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CN103056160A - X-I short-process rolling unit for H-shaped steel - Google Patents

X-I short-process rolling unit for H-shaped steel Download PDF

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CN103056160A
CN103056160A CN2013100264537A CN201310026453A CN103056160A CN 103056160 A CN103056160 A CN 103056160A CN 2013100264537 A CN2013100264537 A CN 2013100264537A CN 201310026453 A CN201310026453 A CN 201310026453A CN 103056160 A CN103056160 A CN 103056160A
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rolling
pass
vertical
mill
shaped steel
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陈义
谭成楠
李跃林
牛强
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CISDI Engineering Co Ltd
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Abstract

本发明公开了一种H型钢的X-I短流程轧制机组,包括顺序布置的立式万能粗轧机、轧边机和立式万能精轧机,所述立式万能粗轧机的轧辊围成X形轧制孔型,所述X形轧制孔型的上部和下部为H型钢翼缘的孔型;所述轧边机的两立辊的辊面上设置有轧制H型钢翼缘的孔型;所述立式万能精轧机的轧辊围成I形轧制孔型,所述I形轧制孔型的上部和下部为H型钢翼缘的孔型。本发明采用立式X-I短流程轧制机组轧制H型钢,具有X孔型轧制时金属易于流动、产品易于成型的优点,能减少轧辊磨损,提高轧辊利用率;且将轧件立式放置轧制,使得冷却水不能在轧件上长期大量积留,轧件各部分冷却速度更均匀,从而能提高成材率,并减少能源消耗;另外还具有轧制流程短,投资成本低的优点。

Figure 201310026453

The invention discloses an XI short-flow rolling unit for H-shaped steel, which comprises a vertical universal rough rolling mill, an edger and a vertical universal finishing mill arranged in sequence, and the rolls of the vertical universal rough rolling mill are surrounded by X-shaped rolling mills. Making pass, the top and bottom of the X-shaped rolling pass are the pass of the H-shaped steel flange; the roll faces of the two vertical rollers of the edger are provided with the pass of rolling the H-shaped steel flange; The rolls of the vertical universal finishing mill enclose an I-shaped rolling pass, and the upper and lower parts of the I-shaped rolling pass are the passes of the H-shaped steel flange. The invention adopts the vertical XI short-flow rolling mill to roll H-shaped steel, which has the advantages of easy metal flow and easy forming of products during X-pass rolling, which can reduce roll wear and improve roll utilization; and the rolled pieces are placed vertically Rolling prevents the cooling water from accumulating in a large amount on the rolled piece for a long time, and the cooling speed of each part of the rolled piece is more uniform, thereby improving the yield and reducing energy consumption; in addition, it has the advantages of short rolling process and low investment cost.

Figure 201310026453

Description

H型钢的X-I短流程轧制机组X-I Short Process Rolling Unit for H Beam

技术领域 technical field

本发明涉及H型钢的轧制机组,特别涉及一种H型钢的短流程轧制机组。 The invention relates to a rolling mill for H-shaped steel, in particular to a short-flow rolling mill for H-shaped steel.

背景技术 Background technique

目前, 热轧H型钢一般通过万能轧机进行轧制生产,万能轧机的上、下水平辊和左、右立辊共同围成H型钢的截面。如专利US5553475A所述,其截面形状为H形,采用平卧方式轧制H型钢,其上、下水平辊为带驱动的主动辊,左、右立辊为从动辊,轧制中间坯呈X形状,该卧式X-H的轧制方式,其中的X孔型轧制使得轧制时金属易于流动成形,可降低轧制能耗,减少轧辊磨损,提高轧辊利用率。但由于热轧生产需要冷却水冷却轧辊,冷却水必然积留在H型钢的槽内,一方面加速了腹板的冷却,另一方面使得H型钢截面上下部分的冷却不对称,同时由于H型钢本身的腹板比翼缘更薄,这也加剧了腹板和翼缘的冷却速度不均匀性,经常造成H型钢轧制后产生变形,如腹板翘曲、起波浪、偏心等现象,成材率低。现有提出的立式轧制方式,如专利CN 100448557C所述,将粗轧后的轧件翻转进行立式轧制,但采用的连轧方式,轧制机架多,轧制流程长,特别是在轧制大、中型H型钢时,投资生产成本高。 At present, hot-rolled H-beams are generally rolled and produced by universal rolling mills. The upper and lower horizontal rolls and left and right vertical rolls of the universal rolling mills jointly enclose the cross-section of H-beams. As described in the patent US5553475A, its cross-sectional shape is H-shaped, and the H-shaped steel is rolled in a horizontal manner. The upper and lower horizontal rolls are driving rolls driven by belts, and the left and right vertical rolls are driven rolls. X shape, the horizontal X-H rolling method, the X-groove rolling makes the metal easy to flow and form during rolling, which can reduce rolling energy consumption, reduce roll wear, and improve roll utilization. However, since hot rolling production requires cooling water to cool the rolls, the cooling water must accumulate in the groove of the H-shaped steel, which accelerates the cooling of the web on the one hand, and on the other hand makes the cooling of the upper and lower parts of the H-shaped steel section asymmetrical. The web itself is thinner than the flange, which also exacerbates the uneven cooling rate of the web and flange, often causing deformation of the H-beam after rolling, such as web warping, waving, eccentricity, etc. Low. The existing vertical rolling method proposed, as described in the patent CN 100448557C, turns over the rolled piece after rough rolling and performs vertical rolling, but the continuous rolling method adopted has many rolling stands and a long rolling process, especially Especially when rolling large and medium-sized H-beams, the investment and production costs are high.

发明内容 Contents of the invention

有鉴于此,本发明的目的是提供一种H型钢的X-I短流程轧制机组,以保留X孔型轧制的优点,并通过将轧件立式放置进行轧制,使得冷却水不能在轧件上长期积留,使轧件冷却情况更好,提高成材率;另外,也使轧制流程更短,投资生产成本降低。 In view of this, the purpose of the present invention is to provide a kind of X-I short flow rolling mill of H-shaped steel, to keep the advantages of X-groove rolling, and rolling by placing the rolled piece vertically, so that the cooling water cannot be rolled Long-term accumulation on the workpiece, so that the cooling condition of the rolled piece is better, and the yield rate is improved; in addition, the rolling process is shortened, and the investment and production cost is reduced.

本发明H型钢的X-I短流程轧制机组,包括按粗轧-轧边-精轧工艺流程顺序布置的立式万能粗轧机、轧边机和立式万能精轧机,所述轧边机为两辊立式轧边机或四辊万能轧边机;所述立式万能粗轧机的轧辊围成X形轧制孔型,所述X形轧制孔型的中部为H型钢腹板的孔型,所述X形轧制孔型的上部和下部为H型钢翼缘的孔型;所述轧边机的两立辊的辊面上设置有轧制H型钢翼缘的孔型;所述立式万能精轧机的轧辊围成I形轧制孔型,所述I形轧制孔型的中部为H型钢腹板的孔型,所述I形轧制孔型的上部和下部为H型钢翼缘的孔型。 The X-I short-flow rolling mill of the H-shaped steel of the present invention comprises a vertical universal rough rolling mill, an edge rolling mill and a vertical universal finishing mill arranged in the order of the rough rolling-edge rolling-finish rolling process, and the edge rolling mills are two Roller vertical edging mill or four-roller universal edging mill; the rolls of the vertical universal roughing mill are surrounded by an X-shaped rolling pass, and the middle part of the X-shaped rolling pass is the pass of the H-shaped steel web , the top and bottom of the X-shaped rolling pass are the passes of the H-shaped steel flange; the roll surfaces of the two vertical rolls of the edger are provided with the pass of rolling the H-shaped steel flange; The rolls of the type universal finishing mill form an I-shaped rolling pass, the middle part of the I-shaped rolling pass is the pass of the H-shaped steel web, and the upper and lower parts of the I-shaped rolling pass are the H-shaped steel wings edge hole.

进一步,所述立式万能粗轧机包括两个带驱动装置的立式轧辊和两个由轧件驱动的水平轧辊; Further, the vertical universal roughing mill includes two vertical rolls with driving devices and two horizontal rolls driven by the rolling stock;

进一步,所述立式万能精轧机包括两个带驱动装置的立式轧辊和两个由轧件驱动的水平轧辊,所述立式万能精轧机的立式轧辊与H型钢的翼缘配合的面为圆锥面。 Further, the vertical universal finishing mill includes two vertical rolls with a driving device and two horizontal rolls driven by the rolling stock, and the surface of the vertical rolls of the vertical universal finishing mill that cooperates with the flange of the H-shaped steel for the conical surface.

本发明的有益效果: Beneficial effects of the present invention:

1、本发明H型钢的X-I短流程轧制机组,采用立式X-I短流程轧制机组轧制H型钢,具有X孔型轧制时金属易于流动、产品易于成型的优点,能减少轧辊磨损,提高轧辊利用率。 1. The X-I short-flow rolling mill for H-shaped steel of the present invention adopts the vertical X-I short-flow rolling mill to roll H-shaped steel, which has the advantages of easy flow of metal and easy forming of products during X-pass rolling, and can reduce roll wear. Improve roll utilization.

2、本发明H型钢的X-I短流程轧制机组,将轧件立式放置轧制,使得冷却水不能在轧件上长期大量积留,轧件各部分冷却速度更均匀,从而能提高成材率,并减少能源消耗。 2. The X-I short-flow rolling unit of the H-shaped steel of the present invention places the rolled piece vertically for rolling, so that the cooling water cannot accumulate in a large amount on the rolled piece for a long time, and the cooling speed of each part of the rolled piece is more uniform, thereby improving the yield , and reduce energy consumption.

3、本发明H型钢的X-I短流程轧制机组,三机架轧机紧凑顺序布置,可逆往复轧制,轧制流程更短,设备投资成本低。 3. The X-I short-flow rolling unit for H-shaped steel of the present invention has three-stand rolling mills arranged in a compact order, reversible reciprocating rolling, shorter rolling process, and low equipment investment cost.

4、本发明H型钢的X-I短流程轧制机组,四辊立式万能轧边机可在往复轧制时,通过调整压下量,方便形成需求的轧制孔型,提高轧制稳定性,并可有效减少产品轧制缺陷。 4. The X-I short-flow rolling mill of the H-shaped steel of the present invention, the four-roller vertical universal edger can conveniently form the required rolling pass by adjusting the reduction during reciprocating rolling, and improve the rolling stability. And can effectively reduce product rolling defects.

附图说明 Description of drawings

图1为本发明H型钢的X-I短流程轧制机组的三机架轧制机组示意图; Fig. 1 is the three-stand rolling train schematic diagram of the X-I short process rolling mill train of H-shaped steel of the present invention;

图2为本发明H型钢的X-I短流程轧制机组的三机架轧制机组示意图; Fig. 2 is the three-stand rolling mill schematic diagram of the X-I short flow rolling mill mill of H-shaped steel of the present invention;

图3是两辊立式轧边机轧制时H型钢翼缘出现的轧制变形示意图。 Fig. 3 is a schematic diagram of the rolling deformation of the H-shaped steel flange during rolling by a two-roller vertical edger.

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步描述。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1所示,本实施例H型钢的X-I短流程轧制机组,包括按粗轧-轧边-精轧工艺流程顺序布置的立式万能粗轧机1、轧边机2和立式万能精轧机3,所述轧边机2为两辊立式轧边机;所述立式万能粗轧机1的轧辊围成X形轧制孔型,所述X形轧制孔型的中部为H型钢腹板4的孔型,所述X形轧制孔型的上部和下部为H型钢翼缘5的孔型;所述轧边机2的两立辊的辊面上设置有轧制H型钢翼缘5的孔型;所述立式万能精轧机3的轧辊围成I形轧制孔型,所述I形轧制孔型的中部为H型钢腹板4的孔型,所述I形轧制孔型的上部和下部为H型钢翼缘5的孔型。 As shown in Figure 1, the X-I short flow rolling mill of the H-beam of the present embodiment comprises a vertical universal roughing mill 1, an edger 2 and a vertical universal finishing mill arranged in the order of rough rolling-edge rolling-finish rolling process. Rolling mill 3, the edger 2 is a two-roller vertical edger; the rolls of the vertical universal roughing mill 1 are surrounded by an X-shaped rolling pass, and the middle part of the X-shaped rolling pass is an H-shaped steel The pass of the web 4, the upper and lower parts of the X-shaped rolling pass are the passes of the H-shaped steel flange 5; the roll surfaces of the two vertical rollers of the edger 2 are provided with rolled H-shaped steel wings The pass of the edge 5; the rolls of the vertical universal finishing mill 3 surround an I-shaped rolling pass, and the middle part of the I-shaped rolling pass is the pass of the H-shaped steel web 4, and the I-shaped rolling pass The top and bottom of the hole pattern are the hole pattern of the H-shaped steel flange 5.

本实施例中,所述轧边机2为一架,当然在不同实施方式中,还可根据轧制需要同时顺序配置两架或3架轧边机2,以便于灵活设置各轧制道次的轧边孔型。 In this embodiment, the edging machine 2 is one frame. Of course, in different embodiments, two or three edging machines 2 can also be arranged sequentially at the same time according to rolling needs, so as to flexibly set each rolling pass. The rolling pass.

本实施例H型钢的X-I短流程轧制机组的轧制过程为:首先,轧制坯立式放置,进入立式万能粗轧机1的X形轧制孔型,将轧件截面轧制成X形状;然后,轧制坯进入轧边机2轧制翼缘边,控制H型钢翼缘的宽度;最后,轧制坯进入立式万能精轧机3的I形轧制孔型,将轧件截面轧制成I形,即立式放置的H形。在轧制过程中,通过辊缝调整和可逆往复几个道次的轧制最终轧制出需要的产品形状。 The rolling process of the X-I short-flow rolling mill of H-shaped steel in this embodiment is as follows: first, the rolled billet is vertically placed, enters the X-shaped rolling pass of the vertical universal roughing mill 1, and the cross-section of the rolled piece is rolled into X shape; then, the rolled billet enters the edge rolling machine 2 to roll the flange edge, and controls the width of the H-shaped steel flange; finally, the rolled billet enters the I-shaped rolling pass of the vertical universal finishing mill 3, and the cross section of the rolled piece Rolled into an I shape, that is, an H shape placed vertically. During the rolling process, the desired product shape is finally rolled out through roll gap adjustment and reversible rolling for several passes.

本实施例中,所述轧边机2为两辊立式轧边机,设备成本低;但在轧制时,由于两辊立式轧边机对H型钢翼缘外侧面没有可靠的支撑限制,当轧边压下量较大时或轧制薄壁型钢等时,翼缘容易出现如图3所示的变形。 In this embodiment, the edge rolling machine 2 is a two-roll vertical edge rolling machine, and the equipment cost is low; but during rolling, because the two-roll vertical edge rolling machine has no reliable support restrictions on the outer surface of the H-shaped steel flange , When the rolling reduction is large or when rolling thin-walled steel, etc., the flange is prone to deformation as shown in Figure 3.

因此在不同的实施方式中,如图2所示,所述轧边机2可以采用四辊万能轧边机替换两辊立式轧边机,四辊立式万能轧边机有一对带驱动装置的立辊6和一对从动的水平辊7,立辊6用于控制H型钢翼缘的宽度,从动的水平辊7主要起支撑限制翼缘变形的作用,四个轧辊共同构成轧边孔型。采用四辊立式万能轧边机可在往复轧制时,通过调整压下量,方便形成每道次需求的轧制孔型尺寸。四辊立式万能轧边机能提高轧制稳定性,有效减少产品轧制缺陷。 Therefore in different embodiments, as shown in Figure 2, described edging machine 2 can adopt four-roller universal edging machine to replace two-roller vertical edging machine, and four-roller vertical universal edging machine has a pair of belt drives The vertical roller 6 and a pair of driven horizontal rollers 7, the vertical roller 6 is used to control the width of the H-shaped steel flange, the driven horizontal roller 7 mainly plays the role of supporting and limiting the deformation of the flange, and the four rollers together form the edge Hole type. The four-roller vertical universal edger can easily form the required rolling pass size for each pass by adjusting the reduction during reciprocating rolling. The four-roller vertical universal edging machine can improve rolling stability and effectively reduce product rolling defects.

本实施例H型钢的X-I短流程轧制机组,采用立式X-I短流程轧制机组轧制H型钢,具有X孔型轧制时金属易于流动、产品易于成型的优点,能减少轧辊磨损,提高轧辊利用率;且将轧件立式放置轧制,使得冷却水不能在轧件上长期大量积留,轧件各部分冷却速度更均匀,从而能提高成材率,并减少能源消耗。 The X-I short-flow rolling mill of H-shaped steel in this embodiment adopts the vertical X-I short-flow rolling mill to roll H-shaped steel, which has the advantages of easy flow of metal and easy forming of products during X-pass rolling, which can reduce roll wear and improve The utilization rate of the roll is improved; and the rolled piece is placed vertically for rolling, so that the cooling water cannot accumulate in large quantities on the rolled piece for a long time, and the cooling speed of each part of the rolled piece is more uniform, thereby improving the yield and reducing energy consumption.

作为对本实施例的改进,所述立式万能粗轧机1包括两个带驱动装置的立式轧辊8和两个由轧件驱动的水平轧辊9,立式轧辊8和轧件接触面积大,驱动力大,能保证轧件稳定移动。 As an improvement to this embodiment, the vertical universal roughing mill 1 includes two vertical rolls 8 with driving devices and two horizontal rolls 9 driven by the rolling stock. The contact area between the vertical rolls 8 and the rolling stock is large, and the drive Strong force can ensure the stable movement of the rolled piece.

作为对本实施例的改进,所述立式万能精轧机3包括两个带驱动装置的立式轧辊10和两个由轧件驱动的水平轧辊11,所述立式万能精轧机的立式轧辊10与H型钢的翼缘配合的面为圆锥面,在具体实施中,圆锥面母线与轴线的夹角在0-10°范围内为最佳;圆锥面结构有利于金属流动,可减少轧辊磨损和提高轧辊利用率;同时立式轧辊10和轧件接触面积大,驱动力大,能保证轧件稳定移动。 As an improvement to this embodiment, the vertical universal finishing mill 3 includes two vertical rolls 10 with driving devices and two horizontal rolls 11 driven by the rolling stock, the vertical rolls 10 of the vertical universal finishing mill The surface matched with the flange of the H-shaped steel is a conical surface. In the specific implementation, the angle between the generatrix of the conical surface and the axis is the best within the range of 0-10°; the conical surface structure is conducive to metal flow, which can reduce roll wear and The utilization rate of the roll is improved; at the same time, the contact area between the vertical roll 10 and the rolling piece is large, and the driving force is large, which can ensure the stable movement of the rolling piece.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (3)

1. the X-I of a H shaped steel lacks the rolling unit of flow process, it is characterized in that: comprise vertical universal roughing mill, edging mill and the vertical universal finishing mill arranged by roughing-edging-finish-rolling process flow sequence, described edging mill is the vertical edging mill of two rollers or the omnipotent edging mill of four rollers; The roll of described vertical universal roughing mill surrounds the X-shaped rolling groove, and the middle part of described X-shaped rolling groove is the pass of H shape steel web, and the upper and lower of described X-shaped rolling groove is the pass of H section steel flange; Be provided with the pass on the rolled h-section steel beam edge of a wing on the roll surface of two edger rolls of described edging mill; The roll of described vertical universal finishing mill surrounds I shape rolling groove, and the middle part of described I shape rolling groove is the pass of H shape steel web, and the upper and lower of described I shape rolling groove is the pass of H section steel flange.
2. the X-I of described H shaped steel lacks the rolling unit of flow process according to claim 1, it is characterized in that: described vertical universal roughing mill comprises two with vertical rolls and two horizontal rolls that driven by rolled piece of drive unit.
3. the X-I of described H shaped steel lacks the rolling unit of flow process according to claim 1, it is characterized in that: described vertical universal finishing mill comprises two with vertical rolls and two horizontal rolls that driven by rolled piece of drive unit, and the face that the vertical rolls of described vertical universal finishing mill cooperate with the edge of a wing of H shaped steel is taper seat.
CN2013100264537A 2013-01-24 2013-01-24 X-I short-process rolling unit for H-shaped steel Pending CN103056160A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
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CN107427875A (en) * 2015-03-19 2017-12-01 新日铁住金株式会社 The manufacture method of H profile steel
CN108472697A (en) * 2016-01-07 2018-08-31 新日铁住金株式会社 The manufacturing method and H profile steel product of H profile steel
CN109642296A (en) * 2016-08-29 2019-04-16 新日铁住金株式会社 Rolled H-beam and its manufacturing method
US10730087B2 (en) 2015-03-19 2020-08-04 Nippon Steel Corporation Method for producing H-shaped steel and H-shaped steel product
CN113828633A (en) * 2021-09-23 2021-12-24 山东钢铁股份有限公司 Wide-flange H-shaped steel rolling method
CN115921523A (en) * 2022-12-27 2023-04-07 武钢集团昆明钢铁股份有限公司 A kind of low-carbon hot-rolled No. 14 I-beam and preparation method thereof

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CN107427875A (en) * 2015-03-19 2017-12-01 新日铁住金株式会社 The manufacture method of H profile steel
CN107427875B (en) * 2015-03-19 2019-09-10 日本制铁株式会社 The manufacturing method of H profile steel
US10730086B2 (en) 2015-03-19 2020-08-04 Nippon Steel Corporation Method for producing H-shaped steel
US10730087B2 (en) 2015-03-19 2020-08-04 Nippon Steel Corporation Method for producing H-shaped steel and H-shaped steel product
CN108472697A (en) * 2016-01-07 2018-08-31 新日铁住金株式会社 The manufacturing method and H profile steel product of H profile steel
CN108472697B (en) * 2016-01-07 2019-12-03 日本制铁株式会社 Manufacturing method of H-beam and H-beam products
CN109642296A (en) * 2016-08-29 2019-04-16 新日铁住金株式会社 Rolled H-beam and its manufacturing method
CN109642296B (en) * 2016-08-29 2019-11-05 日本制铁株式会社 Rolled H-beam and its manufacturing method
CN113828633A (en) * 2021-09-23 2021-12-24 山东钢铁股份有限公司 Wide-flange H-shaped steel rolling method
CN113828633B (en) * 2021-09-23 2024-01-19 山东钢铁股份有限公司 Rolling method of wide flange H-shaped steel
CN115921523A (en) * 2022-12-27 2023-04-07 武钢集团昆明钢铁股份有限公司 A kind of low-carbon hot-rolled No. 14 I-beam and preparation method thereof

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Application publication date: 20130424