CN103133449B - A multi-core hydraulic valve - Google Patents
A multi-core hydraulic valve Download PDFInfo
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- CN103133449B CN103133449B CN201310073322.4A CN201310073322A CN103133449B CN 103133449 B CN103133449 B CN 103133449B CN 201310073322 A CN201310073322 A CN 201310073322A CN 103133449 B CN103133449 B CN 103133449B
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Abstract
Description
技术领域technical field
本发明属于液压元件领域,涉及一种液压阀,尤其是一种具有多个阀芯的液压阀。背景技术The invention belongs to the field of hydraulic components, and relates to a hydraulic valve, in particular to a hydraulic valve with multiple valve cores. Background technique
现有的液压阀,其阀芯基本是单芯阀结构,虽然可以满足很多场合的应用,不过功能相对单一,只能控制一条回路,如果想要控制多条回路,就要使用多个液压阀进行控制,这在一定程度上增加了液压回路的控制成本,这也使得普通液压阀在多回路控制场合的应用发展受到一定的限制。The existing hydraulic valve, its spool is basically a single core valve structure, although it can meet the application of many occasions, but the function is relatively single, can only control one circuit, if you want to control multiple circuits, you need to use multiple hydraulic valves This increases the control cost of the hydraulic circuit to a certain extent, which also limits the application and development of ordinary hydraulic valves in multi-circuit control occasions.
现有的液压阀也有多阀芯的设计,如名称为“多功能液压阀”,专利号为92212479.5的中国实用新型专利公开了一种主阀芯内设置单向阀芯的液压阀,但是该单向阀芯为锥面结构,其与主阀芯仅有开启或者闭合一种启闭状态,也不能实现多回路控制。Existing hydraulic valve also has the design of multi-spool, as the name is called " multifunctional hydraulic valve ", and the Chinese utility model patent that the patent No. The one-way spool has a conical surface structure, and it has only one open or closed state with the main spool, and it cannot realize multi-circuit control.
名称为“液压阀、液压阀组及液压阀控制方法”,专利号为:201110216709.1的中国发明专利公开了一种具有两个阀芯的液压阀,包括第一阀芯和第二阀芯。但是两个阀芯是为了解决液压阀的阀芯与阀体配合面长、精度难保证才将阀体采用了分体式设计的方式,即两个阀芯以串联的方式放置在阀体内腔的左右两侧。这种设计方式本质上仍属于单阀芯设计,不能控制多条回路。The Chinese invention patent titled "Hydraulic valve, hydraulic valve group and hydraulic valve control method", patent number: 201110216709.1 discloses a hydraulic valve with two spools, including a first spool and a second spool. However, the two spools are designed in a separate way to solve the problem that the valve core and the valve body of the hydraulic valve have a long mating surface and the accuracy is difficult to guarantee. That is, the two spools are placed in series in the cavity of the valve body left and right sides. This design method is still a single spool design in essence, and cannot control multiple circuits.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种能够控制多条回路的多芯液压阀。Aiming at the deficiencies of the prior art, the invention provides a multi-core hydraulic valve capable of controlling multiple circuits.
一种多芯液压阀,包括设有阀孔的阀体(1),阀体(1)的阀孔内设有第一阀芯(2),第一阀芯(2)内设有阀孔,第一阀芯(2)的阀孔内设有第二阀芯(3),所述阀体(1)、第一阀芯(2)和第二阀芯(3)两两之间可相互移动,阀体(1)上设置进出油口组,第一阀芯(2)上设置与阀体(1)上的进出油口组相匹配的进出油口组,第二阀芯(3)外周设置使阀体(1)和第一阀芯(2)上的进出油口可贯通的凹槽。A multi-core hydraulic valve, comprising a valve body (1) provided with a valve hole, a first valve core (2) is arranged in the valve hole of the valve body (1), and a valve hole is arranged in the first valve core (2) , the valve hole of the first valve core (2) is provided with a second valve core (3), and the valve body (1), the first valve core (2) and the second valve core (3) can be connected between each other Move each other, the valve body (1) is provided with a group of inlet and outlet ports, the first spool (2) is provided with a group of inlet and outlet ports matching the group of inlet and outlet ports on the valve body (1), and the second spool (3 ) is provided with a groove on the outer periphery so that the oil inlet and outlet ports on the valve body (1) and the first valve core (2) can pass through.
阀体(1)上的进出油口组可以根据控制需要设计不同的方案,一种可行的方案是,阀体(1)上的进出油口组包括油口P、油口A1、油口B1、油口A2、油口B2、油口A3、油口B3、油口A4、油口B4、油口AT1、油口AT2、油口AT3、油口AT4、油口BT1、油口BT2、油口BT3和油口BT4,其中,油口P设置在阀体(1)一侧的中间位置,油口A1和油口B1、油口A2和油口B2、油口AT1和油口BT1油口AT2和油口BT2在油口P的同侧以油口P为中心左右对称设置;阀体(1)上油口P的对面一侧,在油口A2和油口AT1对应位置之间设置油口A4,在油口A2和油口AT2对应位置之间并排设置油口A3和AT4,在油口AT2对应位置外侧设置油口AT3;阀体(1)上油口P的对面一侧,以油口P为中心,与上述油口A4、油口A3、油口AT4和油口AT3分别以左右对称的方式设置油口B3、油口B4、油口BT3和油口BT4。The oil inlet and outlet groups on the valve body (1) can be designed in different schemes according to the control needs. A feasible solution is that the oil inlet and outlet groups on the valve body (1) include oil port P, oil port A1, and oil port B1. , Oil port A2, Oil port B2, Oil port A3, Oil port B3, Oil port A4, Oil port B4, Oil port AT1, Oil port AT2, Oil port AT3, Oil port AT4, Oil port BT1, Oil port BT2, Oil port Port BT3 and oil port BT4, wherein, oil port P is set in the middle of one side of the valve body (1), oil port A1 and oil port B1, oil port A2 and oil port B2, oil port AT1 and oil port BT1 AT2 and oil port BT2 are symmetrically arranged on the same side of oil port P with oil port P as the center; on the opposite side of oil port P on the valve body (1), an oil port is set between oil port A2 and oil port AT1. Port A4, set oil ports A3 and AT4 side by side between the corresponding positions of oil port A2 and oil port AT2, and set oil port AT3 outside the corresponding position of oil port AT2; on the side opposite to oil port P on the valve body (1), use Oil port P is the center, and oil port B3, oil port B4, oil port BT3, and oil port BT4 are arranged symmetrically with the above-mentioned oil port A4, oil port A3, oil port AT4, and oil port AT3, respectively.
优选的,阀体(1)的阀孔内壁上在上述油口P、油口A1、油口B1、油口A2、油口B2、油口A3、油口B3、油口A4、油口B4、油口AT1、油口AT2、油口AT3、油口AT4、油口BT1、油口BT2、油口BT3和油口BT4在阀孔上的出口位置处周向设置比上述油口宽度略宽的凹槽。Preferably, on the inner wall of the valve hole of the valve body (1), on the above-mentioned oil port P, oil port A1, oil port B1, oil port A2, oil port B2, oil port A3, oil port B3, oil port A4, oil port B4 , oil port AT1, oil port AT2, oil port AT3, oil port AT4, oil port BT1, oil port BT2, oil port BT3 and oil port BT4 are set slightly wider than the above oil port width at the outlet position on the valve hole groove.
第一阀芯(2)上设置与阀体(1)上的进出油口组相匹配的进出油口组,一种可行的方案是,在第一阀芯(2)处于中位时,第一阀芯(2)上的油口组包括与所述阀体(1)上的油口AT2贯通的油口(24)、与所述阀体(1)上的油口A2贯通的油口(23)、与所述阀体(1)上的油口P贯通的油口(22)、与所述阀体(1)上的油口B2贯通的油口(21)和与所述阀体(1)上的油口BT2贯通的油口(20)。The first spool (2) is provided with a group of inlet and outlet ports matching the group of inlet and outlet ports on the valve body (1). A feasible solution is that when the first spool (2) is in the neutral position, the second The oil port group on the valve core (2) includes the oil port (24) connected with the oil port AT2 on the valve body (1), and the oil port connected with the oil port A2 on the valve body (1) (23), the oil port (22) connected with the oil port P on the valve body (1), the oil port (21) connected with the oil port B2 on the valve body (1), and the oil port (21) connected with the valve The oil port (20) through which the oil port BT2 on the body (1) passes.
根据控制需要,第一阀芯(2)外周设置使阀体(1)上的进出油口可贯通的凹槽。According to control requirements, a groove is provided on the outer periphery of the first valve core (2) so that the oil inlet and outlet ports on the valve body (1) can pass through.
优选的,在第一阀芯(2)外周设置的使阀体(1)上的进出油口可贯通的所述凹槽有两个,所述两个凹槽(27、28)以左右对称的方式设置在所述第一阀芯(2)中间位置的油口(22)两侧,凹槽(27、28)的宽度大于油口A1的宽度,小于油口AT1和油口P之间的最小边距,该凹槽(27、28)用来实现阀体(1)上油口的贯通。Preferably, there are two grooves provided on the outer periphery of the first valve core (2) so that the oil inlet and outlet ports on the valve body (1) can pass through, and the two grooves (27, 28) are symmetrical Set on both sides of the oil port (22) in the middle position of the first spool (2), the width of the grooves (27, 28) is greater than the width of the oil port A1, and smaller than the width between the oil port AT1 and the oil port P The minimum edge distance, the grooves (27, 28) are used to realize the penetration of the oil port on the valve body (1).
根据控制需要,第二阀芯(3)外周设置使阀体(1)和第一阀芯(2)上的进出油口可贯通的凹槽。According to control requirements, a groove is provided on the outer periphery of the second valve core (3) so that the oil inlet and outlet ports on the valve body (1) and the first valve core (2) can pass through.
优选的,在第二阀芯(3)处于中位时,所述第二阀芯(3)外周设置的使阀体(1)和第一阀芯(2)上的进出油口可贯通的凹槽有两个,所述两个凹槽(25、26)以阀体(1)上的油口P为中心,以左右对称的方式设置,凹槽(25、26)的宽度大于油口A2和油口A1之间的最大边距,小于油口AT2和油口P之间的最小边距。Preferably, when the second valve core (3) is in the neutral position, the outer periphery of the second valve core (3) is provided so that the oil inlet and outlet ports on the valve body (1) and the first valve core (2) can pass through There are two grooves, and the two grooves (25, 26) are centered on the oil port P on the valve body (1), arranged in a left-right symmetrical manner, and the width of the grooves (25, 26) is larger than that of the oil port The maximum side distance between A2 and port A1 is smaller than the minimum side distance between port AT2 and port P.
根据需要,第二阀芯(3)内还可以设置第三阀芯,第二阀芯(3)上设置与第一阀芯相匹配的进出油口组。According to needs, a third valve core can also be arranged in the second valve core (3), and an oil inlet and outlet group matched with the first valve core is arranged on the second valve core (3).
根据控制需要,第三阀芯外周设置使阀体(1)、第一阀芯(2)和、第二阀芯(3)上的进出油口组可贯通的凹槽。According to control requirements, grooves are provided on the outer periphery of the third spool so that the oil inlet and outlet groups on the valve body (1), the first spool (2) and the second spool (3) can pass through.
本发明提供的多芯液压阀,多个阀芯之间是层层包含的关系,各层阀芯相互独立,相互之间可相对移动,并且各层阀芯均可单独或者组合在一起相对于阀体移动。根据控制需要,阀体设置进出油口组,各层阀芯设置与阀体上的油口组配合及阀芯之间相互配合的油口和凹槽。与现有技术相比,本发明提供的多芯液压阀通过阀芯与阀芯之间,及阀芯与阀体之间的配合移动,使得液压阀产生不同的机能位,联通或截止不同的回路,实现多条回路的控制。In the multi-core hydraulic valve provided by the present invention, a plurality of spools are in a layer-by-layer relationship, and each layer of spools is independent of each other and can move relative to each other, and each layer of spools can be used alone or in combination relative to each other. The valve body moves. According to control requirements, the valve body is provided with oil inlet and outlet groups, and the valve cores of each layer are provided with oil ports and grooves that cooperate with the oil port groups on the valve body and between the valve cores. Compared with the prior art, the multi-core hydraulic valve provided by the present invention moves through cooperation between the valve core and the valve core, and between the valve core and the valve body, so that the hydraulic valve can produce different functional positions, communicate or cut off different Loop, to realize the control of multiple loops.
附图说明Description of drawings
图1是本发明实施例1第一个机能位的结构示意图;FIG. 1 is a schematic structural diagram of the first functional position in
图2是本发明实施例1第二个机能位的结构示意图;Fig. 2 is a schematic structural diagram of the second functional position in
图3是本发明实施例1第三个机能位的结构示意图;Fig. 3 is a schematic structural diagram of the third functional position in
图4是本发明实施例1第四个机能位的结构示意图;Fig. 4 is a schematic structural diagram of the fourth functional position in
图5是本发明实施例1第五个机能位的结构示意图;Fig. 5 is a schematic structural diagram of the fifth functional position in
图6是本发明实施例1第六个机能位的结构示意图;Fig. 6 is a schematic structural diagram of the sixth functional position in
图7是本发明实施例1第七个机能位的结构示意图;Fig. 7 is a schematic structural diagram of the seventh functional position in
图8是本发明实施例1第八个机能位的结构示意图;Fig. 8 is a schematic structural diagram of the eighth functional position in
图9是本发明实施例1第九个机能位的结构示意图。FIG. 9 is a schematic structural diagram of the ninth functional bit in
具体实施方式Detailed ways
实施例1:Example 1:
一种多芯液压阀,如图1所示,包括设有阀孔的阀体1,阀体1的阀孔内设有第一阀芯2,第一阀芯2内设有阀孔,第一阀芯2的阀孔内设有第二阀芯3,所述阀体1、第一阀芯2和第二阀芯3两两之间可相互移动,阀体1上设置进出油口组,第一阀芯2上设置与阀体1上的进出油口组相匹配的进出油口组,第二阀芯3外周设置使阀体1和第一阀芯2上的进出油口可贯通的凹槽。A multi-core hydraulic valve, as shown in Figure 1, includes a
阀体1上的进出油口组可以根据控制需要设计不同的方案,一种可行的方案是,如图1所示,阀体1上的进出油口组包括油口P、油口A1、油口B1、油口A2、油口B2、油口A3、油口B3、油口A4、油口B4、油口AT1、油口AT2、油口AT3、油口AT4、油口BT1、油口BT2、油口BT3和油口BT4,其中,油口P设置在阀体1一侧的中间位置,油口A1和油口B1、油口A2和油口B2、油口AT1和油口BT1油口AT2和油口BT2在油口P的同侧以油口P为中心左右对称设置;阀体1上油口P的对面一侧,在油口A2和油口AT1对应位置之间设置油口A4,在油口A2和油口AT2对应位置之间并排设置油口A3和AT4,在油口AT2对应位置外侧设置油口AT3;阀体1上油口P的对面一侧,以油口P为中心,与上述油口A4、油口A3、油口AT4和油口AT3分别以左右对称的方式设置油口B3、油口B4、油口BT3和油口BT4。The oil inlet and outlet groups on the
如图1所示,阀体1的阀孔内壁上在上述油口P、油口A1、油口B1、油口A2、油口B2、油口A3、油口B3、油口A4、油口B4、油口AT1、油口AT2、油口AT3、油口AT4、油口BT1、油口BT2、油口BT3和油口BT4在阀孔上的出口位置处周向设置比上述油口宽度略宽的凹槽,例如,阀体1的阀孔内壁上在油口BT4的阀孔内壁出口处周向设置比上述阀孔宽度略宽的凹槽11。阀孔内壁上凹槽的作用是:增加通流量,便于加工。As shown in Figure 1, on the inner wall of the valve hole of the
如图1所示,第一阀芯2上设置与阀体1上的进出油口组相匹配的进出油口组,一种可行的方案是,在第一阀芯2处于中位时,第一阀芯2上的油口组包括与所述阀体1上的油口AT2贯通的油口24、与所述阀体1上的油口A2贯通的油口23、与所述阀体1上的油口P贯通的油口22、与所述阀体1上的油口B2贯通的油口21和与所述阀体1上的油口BT2贯通的油口20。As shown in Figure 1, the
如图1所示,根据控制需要,第一阀芯2油口22两侧左右对称设置两个凹槽:凹槽27和凹槽28,凹槽27、28的宽度大于油口A1的宽度,小于油口AT1和油口P之间的最小边距,该凹槽27、28用来实现阀体1上油口的贯通。As shown in Figure 1, according to the control requirements, two grooves are symmetrically arranged on both sides of the
如图1所示,在第二阀芯3处于中位时,第二阀芯3上以阀体1上的油口P为中心,以左右对称的方式设置两个凹槽25、26,凹槽25、26的宽度大于油口A2和油口A1之间的最大边距,小于油口AT2和油口P之间的最小边距。As shown in Figure 1, when the
实施例2:Example 2:
与实施例1相同,与实施例1不同的是阀体1、第一阀芯2,第二阀芯3上的进出油口组及凹槽的设计方案不同。Same as the
实施例3:Example 3:
与实施例1、实施例2相同,不同的是,第二阀芯3内设置第三阀芯,第二阀芯3上设置与第一阀芯相匹配的进出油口组。根据控制需要,第三阀芯外周设置使阀体1、第一阀芯2和、第二阀芯3上的进出油口组可贯通的凹槽。It is the same as Embodiment 1 and Embodiment 2, except that the
下面结合附图1-9介绍上述实施例1的各个机能位,各机能见表1:Introduce each function position of above-mentioned
如图1所示,当第一阀芯2、第二阀芯3均处于中位时,进油口P处于截止状态。As shown in FIG. 1 , when both the
如图2所示,当第一阀芯2处于中位,第二阀芯3处于左位时,进油口P与油口B2口联通,油口B2出油,油口A2与油口AT2联通,油口A2回油。As shown in Figure 2, when the
如图3所示,当第一阀芯2处于中位,第二阀芯3处于右位时,进油口P与油口A2联通,油口A2出油,油口B2与油口BT2联通,油口B2回油。As shown in Figure 3, when the
如图4所示,当第一阀芯2处于左位,第二阀芯3为中位时,进油口P与油口B1联通,油口B1出油,油口A1与油口AT1联通,油口A1回油。As shown in Figure 4, when the
如图5所示,当第一阀芯2、第二阀芯3都处于左位时,进油口P与油口B1联通,油口B1出油,油口A1回油;同时,进油口P与油口B3联通,油口B3出油,油口A3与油口AT3联通,油口A3回油。As shown in Figure 5, when the
如图6所示,当第一阀芯2处于左位,第二阀芯3处于右位时,进油口P与油口B1联通,油口B1出油,油口A1回油;同时,进油口P与油口A3联通,油口A3出油,油口B3与油口BT3联通,油口B3口回油。As shown in Figure 6, when the
如图7所示,当第一阀芯2处于右位,第二阀芯3为中位时,进油口P与油口A1联通,油口A1出油,油口B1与油口BT1口联通,油口BB1回油。As shown in Figure 7, when the
如图8所示,当第一阀芯2、内第二阀芯3都处于右位时,进油口P与油口A1联通,油口A1出油,油口B1回油;同时,进油口P与油口A4联通,油口A4出油,油口B4与油口BT4联通,油口BB4回油。As shown in Figure 8, when the
如图9所示,当第一阀芯2处于右位,第二阀芯3处于左位时,进油口P与油口A1联通,油口B1与油口BT1联通,油口A1出油,油口B1回油;同时,进油口P与油口B4联通,油口B4出油,油口A4与油口AT4口联通,油口A4回油。As shown in Figure 9, when the
本发明的有益效果:Beneficial effects of the present invention:
1、该种多芯阀的结构可以使其通过多层阀芯的左右移动,产生的不同组合来获得更多的机能位,从而控制更多的状态,进而达到利用一个液压阀就能控制多条回路的目的。1. The structure of this kind of multi-core valve can make it through the left and right movement of the multi-layer valve core to obtain more functional positions through different combinations, so as to control more states, and then use one hydraulic valve to control multiple valves. purpose of the circuit.
2、该种多芯阀可以用较少的阀芯就能控制较多的液压回路,提高了液压阀的紧凑性。2. This kind of multi-core valve can control more hydraulic circuits with fewer valve cores, which improves the compactness of the hydraulic valve.
3、该种多芯阀一种机能实现有时需要以另一种机能为基础,这就使阀在结构上就存在着一定的逻辑关系,特别适合用于顺序控制。3. The realization of one function of this kind of multi-core valve sometimes needs to be based on another function, which makes the valve have a certain logical relationship in structure, and is especially suitable for sequence control.
随着液压技术的发展,提高液压阀的控制能力将是一个大的发展趋势。本发明提供的一种多芯液压阀将是解决这一问题的一条很好的途径,可以在保证结构紧凑的同时,能够控制较多的液压回路。With the development of hydraulic technology, improving the control ability of hydraulic valves will be a major development trend. The multi-core hydraulic valve provided by the invention is a good way to solve this problem, and can control more hydraulic circuits while ensuring a compact structure.
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CN2643052Y (en) * | 2003-04-10 | 2004-09-22 | 中海油田服务股份有限公司 | Two-way normally open and normally closed cartridge valve |
CN101560998A (en) * | 2009-05-07 | 2009-10-21 | 刘常芝 | Self-control positioning bidirectional hydraulic change-over valve |
US20110032677A1 (en) * | 2009-08-07 | 2011-02-10 | Advanced Processor Architectures, Llc | Distributed computing |
CN102269192A (en) * | 2010-06-04 | 2011-12-07 | 梅西耶-布加蒂公司 | Hydraulic valve |
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CN2643052Y (en) * | 2003-04-10 | 2004-09-22 | 中海油田服务股份有限公司 | Two-way normally open and normally closed cartridge valve |
CN101560998A (en) * | 2009-05-07 | 2009-10-21 | 刘常芝 | Self-control positioning bidirectional hydraulic change-over valve |
US20110032677A1 (en) * | 2009-08-07 | 2011-02-10 | Advanced Processor Architectures, Llc | Distributed computing |
CN102269192A (en) * | 2010-06-04 | 2011-12-07 | 梅西耶-布加蒂公司 | Hydraulic valve |
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