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CN103102803A - Aromatic hydrocarbon free antiseptic flow of metal structure - Google Patents

Aromatic hydrocarbon free antiseptic flow of metal structure Download PDF

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Publication number
CN103102803A
CN103102803A CN2012105396947A CN201210539694A CN103102803A CN 103102803 A CN103102803 A CN 103102803A CN 2012105396947 A CN2012105396947 A CN 2012105396947A CN 201210539694 A CN201210539694 A CN 201210539694A CN 103102803 A CN103102803 A CN 103102803A
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Prior art keywords
coating
aromatic
free
metal structure
substrate
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陈云鹏
关颖
宋玉东
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QINGDAO YANBOO ELECTRONIC CO Ltd
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QINGDAO YANBOO ELECTRONIC CO Ltd
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  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses an aromatic hydrocarbon free antiseptic flow of a metal structure. The flow comprises the following steps of: mixing the components such as siloxane, a solvent, silicon dioxide particles, a rare earth compound, deionized water, a catalyst, carbon fiber and polyimide, and curing the components; then filtering the cured mixture; spraying, brush coating or dipping on the surface of a base material; and forming a coating on the surface of the base material after deposition to realize surface antiseptic treatment.

Description

金属结构的无芳烃防腐流程Aromatic-free corrosion protection process for metal structures

技术领域 technical field

本发明涉及一种金属结构的无芳烃防腐流程,尤其涉及一种适用于金属结构表面,具有优异的光泽和机械物理性能和不含芳烃溶剂的环保涂料的涂覆方法。  The invention relates to an aromatic-free anticorrosion process for a metal structure, in particular to a coating method for an environmentally friendly paint that is suitable for the surface of a metal structure, has excellent gloss and mechanical and physical properties, and does not contain aromatic hydrocarbon solvents. the

背景技术 Background technique

在现代工业和日常生活中,金属的腐蚀随处可见,尤其是燃油个危化品的储存容器中发生的缝隙腐蚀、应力腐蚀和腐蚀疲劳等形式的破坏,对于人民生活造成极大的安全隐患。 In modern industry and daily life, metal corrosion can be seen everywhere, especially in the form of crevice corrosion, stress corrosion and corrosion fatigue in the storage containers of fuel oil and hazardous chemicals, which cause great safety hazards to people's lives.

目前采用的金属防护方法可大致分为三类:一类是进行阳极氧化处理,即在金属表面形成一层几十微米厚的阳极氧化膜,但由于阳极氧化工艺耗能大,而且电解质溶液污染严重,难以处理,使用其应用受到限制;第二类是化学转化膜,即将金属零件浸泡在一定组成的溶液中,在一定的温度下依靠化学反应形成一层化学转化膜,现在应用最广泛的是铬酸盐化学氧化,但铬酸盐是一种致癌的毒性物质,世界环境保护组织已提出限制使用铬酸盐和其它含铬酸盐化合物;第三类为有机涂层,即在金属表面涂覆一层有机涂层,以改善金属的外观和物理化学性能。近年来人们开始将稀土元素用在金属表面的防腐技术。 The metal protection methods currently used can be roughly divided into three categories: one is anodic oxidation treatment, that is, an anodic oxidation film with a thickness of tens of microns is formed on the metal surface, but due to the large energy consumption of the anodic oxidation process and the contamination of the electrolyte solution Serious, difficult to handle, and its application is limited; the second type is chemical conversion coating, that is, soaking metal parts in a solution of a certain composition, and forming a layer of chemical conversion coating by chemical reaction at a certain temperature, which is now the most widely used It is the chemical oxidation of chromate, but chromate is a carcinogenic toxic substance. The World Environmental Protection Organization has proposed to restrict the use of chromate and other chromate-containing compounds; the third category is organic coatings, that is, on metal surfaces Applying an organic coating to improve the appearance and physicochemical properties of the metal. In recent years, people have begun to use rare earth elements in the anti-corrosion technology of metal surfaces.

稀土转化膜成膜技术发展到今天,人们对各种成膜工艺进行了大量改进,膜的性能也得到了提高。目前稀土转化膜技术主要是浸泡处理,这种工艺操作简单、易于维护;但是它的弊端在于,长期浸泡工艺处理时间太长,所形成的膜层较薄且与基材的附着力较差。经过长期的探索研究发现,浸泡溶液中加入强氧化剂,如H2O2、KMnO4、(NH4)2S2O8等强氧化物,使成膜速率大大提高,处理时间大为缩短,同时处理溶液温度也不高,可在室温下应用。但由于强氧化剂的存在使得处理工艺的稳定性较差。  Rare earth conversion film-forming technology has been developed to this day, and people have made a lot of improvements to various film-forming processes, and the performance of the film has also been improved. At present, the rare earth conversion coating technology is mainly immersion treatment, which is simple to operate and easy to maintain; but its disadvantages are that the long-term immersion process takes too long to form a thin film layer and poor adhesion to the substrate. After long-term exploration and research, it is found that adding strong oxidants to the soaking solution, such as H 2 O 2 , KMnO 4 , (NH 4 ) 2 S 2 O 8 and other strong oxides, can greatly increase the film formation rate and greatly shorten the treatment time. At the same time, the temperature of the treatment solution is not high and can be applied at room temperature. However, the stability of the treatment process is poor due to the presence of strong oxidants.

为了解决稀土转化膜处理工艺存在的问题,本发明提出一种改进的防腐涂料涂覆方法。这种方法的防腐成本低廉,经济效益显著,可以进行常温涂施,涂覆工艺简单,溶液环保无污染。  In order to solve the problems existing in the rare earth conversion film treatment process, the invention proposes an improved anticorrosion paint coating method. This method has low anticorrosion cost and significant economic benefits, can be applied at normal temperature, has a simple coating process, and the solution is environmentally friendly and pollution-free. the

发明内容 Contents of the invention

本发明的目的是针对现有技术的不足之处,提供一种环保金属结构的无芳烃防腐流程,用以解决钢材、铝材,尤其是铝合金等内外表面涂装的防腐蚀难题,且涂料不含芳烃溶剂,不含强氧化剂,无有毒颜料,适合各种施工方法,涂装不受季节限制,而且施工工艺简单方便,技术成本低廉,环保性能好。  The purpose of the present invention is to address the deficiencies of the prior art, to provide an aromatic-free anticorrosion process for environmentally friendly metal structures, to solve the anticorrosion problems of steel, aluminum, especially aluminum alloys and other internal and external surface coatings, and the coating It does not contain aromatic solvents, strong oxidants, and toxic pigments. It is suitable for various construction methods. The coating is not limited by seasons. The construction process is simple and convenient, the technical cost is low, and the environmental protection performance is good. the

本发明是通过以下技术方案实现的:  The present invention is achieved through the following technical solutions:

(1)准备以下组分(质量份): (1) Prepare the following components (parts by mass):

a 乙烯基三乙氧基硅烷1-10; a vinyltriethoxysilane 1-10;

b 丙醇40-60; b propanol 40-60;

c SiO2颗粒1-5; c SiO 2 particles 1-5;

d 铈的氧化物6-10; d Cerium oxide 6-10;

e 去离子水5-25; e deionized water 5-25;

f 乙酸4-6; f Acetic acid 4-6;

g 碳纤维5-7; g carbon fiber 5-7;

h 聚酰亚胺1-3; h polyimide 1-3;

(2)将以上组分混合后进行熟化处理,然后喷涂、刷涂或浸渍在基材表面,沉积后在基材表面形成涂层,实现表面防腐处理。 (2) Mix the above components and perform aging treatment, then spray, brush or dip on the surface of the substrate, and form a coating on the surface of the substrate after deposition to achieve surface anti-corrosion treatment.

具体实施方式 Detailed ways

本发明涉及金属结构的无芳烃防腐流程,通过将防腐涂料的各种组分混合后进行熟化处理,再将熟化后的混合物进行过滤,然后喷涂、刷涂或浸渍在基材表面,沉积后在基材表面形成涂层,实现表面防腐处理。  The invention relates to an aromatic-free anti-corrosion process for metal structures. After mixing various components of anti-corrosion coatings, aging treatment is carried out, and then the aged mixture is filtered, and then sprayed, brushed or dipped on the surface of the substrate, deposited on the A coating is formed on the surface of the substrate to achieve surface anti-corrosion treatment. the

所述SiO2颗粒的粒径为50-100纳米。 The particle diameter of the SiO 2 particles is 50-100 nanometers.

所述熟化处理是在常温下静置50-60小时。 The aging treatment is standing at room temperature for 50-60 hours.

所述基材是钢材或铝材,优选铝合金。 The base material is steel or aluminum, preferably aluminum alloy.

在喷涂、刷涂或浸渍之后的沉积过程中进行加热,加热温度为50℃到150℃温度下加热1分钟到1小时。  Heating is carried out during the deposition process after spraying, brushing or dipping, and the heating temperature is 50° C. to 150° C. for 1 minute to 1 hour. the

所述的涂层的厚度为1微米到10微米,优选1微米到5微米。优选采用喷涂或刷涂的方法在基材表面形成涂层。  The thickness of the coating is 1 micron to 10 microns, preferably 1 micron to 5 microns. The coating is preferably formed on the surface of the substrate by spraying or brushing. the

本发明公开的防腐涂料涂覆方法操作简单、方便、快速、可靠,而且原料便宜,这种方法可以简单结合进入现有的包括涂层的前处理及之后基材材料的其它后处理工序的常规生产线中,基本无需进行设备上的其它调整,是一种高度经济型的生产工艺。 The anti-corrosion paint coating method disclosed by the present invention is simple, convenient, fast and reliable to operate, and the raw material is cheap. In the production line, there is basically no need for other adjustments on the equipment, and it is a highly economical production process.

下面对本发明以实施例作详细说明,但本发明的保护范围不限于下述的实施例。  The present invention is described in detail below with examples, but the protection scope of the present invention is not limited to the following examples. the

实施例1 Example 1

(1)准备以下组分(质量份): (1) Prepare the following components (parts by mass):

a 乙烯基三乙氧基硅烷1; a Vinyltriethoxysilane 1;

b 丙醇40; b propanol 40;

c SiO2颗粒1; c SiO2 particles 1;

d 铈的氧化物6; d Cerium oxide 6;

e 去离子水5; e deionized water 5;

f 乙酸4; f Acetic acid 4;

g 碳纤维5; g carbon fiber 5;

h 聚酰亚胺1; h polyimide 1;

(2)将以上组分混合后进行熟化处理,然后喷涂、刷涂或浸渍在基材表面,沉积后在基材表面形成涂层,实现表面防腐处理。 (2) Mix the above components and perform aging treatment, then spray, brush or dip on the surface of the substrate, and form a coating on the surface of the substrate after deposition to achieve surface anti-corrosion treatment.

实施例2 Example 2

(1)准备以下组分(质量份): (1) Prepare the following components (parts by mass):

a 乙烯基三乙氧基硅烷10; a Vinyltriethoxysilane 10;

b 丙醇60; b propanol 60;

c SiO2颗粒5; c SiO2 particles 5;

d 铈的氧化物10; d Cerium oxide 10;

e 去离子水25; e deionized water 25;

f 乙酸6; f Acetic acid 6;

g 碳纤维7; g carbon fiber 7;

h 聚酰亚胺3; h polyimide 3;

(2)将以上组分混合后进行熟化处理,然后喷涂、刷涂或浸渍在基材表面,沉积后在基材表面形成涂层,实现表面防腐处理。 (2) Mix the above components and perform aging treatment, then spray, brush or dip on the surface of the substrate, and form a coating on the surface of the substrate after deposition to achieve surface anti-corrosion treatment.

实施例3 Example 3

(1)准备以下组分(质量份): (1) Prepare the following components (parts by mass):

a 乙烯基三乙氧基硅烷5; a Vinyltriethoxysilane 5;

b 丙醇50; b propanol 50;

c SiO2颗粒3; c SiO2 particles 3;

d 铈的氧化物8; d Cerium oxide 8;

e 去离子水15; e deionized water 15;

f 乙酸5; f Acetic acid 5;

g 碳纤维6; g carbon fiber 6;

h 聚酰亚胺2; h polyimide 2;

(2)将以上组分混合后进行熟化处理,然后喷涂、刷涂或浸渍在基材表面,沉积后在基材表面形成涂层,实现表面防腐处理。 (2) Mix the above components and perform aging treatment, then spray, brush or dip on the surface of the substrate, and form a coating on the surface of the substrate after deposition to achieve surface anti-corrosion treatment.

Claims (9)

1.金属结构的无芳烃防腐流程,包括: 1. Aromatic-free anti-corrosion process for metal structures, including: (1)准备以下组分(质量份): (1) Prepare the following components (parts by mass): a 乙烯基三乙氧基硅烷1-10; a vinyltriethoxysilane 1-10; b 丙醇40-60; b propanol 40-60; c SiO2颗粒1-5; c SiO 2 particles 1-5; d 铈的氧化物6-10; d Cerium oxide 6-10; e 去离子水5-25; e deionized water 5-25; f 乙酸4-6; f Acetic acid 4-6; g 碳纤维5-7; g carbon fiber 5-7; h 聚酰亚胺1-3; h polyimide 1-3; (2)将上述组分混合后进行熟化处理,然后喷涂、刷涂或浸渍在基材表面,沉积后在基材表面形成涂层,实现表面防腐处理。 (2) After mixing the above components, perform aging treatment, then spray, brush or dip on the surface of the substrate, and form a coating on the surface of the substrate after deposition to achieve surface anti-corrosion treatment. 2.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,所述SiO2颗粒的粒径为50-100纳米。 2. The non-aromatic hydrocarbon anticorrosion process of the metal structure according to claim 1, characterized in that, the particle diameter of the SiO2 particles is 50-100 nanometers. 3.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,所述熟化处理是在常温下静置50-60小时。 3. The aromatics-free anticorrosion process of the metal structure according to claim 1, characterized in that, the aging treatment is to stand at room temperature for 50-60 hours. 4.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,所述基材是钢材或铝材。 4. The aromatics-free anticorrosion process for the metal structure according to claim 1, wherein the base material is steel or aluminum. 5.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,所述基材是铝合金。 5. The aromatic-free anticorrosion process for the metal structure according to claim 1, wherein the base material is aluminum alloy. 6.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,在所述沉积过程中进行加热,加热温度为50℃到150℃,加热时间1分钟到1小时。 6. The aromatics-free anticorrosion process for metal structures according to claim 1, characterized in that heating is carried out during the deposition process, the heating temperature is 50°C to 150°C, and the heating time is 1 minute to 1 hour. 7.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,所述涂层厚度是1微米到10微米。 7. The aromatic-free anticorrosion process for metal structures according to claim 1, wherein the thickness of the coating is 1 micron to 10 microns. 8.根据权利要求7所述金属结构的无芳烃防腐流程,其特征在于,所述涂层厚度是1微米到5微米。 8 . The aromatic-free anticorrosion process for metal structures according to claim 7 , wherein the thickness of the coating is 1 micron to 5 microns. 9.根据权利要求1所述金属结构的无芳烃防腐流程,其特征在于,所述步骤(2)中采用喷涂或刷涂的方法在基材表面形成涂层。 9. The aromatic-free anti-corrosion process for metal structures according to claim 1, characterized in that, in the step (2), spraying or brushing is used to form a coating on the surface of the substrate.
CN2012105396947A 2012-12-14 2012-12-14 Aromatic hydrocarbon free antiseptic flow of metal structure Pending CN103102803A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101717930A (en) * 2009-12-25 2010-06-02 华烁科技股份有限公司 Environment-friendly nano water-based silane treatment agent capable of improving anti-corrosion performance of metal surface
CN102762750A (en) * 2010-02-19 2012-10-31 塔塔钢铁荷兰科技有限责任公司 Strip, sheet or blank suitable for thermoforming and method for its production

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101717930A (en) * 2009-12-25 2010-06-02 华烁科技股份有限公司 Environment-friendly nano water-based silane treatment agent capable of improving anti-corrosion performance of metal surface
CN102762750A (en) * 2010-02-19 2012-10-31 塔塔钢铁荷兰科技有限责任公司 Strip, sheet or blank suitable for thermoforming and method for its production

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Application publication date: 20130515