, Mn and Fe with a hardness of ≤4. The total yield of boron is generally 84-98%.
实施例4Example 4
2947公斤B2O320.7%的库水硼镁石操作与实施例3相同,仅通入CO2增加到280HM3,钙化时投入170克CaO/升1.44M3的硝酸钙溶液,0.67M3120克CaO/升Ca(OH)2悬浮液,以Ca(OH)2调pH=10.5制得Ca2B6O11·5H2O,含B2O345.1%CaO24.3%游离H2O10.5%,通过造粒机制成0.5mm粒状产品。2947 kilograms of B 2 O 3 20.7% of the reservoir water boormagnese operation is the same as that of
实施例5Example 5
阿硼镁石2000公斤(含B2O330%),工艺条件实施例3相同,仅钙化时投入1.92M3、170克CaO/升的硝酸钙溶液,1.34M3120克CaO/升的Ca(OH)2悬浮液,以Ca(OH)2调pH=11.5,制得含B2O334.5%,CaO28%的CaB2O4·6H2O。2000 kilograms of boronite (containing B 2 O 3 30%), the
实施例6Example 6
用多水硼镁石(含B2O325%)2400公斤,操作条件与实施例3相同,除CO2为235HM3,钙化时投入0.48M3硝酸钙溶液,0.14M3Ca(OH)2悬浮液外。以Ca(OH)2调pH=5.5,制得含B2O367%、CaO10.5%的Ca(B5O8)2·6H2O产品。Use 2400 kilograms of boormangite (containing B 2 O 3 25%), the operating conditions are the same as in Example 3, except CO 2 is 235HM 3 , drop into 0.48M 3 calcium nitrate solution during calcification, 0.14M 3 Ca(OH) 2 outside the suspension. Ca(B 5 O 8 ) 2 · 6H 2 O product containing 67% of B 2 O 3 and 10.5% of CaO was obtained by adjusting pH=5.5 with Ca( OH ) 2 .
实施例7Example 7
原料和条件均与实施例3相同,仅在钙化时投入0.77M3Ca(NO3)2溶液,0.27M3Ca(OH)2悬浮液,以Ca(OH)2调pH=7.5,制得含B2O361.2%,CaO16.2%的Ca(B6O10)·4H2O产品。The raw materials and conditions are the same as those in Example 3, only 0.77M 3 Ca(NO 3 ) 2 solution and 0.27M 3 Ca(OH) 2 suspension are put in during calcification, and the pH=7.5 is adjusted with Ca(OH) 2 to obtain A Ca(B 6 O 10 )·4H 2 O product containing 61.2% of B 2 O 3 and 16.2% of CaO.
实施例8Example 8
含38.5%B2O2的钠硼解石在球磨机中磨粉至160目,计量2500公斤,以含B2O36.8克/升HN324克/升,Na2O3.5克/升4.8M3循环第一次洗水,再加20%稀氨水1300公斤,一同放入矿解釜中,搅拌混合,在常压,60℃下,再通入180HM3CO2反应4小时:NaCa(H2O)6[B5O7(OH)4]2+NH3+CO2→CaCO3↓+[B5O7(OH)4]+2NH4 +Na+以厢式压滤机过滤,料浆操作压力0.2MPa,得162克/升B2O3含量的过滤原液。滤渣再以60℃循环洗水各4.8M3用泵以0.3MPa洗涤三次,再用60℃热水,0.4MP压力洗涤一次,直至洗水中含B2O30.85克/升。Sodium borate containing 38.5% B 2 O 2 is ground to 160 mesh in a ball mill and weighed 2500 kg to contain B 2 O 3 6.8 g/L HN 3 24 g/L, Na 2 O 3.5 g/L 4.8M 3 cycle first washing water, add 1300 kg of 20% dilute ammonia water, put them into the mineralization kettle together, stir and mix, and then feed 180HM 3 CO 2 to react for 4 hours under normal pressure at 60°C: NaCa (H 2 O) 6 [B 5 O 7 (OH) 4 ] 2 +NH 3 +CO 2 →CaCO 3 ↓++[B 5 O 7 (OH) 4 ]+2NH 4 + Na + was filtered by chamber filter press, The operating pressure of the slurry is 0.2 MPa, and the filtered stock solution with a B 2 O 3 content of 162 g/L is obtained. The filter residue is then washed with 4.8M 3 of circulating water at 60°C three times with a pump at 0.3MPa, and then washed once with hot water at 60°C and 0.4MP pressure until the washing water contains 0.85 g/L of B 2 O 3 .
再以CaO200克/升的Ca(NO3)2溶液3.04M3,含120克CaO/升Ca(OH)2悬浮液2.5M3缓慢加入到硼酸铵溶液中进行反应2小时。2[B5O7(OH)4]+2Na++4NH4 ++2Ca(NO3)2+Ca(OH)2→Ca3[B5O7(OH)4]2·nH2O+2NaNO3+2NH4O3+2NH4OH以Ca(OH)2调pH为10.6再反应O.5小时。料浆以泵压0.25MPa入TN型逆流顶吹压滤机中,得滤液含Na2O20.5克/升NH336克/升。将此溶液在蒸发器中加热到121℃,比重1.42,放至冷却结晶釜中冷却至比冷却水温高3℃为止。在离心分离器中分离出NaNO3。湿NaNO3在气流烘干机中以112℃烘干,得到纯度99%的硝酸钠。而含硝酸铵的含NO′382克/升溶液送去制硝酸钙。Then, Ca(NO 3 ) 2 solution 3.04M 3 with 200 g/L CaO and 2.5M 3 suspension containing 120 g CaO/L Ca(OH) 2 were slowly added to the ammonium borate solution for 2 hours of reaction. 2[B 5 O 7 (OH) 4 ]+2Na + +4NH 4 + +2Ca(NO 3 ) 2 +Ca(OH) 2 →Ca 3 [B 5 O 7 (OH) 4 ] 2 nH 2 O+2NaNO 3 +2NH 4 O 3 + 2NH 4 OH was adjusted to pH 10.6 with Ca(OH) 2 and reacted for another 0.5 hours. The slurry is pumped into a TN type countercurrent top-blown filter press with a pump pressure of 0.25 MPa, and the obtained filtrate contains 0.5 g/L Na 2 O 2 and 36 g/L NH 3 . Heat this solution in the evaporator to 121°C, the specific gravity is 1.42, put it in the cooling crystallization kettle and cool it until the temperature of the cooling water is 3°C higher than that of the cooling water. NaNO 3 is separated off in a centrifugal separator. Wet NaNO3 was dried at 112°C in an airflow dryer to obtain sodium nitrate with a purity of 99%. And containing NO' 3 82 g/liter solution containing ammonium nitrate is sent to make calcium nitrate.
将钙化后的硼酸钙滤饼以泵水洗0.35MPa压力循环洗涤三次,60℃热水0.40MPa洗涤一次至NO′3含量为1.0克/升为止。洗涤水量每次5.0M3。含60%水份硼酸钙在5780兆赫微波干燥器中干燥30分钟,温度85℃。以锤式粉碎机磨细至120~200目。产品为含B2O350.1%CaO24.3%的Ca3[B5O7(OH)4]2·2H2O。硼总收率93.6%。The calcium borate filter cake after the calcification is washed three times with pump water washing 0.35MPa pressure cycle, 60 ℃ hot water 0.40MPa washes once until the NO' 3 content is 1.0 g/liter. The amount of washing water is 5.0M 3 each time. Calcium borate containing 60% water was dried in a 5780 MHz microwave drier for 30 minutes at a temperature of 85°C. Grind to 120-200 mesh with a hammer mill. The product is Ca 3 [B 5 O 7 (OH) 4 ] 2 ·2H 2 O containing B 2 O 3 50.1% CaO2 4.3%. The total yield of boron is 93.6%.
实施例9Example 9
条件与实施例8相同,仅在钙化时加入200克CaO/升的Ca(NO3)2溶液1.97M3,加入120克CaO/升Ca(OH)21.08M3制得含B2O350.8%CaO27.1%的Ca2B6O11·5H2O产品。The conditions are the same as in Example 8, only 200 grams of CaO/liter Ca(NO 3 ) 2 solution 1.97M 3 is added during calcification, and 120 grams of CaO/liter Ca(OH) 2 1.08M 3 is added to obtain B 2 O 3 50.8% CaO 27.1% Ca 2 B 6 O 11 ·5H 2 O product.
实施例8、9适应于既含Na、K、NH4 +,又含Ca、Mg、Sr、Mn、Fe元素的硼酸盐矿物。如水硼钠镁石、硼钠镁石、斜硼钠钙石等。Examples 8 and 9 are suitable for borate minerals containing not only Na, K, NH 4 + but also Ca, Mg, Sr, Mn, and Fe elements. Such as boronite, boronite, clinoborite and so on.
实施例10Example 10
硼钾镁石磨粉至160目,化验B2O3为30.6%的3000公斤矿粉投入矿解釜中,以含B2O39克/升,K2O5.1克/升,NH4 +20克/升的矿解洗水5M3加入,再加入20%NH3的稀氨水1030公斤溶液,通入68HM3CO2,在常压下,65℃反应4小时:KMg2B11O19·9H2O+4NH3+2CO2→K++[B11O19]″″′+2MgCO3+4NH+ Grind boron potassium magnesium stone to 160 mesh, 3000 kg of ore powder with 30.6% B 2 O 3 in the laboratory is put into the mineral decomposition kettle to contain B 2 O 3 9 g/L, K 2 O 5.1 g/L, NH 4 + Add 20 g/L of ore de-washing water 5M 3 , then add 1030 kg of dilute ammonia water with 20% NH 3 , feed 68HM 3 CO 2 , react at 65°C for 4 hours under normal pressure: KMg 2 B 11 O 19 ·9H 2 O+4NH 3 +2CO 2 →K + +[B 11 O 19 ]″″′+2MgCO 3 +4NH +
固液分离,洗涤,钙化同实施例8,钙化后pH以NH4OH调为9.0。副产品KNO3,蒸发至119℃,46.5°Be′,冷却结晶也与例8、9相同,得纯度99%的KNO3220公斤。产品为含B2O352/1%,CaO22%的Ca5[B11O19]2·16H2O,硼总收率90.5%。Solid-liquid separation, washing, and calcification were the same as in Example 8. After calcification, the pH was adjusted to 9.0 with NH 4 OH. The by-product KNO 3 was evaporated to 119°C, 46.5°Be′, cooling and crystallization was the same as in Examples 8 and 9, and 220 kg of KNO 3 with a purity of 99% was obtained. The product is Ca 5 [B 11 O 19 ] 2 ·16H 2 O containing B 2 O 3 52/1%, CaO 22%, and the total yield of boron is 90.5%.
实施例11Example 11
硬度为5.5的含铀铁硼矿中国辽宁翁泉沟矿3600公斤矿石在焙烧窑1中900℃下焙烧30小时,控制再烧失率3%,为最佳。球磨机2磨粉至160目。The uranium-containing iron-boron ore with a hardness of 5.5 is roasted at 900° C. for 30 hours in the
在矿解釜3中加入3000公斤矿粉,化验B2O38.0%,MgO45%,CaO13%,SiO212%,Fe2O317%,Al2O35%,含U3O80.03%。先以Mg6[Si4O10](OH)8计算扣除12.1%的MgO,剩余的32,9%与13%CaO共需过量CO231.44×1.3=40.88公斤分子。Fe2O3(也包括Fe++)Al2O3、U3O8以其对应氢氧化物沉淀,故不予计算考虑。投入20%氨水770公斤,同时投入乙二胺(包括循环量)280公斤。先以氨水和乙二胺溶液浸泡矿粉,搅拌反应,通入CO2916HM3。自然升温至60℃左右,然后开通蒸汽升温至140±5℃,压力2.0MPa,搅拌反应6小时,即可放料。化验料浆样品硼分解率75%。5M3含B2O338克/升矿解液投入钙化釜中,加入153克CaO/升Ca(OH)2悬浮液0.1米,200克CaO/升的Ca(NO3)2溶液0.31米3在80℃钙化2小时,以Ca(OH)2调pH=9.2,再反应1小时。Add 3,000 kg of ore powder into the
其他操作同例3。本例制得B2O345%CaO22.5%如含铀铁硼原料成品中U3O85ppb,CaB4O7·6H2O的产品430公斤。乙二胺以钙化后洗水形式回收,循环收率82.5%。U3O8绝大部分留在矿解渣中,不影响进一步提取铀。Other operations are the same as Example 3. This example makes B 2 O 3 45% CaO2 2.5% such as U 3 O 8 5ppb in the finished product containing uranium, iron and boron raw materials, and 430 kg of products of CaB 4 O 7 ·6H 2 O. Ethylenediamine is recovered in the form of washing water after calcification, and the recycling yield is 82.5%. Most of U 3 O 8 remains in the slag, which does not affect the further extraction of uranium.
本例适用于硼镁石、纤维硼镁石、遂安石、镁硼石、锰硼石等B2O3≥7%和硬度>4的硼矿。This example is applicable to boron ores with B 2 O 3 ≥ 7% and hardness > 4, such as boronite, fibrous boronite, suianite, magnesium boronite, mansnite, etc.
实施例12Example 12
将硼镁铁矿一硼铁矿(Mg,Fe)2Fe3+[BO3]O2矿石破碎至≤3毫米粒,用风机送至沸腾焙烧窑1中在750℃下焙烧45分钟,测再烧失率1.1%。再磨细至160目,通过95%筛。The boronite-boronite (Mg, Fe) 2 Fe 3+ [BO 3 ]O 2 ore was crushed to ≤3 mm grains, sent to the
将含B2O36.8克/升NH321克/升,乙二胺50克/升洗水6.5M3投入矿解釜3中,再投入3000公斤矿粉,24%氨水650公斤,通入CO2730HM3,加热升温保持最高温度143℃,压力此时为147MPa搅拌反应7小时。温度降为135℃,压力0.78MPa,化验硼浸取率为84.3%。慢慢卸压至0.38MPa时放料浆至TN型压滤机4中,过滤得滤液5.8M3含B2O336克/升,乙二胺48.8克/升,送去钙化。滤渣再用泵5压力80℃ 6.5M3循环洗液洗涤三次,80℃热水洗一次。第一次洗液送至浸泡矿粉。Contain B 2 O 3 6.8 grams/
矿解过滤母液送至钙化釜13中,加入含202克CaO/升的Ca(NO3)2溶液556升,与140克CaO/升石灰乳液403升,钙化反应2.5小时,再以石灰乳液调pH=11.5,再反应0.5小时。搅拌反应在室温下进行。泵14以0.2MPa压滤,压滤机采用TN压滤机16滤液5.6M3送至去蒸馏脱除乙二胺工序。滤饼再以60℃热水以泵15循环水洗三次,60℃热水洗一次。每次洗液量5.5M3。最后以0.6MPa压缩空气吹干三分钟。含60.5%水份湿硼酸钙再送至旋转闪蒸干燥机中进行干燥,干燥温度最高处167℃,最低处85℃。Mineralization and filtration mother liquor is sent in the calcification still 13, adds and contains 202 grams of CaO/ liters Ca(NO 3 ) 2 solution 556 liters, and 140 gram CaO/ liters of lime emulsion 403 liters, calcification reaction 2.5 hours, adjust with lime emulsion again pH = 11.5, and reacted for another 0.5 hour. The stirred reaction was carried out at room temperature.
5.6M3含乙二胺47.8克/升含B2O36.8克/升含NH325克/升溶液送至蒸馏冷凝塔。此塔下部蒸汽间接加热,加热温度132℃,乙二胺与氨同时被蒸馏,塔上部冷却器,凝凝器进水温度12℃,出水温度32℃,乙二胺与氨一齐冷凝出来,乙二胺溶液冷凝用矿解后洗水直接吸收乙二胺和氨,用洗水量6M3,乙二胺溶液含乙二胺46.5克/升,含氨21.5克/升,再配入乙二胺10公斤使成约50克/升溶液去矿解。蒸馏釜底硝酸铵溶液送至制硝酸钙。5.6M 3 containing ethylenediamine 47.8 g/L containing B 2 O 3 6.8 g/L containing NH 3 25 g/L solution is sent to the distillation condensing tower. The steam in the lower part of the tower is indirectly heated, the heating temperature is 132°C, ethylenediamine and ammonia are distilled at the same time, the cooler in the upper part of the tower, the water inlet temperature of the condenser is 12°C, the water outlet temperature is 32°C, ethylenediamine and ammonia are condensed together, and the ethyl The diamine solution is condensed, and the washing water after mineralization is used to directly absorb ethylenediamine and ammonia. The amount of washing water used is 6M 3 . 10 kg was made into a solution of about 50 g/L for demineralization. The ammonium nitrate solution at the bottom of the distillation tank is sent to make calcium nitrate.
成品得硼酸钙588公斤,含B2O335.1%CaO28.3%的CaB2O4·4H2O。The finished product is 588 kg of calcium borate, containing B2O3 35.1 % CaO2 8.3% CaB2O4 · 4H2O .
本实施例也可应用于硼镁矿、纤维硼镁石、遂安石、镁硼石、斜方硼镁石、韦硼镁石、硼碳镁石、硼锰镁钙石、费硼锰钙镁石、硼镁锰矿,针锰钙硼石、斜方硼镁锰矿、锰硼石等。硼浸取率一般在73~85%之间,收得率71~83%。This embodiment can also be applied to boronite, fiber boronite, suianite, magnesium boronite, orthorhombessite, Wei boronite, boronite, boronite, boronite, and boronite. Magnesite, boromanganite, aorthite, orthorhombite, manganite, etc. The boron leaching rate is generally between 73-85%, and the yield is 71-83%.
实施例13Example 13
38%B2O3的2000公斤水方硼石经悬轴式盘磨机磨细至160目,加入含8克B2O3/升,30克NH3/升的第一次矿解洗水5.4M3到矿解釜中,浸泡搅拌均匀。再投入合成氨系统的24%氨水2.2M3,通入CO2在0.8MPa下50米3,用夹套蒸汽升温至135℃,反应4小时。然后以0.35MPa压力压入BMY-100080m2板框压滤机中,过滤液含B2O389克/升7.0M3送去钙化。用泵以0.42MPa压力87℃循环洗水洗涤三次,每次洗涤水5M3,再用87热水洗涤一次,洗水中B2O30.8克/升。2000 kg of water boronite with 38% B 2 O 3 is ground to 160 mesh by a suspension disc mill, and the first ore dewashing with 8 g of B 2 O 3 /L and 30 g of NH 3 /L is added Water 5.4M 3 into the mineral solution kettle, soak and stir evenly. Then put 2.2M 3 of 24% ammonia water into the ammonia synthesis system, feed CO 2 at 0.8MPa to 50m 3 , raise the temperature to 135°C with jacket steam, and react for 4 hours. Then it is pressed into a BMY-100080m 2 plate and frame filter press with a pressure of 0.35MPa, and the filtrate contains 89 g/L 7.0M 3 of B 2 O 3 and is sent for decalcification. Use a pump to wash three times with 0.42MPa pressure and 87°C circulating washing water, each washing water is 5M 3 , and then wash once with 87 hot water, and the B 2 O 3 in the washing water is 0.8 g/L.
过滤原液在钙化釜中撒入六硼酸钙晶种7.2公斤,搅拌均匀,转数控制在24转/分,再以含CaO154克/升的Ca(NO3)22M3,110克CaO/升的Ca(OH)2悬浮液0.93M3,缓慢钙化3小时,温度控制在58~60℃,以Ca(OH)2调pH=10.7,再反应1小时。钙化后以压滤机过滤,烘干同实施例3。本例制得六硼酸钙晶体50.8%B2O3,CaO27.3%1188公斤。Filter the stock solution, sprinkle 7.2 kg of calcium hexaborate seed crystals into the calcification kettle, stir evenly, and control the number of revolutions at 24 rpm, then add Ca(NO 3 ) 2 2M 3 containing 154 g/L CaO, 110 g CaO/L The Ca(OH) 2 suspension of 0.93M 3 was slowly calcified for 3 hours, the temperature was controlled at 58-60°C, the pH was adjusted to 10.7 with Ca(OH) 2 , and the reaction was continued for 1 hour. After calcification, filter with a filter press, and dry with the
实施例14Example 14
称取2000公斤30%B2O3天然硼纱,在普通带搅拌反应釜中放入洗水6M3加热到85℃,过滤去掉泥沙、泥沙洗水循环溶解天然硼砂。加入对应的NaOH。(硼铵石、水硼铵石加NH4OH,水硼钾石加KOH(以使过滤容易)调pH=9.3。过滤渣水洗至B2O31克/升为止。过滤后溶液B2O398克/升,放入钙化釜中,缓慢加入CaO170克/升的Ca(NO3)21.15M3,0.4M3120克/CaO/升的Ca(OH)2悬浮液在温度85℃下钙化2.5小时,以Ca(OH)2调pH=9.3,再反应0.5小时。固液分离,烘干同实例3,制得B2O350.5%CaB4O7·4H2O1140公斤。副产纯度99%硝酸钠730公斤。Weigh 2,000 kg of 30% B 2 O 3 natural boron yarn, put washing water 6M 3 in an ordinary stirred reactor and heat to 85°C, filter and remove the silt, and dissolve the natural borax in the silt washing water circulation. Add the corresponding NaOH. (Boramite, hydroboronite plus NH 4 OH, hydroboronite plus KOH (to make filtration easier) to adjust the pH = 9.3. The filter residue was washed with water until B 2 O 3 1 g/L. After filtration, the solution B 2 O 3 98 g/L, put into the calcification kettle, slowly add Ca(NO 3 ) 2 1.15M 3 , 0.4M 3 120 g/CaO/L Ca(OH) 2 suspension at temperature 85 Calcify at ℃ for 2.5 hours, adjust pH to 9.3 with Ca(OH) 2 , and react for 0.5 hours. Separation of solid and liquid, drying as in Example 3, to obtain 1140 kg of B 2 O 3 50.5% CaB 4 O 7 ·4H 2 O. The by-product sodium nitrate with a purity of 99% is 730 kg.
实施例15Example 15
用与实施例14过滤后的料液,加1.44M3170克/升CaO的硝酸钙溶液,120克/升CaO的Ca(OH)20.67M3,进行钙化反应,Na2B4O7+3Ca(N)3)2+Ca(OH)2→Ca2B6O11·nH2O+6NaNO3pH=10.1。以下其他操作也同实施例14。With the feed liquid after filtration with
制得六硼酸二钙1140公斤含B2O350.5%CaO27,3%。同时副产硝酸钠730公斤纯度99%。Prepare 1140 kg of dicalcium hexaborate containing B 2 O 3 50.5% CaO27, 3%. Simultaneously, 730 kg of by-product sodium nitrate has a purity of 99%.
实施例16Example 16
称取2000公斤30%B2O3的硼铵石,其操作与实施例13相同。制得Ca2B6O11·4H2O。Weigh 2000 kg of 30% B 2 O 3 boronite, and its operation is the same as in Example 13. Ca 2 B 6 O 11 ·4H 2 O is produced.
而副产的硝酸铵701公斤,既可作为制硝酸钙的循环原料使用。或用6M13循环洗水65℃下洗涤一次,可制得含NH4NO36.0%,B2O345.0%CaO26%的专用产品用作高温熔融含硼材料。The by-product ammonium nitrate is 701 kg, which can be used as a recycled raw material for calcium nitrate production. Or wash once with 6M 13 circulating washing water at 65°C to produce a special product containing 6.0% NH 4 NO 3 , 45.0% B 2 O 3 26% CaO, which is used as a high-temperature molten boron-containing material.
实施例15、16也适用于所有除含Na、K以外的各种硼矿,化学品,工业品。
实施例14、15、16适用于Na、K、NH4的硼酸盐矿、工业品、化学品。如无水、斜方、贫水、三方、天然硼砂,意、奈、四水、多水、阿硼钠石,硼铵石、水硼铵石、水硼钾石等。
实施例17Example 17
将锰硼石在悬辊盘式磨粉机磨细至160目,投入含B2O320.7%矿粉2000公斤到矿解釜中,以含8克/升B2O321克/升NH3第一次矿解洗水3.0M3浸泡,再投入20%氨水2M3入内。再通入CO2达到0.7MPa时停止加入,加热升温至140±5℃,搅拌反应4小时,化验B2O3分解率为86%.再泄压至0.80MPa时,压入压滤机(80m2,叶片加压过滤机),再以泵0.40MPa84℃循环洗水洗涤三次,每次约3M3再以84℃热水洗一次,过滤原液含B2O376.克/升,Grind manganese boronite to 160 mesh in a suspension roller disc mill, put 2000 kg of ore powder containing 20.7% B 2 O 3 into the ore decomposition kettle, so as to contain 8 g/L B 2 O 3 21 g/L Soak in 3.0M 3 of NH 3 demineralization washing water for the first time, and then add 20% ammonia water 2M 3 into it. When CO2 reaches 0.7MPa, stop adding, heat up to 140±5°C, stir and react for 4 hours, and the decomposition rate of B2O3 is 86%. When the pressure is released to 0.80MPa, press into the filter press ( 80m 2 , blade pressurized filter), and then washed three times with 0.40MPa 84°C circulating washing water, each time about 3M 3 and then washed once with 84°C hot water, and the filtered stock solution contained 76. g/L of B 2 O 3 ,
升温至60℃在钙化釜中缓慢投入含180克/升的Ca(NO3)2溶液0.91M3,再加入140克CaO/升的Ca(OH)2溶液0.53M3,钙化反应1.5小时,以Ca(OH)2调pH=10.5。以泵0.4MPa泵入XMG60/800-X60m2厢式压滤机过滤,再以泵0.5MPa压力88℃4.4M3洗涤水洗一次,湿成品硼酸钙经2450兆赫微波干燥机烘干至含B2O345%,CaO27%NH4NO36.8%的专用化学品(玻璃行业等高温含硼加工业用)Ca2B6O11·5H2O。Raise the temperature to 60°C, slowly put 0.91M 3 solution containing 180g/L Ca(NO 3 ) 2 into the calcification kettle, then add 0.53M 3 140g CaO/L Ca(OH) 2 solution, and calcify for 1.5 hours. Adjust pH=10.5 with Ca(OH) 2 . Pumped into the XMG60/800-X60m 2 compartment filter press with a pump of 0.4MPa to filter, and then washed once with a pump of 0.5MPa at a pressure of 88°C and 4.4M 3 , and the wet finished calcium borate was dried by a 2450 MHz microwave dryer until it contained B 2 O 3 45%, CaO 2 7% NH 4 NO 3 6.8% special chemicals (for high temperature boron-containing processing industries such as glass industry) Ca 2 B 6 O 11 ·5H 2 O.
本实施例也适用于水硼锰石、硼锰镁石等由镁、钙、锶、锰、铁组成的化学品、工业品以及硬度≤4的矿物。This embodiment is also applicable to chemicals and industrial products composed of magnesium, calcium, strontium, manganese and iron, and minerals with a hardness of ≤4, such as boromanite and boromanite.
实施例18Example 18
1000公斤160目含B2O320.3%锶硼石矿粉,加入3M3含NH330克/升,B2O38.4克/升矿解洗水,加入22.8%NH3水2.48M3入矿解釜中,通入CO2140HM3,压力达0.9MPa,缓慢升温至135℃,搅拌反应4小时。矿解,钙化工序操作同实施例3。1000 kg 160 mesh containing B 2 O 3 20.3% strontium boronite ore powder, add 3M 3 containing NH 3 30 g/l, B 2 O 3 8.4 g/l ore washing water, add 22.8% NH 3 water 2.48M 3 Put into the ore decomposition kettle, feed CO 2 140HM 3 , the pressure reaches 0.9MPa, slowly raise the temperature to 135°C, and stir for 4 hours. Demineralization, calcification process operation is the same as
此例制得Ca2B6O11·5H2O含50.5%B2O3CaO26.8%。In this example, Ca 2 B 6 O 11 ·5H 2 O containing 50.5% B 2 O 3 CaO 26.8%.
本实施例也适用于贝水锶硼石、三斜水硼锶石、水硼锶石、二水单斜硼锶石、图硼锶石、基性硼钙石、基性硼钙锶石、库尔干达石等同类矿物与工业品、化学品。此类硼总收率在81~89%。This embodiment is also applicable to boronite, triclinic boronite, boronite, dihydrate monoclinic boronite, boronite, basic boronite, basic boronite, Similar minerals, industrial products and chemicals such as Kurganda Stone. The total yield of such boron is 81-89%.
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| CN1102534C (en) * | 2000-06-09 | 2003-03-05 | 大连理工大学 | Method for producing calcium metaborate |
| CN1321888C (en) * | 2005-01-10 | 2007-06-20 | 大石桥市硼制品厂 | Method for manufacturing calcium borate from ulexite |
| CN103332701A (en) * | 2013-07-12 | 2013-10-02 | 河北大学 | Preparation method of modified nano calcium borate lubricant additive |
| CN104817094B (en) * | 2015-04-24 | 2017-01-11 | 曲阜师范大学 | Hydration and anhydrous multistage porous calcium borate microsphere low-temperature hydrothermal-thermal conversion synthetic method |
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