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CN103301903B - A kind of eccentric bushing combiner and manufacturing process thereof - Google Patents

A kind of eccentric bushing combiner and manufacturing process thereof Download PDF

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Publication number
CN103301903B
CN103301903B CN201310105767.6A CN201310105767A CN103301903B CN 103301903 B CN103301903 B CN 103301903B CN 201310105767 A CN201310105767 A CN 201310105767A CN 103301903 B CN103301903 B CN 103301903B
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casting
eccentric bushing
cast steel
inner sleeve
cotton garment
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CN103301903A (en
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李敏
姜长石
赵立刚
崔闯
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Liaoning Telaizi Environmental Protection Equipment Manufacturing Co
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Individual
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Abstract

The present invention relates to a kind of eccentric bushing combiner and manufacturing process thereof, be made up of cast steel eccentric bushing, casting cotton garment and the bonding combination of casting nylon inner sleeve, it is a kind of new Structure and energy method, thoroughly abandon original product structure and the process of casting, adopt Split assembled structure and cold working in conjunction with bonding method, carry out the overall process that eccentric bushing combiner manufactures.Phenomenon that the present invention thoroughly solves " freestone ", the uniformity of product is obviously improved, and life of product is obviously extended, and free from extraneous odour in production process, meet environmental requirement.

Description

A kind of eccentric bushing combiner and manufacturing process thereof
Technical field
The present invention relates to a kind of eccentric bushing combiner and manufacturing process thereof, particularly relate to a kind of eccentric sleeve for cracker combiner and method of manufacturing technology thereof.
Background technology
The production industry such as colliery and mine be unable to do without the use of disintegrating machine.Because disintegrating machine applying working condition is severe, service time the objective factor such as overlength impact, cause eccentric bushing combiner needs the often replacing in disintegrating machine, have a strong impact on production efficiency and the economic benefit of exploitation enterprise.People through overtesting inside and outside cast steel eccentric bushing by casting method shape casting nylon (MC nylon) instead of over commonly use babbit, bring a revolution to extraction industry.But owing to casting the characteristic of nylon and cast steel material, make the surface conjunction power of casting nylon and cast steel material almost nil, although have employed the frame for movement such as T-slot and connecting hole is applied in casting nylon molding technique, to reaching the adhesion increasing casting nylon and eccentric steel bushing, but due to bi-material percent thermal shrinkage difference greatly (percent thermal shrinkage of casting nylon is that the twice of cast steel material is many), when eccentric bushing component after shaping is cooled to uniform temperature, namely there is usual said " freestone " phenomenon of nylon inner sleeve and cast steel eccentric bushing absciss layer and people, this just determines the hidden danger that the eccentric bushing after combination exists " freestone ", product percent of pass after making to combine is low, processing difficulties, the uniformity of product is poor, quality is unstable, even if the life of product of having paid is also unpredictable, more seriously in casting process, peculiar smell is excessive, pernicious gas volatilization is many, have a strong impact on the healthy of manufacturing enterprise employee and the surrounding people.Solve the environmental issue in process of producing product, the qualification rate and the uniformity that improve product are extremely urgent for this reason.
Summary of the invention
Goal of the invention
For the problem such as above-mentioned, the invention provides a kind of eccentric bushing combiner brand new and its manufacturing process, its objective is improve the qualification rate of product, uniformity, " freestone ", extend product service life and solve the problems such as peculiar smell in production process is excessive.
Technical scheme
A kind of eccentric bushing combiner, for Split assembled structure, it is characterized in that: combined by cast steel eccentric bushing, casting cotton garment and casting nylon inner sleeve and form, the inside of cast steel eccentric bushing is provided with casting nylon inner sleeve, and the outside of cast steel eccentric bushing is provided with casting cotton garment; Between the inner surface and the outer surface of cast steel eccentric bushing of casting cotton garment, scribble the first cementing medium, casting cotton garment is bonding with cast steel eccentric bushing by the first cementing medium; Between the outer surface and cast steel eccentric bushing inner surface of casting nylon inner sleeve, scribble the second cementing medium, casting nylon inner sleeve is bonding with cast steel eccentric bushing by the second cementing medium.
Eccentric bushing combiner is equipped with auxiliary bonding through hole, is all fixed by screw and nut precession auxiliary bonding through hole between the casting nylon inner sleeve of cast steel eccentric bushing and its inside and the casting cotton garment of outside.
The gap of 0.15-5mm is left between casting nylon lining the outer surface of and cast steel eccentric bushing endoporus.
The gap of 0.15-5mm is left between casting cotton garment inner surface and cast steel eccentric bushing cylindrical.
A manufacturing process for eccentric bushing combiner described above, is characterized in that: adopt cold working in conjunction with bonding method, complete the overall process that eccentric bushing combiner manufactures; Nylon inner sleeve and casting cotton garment casting respectively will be cast, (the blank of casting after processing, for meeting adhesive property, appearance and size will be mated with cast steel eccentric bushing, gluing of surfaces meets the requirement of roughness) combine with cast steel eccentric bushing, smear adhesive respectively by the casting nylon inner sleeve after processing, casting cotton garment and cast steel eccentric bushing and carry out splicing formation first cementing medium and the second cementing medium, then carry out drying, be finally machined into finished product.
The roughness of casting nylon inner sleeve, casting cotton garment and cast steel eccentric bushing gluing of surfaces is 1.6-25.
After casting nylon inner sleeve and casting cotton garment machine with cast steel eccentric bushing by the bonding combination of adhesive, casting nylon inner sleeve and the gluing of surfaces casting cotton garment need to carry out surface active and cleaning with dilution heat of sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath.
After casting nylon inner sleeve and casting cotton garment and cast steel eccentric bushing have gluedd joint, be aided with the bonding screw of adhesive and nut is fixed.
Advantage and effect
Advantage of the present invention and good effect as follows:
(1) qualification rate of product can close to 100%;
(2) uniformity of product obviously improves;
(3) thoroughly " freestone " phenomenon is solved;
(4) life of product is obviously extended;
(5) free from extraneous odour in production process, meets environmental requirement.
Accompanying drawing explanation
Fig. 1 is that the present invention assembles schematic diagram figure;
Fig. 2 is eccentric bushing combiner overall structure schematic diagram of the present invention;
Fig. 3 is present invention process flow chart.
Description of reference numerals:
1, cast steel eccentric bushing, 2, casting cotton garment, the 3, first cementing medium, 4, casting nylon inner sleeve, the 5, second cementing medium, 6, screw, 7, nut.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further:
The present invention proposes a kind of eccentric bushing combiner and manufacturing process thereof, as shown in Figures 1 and 2, it is a kind of new Structure and energy method, thoroughly abandon original product structure and the process of casting, the substitute is and adopt Split assembled structure and cold working in conjunction with the method for bonding (physical bonds or chemical adhesive), carried out the overall process that eccentric bushing combiner manufactures.
Eccentric bushing combiner is Split assembled structure, cast cotton garment 2 and (MC nylon) by cast steel eccentric bushing 1, (MC nylon) to cast nylon inner sleeve 4 and combine and form, the inside of cast steel eccentric bushing 1 is provided with casting nylon inner sleeve 4, the outside of cast steel eccentric bushing 1 is provided with casting cotton garment 2, between the inner surface and the outer surface of cast steel eccentric bushing 1 of casting cotton garment 2, scribble the first cementing medium 3, casting cotton garment 2 is bonding with cast steel eccentric bushing 1 by the first cementing medium 3; Between the outer surface and cast steel eccentric bushing 1 inner surface of casting nylon inner sleeve 4, scribble the second cementing medium 5, casting nylon inner sleeve 4 is bonding with cast steel eccentric bushing 1 by the second cementing medium 5.
Eccentric bushing combiner is equipped with auxiliary bonding through hole, is all fixed by screw 6 and nut 7 precession auxiliary bonding through hole between the casting nylon inner sleeve 4 of cast steel eccentric bushing 1 and its inside and the casting cotton garment 2 of outside.
The gap of 0.15-5mm is left between casting nylon inner sleeve 4 outer surface and cast steel eccentric bushing 1 endoporus.The gap of 0.15-5mm is left between casting cotton garment 2 inner surface and cast steel eccentric bushing 1 cylindrical.
As shown in Figure 3, concrete steps are as follows for manufacturing process flow of the present invention:
(1), buying and cast steel eccentric bushing 1 size adapt casting cotton garment 2, cast nylon inner sleeve 4, screw 6 and nut 7 etc. and cast nylon blank;
(2) roughness requirements, processing cast steel eccentric bushing 1 surface is 1.6-25;
(3), with the solvent that can clean part cast steel eccentric bushing 1 surfaces externally and internally after processing is cleaned, dried for standby; The described solvent that can clean part is: benzene, dimethylbenzene, carbon tetrachloride, diluent, solvent naphtha, washing oil, acetone or ethanol etc.;
(4), according to the hole size of cast steel eccentric bushing 1, processing casting nylon inner sleeve 4 outer surface, require the gap leaving 0.15-5mm between cast steel eccentric bushing 1 endoporus, surface roughness is 1.6-25;
(5), surface active and surface cleaning process are carried out to the casting nylon inner sleeve 4 after step (4) processing, specifically dilute sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath are heated to 50-100oC, invade bubble or boil casting nylon after inner sleeve 10-120 minute, and remove surface solution, dried for standby;
(6), by the synthetic adhesive uniform application outer surface of casting nylon inner sleeve 4 after the process and the inner surface of cast steel eccentric bushing 1 carry out bonding combination (forming the second cementing medium 5 between the outer surface and the inner surface of cast steel eccentric bushing 1 of casting nylon inner sleeve 4), then carry out drying; Synthetic adhesive is commercially available prod, can select synvaren, polyurethane glue stick, urea-resion adhesive, epoxyn or acrylic resin adhesive etc.;
(7), according to the excircle dimension of cast steel eccentric bushing 1, processing casting cotton garment 2 inner surface, require the gap leaving 0.15-5mm between cast steel eccentric bushing 1 cylindrical, surface roughness is 1.6-25;
(8), surface active and surface cleaning process are carried out to the casting cotton garment 2 after step (7) processing, specifically dilute sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath are heated to 50-100oC, invade bubble or boil casting after cotton garment 10-120 minute, and remove surface solution, dried for standby;
(9), by the inner surface of synthetic adhesive uniform application casting cotton garment 2 after the process and the outer surface of cast steel eccentric bushing 1 carry out bonding combination (forming the first cementing medium 3 between the inner surface and the outer surface of cast steel eccentric bushing 1 of casting cotton garment 2), and then once carry out drying; Synthetic adhesive is commercially available prod, can select synvaren, polyurethane glue stick, urea-resion adhesive, epoxyn or acrylic resin adhesive etc.
(10), through above-mentioned steps (1) ~ (9), the eccentric bushing combiner with casting nylon inner sleeve 4, casting cotton garment 2 is obtained.Eccentric bushing sub-assembly is beaten auxiliary bonding through hole stand-by.
(11), by screw 6 and the above-mentioned adhesive of nut 7 uniform application, precession auxiliary bonding through hole is also dry, to play the effect of assistant reinforcement intensity.
Embodiment 1:
A kind of eccentric bushing combiner is Split assembled structure, and combined by cast steel eccentric bushing 1, casting cotton garment 2 and casting nylon inner sleeve 4 and form, the inside of cast steel eccentric bushing 1 is provided with casting nylon inner sleeve 4, and the outside of cast steel eccentric bushing 1 is provided with casting cotton garment 2; Between the inner surface and the outer surface of cast steel eccentric bushing 1 of casting cotton garment 2, scribble the first cementing medium 3, casting cotton garment 2 is bonding with cast steel eccentric bushing 1 by the first cementing medium 3; Between the outer surface and cast steel eccentric bushing 1 inner surface of casting nylon inner sleeve 4, scribble the second cementing medium 5, casting nylon inner sleeve 4 is bonding with cast steel eccentric bushing 1 by the second cementing medium 5.
Eccentric bushing combiner is equipped with auxiliary bonding through hole, is all fixed by screw 6 and nut 7 precession auxiliary bonding through hole between the casting nylon inner sleeve 4 of cast steel eccentric bushing 1 and its inside and the casting cotton garment 2 of outside.
The gap of 0.15mm is left between casting nylon inner sleeve 4 outer surface and cast steel eccentric bushing 1 endoporus.
The gap of 0.15mm is left between casting cotton garment 2 inner surface and cast steel eccentric bushing 1 cylindrical.
A manufacturing process for eccentric bushing combiner described above, adopts cold working in conjunction with bonding method, completes the overall process that eccentric bushing combiner manufactures; Nylon inner sleeve 4 and casting cotton garment 2 casting respectively will be cast, processing after and cast steel eccentric bushing 1 combine, smear adhesive respectively by the casting nylon inner sleeve 4 after processing, casting cotton garment 2 and cast steel eccentric bushing 1 and carry out splicing formation first cementing medium 3 and the second cementing medium 5, then drying is carried out, finally be machined into finished product (concrete manufacture process is described above, does not repeat them here).
Casting nylon inner sleeve 4, casting cotton garment 2 are 1.6 with the roughness of cast steel eccentric bushing 1 gluing of surfaces.
After casting nylon inner sleeve 4 and casting cotton garment 2 machine with cast steel eccentric bushing 1 by the bonding combination of adhesive, casting nylon inner sleeve 4 and the gluing of surfaces casting cotton garment 2 need to carry out surface active and cleaning with dilution heat of sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath; Surface active and cleaning are that dilute sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath are heated to 50oC, invade bubble or boil casting cotton garment or cast nylon inner sleeve after 120 minutes, and removing surface solution, dried for standby.
After casting nylon inner sleeve 4 and casting cotton garment 2 have been gluedd joint with cast steel eccentric bushing 1, be aided with the bonding screw of adhesive 6 and fix with nut 7.
Embodiment 2:
A kind of eccentric bushing combiner, leaves the gap of 5mm between casting nylon inner sleeve 4 outer surface and cast steel eccentric bushing 1 endoporus; The gap of 5mm is left between casting cotton garment 2 inner surface and cast steel eccentric bushing 1 cylindrical; Casting nylon inner sleeve 4, casting cotton garment 2 are 25 with the roughness of cast steel eccentric bushing 1 gluing of surfaces; Dilute sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath are heated to 100oC when carrying out surface active and cleaning by the manufacturing process of this eccentric bushing combiner, invade bubble or boil casting cotton garment or cast nylon inner sleeve 10 minutes; Other condition is with embodiment 1.
Embodiment 3:
A kind of eccentric bushing combiner, leaves the gap of 1mm between casting nylon inner sleeve 4 outer surface and cast steel eccentric bushing 1 endoporus; The gap of 1mm is left between casting cotton garment 2 inner surface and cast steel eccentric bushing 1 cylindrical; Casting nylon inner sleeve 4, casting cotton garment 2 are 3.2 with the roughness of cast steel eccentric bushing 1 gluing of surfaces; Dilute sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath are heated to 80oC when carrying out surface active and cleaning by the manufacturing process of this eccentric bushing combiner, invade bubble or boil casting cotton garment or cast nylon inner sleeve 90 minutes; Other condition is with embodiment 1.
Embodiment 4:
A kind of eccentric bushing combiner, leaves the gap of 3mm between casting nylon inner sleeve 4 outer surface and cast steel eccentric bushing 1 endoporus; The gap of 3mm is left between casting cotton garment 2 inner surface and cast steel eccentric bushing 1 cylindrical; Casting nylon inner sleeve 4, casting cotton garment 2 are 12.5 with the roughness of cast steel eccentric bushing 1 gluing of surfaces; Dilute sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath are heated to 65oC when carrying out surface active and cleaning by the manufacturing process of this eccentric bushing combiner, invade bubble or boil casting cotton garment or cast nylon inner sleeve 40 minutes; Other condition is with embodiment 1.
The eccentric bushing combiner of this disintegrating machine of the present invention and novel method of manufacturing technology thereof, the overall structure making original (MC nylon) cast nylon becomes Split assembled structure, thoroughly solve " freestone " phenomenon, significantly improve the uniformity of product, extend service life, production process free from extraneous odour, meets environmental requirement, is suitable for applying.

Claims (5)

1. an eccentric bushing combiner, for Split assembled structure, it is characterized in that: combined by cast steel eccentric bushing (1), casting cotton garment (2) and casting nylon inner sleeve (4) and form, the inside of cast steel eccentric bushing (1) is provided with casting nylon inner sleeve (4), and the outside of cast steel eccentric bushing (1) is provided with casting cotton garment (2); Between the inner surface and the outer surface of cast steel eccentric bushing (1) of casting cotton garment (2), scribble the first cementing medium (3), casting cotton garment (2) is bonding with cast steel eccentric bushing (1) by the first cementing medium (3); Between the outer surface and cast steel eccentric bushing (1) inner surface of casting nylon inner sleeve (4), scribble the second cementing medium (5), casting nylon inner sleeve (4) is bonding with cast steel eccentric bushing (1) by the second cementing medium (5); Eccentric bushing combiner is equipped with auxiliary bonding through hole, is all fixed by screw (6) and nut (7) precession auxiliary bonding through hole between the casting nylon inner sleeve (4) of cast steel eccentric bushing (1) and its inside and outside casting cotton garment (2); Adopt cold working in conjunction with bonding method, complete the overall process that eccentric bushing combiner manufactures; Nylon inner sleeve (4) and casting cotton garment (2) casting respectively will be cast, processing after and cast steel eccentric bushing (1) combine, smear adhesive respectively by the casting nylon inner sleeve (4) after processing, casting cotton garment (2) and cast steel eccentric bushing (1) and carry out splicing formation first cementing medium (3) and the second cementing medium (5), then carry out drying, be finally machined into finished product; Casting nylon inner sleeve (4) and casting cotton garment (2) machine after with cast steel eccentric bushing (1) by the bonding combination of adhesive, cast nylon inner sleeve (4) and cast cotton garment (2) gluing of surfaces need to carry out surface active and cleaning with dilution heat of sulfuric acid, watery hydrochloric acid, dilute nitric acid solution or soda bath.
2. eccentric bushing combiner according to claim 1, is characterized in that: the gap leaving 0.15-5mm between casting nylon inner sleeve (4) outer surface and cast steel eccentric bushing (1) endoporus.
3. eccentric bushing combiner according to claim 1, is characterized in that: the gap leaving 0.15-5mm between casting cotton garment (2) inner surface and cast steel eccentric bushing (1) cylindrical.
4. eccentric bushing combiner according to claim 1, is characterized in that: casting nylon inner sleeve (4), casting cotton garment (2) are 1.6-25 with the roughness of cast steel eccentric bushing (1) gluing of surfaces.
5. according to eccentric bushing combiner according to claim 1, it is characterized in that: after casting nylon inner sleeve (4) and casting cotton garment (2) have been gluedd joint with cast steel eccentric bushing (1), be aided with the bonding screw of adhesive (6) and fix with nut (7).
CN201310105767.6A 2013-03-29 2013-03-29 A kind of eccentric bushing combiner and manufacturing process thereof Active CN103301903B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109748114A (en) * 2019-02-22 2019-05-14 焦作市倍特矿业设备有限公司 A kind of self-sealing integral type wet-spraying machine feeding-distribution device and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1051428A (en) * 1951-11-19 1954-01-15 Allis Chalmers Mfg Co Improvements relating to gyratory crushers
US2833486A (en) * 1955-01-10 1958-05-06 Lester R Macleod Gyratory crusher with hydraulic means for adjusting crusher head
EP0408204B1 (en) * 1989-07-14 1994-03-02 Lokomo Oy Gyratory crusher
CN2292606Y (en) * 1997-03-17 1998-09-30 沈阳重型机械集团有限责任公司 Eccentric sleeve for crusher
CN1313182A (en) * 2000-03-13 2001-09-19 张世平 Technology for making internal and external bushes of eccentric sleeve on hydraulic rotary crusher
CN101185908A (en) * 2006-11-17 2008-05-28 上海建设路桥机械设备有限公司 Eccentric cover section in cone crusher
CN203140051U (en) * 2013-03-29 2013-08-21 李敏 Eccentric sleeve combination part

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1051428A (en) * 1951-11-19 1954-01-15 Allis Chalmers Mfg Co Improvements relating to gyratory crushers
US2833486A (en) * 1955-01-10 1958-05-06 Lester R Macleod Gyratory crusher with hydraulic means for adjusting crusher head
EP0408204B1 (en) * 1989-07-14 1994-03-02 Lokomo Oy Gyratory crusher
CN2292606Y (en) * 1997-03-17 1998-09-30 沈阳重型机械集团有限责任公司 Eccentric sleeve for crusher
CN1313182A (en) * 2000-03-13 2001-09-19 张世平 Technology for making internal and external bushes of eccentric sleeve on hydraulic rotary crusher
CN101185908A (en) * 2006-11-17 2008-05-28 上海建设路桥机械设备有限公司 Eccentric cover section in cone crusher
CN203140051U (en) * 2013-03-29 2013-08-21 李敏 Eccentric sleeve combination part

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Effective date of registration: 20171109

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Denomination of invention: An eccentric sleeve assembly and its manufacturing process

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