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CN103203479A - Double-blade cutting tool with novel structure - Google Patents

Double-blade cutting tool with novel structure Download PDF

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Publication number
CN103203479A
CN103203479A CN2013101287112A CN201310128711A CN103203479A CN 103203479 A CN103203479 A CN 103203479A CN 2013101287112 A CN2013101287112 A CN 2013101287112A CN 201310128711 A CN201310128711 A CN 201310128711A CN 103203479 A CN103203479 A CN 103203479A
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China
Prior art keywords
blade
double
new
tool
cutter
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CN2013101287112A
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Chinese (zh)
Inventor
陈玮
张秀娟
冯建庆
刘勇
张晓宾
张永刚
王彬
韩燕燕
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Luoyang LYC Bearing Co Ltd
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Luoyang LYC Bearing Co Ltd
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Priority to CN2013101287112A priority Critical patent/CN103203479A/en
Publication of CN103203479A publication Critical patent/CN103203479A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1614Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2210/00Details of turning tools
    • B23B2210/02Tool holders having multiple cutting inserts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling Tools (AREA)

Abstract

本发明属于加工大型、特大型套圈的刀具领域,主要涉及一种新型结构的双刀片刀具。提出的一种新型结构的双刀片刀具具有外形、尺寸完全相同的两个刀片,即刀片Ⅰ(4)和刀片Ⅱ(5);所述刀片Ⅰ(4)和刀片Ⅱ(5)的主偏角均为45°,所述刀片Ⅰ(4)和刀片Ⅱ(5)平行布置在刀具的同一个平面上,所述刀片Ⅰ(4)和刀片Ⅱ(5)相对于进刀方向前后布置并相对于工件的车削面上下设置,从而构成刀片Ⅰ(4)在前,刀片Ⅱ(5)在后,刀片Ⅰ(4)在上,刀片Ⅱ(5)在下,对工件进行梯次车削的一种新型结构的双刀片刀具。本发明不但满足加工精度要求,使加工效率大幅提高,而且调整方便,不同的刀片组合实现不同的切削效果,使用成本大幅降低。

Figure 201310128711

The invention belongs to the field of cutters for processing large and extra-large ferrules, and mainly relates to a new-type double-blade cutter. A new type of double-blade cutter proposed has two blades with the same shape and size, that is, blade I (4) and blade II (5); the main bias of blade I (4) and blade II (5) The angles are all 45°, the blade I (4) and blade II (5) are arranged in parallel on the same plane of the tool, and the blade I (4) and blade II (5) are arranged forward and backward relative to the feeding direction and Relative to the turning surface of the workpiece, it is set up and down, so that the blade I (4) is in front, the blade II (5) is behind, the blade I (4) is on the top, and the blade II (5) is on the bottom, and the workpiece is turned step by step. A new structure of double-blade knives. The invention not only satisfies the requirement of machining precision, greatly improves the machining efficiency, but also is convenient to adjust, different blade combinations can achieve different cutting effects, and the use cost is greatly reduced.

Figure 201310128711

Description

一种新型结构的双刀片刀具A new type of double-blade cutter

技术领域 technical field

本发明属于加工大型、特大型套圈的刀具领域,主要涉及一种新型结构的双刀片刀具。 The invention belongs to the field of cutters for processing large and extra-large ferrules, and mainly relates to a new-type double-blade cutter.

背景技术 Background technique

如图1所示,现在用于加工大型、特大型套圈主要用焊接刀具或机夹单个刀片的刀具进行加工。大型、特大型套圈的锻件余量非常大(单边余量超过6mm以上),加工内表面或外表面时需要重复车削3~4次才能达到工艺尺寸,加工效率极为低下。对于没有冷却水帮助散热的机床,每次切削时切深受到很大的限制。如果采用大切深切削,普通刀片非常不耐用,采用特殊材质的刀片进行加工,会大幅提高使用成本,现在只能采取小切深多次切削的方式加工。 As shown in Figure 1, it is now used to process large and extra-large ferrules mainly with welding tools or tools with a single blade in the machine. The forging margin of large and extra-large ferrules is very large (the margin on one side exceeds 6mm), and when machining the inner surface or outer surface, it is necessary to repeat turning 3 to 4 times to reach the process size, and the processing efficiency is extremely low. For machine tools without cooling water to help dissipate heat, the depth of cut is greatly limited in each cut. If a large depth of cut is used, ordinary blades are not very durable, and the use of special material blades for processing will greatly increase the cost of use. Now it can only be processed with small depth of cut and multiple cuts.

发明内容 Contents of the invention

为解决上述技术问题,本发明的目的是提出一种新型结构的双刀片刀具,主要用于加工大型、特大型套圈,可以实现大切深切削和粗车、精车一次完成。 In order to solve the above technical problems, the purpose of this invention is to propose a new type of double-blade cutter, which is mainly used for processing large and extra-large ferrules, and can realize large-depth cutting and rough turning and finishing turning at one time.

本发明为完成上述目的采用如下技术方案: The present invention adopts following technical scheme for accomplishing the above object:

一种新型结构的双刀片刀具,所述的双刀片刀具具有外形、尺寸完全相同的两个刀片,即刀片Ⅰ和刀片Ⅱ;所述刀片Ⅰ和刀片Ⅱ的主偏角均为45°,所述刀片Ⅰ和刀片Ⅱ平行布置在刀具的同一个平面上,所述刀片Ⅰ和刀片Ⅱ相对于进刀方向前后布置并相对于工件的车削面上下设置,从而构成刀片Ⅰ在前,刀片Ⅱ在后,刀片Ⅰ在上,刀片Ⅱ在下,对工件进行梯次车削的一种新型结构的双刀片刀具。 A double-blade tool with a new structure. The double-blade tool has two blades with the same shape and size, that is, blade I and blade II; the entering angles of blade I and blade II are both 45°, so The blade I and blade II are arranged in parallel on the same plane of the tool, and the blade I and blade II are arranged front and rear relative to the direction of feed and are arranged up and down relative to the turning surface of the workpiece, so that the blade I is in front and the blade II is in the front Finally, the blade I is on the top, and the blade II is on the bottom, a new type of double-blade tool for step-by-step turning of the workpiece.

所述的刀片Ⅰ、刀片Ⅱ的材质相同。 The blade I and blade II are made of the same material.

所述的刀片Ⅰ、刀片Ⅱ采用不同的材质制成。 The blades I and II are made of different materials.

所述的刀片Ⅰ、刀片Ⅱ可具有不同的刀尖圆弧。 The blades I and II may have different arcs of the blade tip.

所述刀片Ⅱ的刀尖圆弧大于刀片Ⅰ的刀尖圆弧。 The arc of the tip of the blade II is larger than the arc of the tip of the blade I.

本发明不但满足加工精度要求,使加工效率大幅提高,而且调整方便,不同的刀片组合实现不同的切削效果,使用成本大幅降低。 The invention not only satisfies the requirement of machining precision, greatly improves the machining efficiency, but also is convenient to adjust, different blade combinations can achieve different cutting effects, and the use cost is greatly reduced.

附图说明 Description of drawings

图1为现有机床加工轴承套圈示意图。 Fig. 1 is a schematic diagram of a bearing ring processed by an existing machine tool.

图2为本发明的示意图。 Figure 2 is a schematic diagram of the present invention.

图3为本发明使用状态的示意图。 Fig. 3 is a schematic diagram of the use state of the present invention.

图中:1、轴承套圈,2、支撑定位柱,3、夹持爪,4、刀片Ⅰ,5、刀片Ⅱ。 In the figure: 1. Bearing ring, 2. Support positioning column, 3. Clamping claw, 4. Blade I, 5. Blade II.

具体实施方式:Detailed ways:

结合附图和具体实施例对本发明加以说明: The present invention is described in conjunction with accompanying drawing and specific embodiment:

一种新型结构的双刀片刀具,所述的双刀片刀具具有外形、尺寸完全相同的两个刀片,即刀片Ⅰ4和刀片Ⅱ5;所述刀片Ⅰ4和刀片Ⅱ5的主偏角均为45°,且所述刀片Ⅰ4和刀片Ⅱ5相对于进刀方向一前一后、相对于工件的车削面一上一下平行布置在刀具的同一个平面上,从而构成刀片Ⅰ4在前,刀片Ⅱ5在后,刀片Ⅰ4在上,刀片Ⅱ5在下,对工件进行梯次车削的一种新型结构的双刀片刀具。刀片Ⅱ5与所述刀片Ⅰ4之间的上下距离可以根据需要调节;若需要进行大余量大切深的切削,可适当增大上下距离,从而达到一次的刀具进给过程中完成两次切削,且大的切削量分别由两个刀片来分担,每个刀片所承受的切削强度是普通硬质合金刀片就能胜任的,无需增加成本,使用价格昂贵的刀片。若需要进行粗车、精车一次车削完成,可适当减小上下距离,刀片Ⅱ5可以进行小余量车削,保证加工表面的尺寸精度和表面粗糙度。 A double-blade tool with a new structure, the double-blade tool has two blades with the same shape and size, that is, blade I4 and blade II5; the entering angles of the blade I4 and blade II5 are both 45°, and The blade I4 and the blade II5 are arranged on the same plane of the tool in parallel with respect to the direction of feed, one up and one down relative to the turning surface of the workpiece, so that the blade I4 is in front, the blade II5 is behind, and the blade I4 On the top, the blade II5 is on the bottom, a new type of double-blade tool for step-by-step turning of the workpiece. The up and down distance between the blade II5 and the blade I4 can be adjusted as required; if it is necessary to perform cutting with a large margin and a large depth of cut, the up and down distance can be appropriately increased, so that two cuts can be completed in one tool feeding process, and The large amount of cutting is shared by two blades, and the cutting strength of each blade is capable of being performed by ordinary carbide blades. There is no need to increase the cost and use expensive blades. If it is necessary to complete the rough turning and finishing turning in one turn, the up and down distance can be appropriately reduced, and the insert Ⅱ5 can be turned with a small margin to ensure the dimensional accuracy and surface roughness of the machined surface.

所述的刀片Ⅰ4和刀片Ⅱ5可具有相同的材质,在粗车加工时,若后面的刀片Ⅱ5磨损后可以安装在前面刀片Ⅰ4的位置上进行二次利用,这样既不影响切削效果,又能降低使用成本,一举两得。 The blade I4 and blade II5 can have the same material. During rough turning, if the blade II5 at the back is worn out, it can be installed in the position of the blade I4 in the front for secondary use. This will not affect the cutting effect and can Reduce the cost of use, kill two birds with one stone.

所述的刀片Ⅰ4和刀片Ⅱ5可根据需要选用不同的材质,前面的刀片Ⅰ4可选择比后面的刀片Ⅱ5强度高、耐冲击、刃形不锋利的刀片来去除锻件硬度较高的氧化层和大部分余量;后面的刀片Ⅱ5可选择比前面的刀片Ⅰ4硬度高、刃形锋利的刀片去除小部分余量,这样整体的切削效果既能实现大切深切削,也能充分利用刀片的性能,有利于刀具成本的控制。 The blade I4 and blade II5 can be made of different materials according to the needs. The blade I4 in the front can be selected to have higher strength than the blade II5 in the back, impact resistance, and a blade that is not sharp to remove the oxide layer and the larger hardness of the forging. Part of the margin; the latter blade Ⅱ5 can choose a blade with higher hardness and sharper blade shape than the front blade Ⅰ4 to remove a small part of the margin, so that the overall cutting effect can not only achieve large depth of cut, but also make full use of the performance of the blade. Conducive to the control of tool cost.

所述的刀片Ⅰ4和刀片Ⅱ5可具有不同的刀尖圆弧,为实现粗车、精车一次车削完成,刀片Ⅰ4要去除大部分余量,可选择比刀片Ⅱ5刀尖圆弧小的刀片,这样可以减小切削阻力;刀片Ⅱ5要去除小部分余量,可选择比刀片Ⅰ4刀尖圆弧大的刀片,这样可以提高加工表面的粗糙度。 The blade I4 and blade II5 may have different arcs of the tip of the blade. In order to complete the rough turning and finishing turning in one turn, the blade I4 needs to remove most of the margin, and a blade with a smaller arc than the tip of the blade II5 can be selected. This can reduce the cutting resistance; insert II5 needs to remove a small part of the margin, and you can choose an insert with a larger corner arc than the insert I4, which can improve the roughness of the machined surface.

Claims (5)

1.一种新型结构的双刀片刀具,其特征在于:所述的双刀片刀具具有外形、尺寸完全相同的两个刀片,即刀片Ⅰ(4)和刀片Ⅱ(5);所述刀片Ⅰ(4)和刀片Ⅱ(5)的主偏角均为45°,所述刀片Ⅰ(4)和刀片Ⅱ(5)平行布置在刀具的同一个平面上,所述刀片Ⅰ(4)和刀片Ⅱ(5)相对于进刀方向前后布置并相对于工件的车削面上下设置,从而构成刀片Ⅰ(4)在前,刀片Ⅱ(5)在后,刀片Ⅰ(4)在上,刀片Ⅱ(5)在下,对工件进行梯次车削的一种新型结构的双刀片刀具。 1. A double-blade cutter with a new structure is characterized in that: the double-blade cutter has two blades with the same shape and size, namely blade I (4) and blade II (5); the blade I ( 4) and blade II (5) have a main deflection angle of 45°, the blade I (4) and blade II (5) are arranged in parallel on the same plane of the tool, and the blade I (4) and blade II (5) Arranged forward and backward relative to the feed direction and set up and down relative to the turning surface of the workpiece, so that the blade I (4) is in front, the blade II (5) is behind, the blade I (4) is on top, and the blade II (5) ) In the following, a new type of double-blade tool for step turning of workpieces. 2.按照权利要求1所述的一种新型结构的双刀片刀具,其特征在于:所述的刀片Ⅰ(4)、刀片Ⅱ(5)的材质相同。 2. According to claim 1, a new type of double-blade cutting tool, characterized in that: said blade I (4) and blade II (5) are made of the same material. 3.按照权利要求1所述的一种新型结构的双刀片刀具,其特征在于:所述的刀片Ⅰ(4)、刀片Ⅱ(5)采用不同的材质制成。 3. A new-type double-blade cutter according to claim 1, characterized in that: said blade I (4) and blade II (5) are made of different materials. 4.按照权利要求1所述的一种新型结构的双刀片刀具,其特征在于:所述的刀片Ⅰ(4)、刀片Ⅱ(5)具有不同的刀尖圆弧。 4. According to claim 1, a novel structure double-blade cutting tool is characterized in that: said blade I (4) and blade II (5) have different cutting edge arcs. 5.按照权利要求1所述的一种新型结构的双刀片刀具,其特征在于:所述刀片Ⅱ(5)的刀尖圆弧大于刀片Ⅰ(4)的刀尖圆弧。 5. A new-type double-blade cutter according to claim 1, characterized in that: the arc of the tip of the insert II (5) is larger than the arc of the tip of the insert I (4).
CN2013101287112A 2013-04-15 2013-04-15 Double-blade cutting tool with novel structure Pending CN103203479A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308203A (en) * 2014-09-28 2015-01-28 苏州华冲精密机械有限公司 Machining cutter with layered cutting function
US20240051036A1 (en) * 2020-12-15 2024-02-15 Ab Sandvik Coromant Metal cutting turning tool

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2688302B2 (en) * 1991-03-04 1997-12-10 サンドビック アクティエボラーグ Cutting tool for peeling bar members
CN2302073Y (en) * 1997-11-06 1998-12-30 上海轻工业高等专科学校 Multi-function turning tool
CN1907609A (en) * 2005-08-04 2007-02-07 住友电工硬质合金株式会社 Lathe tool and chasing tool shape lathe using same
CN101077533A (en) * 2007-07-05 2007-11-28 上海美恩精密工具有限公司 Multi-edge composite cutting tools
CN201120473Y (en) * 2007-12-13 2008-09-24 上海松德数控刀具制造有限公司 Double-blade adjustable rough boring tool
CN203253948U (en) * 2013-04-15 2013-10-30 洛阳Lyc轴承有限公司 Double-blade cutter of novel structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2688302B2 (en) * 1991-03-04 1997-12-10 サンドビック アクティエボラーグ Cutting tool for peeling bar members
CN2302073Y (en) * 1997-11-06 1998-12-30 上海轻工业高等专科学校 Multi-function turning tool
CN1907609A (en) * 2005-08-04 2007-02-07 住友电工硬质合金株式会社 Lathe tool and chasing tool shape lathe using same
CN101077533A (en) * 2007-07-05 2007-11-28 上海美恩精密工具有限公司 Multi-edge composite cutting tools
CN201120473Y (en) * 2007-12-13 2008-09-24 上海松德数控刀具制造有限公司 Double-blade adjustable rough boring tool
CN203253948U (en) * 2013-04-15 2013-10-30 洛阳Lyc轴承有限公司 Double-blade cutter of novel structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308203A (en) * 2014-09-28 2015-01-28 苏州华冲精密机械有限公司 Machining cutter with layered cutting function
US20240051036A1 (en) * 2020-12-15 2024-02-15 Ab Sandvik Coromant Metal cutting turning tool

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Application publication date: 20130717