CN103203173A - Exhaust gas treatment equipment - Google Patents
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- CN103203173A CN103203173A CN2012100132444A CN201210013244A CN103203173A CN 103203173 A CN103203173 A CN 103203173A CN 2012100132444 A CN2012100132444 A CN 2012100132444A CN 201210013244 A CN201210013244 A CN 201210013244A CN 103203173 A CN103203173 A CN 103203173A
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- 239000002912 waste gas Substances 0.000 claims abstract description 63
- 239000007789 gas Substances 0.000 claims abstract description 62
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 238000005201 scrubbing Methods 0.000 claims description 50
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims 6
- 239000003814 drug Substances 0.000 claims 2
- 239000011159 matrix material Substances 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 111
- 238000004062 sedimentation Methods 0.000 abstract description 17
- 238000001556 precipitation Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 7
- 238000005507 spraying Methods 0.000 description 7
- 239000003344 environmental pollutant Substances 0.000 description 5
- 231100000719 pollutant Toxicity 0.000 description 5
- 238000003915 air pollution Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000003440 toxic substance Substances 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种废气处理设备,尤其涉及一种由至少四个洗涤塔构成的废气处理设备。The invention relates to a waste gas treatment device, in particular to a waste gas treatment device composed of at least four washing towers.
背景技术 Background technique
一般工业工艺所产生的工艺废气通常包括有毒物质且具有臭味,如果废气未经过妥善处理,则会造成空气污染。为了除去废气中的污染物,必须利用空气污染防治设备处理废气,以使废气中的污染物质浓度低于法规规定的限值。一般业界常用的空气污染防治设备即为洗涤塔废气处理系统,洗涤塔废气处理系统以液体洗涤的方法除去废气中之污染物。Process waste gases from general industrial processes often contain toxic substances and are stinky, causing air pollution if the waste gases are not properly treated. In order to remove pollutants in the exhaust gas, the exhaust gas must be treated with air pollution prevention and control equipment so that the concentration of pollutants in the exhaust gas is lower than the limit value stipulated by regulations. The air pollution prevention and control equipment commonly used in the industry is the scrubber exhaust gas treatment system. The scrubber exhaust gas treatment system removes pollutants in the exhaust gas by liquid washing.
图1为现有技术的处理工艺废气的洗涤塔废气处理系统1的示意图。洗涤塔废气处理系统1包含进气装置12、洗涤液供应装置14、沉淀槽16及洗涤塔18等。洗涤液供应装置14又包含循环泵141、管路142及设于洗涤塔18内的喷洒设备(图未显示)。Fig. 1 is a schematic diagram of a scrubber waste
洗涤塔废气处理系统1操作时,首先,将洗涤液以循环泵141经管路142输送至洗涤塔18塔顶,由塔顶进入洗涤塔18中。接着,洗涤液经喷洒设备均匀洒下并回到洗涤塔18塔底,然后再由循环泵141输送至塔顶而成一循环。另一方面,废气自塔底或塔顶导入洗涤塔18中,然后向上或向下流动并与洗涤液接触,使废气中的污染物溶入洗涤液,经净化的气体则由塔顶排出。When the scrubber waste
一般来说,当洗涤液与废气接触面积越大,洗涤塔18的废气洗涤效果会越好,因此洗涤塔18通常需设计成具有大的液面面积和最低的气体压力损失。为了达到上述目的,通常会在洗涤塔18内装填填充材,以增加液气的交换面积,以提高废气的洗涤效率。常用的填充材例如拉希环等。Generally speaking, the greater the contact area between the scrubbing liquid and the exhaust gas, the better the exhaust gas scrubbing effect of the
随着科技产业的发展,半导体工艺也不断的更新,因而所产生的废气含有更多更复杂的污染物成份,这些污染物依靠现有技术的洗涤塔废气处理系统已无法妥善处理。With the development of the technology industry, the semiconductor process is constantly updated, so the waste gas produced contains more and more complex pollutant components, which cannot be properly treated by the scrubber waste gas treatment system of the existing technology.
发明内容 Contents of the invention
本发明的目的在于提供一个由至少四个洗涤塔构成的废气处理设备,以有效处理新工艺所产生的废气。The object of the present invention is to provide a waste gas treatment equipment composed of at least four washing towers to effectively treat the waste gas produced by the new process.
为达到上述目的,本发明提供了一种废气处理设备,用以处理废气,包括沉淀槽及安装在所述沉淀槽上的洗涤装置,该沉淀槽具有至少二池体,用以盛装一洗涤液;该洗涤装置包含进气洗涤塔、出气洗涤塔及至少一洗涤塔组,该洗涤塔组进一步包含第一洗涤塔及第二洗涤塔,该第一洗涤塔及该第二洗涤塔是局部互相连通,该进气洗涤塔及该第一洗涤塔位于该沉淀槽同一池体上方,而该出气洗涤塔及该第二洗涤塔则位于该沉淀槽内另一池体上方,当该沉淀槽盛装该洗涤液时,每一池体内洗涤液的液面与该洗涤装置底部之间形成着一空间;当该废气进入该废气处理设备内处理时,废气将依序经进气洗涤塔、沉淀槽相对应的池体内空间、第一洗涤塔、第二洗涤塔、沉淀槽内另一池体内的空间、出气洗涤塔,最后已净化后的废气再由该出气洗涤塔排出。In order to achieve the above object, the present invention provides a waste gas treatment equipment for treating waste gas, including a settling tank and a washing device installed on the settling tank, the settling tank has at least two pools for containing a washing liquid The scrubbing device includes an inlet scrubber, an outlet scrubber, and at least one scrubber group, and the scrubber group further includes a first scrubber and a second scrubber, and the first scrubber and the second scrubber are partially connected to each other connected, the inlet scrubber and the first scrubber are located above the same pool of the settling tank, while the outlet scrubber and the second scrubber are located above another pool in the settling tank, when the settling tank is filled with When the washing liquid is used, a space is formed between the liquid level of the washing liquid in each pool and the bottom of the washing device; when the waste gas enters the waste gas treatment equipment for treatment, the waste gas will pass through the washing tower and the sedimentation tank in sequence The corresponding space in the tank, the first scrubber, the second scrubber, the space in another tank in the sedimentation tank, the exhaust scrubber, and finally the purified waste gas is discharged from the exhaust scrubber.
利用本发明的至少四道洗涤的废气处理设备,可有效处理新工艺所产生的之废气,且对应废气量增加,有效延长洗涤流径,而设备尺寸维持不变。本发明的废气处理设备可使无尘室空间有效运用,且解决现有技术所无法解决的问题。Using the waste gas treatment equipment with at least four washes of the present invention can effectively treat the waste gas produced by the new process, and corresponding to the increase in the amount of waste gas, the washing flow path can be effectively extended, while the size of the equipment remains unchanged. The waste gas treatment equipment of the present invention can effectively utilize the clean room space and solve problems that cannot be solved in the prior art.
附图说明 Description of drawings
图1为现有技术的处理工艺废气的洗涤塔废气处理系统的示意图。Fig. 1 is a schematic diagram of a scrubber waste gas treatment system for treating process waste gas in the prior art.
图2为本发明的废气处理设备的结构示意图。Fig. 2 is a schematic structural view of the waste gas treatment equipment of the present invention.
图3为本发明的废气处理设备的沉淀槽的结构示意图。Fig. 3 is a schematic structural view of the settling tank of the waste gas treatment equipment of the present invention.
图4为本发明的废气处理设备的洗涤装置的结构示意图。Fig. 4 is a schematic structural view of the washing device of the exhaust gas treatment equipment of the present invention.
图5A及图5B为本发明的废气进入废气处理设备的流向示意图。5A and 5B are schematic diagrams of the flow direction of the waste gas entering the waste gas treatment equipment of the present invention.
图6为本发明的洗涤液供应装置的结构示意图。Fig. 6 is a schematic structural view of the washing liquid supply device of the present invention.
图7为本发明废气处理设备的洗涤装置另一实施例的结构俯视剖面示意图。Fig. 7 is a schematic cross-sectional top view of another embodiment of the washing device of the exhaust gas treatment equipment of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
1:洗涤塔废气处理系统1: Scrubber waste gas treatment system
12:进气装置12: Air intake device
14:洗涤液供应装置14: Washing liquid supply device
141:循环泵141: Circulation pump
142:管路142: pipeline
16:沉淀槽16: Sedimentation tank
18:洗涤塔18: scrubber
2:废气处理设备2: Exhaust gas treatment equipment
21:洗涤装置21: washing device
21A:进气洗涤塔21A: Air inlet scrubber
21B:第一洗涤塔21B: The first scrubber
21C:第二洗涤塔21C: Second scrubber
21D:出气洗涤塔21D: Gas outlet scrubber
21E:第三洗涤塔21E: The third scrubber
21F:第四洗涤塔21F: The fourth scrubber
213:中空管213: hollow tube
214:进气管214: intake pipe
215:出气管215: Outlet pipe
23:沉淀槽23: Sedimentation tank
232:第一池体232: The first pool body
233:第二池体233: Second pool body
25:洗涤液供应装置25: Washing liquid supply device
251:循环泵251: Circulation pump
252:管路252: pipeline
253:喷洒单元253: spray unit
具体实施方式 Detailed ways
以下配合附图对本发明的实施方式做更详细的说明,以使本领域技术人员在研读本说明书后能据以实施。The embodiments of the present invention will be described in more detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement them after studying this specification.
本发明的废气处理设备用以处理半导体工艺所产生的废气。The waste gas treatment equipment of the present invention is used for treating the waste gas produced by the semiconductor process.
图2为本发明的废气处理设备2的结构意示图。废气处理设备2包含洗涤装置21、沉淀槽23及洗涤液供应装置25。洗涤装置21设于沉淀槽23上方,且与沉淀槽23连接。而洗涤液供应装置25设于沉淀槽23一侧及洗涤装置21内部。Fig. 2 is a schematic structural diagram of the waste gas treatment equipment 2 of the present invention. The exhaust gas treatment equipment 2 includes a
图3为本发明的废气处理设备2的沉淀槽23的结构图。沉淀槽23具有至少二池体232、233,可用以盛装洗涤液(图未显示)。各池体232、233正上方用以设置二个洗涤塔(图未显示)。该池体232、233内并与安装其上的洗涤塔内空间相连通。Fig. 3 is a structural diagram of the
图4为本发明的废气处理设备2的洗涤装置21的结构示意图。洗涤装置21包含进气洗涤塔21A、出气洗涤塔21D及至少一个洗涤塔组,该洗涤塔组进一步包含第一洗涤塔21B及第二洗涤塔21C。其中,第一洗涤塔21B及第二洗涤塔21C系局部互相连通。在本实施例中,第一洗涤塔21B及第二洗涤塔21C间具有一个中空管213,连通第一洗涤塔21B及第二洗涤塔21C,但连通方式并不以中空管213为限。每一洗条塔内部皆具有相关的废气过滤装置(图中未画出),例如喷洒单元、由拉西环所形成的过滤层等,以对废气进行相关的处理。由于洗条塔内的相关过滤装置可针对不同废气而选用不同的结构或型式,故图中未画出,也不因此限制本发明洗条塔内的结构。FIG. 4 is a schematic structural view of the
此外,洗涤装置21更具有至少为一的废气进气管214及出气管215。进气管214设置于进气洗涤塔21A顶部,以供废气自进气洗涤塔21A顶部进入。出气管215设置于出气洗涤塔21D顶部,以供废气自出气洗涤塔21D排出。该废气进气管214的安装位置并不此为限,亦能设置于进气洗涤塔21A侧边、中间位置或其它位置。同理该出气管215安装于出气洗涤塔21D的位置亦能改变。In addition, the
在本发明中该洗涤装置21的进气洗涤塔21A、出气洗涤塔21D、第一洗涤塔21B及第二洗涤塔21C,呈田字型安装于该沉淀槽23上。In the present invention, the
如图2~图4所示,进气洗涤塔21A及第一洗涤塔21B位于沉淀槽23的同一池体正上方;第二洗涤塔21C及出气洗涤塔21D位于沉淀槽23的另一池体正上方。在本实施例中,进气洗涤塔21A及第一洗涤塔21B位于池体232上方,因此两塔内空间并与池体232内空间相连通;出气洗涤塔21D及第二洗涤塔21C位于池体233正上方,两塔内空间也与池体233内空间相连通。As shown in Figures 2 to 4, the
图5A及图5B为本发明的废气进入废气处理设备的流向示意图。其中,为清楚说明,图5A仅绘示进气洗涤塔21A、第一洗涤塔21B及沉淀槽23的池体232;图5B仅绘示第二洗涤塔21C、出气洗涤塔21D及沉淀槽23的池体233。5A and 5B are schematic diagrams of the flow direction of the waste gas entering the waste gas treatment equipment of the present invention. Wherein, for clear illustration, Fig. 5 A only shows the pond body 232 of
如图图5A及5B所示,当利用本发明的废气处理设备处理工艺废气时,首先,在沉淀槽23内盛装洗涤液,洗涤液的液面位于洗涤装置21底部下方,以使洗涤液的液面与洗涤装置21底部的水平面间形成一空间。较佳地,洗涤液的液面仅为沉淀槽23高度的1/2至2/3。As shown in Figures 5A and 5B, when utilizing the waste gas treatment equipment of the present invention to treat process waste gas, at first, the washing liquid is contained in the
当废气(图中的箭头处即代表废气的流动方向)进入洗涤装置21时,废气自进气洗涤塔21A的顶部进入,到达进气洗涤塔21A下方,通过池体232内液面上的空间,进入第一洗涤塔21B下方,接着自第一洗涤塔21B上方经过中空管213进入第二洗涤塔21C上方,向下到达第二洗涤塔21C下方,通过池体233内液面上的空间,而进入出气洗涤塔21D下方,接着自出气洗涤塔21D的顶部排出。When the exhaust gas (the arrow in the figure represents the flow direction of the exhaust gas) enters the
图6为本发明的洗涤液供应装置25的结构示意图。本发明的废气处理设备2运作时,需搭配洗涤液循环使用,通过洗涤液供应装置25达到洗涤液循环的目的,此图仅为本发明的一种实施例,并不因此限制本发明的保护范围。本发明的洗涤液供应装置25包含循环泵251、管路252及分别设于四个洗涤塔21A~21D内部上方的四个喷洒单元253,且各喷洒单元253位于过滤层(图未显示)上方。喷洒单元253用以喷洒洗涤液。图中的箭头即为经循环泵251抽送后的洗涤液于管路252中的流向。洗涤液供应装置25的作用方式和原理皆与现有技术相同,此处不再赘述。在本发明中,洗涤液可为自来水或冷凝水,另外,洗涤液中也可以含硫酸、盐酸或液碱等至少其中之一药剂,以更有效去除废气中的有毒物质。例如,盐酸及硫酸可去除废气中的氨。液碱可处理废气中的氯气及前述处理后衍生的铵氮。FIG. 6 is a schematic structural diagram of the washing
本发明的废气处理设备的洗涤塔组的个数并无限制,可以为上述之一组,也可为二组或二组以上,故洗涤塔数量则至少为4个,也可为6个、8个或8个以上,并无限制。The number of scrubber groups of the exhaust gas treatment equipment of the present invention is not limited, can be one of the above-mentioned groups, can also be two groups or more than two groups, so the scrubber quantity then is at least 4, also can be 6, 8 or more, no limit.
下面为本发明另一实施例,在本实施例中,沉淀槽具有三池体,各池体正上方具有二个洗涤塔,意即共有六个洗涤塔。The following is another embodiment of the present invention. In this embodiment, the settling tank has three tank bodies, and two washing towers are arranged directly above each tank body, which means that there are six washing towers in total.
图7为本发明废气处理设备的洗涤装置21另一实施例的结构俯视剖面示意图。洗涤装置21除了包含进气洗涤塔21A及出气洗涤塔21D外,也包含一个第一洗涤塔组及一个第二洗涤塔组,第一洗涤塔组包含第一洗涤塔21B及第二洗涤塔21C,第二洗涤塔组包含一个第三洗涤塔21E及一个第四洗涤塔21F。其中,第一洗涤塔21B及第二洗涤塔21C上方互相连通,第三洗涤塔21E及该第四洗涤塔21F上方互相连通。在本实施例中,第一洗涤塔21A及第二洗涤塔21C间具有个中空管213,连通第一洗涤塔21A及第二洗涤塔21C,第三洗涤塔21E及第四洗涤塔21F间也具有中空管213,连通第三洗涤塔21E及第四洗涤塔21F。FIG. 7 is a schematic top view cross-sectional view of another embodiment of the
进气洗涤塔21A及第一洗涤塔21B位于沉淀槽(图未显示)的同一个池体正上方;第二洗涤塔21C及第三洗涤塔21E位于沉淀槽的同一个池体正上方,第四洗涤塔21F及出气洗涤塔21D位于沉淀槽的同一池体正上方。The
当废气进入洗涤装置21时,废气自进气洗涤塔21A进入,到达进气洗涤塔21A下方,通过洗涤液的液面与洗涤装置21底部的水平面间形成的空间,进入第一洗涤塔21B下方,接着自第一洗涤塔21B上方进入第二洗涤塔21C上方,向下到达第二洗涤塔21C下方,通过此空间,而进入第三洗涤塔21E下方,接着到达第三洗涤塔21E上方进入第四洗涤塔21F上方,到达第四洗涤塔21F下方,通过此空间,而进入出气洗涤塔21D下方,接着自出气洗涤塔21D顶部排出。故可知,本实施例的废气流向与上述实施例雷同,本实施例仅是多了第三洗涤塔21E及第四洗涤塔21F的两道洗涤程序。When the exhaust gas enters the
此外,本发明洗涤装置的进气洗涤塔、第一洗涤塔、第二洗涤塔、第三洗涤塔、第四洗涤塔及出气洗涤塔内也可各包含一个过滤层(图未显示),其可滞留洗涤液,以增加废气与洗涤液的作用时间,其中过滤层内更包含至少一个拉希环,可增加废气与洗涤液的接触面积。过滤层的结构及功能与现有技术相同,本文不再赘述。In addition, each of the inlet scrubber, the first scrubber, the second scrubber, the third scrubber, the fourth scrubber and the outlet scrubber of the scrubber of the present invention may also include a filter layer (not shown), which The washing liquid can be retained to increase the action time between the exhaust gas and the washing liquid, and at least one Raschig ring is included in the filter layer, which can increase the contact area between the exhaust gas and the washing liquid. The structure and function of the filter layer are the same as those of the prior art, and will not be repeated here.
值得注意的是,本发明的沉淀池的池体数量会比洗涤塔组的数量多1个。It is worth noting that the number of tank bodies in the sedimentation tank of the present invention will be one more than the number of washing tower groups.
利用本发明至少四道洗涤的废气处理设备,可有效处理新工艺所产生的废气,且对应废气量增加,可有效延长洗涤流径,而设备尺寸维持不变。本发明的废气处理设备可使无尘室空间有效运用。本发明的废气处理设备可解决现有技术所无法解决的问题,故具有创造性。The exhaust gas treatment equipment with at least four washes of the present invention can effectively treat the exhaust gas produced by the new process, and corresponding to the increase in the amount of exhaust gas, the washing flow path can be effectively extended, while the size of the equipment remains unchanged. The exhaust gas treatment equipment of the present invention can effectively utilize the clean room space. The exhaust gas treatment equipment of the present invention can solve the problems that cannot be solved by the prior art, so it is inventive.
以上所述为仅用以解释本发明的较佳实施例,并非企图据以对本发明做任何形式上的限制,是以,凡有在相同的发明精神下所作有关本发明的任何修饰或变更,皆仍应包括在本发明保护范围之内。The above descriptions are only preferred embodiments for explaining the present invention, and are not intended to limit the present invention in any form. Therefore, any modification or change of the present invention made under the same spirit of the invention, All should still be included within the protection scope of the present invention.
Claims (10)
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