CN103128810A - Production method of low-carbon environment-friendly anti-deformation solid wood composite door frame - Google Patents
Production method of low-carbon environment-friendly anti-deformation solid wood composite door frame Download PDFInfo
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- CN103128810A CN103128810A CN2013100688163A CN201310068816A CN103128810A CN 103128810 A CN103128810 A CN 103128810A CN 2013100688163 A CN2013100688163 A CN 2013100688163A CN 201310068816 A CN201310068816 A CN 201310068816A CN 103128810 A CN103128810 A CN 103128810A
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Abstract
The invention discloses a production method of a low-carbon environment-friendly anti-deformation solid wood composite door frame. Parts of secondary veneers and tertiary veneers have few uses due to uneven thickness, abnormal color, high scarring, no environment protection and the like in processing in plywood factories, veneer factories and multi-layer plate factories. The production method includes the steps of steaming and boiling log to peel skin, rotary-cutting the log into veneers, gluing surfaces of the veneers, to be adhered, press-fitting to obtain a face plate, cutting the face plate into slabs, and gluing the slabs; longitudinal texture arranged battens are inserted into a middle preparation layer of slabs in three transverse texture arranged layers, pressing to obtain an anti-deformation plate, cutting the plat at fixed length, cutting the formed plate into wide battens for gluing, and stacking the wide battens to cover a solid wood composite door frame backing material so as to obtain a solid wood composite door frame. The production method is used for producing low-carbon environment-friendly anti-deformation solid wood composite door frames.
Description
Technical field
the present invention relates to the production technology on a kind of anti-deformation solid wood composite door limit, relate in particular to low-carbon (LC), green, environmental protection and energy saving anti-deformation solid wood composite door limit process for making and structure.
Background technology
develop rapidly along with global economy, improving constantly of people's living standard, human consumption's demand and desire are also in immoderate growth, brought huge pressure virtually also to our earth, global warming, the discharge capacity of carbon dioxide grows with each passing day, so the mankind enter the low-carbon environment-friendly life, is the much-talked-about topic that the whole world is paid close attention to.The expert points out that the core of low-carbon economy development is low emission, the high absorption and " carbon continues ", and the forest reserves will play important effect and profound significance to this, for the low emission that realizes greenhouse gases, height, absorb significant.Therefore, reinforcement is most important to the development low-carbon economy to the scientific and reasonable utilization of forestry, and this also has higher requirement to forest product industry.As the important component part of forest product industry, furniture timber industry is also being found a kind of low carbon development mode of choosing the links such as operation, use from raw material.Along with the raising of people's living standard, the mankind are also growing with each passing day for the demand of wood-based product's top grade, yet, because the former forest reserves of China are being faced with the predicament reduced year by year, the Caiyu imbalance, cause the wood supply amount very in short supply.As everyone knows, forest-tree has absorbing carbon dioxide, releasing oxygen, the effect purified air, timber resources is not inexhaustible, nexhaustible resource, so the problem of national correlation department great attention saving timber resources, has put into effect felling work or even conceding the land to forestry policy that relevant laws and regulations policy strictly limits timber, so it is large that demand has appearred in timber resources, the problem that cost is high.
yet the rapid-result woods by artificial growth as: the Chinese parasol tree tree of limit, road willow and every place of the village, paulownia now become a useful person.But people often use it for rudimentary purposes, not as fuel combustion, be made into glued board, use it for exactly the disposable uses such as external packing, building template, utilization rate is extremely low, has wasted greatly the resource of timber.
plywood factory, veneer factory, multi-layer sheet factory are in process at present, part secondary veneer, three grades of veneers, because of became uneven, color exception, scab too much, the factor purposes such as not environmental protection seldom, part is for the low disposable use of level plywood, and a part, as the waste deposit corner, is often finally worried because can not find customer resources, of long duration can moldy metamorphism, can only burn as burning material, not only pollute environment, also waste greatly timber resources.Mostly the core that on market, timber is generally used is to fill with honeycomb paper or waste material, though its price is low, but not firm, be not durable, non-anti-theft, not environmental protection, not attractive in appearance, the easy to foaming modification of making moist; And Shao Er Lante hollow chipboard of German import, although it has solved slight base material modification cracking phenomena, and flatness is better, and its price is more expensive and non-anti-theft, non-watertight, and the rear modification of making moist, the poor problem of sleeping nail property still do not solve.
Summary of the invention
the present invention is directed to the secondary veneer, three grades of veneers, because of became uneven, color exception, scab too much, the problem of not environmental protection, and Shao Er Lante hollow chipboard, although it has solved slight base material modification cracking phenomena, and flatness is better, but its price is more expensive, and non-anti-theft, non-watertight, the rear modification of making moist, the poor problem of sleeping nail property, a kind of low-carbon environment-friendly anti-deformation solid wood composite door limit is provided, the present invention takes full advantage of artificial rapid-result woods and veneer factory remaining two, three grades of discarded materials, thereby saved resource, realization is turned waste into wealth, strong protection the forest reserves, reduced cost, also met the requirement of low carbon development simultaneously, its characteristics purposes is wide, market is large, has good market application foreground.
described purpose is achieved by the following scheme:
the preparation method on a kind of low-carbon environment-friendly anti-deformation solid wood composite door limit comprises the following steps: the first step will be peeled into veneer after the log cooking peeling, be dried to below moisture content 12 ﹪;
the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, and panel is made in pressing, panel is cut into to the lath of same specification, and lath needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%;
the lath that the 3rd step selects three layers of cross grain to arrange, the lath that in the middle of being placed on, one deck cross grain is arranged, the intermediate interlayer of arranging lath at three layers of cross grain inserts vertical texture arrangement lath, will arrange lath by cross grain with hot press and be pressed into anti-deformation sheet material with the lath that vertically texture arrangement lath arranges in length and breadth;
the 4th step anti-deformation sheet material is standing deposits health more than 15 days, by scale cutting moulding, then thickness is determined in sanding;
the 5th step becomes by the anti-deformation plate cutting the wide batten that width is deform-proof sheet metal thickness 10-50mm, need bonding face to be coated with E0 level aquosity polymer isocyanic ester class splicing glue to wide batten wood grain natural texture, wide batten wood grain natural texture face is superimposed, and with automatic plate-splicing machine, through pressurization, high frequency, Automatic-heating once-forming, makes solid wood composite door limit bed material;
the 6th step is pressed scale cutting composite gate limit bed material, with the abrasive band sanding, determines thickness, covers the density board surface layer and make the solid wood composite door limit on the bed material of composite gate limit.
the preparation method on described low-carbon environment-friendly anti-deformation solid wood composite door limit, the first step will be peeled into veneer that 2mm is thick, veneer is divided into to three grades with peeler after log cooking peeling, the one-level veneer is used from the teeth outwards, secondary veneer, three grades of veneers are used in intermediate layer, and with cylinder or vacuum dryer, one-level veneer, secondary veneer, three grades of veneers being dried to moisture content is 6-12 ﹪.
the preparation method on described low-carbon environment-friendly anti-deformation solid wood composite door limit, the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, natural plant gum or E0 level melamine glue or phenol glue that glue is zero formaldehyde emissions, the veneer pressing that is painted with glue is made to panel, by being sawn into the lath of same equal-specification after the processing of panel essence sanction, top 100% of the cross section of sawed lath is coated with to EO level environmental protection glue; End face lath and bottom surface lath are the reverse side gluing, and the intermediate layer lath is double spread.
the preparation method on described low-carbon environment-friendly anti-deformation solid wood composite door limit, the 3rd step selects the lath of three layers of cross grains arrangement as the balance tension board, three layers of balance tension board symmetric arrays that cross grain is arranged, wherein one deck is at the central core of all balance tension boards, and other two layer equilibrations tension boards are distributed in respectively upper epidermis and lower top layer; The intermediate interlayer of the balance tension board of arranging at three layers of cross grain inserts vertical texture and arranges lath, and the glue-coated lath and the balance tension board that arrange are in length and breadth put into to hot press, and pressure is 11kg/cm
2
, compression ratio is 92%, and hot pressing time is that 15 minutes/㎝ are thick, and temperature is controlled at 110-115 ℃ and is pressed into anti-deformation sheet material.
the preparation method on described low-carbon environment-friendly anti-deformation solid wood composite door limit, the 4th step is by the standing 15-20 of depositing of anti-deformation sheet material days health balance, determine thickness by scale 2400mmx1220mmx10-50mm cutting moulding, sanding.
the preparation method on described low-carbon environment-friendly anti-deformation solid wood composite door limit, the 5th step is cut into anti-deformation sheet material the wide batten of the 10-50mm that width is the deform-proof sheet metal thickness with multiple blade saw, select E0 level aquosity polymer isocyanic ester class splicing glue, give the plate face double spread of the wood grain natural texture of wide batten, wide batten cross section is the texture that anti-deformation sheet material is spelled layer by layer mutually, the wood grain natural texture is vertical with the plate joggling apparatus plane, the equal gluing of adjacent edge, the wide batten single spreading in end face and bottom surface; Wide batten wood grain natural texture face is superimposed, and FREQUENCY CONTROL is at 6.78KHz, and the wide batten time that 20mm is thick is 2-3 minute, and lateral pressure is the 15-16 ton; The wide batten time that 50mm is thick is 4-5 minute, and lateral pressure is the 17-18 ton; Make solid wood composite door limit bed material with automatic plate-splicing machine through pressurization, high frequency, Automatic-heating once-forming;
the preparation method on described low-carbon environment-friendly anti-deformation solid wood composite door limit, the 6th step amputates four limits by the scale cutting and makes composite gate limit bed material, and thickness is determined in the electric sander sanding, and environmental protection E1 density board is chosen to reverse side and front, and thickness is 3mm-10mm; By environmental protection E1 density board reverse side gluing, composite gate limit bed material double spread; Glue-coated density board and composite gate limit bed material are put into to hot press, and pressure is that 5mpa carries out pressing and makes solid wood composite door rim charge sanding, and the solid wood composite door rim charge that pressing is good is sawn into the solid wood composite door limit on request.
the invention has the beneficial effects as follows:
the present invention has taken full advantage of the common wood substitution of resources famous and precious timber resources, thus saved resource, realize turning waste into wealth, strong protection the forest reserves; Reduce cost, replaced again composite simultaneously.
core of the present invention is made by 100% solid wood veneer, plane materiel adopts density in the E1 level, sound insulation, heat insulation, remarkable every cool effect, it has made up the deficiency of solid wood board, finger-jointed plate, density board, particieboard, core-board, has solved furniture material decoration ornament materials timber not environmental protection of material and waterproof, protection against the tide, the poor problem of sleeping nail property.
the invention solves the glued board modification, ftracture, be difficult for the problem of processing modelling.Also solve the problem that in the prior art, some solid wood boards exist flexible type to ftracture simultaneously, filled up technological gap of China.Use Hepplewhite decorative panel timber of the present invention with respect to composites such as existing gluing solid wood board, wood-based plates, can reach and increase the service life at least 5-10 times.
the present invention will become the furniture decorative plate best substitute of sheet material in the past, can be widely used in ornament materials, furniture, timber, flooring material etc., be beneficial to greatly applying of existing market.
the mode that the present invention adopts rift grain and band alternately to superpose has prevented that multi-layered board from expanding or shrinking.
core of the present invention can the used thickness inequality, has to scab the timber of blue blackening, heart variable color.
water resistance of the present invention is fabulous, and the sheet material after synthesizing does not come unglued through boiling water boiling in 32 hours, through cold water soak, within 168 hours, does not ftracture.
the present invention will become the best door of woodwork side plate material, and this low-carbon environment-friendly anti-deformation solid wood composite door limit quality is extremely stable, cheap, of many uses, is more conducive to applying of existing market.
the present invention is according to the stretching resistance of rift grain stretching resistance=40 times band; The intermediate interlayer of cross grain being arranged to lath inserts vertical texture arrangement lath, has prevented that anti-deformation sheet material from expanding or shrinking; Prevented the distortion of anti-deformation sheet material transverse curvature; Prevented anti-deformation sheet material cracking.
The accompanying drawing explanation
for ease of explanation, the present invention is described in detail by following specific embodiment and accompanying drawing.
accompanying drawing 1 is flow chart of the present invention.
accompanying drawing 2 is single plate structure allocation plans of the present invention.
accompanying drawing 3 is multiple-plate cross-sectional views of the present invention.
accompanying drawing 4 is multiple-plate perpendicular sectional drawings of the present invention.
accompanying drawing 5 is multiple-plate central layer figure of the present invention.
accompanying drawing 6 is structural representations of the present invention.
accompanying drawing 7 is internal structure schematic diagrames of the present invention.
accompanying drawing 8 is central layer internal structure schematic diagrames of the present invention.
accompanying drawing 9 is dimensional drawings of the present invention.
accompanying drawing 10 is outside drawings of the present invention.
accompanying drawing 11 is multi-layer sheet hierarchical diagram of the present invention.
accompanying drawing 12 is border structure figure of the present invention.
accompanying drawing 13 is core sectional views of the present invention.
accompanying drawing 14 is core three-dimensional structure diagrams of the present invention.
accompanying drawing 15 is three-dimensional structure diagrams of door sapwood of the present invention.
The specific embodiment
there are porous, anisotropy and variability natural defect according to timber, by tens thousand of the rule researchs such as warp in wood modification cracking, find, the wider modification warping and cracking of original plank face is more serious, the narrower modification warping and cracking of opposite plate face is lighter or less, narrow not only can the impact of plate face attractive in appearancely also can raise the cost, so I research staff of company takes the lead in having broken through this technical barrier through studying for many years repetition test by scientific and reasonable fabrication techniques process and unique structure.Thereby remaining two or the three grades of veneer waste woods of rapid-result woods and veneer factory of artificial growth have not only been utilized; it is turned waste into wealth; also reduced greatly cost; enlarged market; improved the competitiveness of product; save a large amount of timber forest reserves, protected ecological environment, for creating " low-carbon economy " and " low-carbon (LC) life ", made positive contribution.
embodiment mono-
the preparation method on a kind of low-carbon environment-friendly anti-deformation solid wood composite door limit as shown in Figure 1, comprises the following steps: the first step will be peeled into veneer after the log cooking peeling, be dried to below moisture content 12 ﹪;
the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, and panel is made in pressing, panel is cut into to the lath of same specification, and lath needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%;
the lath that the 3rd step selects three layers of cross grain to arrange, the lath that in the middle of being placed on, one deck cross grain is arranged, the intermediate interlayer of arranging lath at three layers of cross grain inserts vertical texture arrangement lath, will arrange lath by cross grain with hot press and be pressed into anti-deformation sheet material with the lath that vertically texture arrangement lath arranges in length and breadth;
the 4th step anti-deformation sheet material is standing deposits health more than 15 days, by scale cutting moulding, then thickness is determined in sanding;
the 5th step becomes by the anti-deformation plate cutting the wide batten that width is deform-proof sheet metal thickness 10-50mm, need bonding face to be coated with E0 level aquosity polymer isocyanic ester class splicing glue to wide batten wood grain natural texture, wide batten wood grain natural texture face is superimposed, and with automatic plate-splicing machine, through pressurization, high frequency, Automatic-heating once-forming, makes solid wood composite door limit bed material;
the 6th step is pressed scale cutting composite gate limit bed material, with the abrasive band sanding, determines thickness, covers the density board surface layer and make the solid wood composite door limit on the bed material of composite gate limit.
embodiment bis-
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of the present embodiment limit, the first step will be peeled into veneer that 2mm is thick, veneer is divided into to three grades with peeler after log cooking peeling, the one-level veneer is used from the teeth outwards, secondary veneer, three grades of veneers are used in intermediate layer, and with cylinder or vacuum dryer, one-level veneer, secondary veneer, three grades of veneers being dried to moisture content is 6-12 ﹪.
embodiment tri-
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of the present embodiment limit, the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, natural plant gum or E0 level melamine glue or phenol glue that glue is zero formaldehyde emissions, the veneer pressing that is painted with glue is made to panel, by being sawn into the lath of same equal-specification after the processing of panel essence sanction, top 100% of the cross section of sawed lath is coated with to EO level environmental protection glue; End face lath and bottom surface lath are the reverse side gluing, and the intermediate layer lath is double spread.
embodiment tetra-
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of the present embodiment limit, as shown in accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 7, accompanying drawing 8, accompanying drawing 11, the 3rd step selects the lath of three layers of cross grains arrangement as the balance tension board, three layers of balance tension board symmetric arrays that cross grain is arranged, wherein one deck is at the central core of all balance tension boards, and other two layer equilibrations tension boards are distributed in respectively upper epidermis and lower top layer; The intermediate interlayer of the balance tension board of arranging at three layers of cross grain inserts vertical texture and arranges lath, and the glue-coated lath and the balance tension board that arrange are in length and breadth put into to hot press, and pressure is 11kg/cm
2
, compression ratio is 92%, and hot pressing time is that 15 minutes/㎝ are thick, and temperature is controlled at 110-115 ℃ and is pressed into anti-deformation sheet material.
central core balance layer tension board 1 in accompanying drawing 2, upper epidermis balance layer tension board 2, following table layer equilibration layer tension board 3, surface layer 4, central layer 5, core 6, surface layer 7.
central core balance layer tension board 1 in accompanying drawing 3, upper epidermis balance layer tension board 2, following table layer equilibration layer tension board 3, the vertical single face panel 8 of each two layer texture, the vertical veneer 9 of N layer texture.
central core balance layer tension board 1 in accompanying drawing 4, upper epidermis balance layer tension board 2, following table layer equilibration layer tension board 3, the vertical single face panel 8 of each two layer texture, the vertical veneer 9 of N layer texture.
vertical texture in accompanying drawing 7 is arranged lath 12.Vertical texture in accompanying drawing 8 is arranged battened construction 13.
vertical texture battened construction 13 in accompanying drawing 11.
embodiment five
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of the present embodiment limit, as shown in accompanying drawing 5, accompanying drawing 6, the 4th step by the standing 15-20 of depositing of anti-deformation sheet material days health balance, by scale 2400mmx1220mmx10-50mm cutting moulding, carry out sanding with the 60# abrasive band and determine thickness.Anti-deformation sheet material in accompanying drawing 5 and core 10.Anti-deformation sheet material 11 in accompanying drawing 6.
embodiment six
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of the present embodiment limit, the 5th step is cut into anti-deformation sheet material the wide batten of the 10-50mm that width is the deform-proof sheet metal thickness with multiple blade saw, select E0 level aquosity polymer isocyanic ester class splicing glue, give the plate face double spread of the wood grain natural texture of wide batten, wide batten cross section is the texture that anti-deformation sheet material is spelled layer by layer mutually, the wood grain natural texture is vertical with the plate joggling apparatus plane, the equal gluing of adjacent edge, the wide batten single spreading in end face and bottom surface; Wide batten wood grain natural texture face is superimposed, and FREQUENCY CONTROL is at 6.78KHz, and the wide batten time that 20mm is thick is 2-3 minute, and lateral pressure is the 15-16 ton; The wide batten time that 50mm is thick is 4-5 minute, and lateral pressure is the 17-18 ton; Make solid wood composite door limit bed material with automatic plate-splicing machine through pressurization, high frequency, Automatic-heating once-forming.
embodiment seven
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of the present embodiment limit, as shown in accompanying drawing 12, accompanying drawing 15, the 6th step amputates four limits by the scale cutting and makes composite gate limit bed material, determine thickness with 60# abrasive band and electric sander sanding, environmental protection E1 density board is chosen to reverse side and front, and thickness is 3mm-10mm; By environmental protection E1 density board reverse side gluing, composite gate limit bed material double spread; Glue-coated density board and composite gate limit bed material are put into to hot press, pressure is that 5mpa carries out pressing and makes the solid wood composite door rim charge, carry out sanding with preliminary roller 80# abrasive band and rear roller 120# abrasive band, the solid wood composite door rim charge that pressing is good is sawn into the solid wood composite door limit on request simultaneously.Composite gate limit bed material 14 in accompanying drawing 12.Solid wood composite door rim charge 15 in accompanying drawing 15.
embodiment eight
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment bis-limit, the first step will be peeled into veneer that 2mm is thick, veneer is divided into to three grades with peeler after log cooking peeling, the one-level veneer is used from the teeth outwards, secondary veneer, three grades of veneers are used in intermediate layer, and with cylinder or vacuum dryer, one-level veneer, secondary veneer, three grades of veneers being dried to moisture content is 6 ﹪ or 7 ﹪ or 8 ﹪ or 9 ﹪ or 10 ﹪ or 11 ﹪ or 12 ﹪.
embodiment nine
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment tetra-limit, as shown in accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 7, accompanying drawing 8, accompanying drawing 11, the 3rd step selects the lath of three layers of cross grains arrangement as the balance tension board, three layers of balance tension board symmetric arrays that cross grain is arranged, wherein one deck is at the central core of all balance tension boards, and other two layer equilibrations tension boards are distributed in respectively upper epidermis and lower top layer; The intermediate interlayer of the balance tension board of arranging at three layers of cross grain inserts vertical texture and arranges lath, the glue-coated lath and the balance tension board that arrange are in length and breadth put into to hot press, pressure is 11kg/cm2, compression ratio is 92%, hot pressing time is that 15 minutes/㎝ are thick, and temperature is controlled at 110 ℃ or 111 ℃ or 112 ℃ or 113 ℃ or 114 ℃ or 115 ℃ and is pressed into anti-deformation sheet material.
central core balance layer tension board 1 in accompanying drawing 2, upper epidermis balance layer tension board 2, following table layer equilibration layer tension board 3, surface layer 4, central layer 5, core 6, surface layer 7.
central core balance layer tension board 1 in accompanying drawing 3, upper epidermis balance layer tension board 2, following table layer equilibration layer tension board 3, the vertical single face panel 8 of each two layer texture, the vertical veneer 9 of N layer texture.
central core balance layer tension board 1 in accompanying drawing 4, upper epidermis balance layer tension board 2, following table layer equilibration layer tension board 3, the vertical single face panel 8 of each two layer texture, the vertical veneer 9 of N layer texture.
vertical texture in accompanying drawing 7 is arranged lath 12.Vertical texture in accompanying drawing 8 is arranged battened construction 13.
vertical texture battened construction 13 in accompanying drawing 11.
embodiment ten
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment five limit, as shown in accompanying drawing 5, accompanying drawing 6, the 4th step by anti-deformation sheet material standingly deposit 15 days or 16 days or 17 days or 18 days or 19 days or 20 days health balances, by scale 2400mmx1220mmx10 mm or 2400mmx1220mmx 20mm or 2400mmx1220mmx 30mm or 2400mmx1220mmx 40mm or 2400mmx1220mmx 50mm cutting moulding, carry out sanding with the 60# abrasive band and determine thickness.Anti-deformation sheet material in accompanying drawing 5 and core 10.Anti-deformation sheet material 11 in accompanying drawing 6.
embodiment 11
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment six limit, the 5th step is cut into 10 mm that width is the deform-proof sheet metal thickness or the wide batten of 11 mm or 15 mm or 20 mm or 30 mm or 40 mm or 50mm by anti-deformation sheet material with multiple blade saw, select E0 level aquosity polymer isocyanic ester class splicing glue, give the plate face double spread of the wood grain natural texture of wide batten, wide batten cross section is the texture that anti-deformation sheet material is spelled layer by layer mutually, the wood grain natural texture is vertical with the plate joggling apparatus plane, the equal gluing of adjacent edge, the wide batten single spreading in end face and bottom surface; Wide batten wood grain natural texture face is superimposed, and FREQUENCY CONTROL is at 6.78KHz, and the wide batten time that 20mm is thick is 2 minutes or 2.3 minutes or 2.7 or 3 minutes, and lateral pressure is 15 tons or 15.5 tons or 16 tons; The wide batten time that 50mm is thick is 4 minutes or 4.3 minutes or 4.6 minutes or 5 minutes, and lateral pressure is 17 tons or 17.6 tons or 18 tons; Make solid wood composite door limit bed material with automatic plate-splicing machine through pressurization, high frequency, Automatic-heating once-forming;
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment seven limit, as shown in accompanying drawing 12, accompanying drawing 15, the 6th step amputates four limits by the scale cutting and makes composite gate limit bed material, determine thickness with 60# abrasive band and electric sander sanding, environmental protection E1 density board is chosen to reverse side and front, and thickness is 3mm or 4 mm or 5 mm or 6 mm or 7 mm or 8 mm or 9 mm or 10mm; By environmental protection E1 density board reverse side gluing, composite gate limit bed material double spread; Glue-coated density board and composite gate limit bed material are put into to hot press, pressure is that 5mpa carries out pressing and makes the solid wood composite door rim charge, carry out sanding with preliminary roller 80# abrasive band and rear roller 120# abrasive band, the solid wood composite door rim charge that pressing is good is sawn into the solid wood composite door limit on request simultaneously.Composite gate limit bed material 14 in accompanying drawing 12.Solid wood composite door rim charge 15 in accompanying drawing 15.
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment tri-limit, the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, the natural plant gum that glue is zero formaldehyde emissions, the veneer pressing that is painted with glue is made to panel, by being sawn into the lath of same equal-specification after the processing of panel essence sanction, top 100% of the cross section of sawed lath is coated with to EO level environmental protection glue; End face lath and bottom surface lath are the reverse side gluing, and the intermediate layer lath is double spread.
embodiment 14
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment tri-limit, the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, glue is E0 level melamine glue, the veneer pressing that is painted with glue is made to panel, by being sawn into the lath of same equal-specification after the processing of panel essence sanction, top 100% of the cross section of sawed lath is coated with to EO level environmental protection glue; End face lath and bottom surface lath are the reverse side gluing, and the intermediate layer lath is double spread.
embodiment 15
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment tri-limit, the second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, glue is phenol glue, the veneer pressing that is painted with glue is made to panel, by being sawn into the lath of same equal-specification after the processing of panel essence sanction, top 100% of the cross section of sawed lath is coated with to EO level environmental protection glue; End face lath and bottom surface lath are the reverse side gluing, and the intermediate layer lath is double spread.
embodiment 16
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment six limit, the 5th step is cut into anti-deformation sheet material the wide batten of the 10-50mm that width is the deform-proof sheet metal thickness with multiple blade saw, select E0 level aquosity polymer isocyanic ester class splicing glue, give the plate face double spread of the wood grain natural texture of wide batten, wide batten cross section is the texture that anti-deformation sheet material is spelled layer by layer mutually, the wood grain natural texture is vertical with the plate joggling apparatus plane, the equal gluing of adjacent edge, the wide batten single spreading in end face and bottom surface; Wide batten wood grain natural texture face is superimposed, and FREQUENCY CONTROL is at 6.78KHz, and the wide batten time that 20mm is thick is 2-3 minute, and lateral pressure is the 15-16 ton; Make solid wood composite door limit bed material with automatic plate-splicing machine through pressurization, high frequency, Automatic-heating once-forming.
embodiment 17
the preparation method on the described low-carbon environment-friendly anti-deformation solid wood composite door of embodiment six limit, the 5th step is cut into anti-deformation sheet material the wide batten of the 10-50mm that width is the deform-proof sheet metal thickness with multiple blade saw, select E0 level aquosity polymer isocyanic ester class splicing glue, give the plate face double spread of the wood grain natural texture of wide batten, wide batten cross section is the texture that anti-deformation sheet material is spelled layer by layer mutually, the wood grain natural texture is vertical with the plate joggling apparatus plane, the equal gluing of adjacent edge, the wide batten single spreading in end face and bottom surface; Wide batten wood grain natural texture face is superimposed, and FREQUENCY CONTROL is at 6.78KHz, and the wide batten time that 50mm is thick is 4-5 minute, and lateral pressure is the 17-18 ton; Make solid wood composite door limit bed material with automatic plate-splicing machine through pressurization, high frequency, Automatic-heating once-forming.
the above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited to this, and any variation of expecting without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited, and in addition, by other glue classes, produces this patent infrastructure product, produces this patent infrastructure product with rotary cut venner, all within the protection domain of this patent.
Claims (6)
1. the preparation method on a low-carbon environment-friendly anti-deformation solid wood composite door limit is characterized in that comprising the following steps: the first step will be peeled into veneer after the log cooking peeling, be dried to below moisture content 12 ﹪;
The second step veneer needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%, and panel is made in pressing, panel is cut into to the lath of same specification, and lath needs bonding face painting EO level environmental protection, the glue that mass concentration is 70%;
The lath that the 3rd step selects three layers of cross grain to arrange, the lath that in the middle of being placed on, one deck cross grain is arranged, the intermediate interlayer of arranging lath at three layers of cross grain inserts vertical texture arrangement lath, will arrange lath by cross grain with hot press and be pressed into anti-deformation sheet material with the lath that vertically texture arrangement lath arranges in length and breadth;
The 4th step anti-deformation sheet material is standing deposits health more than 15 days, by scale cutting moulding, then thickness is determined in sanding;
The 5th step becomes by the anti-deformation plate cutting the wide batten that width is deform-proof sheet metal thickness 10-50mm, need bonding face to be coated with E0 level aquosity polymer isocyanic ester class splicing glue to wide batten wood grain natural texture, wide batten wood grain natural texture face is superimposed, and with automatic plate-splicing machine, through pressurization, high frequency, Automatic-heating once-forming, makes solid wood composite door limit bed material;
The 6th step is pressed scale cutting composite gate limit bed material, with the abrasive band sanding, determines thickness, covers the density board surface layer and make the solid wood composite door limit on the bed material of composite gate limit.
2. the preparation method on low-carbon environment-friendly anti-deformation solid wood composite door according to claim 1 limit, it is characterized in that the first step will be peeled into veneer that 2mm is thick, veneer is divided into to three grades with peeler after log cooking peeling, the one-level veneer is used from the teeth outwards, secondary veneer, three grades of veneers are used in intermediate layer, and with cylinder or vacuum dryer, one-level veneer, secondary veneer, three grades of veneers being dried to moisture content is 6-12 ﹪.
3. the preparation method on low-carbon environment-friendly anti-deformation solid wood composite door according to claim 1 limit, it is characterized in that the bonding face painting EO level environmental protection of second step veneer needs, the glue that mass concentration is 70%, natural plant gum or E0 level melamine glue or phenol glue that glue is zero formaldehyde emissions, the veneer pressing that is painted with glue is made to panel, by being sawn into the lath of same equal-specification after the processing of panel essence sanction, top 100% of the cross section of sawed lath is coated with to EO level environmental protection glue; End face lath and bottom surface lath are the reverse side gluing, and the intermediate layer lath is double spread.
4. the preparation method on low-carbon environment-friendly anti-deformation solid wood composite door according to claim 1 limit, it is characterized in that the 3rd step selects lath that three layers of cross grain arrange as the balance tension board, three layers of balance tension board symmetric arrays that cross grain is arranged, wherein one deck is at the central core of all balance tension boards, and other two layer equilibrations tension boards are distributed in respectively upper epidermis and lower top layer; The intermediate interlayer of the balance tension board of arranging at three layers of cross grain inserts vertical texture and arranges lath, and the glue-coated lath and the balance tension board that arrange are in length and breadth put into to hot press, and pressure is 11kg/cm
2, compression ratio is 92%, and hot pressing time is that 15 minutes/㎝ are thick, and temperature is controlled at 110-115 ℃ and is pressed into anti-deformation sheet material.
5. the preparation method on low-carbon environment-friendly anti-deformation solid wood composite door according to claim 1 limit, is characterized in that the 4th step is by the standing 15-20 of depositing of anti-deformation sheet material days health balance, determine thickness by scale 2400mmx1220mmx10-50mm cutting moulding, sanding.
6. the preparation method on low-carbon environment-friendly anti-deformation solid wood composite door according to claim 1 limit, it is characterized in that the 5th step is cut into anti-deformation sheet material the wide batten of the 10-50mm that width is the deform-proof sheet metal thickness with multiple blade saw, select E0 level aquosity polymer isocyanic ester class splicing glue, give the plate face double spread of the wood grain natural texture of wide batten, wide batten cross section is the texture that anti-deformation sheet material is spelled layer by layer mutually, the wood grain natural texture is vertical with the plate joggling apparatus plane, the equal gluing of adjacent edge, the wide batten single spreading in end face and bottom surface; Wide batten wood grain natural texture face is superimposed, and FREQUENCY CONTROL is at 6.78KHz, and the wide batten time that 20mm is thick is 2-3 minute, and lateral pressure is the 15-16 ton; The wide batten time that 50mm is thick is 4-5 minute, and lateral pressure is the 17-18 ton; Make solid wood composite door limit bed material with automatic plate-splicing machine through pressurization, high frequency, Automatic-heating once-forming;
The preparation method on low-carbon environment-friendly anti-deformation solid wood composite door according to claim 1 limit, it is characterized in that the 6th step amputates four limits by the scale cutting and makes composite gate limit bed material, thickness is determined in the electric sander sanding, and environmental protection E1 density board is chosen to reverse side and front, and thickness is 3mm-10mm; By environmental protection E1 density board reverse side gluing, composite gate limit bed material double spread; Glue-coated density board and composite gate limit bed material are put into to hot press, and pressure is that 5mpa carries out pressing and makes solid wood composite door rim charge sanding, and the solid wood composite door rim charge that pressing is good is sawn into the solid wood composite door limit on request.
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| CN103507135A (en) * | 2013-10-25 | 2014-01-15 | 黑龙江华信家具有限公司 | Method for manufacturing energy-saving and anti-deformation solid wood door frame or pier material |
| CN103556904A (en) * | 2013-10-26 | 2014-02-05 | 黑龙江华信家具有限公司 | Energy-saving deformation-proof solid wood door frame and crosspiece |
| CN104108121A (en) * | 2014-07-22 | 2014-10-22 | 哈尔滨盛世华林科技有限公司 | Anti-deformation solid wood multilayer board and production method for same |
| CN104227814A (en) * | 2014-07-22 | 2014-12-24 | 哈尔滨盛世华林科技有限公司 | Manufacturing process of deformation-proof solid wood dismounting and mounting door |
| CN106625911A (en) * | 2017-01-23 | 2017-05-10 | 山东艺格实业有限公司 | Method for producing solid wood door frame sectional material |
| CN108437145A (en) * | 2018-02-26 | 2018-08-24 | 曾令东 | A kind of production method of solid wood furniture |
| CN112589944A (en) * | 2020-12-16 | 2021-04-02 | 索菲亚家居股份有限公司 | High-frequency assembling method for automatic fillet of assembled frame door |
| CN112757415A (en) * | 2020-12-30 | 2021-05-07 | 江苏馨而美木业有限公司 | Method for manufacturing laminated base material |
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| CN108437145A (en) * | 2018-02-26 | 2018-08-24 | 曾令东 | A kind of production method of solid wood furniture |
| CN112589944A (en) * | 2020-12-16 | 2021-04-02 | 索菲亚家居股份有限公司 | High-frequency assembling method for automatic fillet of assembled frame door |
| CN112589944B (en) * | 2020-12-16 | 2021-08-10 | 索菲亚家居股份有限公司 | High-frequency assembling method for automatic fillet of assembled frame door |
| CN112757415A (en) * | 2020-12-30 | 2021-05-07 | 江苏馨而美木业有限公司 | Method for manufacturing laminated base material |
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