CN103177791B - A kind of aluminum conductive electric slurry used for solar batteries and preparation method thereof - Google Patents
A kind of aluminum conductive electric slurry used for solar batteries and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种太阳能电池用铝导电浆料及其制备方法,所述太阳能电池用铝导电浆料的组分包括铝粉、玻璃粉、有机载体和无机添加剂粉体;所述无机添加剂粉体的中粒径D50为0.1-5.0μm,且选自β-锂霞石、钨酸锆或钒酸锆的一种或多种。采用本发明提供的太阳能电池用铝导电浆料丝网印刷到晶体硅太阳电池上并烧结成膜后,金属膜对硅基体附着牢固,表面光滑致密,无铝珠、铝疱,光电转换效率高,电池片翘曲度小,156×156型多晶硅太阳电池片的平均翘曲度小于0.50mm。The invention provides an aluminum conductive paste for solar cells and a preparation method thereof. The components of the aluminum conductive paste for solar cells include aluminum powder, glass powder, an organic carrier and an inorganic additive powder; the inorganic additive powder The medium particle size D 50 of the body is 0.1-5.0 μm, and is selected from one or more of β-eucryptite, zirconium tungstate or zirconium vanadate. After the aluminum conductive paste for solar cells provided by the invention is screen-printed onto crystalline silicon solar cells and sintered to form a film, the metal film adheres firmly to the silicon substrate, the surface is smooth and dense, without aluminum beads and blisters, and the photoelectric conversion efficiency is high. , The cell warpage is small, and the average warpage of 156×156 polycrystalline silicon solar cells is less than 0.50mm.
Description
技术领域 technical field
本发明属于太阳能电池技术领域,具体涉及一种太阳能电池用铝导电浆料及其制备方法。 The invention belongs to the technical field of solar cells, and in particular relates to an aluminum conductive paste for solar cells and a preparation method thereof.
背景技术 Background technique
太阳能电池是一种取之不竭的绿色环保可再生能源,当前国际研究非常活跃。铝导电浆料属于电子信息材料之一,同时也是制作太阳能电池的主要辅助材料。目前的晶硅太阳能电池制作工艺中,铝导电浆料几乎印刷在电池的整个背光面上,由于金属铝(膨胀系数为232×10-7/℃,20-300℃)与硅(膨胀系数为26×10-7/℃,20-300℃)的热膨胀系数的差异,导致铝导电浆料在烧结时,在硅片内产生应力,造成硅片弯曲。 Solar cells are an inexhaustible green and environmentally friendly renewable energy, and the current international research is very active. Aluminum conductive paste is one of the electronic information materials, and it is also the main auxiliary material for making solar cells. In the current manufacturing process of crystalline silicon solar cells, the aluminum conductive paste is printed on almost the entire backlight surface of the cell. 26×10 -7 /°C, 20-300°C), the difference in thermal expansion coefficient causes the aluminum conductive paste to generate stress in the silicon wafer during sintering, causing the silicon wafer to bend.
为了进一步降低晶体硅太阳电池的制造成本,增强其与传统能源发电的竞争力,硅片的厚度从以前的210μm逐渐降低到目前的180μm,并仍下降的趋势。随着硅片厚度的不断减薄,传统的铝浆烧结后,电池片更容易翘曲,直接影响太阳能电池的成品率及后续的组件工艺。现有技术中,减少硅片翘曲有许多方法,例如可减少铝浆印刷时的转移量、降低烧结温度或通过特殊冷却技术使基体产生塑性变形等。 In order to further reduce the manufacturing cost of crystalline silicon solar cells and enhance their competitiveness with traditional energy generation, the thickness of silicon wafers has been gradually reduced from the previous 210 μm to the current 180 μm, and is still on a downward trend. As the thickness of silicon wafers continues to decrease, the cells are more likely to warp after the traditional aluminum paste is sintered, which directly affects the yield of solar cells and the subsequent module process. In the prior art, there are many ways to reduce the warping of silicon wafers, such as reducing the amount of transfer of aluminum paste during printing, lowering the sintering temperature, or making the substrate plastically deformed through special cooling techniques.
CN101728439A公开了一种硅太阳电池背场铝导电浆料的组成和制备方法,该方法中通过添加0.5-6.0wt%的2-6μm的金属或非金属粉末添加剂(硼、硅、锌、锑、锡中的一种或几种)来改善所制得的铝浆烧结后形成的电池的弯曲度及电性能。但该类添加剂中,非金属粉末硼和硅的熔点很高,远超过铝的熔点,其与铝仅通过简单机械混合,因此在目前通用的晶体硅电池的烧结工艺下并不能与主体金属铝形成均匀的合金,因此不能改善电池片的弯曲度,甚至可能因引入杂质而降低电池的光电转换效率。而该类添加剂中的金属粉末锌、锑、锡,即使烧结后与铝粉形成合金,但其形成的合金的膨胀系数与电池片硅基体的膨胀系数相差较大,因此添加金属粉对改善电池片的弯曲度也无益。因此,采用目前现有技术中公开的铝导电浆料仍然难以满足电池片的低翘曲度要求。 CN101728439A discloses the composition and preparation method of a silicon solar cell back field aluminum conductive paste, in which method by adding 0.5-6.0wt% of 2-6μm metal or non-metallic powder additives (boron, silicon, zinc, antimony, One or several kinds of tin) to improve the curvature and electrical properties of the battery formed after the aluminum paste is sintered. However, among such additives, the melting point of non-metallic powder boron and silicon is very high, far exceeding that of aluminum, and it can only be mixed with aluminum through simple machinery, so it cannot be combined with the main metal aluminum in the current general sintering process of crystalline silicon cells. A uniform alloy is formed, so the curvature of the battery sheet cannot be improved, and the photoelectric conversion efficiency of the battery may even be reduced due to the introduction of impurities. However, the metal powder zinc, antimony, and tin in this type of additive form an alloy with aluminum powder after sintering, but the expansion coefficient of the alloy formed is quite different from that of the silicon matrix of the battery sheet. The curvature of the sheet is also not beneficial. Therefore, it is still difficult to meet the low warpage requirement of the battery sheet by using the aluminum conductive paste disclosed in the prior art.
发明内容 Contents of the invention
本发明解决了现有技术中存在的太阳能电池铝导电浆料烧结后造成硅片弯曲、光电转换效率不能满足电池进一步发展的问题。 The invention solves the problems in the prior art that the silicon wafer is bent after the aluminum conductive paste of the solar cell is sintered, and the photoelectric conversion efficiency cannot meet the further development of the cell.
本发明提供了一种太阳能电池用铝导电浆料,所述太阳能电池用铝导电浆料的组分包括铝粉、玻璃粉、有机载体和无机添加剂粉体;所述无机添加剂粉体的中粒径D50为0.1-5.0μm,且选自β-锂霞石、钨酸锆或钒酸锆的一种或多种。 The invention provides an aluminum conductive paste for a solar cell, the components of the aluminum conductive paste for a solar cell include aluminum powder, glass powder, an organic carrier and an inorganic additive powder; the medium particle of the inorganic additive powder The diameter D 50 is 0.1-5.0 μm, and is selected from one or more of β-eucryptite, zirconium tungstate or zirconium vanadate.
本发明还提供了所述太阳能电池用铝导电浆料的制备方法,包括将玻璃粉和无机添加剂粉体分散于有机载体中,然后分批加入铝粉,研磨后得到所述太阳能电池用铝导电浆料;所述无机添加剂粉体的中粒径D50为0.1-5.0μm,且选自β-锂霞石、钨酸锆或钒酸锆的一种或多种。 The present invention also provides a preparation method of the aluminum conductive paste for solar cells, comprising dispersing glass powder and inorganic additive powder in an organic vehicle, then adding aluminum powder in batches, and grinding to obtain the aluminum conductive paste for solar cells Slurry: The inorganic additive powder has a medium particle size D 50 of 0.1-5.0 μm, and is selected from one or more of β-eucryptite, zirconium tungstate or zirconium vanadate.
本发明提供的太阳能电池用铝导电浆料,通过对浆料配方进行改进,减少铝膜与硅基底层应力产生根源。本发明中,具体通过采用中粒径D50为0.1-5.0μm、且选自β-锂霞石、钨酸锆或钒酸锆的一种或多种的无机添加剂粉体,从而浆料烧结后残留混合物的热膨胀系数,缩小烧结残余物与硅材料之间的热膨胀系数的差异,进而改善电池片烧结后的 翘曲问题;将该铝导电浆料印刷至硅基体上烧结成膜后,电池片翘曲度小,铝膜光滑致密,无铝珠铝疱,光电转换效率高。从实施例1-4与对比例1-4的结果比较可以看出,印刷本发明提供的太阳能电池用铝导电浆料的晶体硅太阳电池片,烧结后得到的铝膜与硅基体附着牢固,表面光滑,不起铝珠和铝疱,电池片翘曲度很小,156×156型的多晶硅太阳电池片的平均翘曲度小于0.5mm。 The aluminum conductive paste for solar cells provided by the invention reduces the source of stress generation of the aluminum film and the silicon base layer by improving the paste formula. In the present invention, the slurry is sintered by using one or more inorganic additive powders with a median particle size D50 of 0.1-5.0 μm and selected from β-eucryptite, zirconium tungstate or zirconium vanadate The thermal expansion coefficient of the remaining mixture can reduce the difference in thermal expansion coefficient between the sintering residue and the silicon material, thereby improving the warping problem of the battery sheet after sintering; after printing the aluminum conductive paste on the silicon substrate and sintering it to form a film, the battery The warpage of the sheet is small, the aluminum film is smooth and dense, no aluminum beads and aluminum blisters, and the photoelectric conversion efficiency is high. From the comparison of the results of Examples 1-4 and Comparative Examples 1-4, it can be seen that the crystalline silicon solar cell sheet printed with the aluminum conductive paste for solar cells provided by the present invention, the aluminum film obtained after sintering adheres firmly to the silicon substrate, The surface is smooth, free from aluminum beads and blisters, and the cell warpage is very small. The average warpage of 156×156 polycrystalline silicon solar cells is less than 0.5mm.
具体实施方式 Detailed ways
本发明提供了一种太阳能电池用铝导电浆料,所述太阳能电池用铝导电浆料的组分包括铝粉、玻璃粉、有机载体和无机添加剂粉体;所述无机添加剂粉体的中粒径D50为0.1-5.0μm,且选自β-锂霞石、钨酸锆或钒酸锆的一种或多种。 The invention provides an aluminum conductive paste for a solar cell, the components of the aluminum conductive paste for a solar cell include aluminum powder, glass powder, an organic carrier and an inorganic additive powder; the medium particle of the inorganic additive powder The diameter D 50 is 0.1-5.0 μm, and is selected from one or more of β-eucryptite, zirconium tungstate or zirconium vanadate.
由于目前行业通用的背场铝浆一般由铝粉、玻璃粉、有机载体搅拌研磨而成,在铝浆印刷烧结后,留在硅片背面的是铝粉及少量起粘接作用的玻璃粉。由于金属铝(膨胀系数为232×10-7/℃,20-300℃)与硅(膨胀系数为26×10-7/℃,20-300℃)材料的热膨胀系数差别较大,造成背场铝膜冷却后,在硅片内产生应力,造成硅片的弯曲。 Since the back-field aluminum paste commonly used in the industry is generally made of aluminum powder, glass powder, and organic carrier by stirring and grinding, after the aluminum paste is printed and sintered, what remains on the back of the silicon wafer is aluminum powder and a small amount of glass powder for bonding. Due to the large difference in the thermal expansion coefficients of metal aluminum (expansion coefficient of 232×10 -7 /℃, 20-300℃) and silicon (expansion coefficient of 26×10 -7 /℃, 20-300℃) materials, the back field After the aluminum film is cooled, stress is generated in the silicon wafer, causing the silicon wafer to bend.
本发明的发明人通过大量实验发现,本发明中通过在铝导电浆料中添加一定量的无机粉体,该类无机粉体材料具有较大的负热膨胀系数,并具有各向同性,响应温度范围宽;该类负热膨胀无机粉体材料与浆料中的铝粉、玻璃粉以及有机载体混合研磨后,即得到本发明的太阳能电池用铝导电浆料,通过采用本发明的太阳能电池用铝导电浆料,浆料烧结后的残余物的热膨胀系数相比金属铝大大降低,因此缩小了浆料烧结残余物与硅材料的热胀系数的差异,因此很大程度地改善了电池片烧结后的翘曲问题。 The inventors of the present invention have found through a large number of experiments that by adding a certain amount of inorganic powder in the aluminum conductive paste in the present invention, this type of inorganic powder material has a relatively large negative thermal expansion coefficient and isotropy, and responds to temperature The range is wide; after this kind of negative thermal expansion inorganic powder material is mixed and ground with aluminum powder, glass powder and organic carrier in the slurry, the aluminum conductive paste for solar cells of the present invention is obtained. By using the aluminum for solar cells of the present invention Conductive paste, the coefficient of thermal expansion of the residue after paste sintering is greatly lower than that of metal aluminum, so the difference between the coefficient of thermal expansion between the residue of paste sintering and silicon material is reduced, so the thermal expansion coefficient of the residue after sintering of the battery sheet is greatly improved. warping problem.
本发明中,所述无机添加剂粉体选自β-锂霞石、钨酸锆或钒酸锆。其中,β-锂霞石在0-1000℃内的平均热膨胀系数为-6.4×10-6/℃。钨酸锆在0.3-777℃之间具有各向同性的负热膨胀效应, 其负热膨胀系数最高可达-8.7×10-6/℃,且其负热膨胀系数的温度范围也比较广。 In the present invention, the inorganic additive powder is selected from β-eucryptite, zirconium tungstate or zirconium vanadate. Among them, the average coefficient of thermal expansion of β-eucryptite within 0-1000°C is -6.4×10 -6 /°C. Zirconium tungstate has an isotropic negative thermal expansion effect between 0.3-777°C, and its negative thermal expansion coefficient can reach up to -8.7×10 -6 /°C, and its negative thermal expansion coefficient has a wide temperature range.
因此,所述β-锂霞石、钨酸锆和钒酸锆在现有技术中铝浆的常用烧结温度范围内具有更大的负热膨胀系数。因此,本发明中通过采用β-锂霞石、钨酸锆或钒酸锆作为浆料中的无机添加剂粉体,能大大降低浆料的热膨胀系数,从而改善电池片烧结后的翘曲问题。 Therefore, the β-eucryptite, zirconium tungstate and zirconium vanadate have larger negative thermal expansion coefficients in the conventional sintering temperature range of aluminum pastes in the prior art. Therefore, in the present invention, by using β-eucryptite, zirconium tungstate or zirconium vanadate as the inorganic additive powder in the slurry, the thermal expansion coefficient of the slurry can be greatly reduced, thereby improving the warping problem of the battery sheet after sintering.
同时,本发明中,所述太阳能电池用铝导电浆料中,所采用的无机添加剂粉体的中粒径D50为0.1-5.0μm。所述无机添加剂的中值粒径不能太大,否则不能很好的填充于铝粉和玻璃粉之间,影响烧结后铝膜的导电性能,影响电池效率。另外,所述无机添加剂的中值粒径也不能太小,否则加工困难、且材料成本升高。优选情况下,所述无机添加剂的中粒径D50为0.5-3.0μm。 Meanwhile, in the present invention, in the aluminum conductive paste for solar cells, the medium particle diameter D 50 of the inorganic additive powder used is 0.1-5.0 μm. The median particle size of the inorganic additive cannot be too large, otherwise it cannot be well filled between the aluminum powder and the glass powder, which will affect the conductivity of the sintered aluminum film and affect the battery efficiency. In addition, the median particle size of the inorganic additives should not be too small, otherwise the processing will be difficult and the material cost will increase. Preferably, the medium particle diameter D 50 of the inorganic additive is 0.5-3.0 μm.
本发明的无机添加剂粉体中,在浆料高温烧结过程中,β-锂霞石(Li2O·Al2O3·2SiO2)可看作是氧化锂、氧化铝与氧化硅的组合物,钨酸锆(ZrO2·WO3)可看作是三氧化钨与二氧化锆的组合物,而钒酸锆(ZrO2·V2O5)可看作是五氧化二钒与二氧化锆的组合物。在晶体硅太阳电池的烧结工艺下,所述无机添加剂粉体与浆料中的玻璃粉相互熔合,从而成为浆料粘结剂的一部分,增加烧结后铝膜对硅基体的附着力,同时也可减少浆料中的玻璃粉的添加量,从而保证浆料体系铝粉的含量,以避免导电物的减少而导致电池片的光电转换效率的降低。 In the inorganic additive powder of the present invention, β-eucryptite (Li 2 O · Al 2 O 3 · 2SiO 2 ) can be regarded as a composition of lithium oxide, aluminum oxide and silicon oxide during the high-temperature sintering process of the slurry , zirconium tungstate (ZrO 2 ·WO 3 ) can be regarded as a combination of tungsten trioxide and zirconium dioxide, and zirconium vanadate (ZrO 2 ·V 2 O 5 ) can be regarded as a combination of vanadium pentoxide and Composition of zirconium. Under the sintering process of crystalline silicon solar cells, the inorganic additive powder and the glass powder in the slurry are fused with each other, thereby becoming a part of the slurry binder, increasing the adhesion of the aluminum film to the silicon substrate after sintering, and also The amount of glass powder added in the slurry can be reduced to ensure the content of aluminum powder in the slurry system, so as to avoid the reduction of the photoelectric conversion efficiency of the cell due to the reduction of the conductor.
优选情况下,本发明中,所述无机添加剂粉体为β-锂霞石。因为β-锂霞石比钨酸锆、钒酸锆更易获得,且能经受急剧的温度变化,性能不发生任何改变。另外,β-锂霞石相比钨酸锆、钒酸锆,在相应温度区域内具有更大的平均负热膨胀系数。本发明中,所述无机添加剂粉体可通过自己制备,也可直接采用市售产品,例如可以采用天津洪腾电子陶瓷有限公司的负膨胀系数系列的锂霞石粉末。 Preferably, in the present invention, the inorganic additive powder is β-eucryptite. Because β-eucryptite is easier to obtain than zirconium tungstate and zirconium vanadate, and can withstand sharp temperature changes without any change in performance. In addition, β-eucryptite has a larger average negative thermal expansion coefficient in the corresponding temperature range than zirconium tungstate and zirconium vanadate. In the present invention, the inorganic additive powder can be prepared by itself, or a commercially available product can be used directly, for example, eucryptite powder of negative expansion coefficient series from Tianjin Hongteng Electronic Ceramics Co., Ltd. can be used.
本发明中,所述太阳能电池用铝导电浆料中,铝粉、玻璃粉和无机载体的含量均在本领域技术人员常用范围内即可,本发明没有特殊规定。例如,以所述太阳能电池用铝导电浆料的总重量为基准,铝粉的含量为60-85wt%,玻璃粉的含量为0.2-8.0wt%,有机载体的含量为15-30wt%。 In the present invention, in the aluminum conductive paste for solar cells, the contents of aluminum powder, glass powder and inorganic carrier are all within the range commonly used by those skilled in the art, and there is no special regulation in the present invention. For example, based on the total weight of the aluminum conductive paste for solar cells, the content of aluminum powder is 60-85wt%, the content of glass powder is 0.2-8.0wt%, and the content of organic vehicle is 15-30wt%.
以所述太阳能电池用铝导电浆料的总重量为基准,本发明中,所述无机添加剂粉体的含量为0.5-5.0wt%。虽然所述无机添加剂的用量相对铝粉来说比较小,根据热膨胀系数的加和性,浆料烧结后得到的残留混合物仍然具有正热膨胀特性,但其膨胀系数相比金属铝已大大降低。同时,本发明的发明人通过实验发现,浆料中无机添加剂粉体含量过多,可能会影响烧结后铝膜的导电性能,而过少又起不到降低电池片翘曲度的效果。 Based on the total weight of the aluminum conductive paste for solar cells, in the present invention, the content of the inorganic additive powder is 0.5-5.0 wt%. Although the amount of the inorganic additives is relatively small compared to the aluminum powder, according to the additivity of thermal expansion coefficients, the residual mixture obtained after sintering the slurry still has positive thermal expansion characteristics, but its expansion coefficient is greatly lower than that of metal aluminum. At the same time, the inventors of the present invention have found through experiments that too much inorganic additive powder in the slurry may affect the conductivity of the sintered aluminum film, and too little will not reduce the warpage of the cell.
本发明中,所述铝粉为现有的铝导电浆料中常用的各种铝粉。例如,所述铝粉为氮气雾化法得到的活性铝含量在98.5%以上的球形铝粉。优选情况下,所述铝粉的中粒径D50为2.0-8.0μm。本发明中,所述铝粉可直接采用商购产品,例如可以采用河南远洋公司生产的中值粒径D50为2.0~8.0μm球状铝粉、或者湖南恒昌股份有限公司生产D50小于8.0μm的球状铝粉。 In the present invention, the aluminum powder is various aluminum powders commonly used in existing aluminum conductive pastes. For example, the aluminum powder is a spherical aluminum powder with an active aluminum content of more than 98.5% obtained by a nitrogen atomization method. Preferably, the middle particle size D 50 of the aluminum powder is 2.0-8.0 μm. In the present invention, the aluminum powder can directly use commercially available products, for example, spherical aluminum powder with a median particle size D50 of 2.0-8.0 μm produced by Henan Ocean Company, or a spherical aluminum powder with a D50 of less than 8.0 μm produced by Hunan Hengchang Co., Ltd. spherical aluminum powder.
本发明中,所述玻璃粉可采用现有技术中常用的各种无铅玻璃粉,例如可以采用Bi2O3-B2O3-SiO2系玻璃粉。所述Bi2O3-B2O3-SiO2系玻璃粉的组成为:氧化铋(Bi2O3)占30-70wt%,三氧化二硼(B2O3)占5-30wt%,二氧化硅(SiO2)占2-15wt%,氧化钙(CaO)占1.0-5.0wt%,氧化镁(MgO)占0.2-8.0wt%,氧化铝(Al2O3)占0-5.0wt%,氧化钡(BaO)占0-3.0wt%。所述Bi2O3-B2O3-SiO2系玻璃粉可直接采用商购产品,也可自己合成,合成方法为:将以上各类氧化物粉末按比例混合均匀,熔炼、水淬、过滤、烘干,研磨至所需粒径即得到所述Bi2O3-B2O3-SiO2系玻璃粉。优选情况下,本发明中,所述玻璃粉的中粒径D50为0.2-3.0微米。所述玻璃粉的始熔点为580-620℃。 In the present invention, the glass powder can be various lead-free glass powders commonly used in the prior art, for example, Bi 2 O 3 -B 2 O 3 -SiO 2 glass powder can be used. The composition of the Bi 2 O 3 -B 2 O 3 -SiO 2 series glass powder is: bismuth oxide (Bi 2 O 3 ) accounts for 30-70 wt%, and diboron trioxide (B 2 O 3 ) accounts for 5-30 wt% , silicon dioxide (SiO 2 ) accounts for 2-15wt%, calcium oxide (CaO) accounts for 1.0-5.0wt%, magnesium oxide (MgO) accounts for 0.2-8.0wt%, aluminum oxide (Al 2 O 3 ) accounts for 0-5.0 wt%, barium oxide (BaO) accounted for 0-3.0wt%. The Bi 2 O 3 -B 2 O 3 -SiO 2 series glass powder can be directly purchased from commercial products, or can be synthesized by yourself. The synthesis method is: mixing the above oxide powders in proportion, melting, water quenching, The Bi 2 O 3 -B 2 O 3 -SiO 2 -based glass powder is obtained by filtering, drying, and grinding to the desired particle size. Preferably, in the present invention, the medium particle diameter D 50 of the glass powder is 0.2-3.0 microns. The initial melting point of the glass powder is 580-620°C.
上述无机添加剂粉体、铝粉、玻璃粉的中粒径D50均可通过现有的测试中粒径的方法和仪器进行测试,例如可采用BT-9300型激光粒度分析仪进行测试。 The medium particle size D50 of the above-mentioned inorganic additive powder, aluminum powder, and glass powder can be tested by existing methods and instruments for measuring medium particle size, for example, a BT-9300 laser particle size analyzer can be used for testing.
本发明的有机载体为现有技术中常用的含有乙基纤维素、助剂和溶剂的混合体系。以所述有机载体的总质量为基准,其中乙基纤维素的含量为3.0-15wt%,助剂的含量为0.5-5.0wt%,溶剂的含量为70-95wt%。其中,所述溶剂可采用现有技术中常用的多种溶剂的组合,即为混合溶剂。例如,所述混合溶剂可选自松油醇、邻苯二甲酸二丁酯(DBP)、丁基卡必醇、松节油、乙二醇丁醚、丁基卡必醇醋酸酯、乙二醇乙醚醋酸酯、柠檬酸三丁酯、二乙二醇单丁醚乙酸酯、邻苯二甲酸二丁酯、磷酸三丁酯中的两种或两种以上。所述助剂选自十六醇、十八醇、聚酰胺蜡粉、氢化蓖麻油中的一种或多种。 The organic vehicle of the present invention is a mixed system commonly used in the prior art containing ethyl cellulose, auxiliary agents and solvents. Based on the total mass of the organic vehicle, the content of ethyl cellulose is 3.0-15wt%, the content of auxiliary agent is 0.5-5.0wt%, and the content of solvent is 70-95wt%. Wherein, the solvent may be a combination of various solvents commonly used in the prior art, that is, a mixed solvent. For example, the mixed solvent may be selected from terpineol, dibutyl phthalate (DBP), butyl carbitol, turpentine, butyl glycol ether, butyl carbitol acetate, ethylene glycol ether Two or more of acetate, tributyl citrate, diethylene glycol monobutyl ether acetate, dibutyl phthalate, and tributyl phosphate. The auxiliary agent is selected from one or more of cetyl alcohol, stearyl alcohol, polyamide wax powder, and hydrogenated castor oil.
本发明还提供了所述太阳能电池用铝导电浆料的制备方法,包括将玻璃粉和无机添加剂粉体分散于有机载体中,然后分批加入铝粉,研磨后得到所述太阳能电池用铝导电浆料;所述无机添加剂粉体的中粒径D50为0.1-5.0μm,且选自β-锂霞石、钨酸锆或钒酸锆的一种或多种。 The present invention also provides a preparation method of the aluminum conductive paste for solar cells, comprising dispersing glass powder and inorganic additive powder in an organic vehicle, then adding aluminum powder in batches, and grinding to obtain the aluminum conductive paste for solar cells Slurry: The inorganic additive powder has a medium particle size D 50 of 0.1-5.0 μm, and is selected from one or more of β-eucryptite, zirconium tungstate or zirconium vanadate.
具体地,所述无机载体的配制方法为:将乙基纤维素与助剂溶解加入混合溶剂中,在20-70℃下使乙基纤维素、助剂充分溶解并搅拌均匀,即得到透明的有机载体。 Specifically, the preparation method of the inorganic carrier is: dissolve ethyl cellulose and auxiliary agents into a mixed solvent, fully dissolve ethyl cellulose and auxiliary agents at 20-70°C and stir evenly to obtain a transparent organic carrier.
本发明中,为保证铝粉与玻璃粉、无机添加剂粉体均匀分散,所述铝粉为分批加入。优选情况下,铝粉的分批次数为2-3次,每次加入后搅拌均匀,再加入下一批次;全部加完后,高速搅拌均匀。所述研磨可采用三辊研磨机进行,研磨次数为10-15次,研磨至浆料细度至<20μm,即得到本发明提供的太阳能电池用导电浆料。 In the present invention, in order to ensure uniform dispersion of aluminum powder, glass powder and inorganic additive powder, the aluminum powder is added in batches. Preferably, the number of batches of aluminum powder is 2-3 times, stir evenly after each addition, and then add the next batch; after adding all the powder, stir evenly at high speed. The grinding can be carried out by using a three-roller grinder, and the grinding times are 10-15 times until the slurry fineness is less than 20 μm, that is, the conductive paste for solar cells provided by the present invention is obtained.
下面通过实施例对本发明作进一步的说明。实施例及对比例中所采用原料均通过商购得到。 Below by embodiment the present invention will be further described. The raw materials used in the examples and comparative examples were obtained from commercial purchases.
实施例1 Example 1
本实施例用于说明本发明公开的太阳能电池导电浆料及其制备方法。 This example is used to illustrate the solar cell conductive paste disclosed in the present invention and its preparation method.
(1)玻璃粉的制备 (1) Preparation of glass powder
取55wt%的氧化铋(Bi2O3),25wt%的三氧化二硼(B2O3),15wt%二氧化硅(SiO2),3.5wt%的氧化钙(CaO),1.5wt%的氧化镁(MgO),采用 V型混合机将各组分混合均匀,装入瓷坩埚中,放入硅碳棒炉,升温预热到550℃,保温0.5h,再升至1250℃,熔炼0.5h,水淬过滤,将得到的玻璃珠装入球磨罐,控制质量比氧化锆球:玻璃珠:去离子水=4:1:0.6,转速250转/分钟,球磨7h,过滤后烘干,再干磨0.5h,干磨时氧化锆球与玻璃粉的质量比为1:2,得到中粒径D50为1.5μm的玻璃粉,备用。 Take 55wt% bismuth oxide (Bi 2 O 3 ), 25wt% boron trioxide (B 2 O 3 ), 15wt% silicon dioxide (SiO 2 ), 3.5wt% calcium oxide (CaO), 1.5wt% Use a V-type mixer to mix the components evenly, put it into a porcelain crucible, put it into a silicon carbide rod furnace, heat it up to 550°C, keep it for 0.5h, then raise it to 1250°C, and melt 0.5h, water quenching and filtering, put the obtained glass beads into a ball mill jar, control the mass ratio of zirconia balls: glass beads: deionized water = 4:1:0.6, rotate at 250 rpm, ball mill for 7 hours, filter and dry , and then dry milled for 0.5h. During the dry milling, the mass ratio of zirconia balls to glass powder was 1:2, and the glass powder with a median particle size D 50 of 1.5 μm was obtained for later use.
(2)有机载体的配制 (2) Preparation of organic carrier
按照质量比丁基卡必醇:松油醇:丁基卡必醇醋酸酯:邻苯二甲酸二丁酯(DBP)=75:10:10:5,将各有机溶剂混合均匀,得到混合溶剂。取90重量份的混合溶剂,加入7.5重量份乙基纤维素STD-4(陶氏产,粘度为4),2重量份氢化蓖麻油,0.5重量份十六醇,加热至70℃使充分溶解,搅拌均匀得到均一澄清的有机载体。 According to the mass ratio of butyl carbitol: terpineol: butyl carbitol acetate: dibutyl phthalate (DBP) = 75:10:10:5, mix the organic solvents evenly to obtain a mixed solvent . Take 90 parts by weight of mixed solvent, add 7.5 parts by weight of ethyl cellulose STD-4 (product of Dow, viscosity is 4), 2 parts by weight of hydrogenated castor oil, 0.5 parts by weight of cetyl alcohol, heat to 70 ° C to fully dissolve , and stir evenly to obtain a uniform and clear organic vehicle.
(3)铝导电浆料的制备 (3) Preparation of aluminum conductive paste
取22重量份的由步骤(2)制得的有机载体,置于高速分散机的不锈钢罐中,搅拌状态下加入1.5重量份步骤(1)制得的玻璃粉和2.5重量份β-锂霞石粉(天津洪腾电子陶瓷有限公司,中粒径D50为1.5μm),搅拌均匀。再分2批次加入74重量份球形铝粉(河南远洋公司生产的超纯铝粉,中粒径D50为4.5μm),每批次铝粉加入后先搅拌均匀,再加入下一批次;全部加完后,高速搅拌均匀;最后用Ø150的三辊研磨机研磨15次,研磨至浆料细度<20µm,得到本实施例的太阳能电池用铝导电浆料,记为S1。 Take 22 parts by weight of the organic carrier prepared in step (2), put it in the stainless steel tank of the high-speed disperser, add 1.5 parts by weight of glass powder prepared in step (1) and 2.5 parts by weight of β-euxia Stone powder (Tianjin Hongteng Electronic Ceramics Co., Ltd., medium particle size D50 is 1.5 μm), and stirred evenly. Then add 74 parts by weight of spherical aluminum powder (ultra-pure aluminum powder produced by Henan Yuanyang Company, with a median particle size D50 of 4.5 μm) in two batches. After each batch of aluminum powder is added, stir evenly before adding the next batch After all the addition is complete, stir evenly at high speed; finally use a Ø150 three-roll mill to grind 15 times until the slurry fineness is less than 20 µm to obtain the aluminum conductive paste for solar cells of this embodiment, which is denoted as S1.
实施例2 Example 2
采用与实施例1相同的步骤制备本实施例的太阳能电池用铝导电浆料S2,不同之处在于:步骤(3)中,β-锂霞石粉的用量由2.5重量份改为5重量份,玻璃粉的用量由1.5重量份改为0.5重量份,铝粉的用量由74重量份改为72.5重量份。 The same steps as in Example 1 were used to prepare the aluminum conductive paste S2 for solar cells in this example, except that in step (3), the amount of β-eucryptite powder was changed from 2.5 parts by weight to 5 parts by weight, The consumption of glass powder is changed into 0.5 weight part by 1.5 weight part, and the consumption of aluminum powder is changed into 72.5 weight part by 74 weight part.
实施例3 Example 3
采用与实施例1相同的步骤制备本实施例的太阳能电池用铝导电浆料S2,不同之处在于:步骤(3)中,β-锂霞石粉的中粒径D50由1.5μm改成5.0μm。 The same steps as in Example 1 were used to prepare the aluminum conductive paste S2 for solar cells in this example, except that in step (3), the median particle size D 50 of β-eucryptite powder was changed from 1.5 μm to 5.0 μm.
实施例4 Example 4
采用与实施例1相同的步骤制备本实施例的太阳能电池用铝导电浆料S2,不同之处在于:步骤(3)中,采用钨酸锆替代实施例1中的β-锂霞石粉。 The same steps as in Example 1 were used to prepare the aluminum conductive paste S2 for solar cells in this example, except that in step (3), zirconium tungstate was used instead of the β-eucryptite powder in Example 1.
对比例1 Comparative example 1
采用与实施例1相同的步骤制备本对比例的太阳能电池用铝导电浆料DS1,不同之处在于:步骤(3)中,不加入β-锂霞石粉,同时玻璃粉的用量由1.5重量份改为4重量份。 The same steps as in Example 1 were used to prepare the aluminum conductive paste DS1 for solar cells of this comparative example, the difference is that: in step (3), no β-eucryptite powder was added, and the amount of glass powder was changed from 1.5 parts by weight Change to 4 parts by weight.
对比例2 Comparative example 2
采用与实施例1相同的步骤制备本对比例的太阳能电池用铝导电浆料DS2,不同之处在于:步骤(3)中,不加入β-锂霞石粉,同时璃粉的用量由1.5重量份改为2.5重量份,铝粉的用量由74重量份改为75.5重量份。 The same steps as in Example 1 were used to prepare the aluminum conductive paste DS2 for solar cells of this comparative example, the difference is that: in step (3), no β-eucryptite powder was added, and the amount of glass powder was changed from 1.5 parts by weight Changed to 2.5 parts by weight, the consumption of aluminum powder was changed from 74 parts by weight to 75.5 parts by weight.
对比例3 Comparative example 3
采用与实施例1相同的步骤制备本对比例的太阳能电池用铝导电浆料DS3,不同之处在于:步骤(3)中,β-锂霞石粉的中粒径D50由1.5μm改成6.0μm。 The same steps as in Example 1 were used to prepare the aluminum conductive paste DS3 for solar cells in this comparative example, except that in step (3), the median particle size D 50 of β-eucryptite powder was changed from 1.5 μm to 6.0 μm.
对比例4 Comparative example 4
采用CN101728439A的方法制备本对比例的太阳能电池铝导电浆料DS4,具体步骤与实施例1相同,不同之处在于:步骤(3)中,采用2.5重量份的中粒径D50为3.5微米的硼粉取代实施例1中的2.5重量份β-锂霞石粉。 The method of CN101728439A is used to prepare the solar cell aluminum conductive paste DS4 of this comparative example, the specific steps are the same as in Example 1, the difference is that in step (3), 2.5 parts by weight of the medium particle diameter D 50 is 3.5 microns Boron powder replaces 2.5 parts by weight of β-eucryptite powder in Example 1.
性能测试 Performance Testing
将上述太阳能电池用铝导电浆料S1-S4和DS1-DS4分别在生产线试用。多晶硅片规格:156156mm,厚度为200μm(腐蚀前),印刷前厚度为180μm。先采用200目的丝网印刷背面银电极浆料(杜邦PV505),烘干,再采用280目的丝网目数印刷太阳能电池用铝导电浆料S1-S4和DS1-DS4,印刷重量为每片用浆1.5克,烘干温度均为125℃,烘干时间为4min,再采用200目的丝网印刷正面银电极浆料(杜邦16C),过隧道炉烘干烧结,隧道炉温度梯度分布,过隧道炉的时间为2min,烧结峰值温度为89010℃,时间为2s,出炉后测试各电池片S10-S40和DS10-DS40的各项性能。 The above-mentioned aluminum conductive pastes S1-S4 and DS1-DS4 for solar cells were tested in the production line respectively. Specifications of polysilicon wafer: 156156mm, thickness 200μm (before corrosion), thickness 180μm before printing. First use 200-mesh screen printing back silver electrode paste (DuPont PV505), dry, and then use 280-mesh screen printing aluminum conductive paste S1-S4 and DS1-DS4 for solar cells, the printing weight is 1.5 grams of slurry, the drying temperature is 125 ° C, the drying time is 4 minutes, and then use 200 mesh screen printing front silver electrode paste (DuPont 16C), drying and sintering in a tunnel furnace, the temperature gradient distribution of the tunnel furnace, passing through the tunnel The furnace time is 2min, the sintering peak temperature is 89010°C, and the time is 2s. After the furnace is released, the performance of each cell S10-S40 and DS10-DS40 is tested.
(1)表面状况:目测背场表面状况,光滑、无铝珠或铝疱,记为OK,否则为NG。 (1) Surface condition: visually inspect the surface condition of the back field, if it is smooth, without aluminum beads or blisters, it is recorded as OK, otherwise it is NG.
(2)附着力:室温下用自来水浸泡各电池片7天,背场金属膜不脱落或用钝器轻刮不脱落,记为OK,否则为NG。 (2) Adhesion: Soak each cell in tap water for 7 days at room temperature, if the metal film on the back field does not fall off or scrape lightly with a blunt object, it is recorded as OK, otherwise it is NG.
(3)翘曲度:将电池片的弯曲程度用游标卡尺测量,单位为mm。重复100次,记录翘曲度的平均值。 (3) Warpage: Measure the curvature of the battery sheet with a vernier caliper, and the unit is mm. Repeat 100 times and record the average value of warpage.
(4)光电转化效率:采用单次闪光模拟器按照IEC904-1公开的方法对各电池片进行测试。测试条件为标准测试条件(STC) :光强:1000W/m2;光谱:AM1.5;温度:25℃。重复100次,记录光电转化效率的平均值。 (4) Photoelectric conversion efficiency: Test each cell with a single flash simulator according to the method disclosed in IEC904-1. The test conditions are standard test conditions (STC): light intensity: 1000W/m 2 ; spectrum: AM1.5; temperature: 25°C. Repeat 100 times, and record the average value of the photoelectric conversion efficiency.
测试结果如表1和表2所示。 The test results are shown in Table 1 and Table 2.
表1 Table 1
表2 Table 2
从上表1与表2的结果比较可以看出,采用本发明提供的太阳能电池用铝导电浆料丝网印刷到晶体硅太阳电池上并烧结成膜后,得到铝膜光滑致密,无铝珠、铝疱,光电转换效率高,电池片翘曲度小,156×156型多晶硅太阳电池片的平均翘曲度小于0.50mm。 From the comparison of the results in Table 1 and Table 2, it can be seen that the aluminum film obtained is smooth and compact without aluminum beads after screen printing on a crystalline silicon solar cell with the aluminum conductive paste for solar cells provided by the present invention and sintered to form a film. , aluminum blisters, high photoelectric conversion efficiency, small cell warpage, and the average warpage of 156×156 polycrystalline silicon solar cells is less than 0.50mm.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110437783.6A CN103177791B (en) | 2011-12-23 | 2011-12-23 | A kind of aluminum conductive electric slurry used for solar batteries and preparation method thereof |
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| CN104751939B (en) * | 2013-12-31 | 2017-05-31 | 比亚迪股份有限公司 | A kind of crystal silicon solar energy battery aluminum conductive electric slurry |
| CN105989910A (en) * | 2015-02-10 | 2016-10-05 | 磐采股份有限公司 | Conductive aluminum paste for local back surface field solar cell and solar cell |
| CN104733075B (en) * | 2015-03-27 | 2016-12-07 | 西安腾星电子科技有限公司 | Curved surface moves printing slurry |
| CN105225722A (en) * | 2015-10-22 | 2016-01-06 | 江苏泓源光电科技股份有限公司 | A kind of crystal silicon solar batteries aluminium paste of high conduction performance |
| CN108428493A (en) * | 2018-04-08 | 2018-08-21 | 通威太阳能(安徽)有限公司 | A kind of unleaded crystal silicon solar batteries back field aluminum paste and preparation method thereof |
| CN109524148A (en) * | 2018-11-29 | 2019-03-26 | 武汉硕美特电子材料有限公司 | A kind of organic additive modified PE RC aluminium paste |
| CN112018431B (en) * | 2020-09-02 | 2022-07-15 | 安徽天时新能源科技有限公司 | Electrolyte for high-temperature lithium battery |
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| CN113289507B (en) * | 2021-05-10 | 2023-02-03 | 内蒙古旭阳新材料有限公司 | Wet aluminum powder production equipment and method |
| CN114094059B (en) * | 2021-09-28 | 2023-04-28 | 格林美(湖北)新能源材料有限公司 | Composite nano-layer coated cobalt-free single crystal positive electrode material and preparation method thereof |
| CN115985548B (en) * | 2022-12-23 | 2025-03-18 | 南通绿力光电材料有限公司 | Aluminum conductive paste for solar cells and preparation method thereof |
| CN116543947B (en) * | 2023-06-26 | 2023-10-31 | 浙江晶科新材料有限公司 | Additive of silver-aluminum paste of N-type solar cell, preparation method of additive and silver-aluminum paste |
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| JP2002356350A (en) * | 2001-03-27 | 2002-12-13 | Hoya Corp | Glass ceramic, glass ceramic substrate, opposing substrate for liquid crystal panel and dust protecting substrate for liquid crystal panel |
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