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CN103014816B - Electrophoretic paint production conveying method for ultra-long heavy workpiece - Google Patents

Electrophoretic paint production conveying method for ultra-long heavy workpiece Download PDF

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Publication number
CN103014816B
CN103014816B CN201210554674.7A CN201210554674A CN103014816B CN 103014816 B CN103014816 B CN 103014816B CN 201210554674 A CN201210554674 A CN 201210554674A CN 103014816 B CN103014816 B CN 103014816B
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China
Prior art keywords
workpiece
station
electrophoresis
outlet
enter
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Expired - Fee Related
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CN201210554674.7A
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Chinese (zh)
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CN103014816A (en
Inventor
郑卫星
邰俊勇
扶元玲
韦立成
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JIANGSU SUSHENG AUTOMATION EQUIPMENT CO Ltd
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JIANGSU SUSHENG AUTOMATION EQUIPMENT CO Ltd
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Publication of CN103014816A publication Critical patent/CN103014816A/en
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Abstract

The invention relates to an electrophoretic paint production conveying method for an ultra-long heavy workpiece, which comprises a step 1 of workpiece loading, a step 2 of electrophoretic coating and a step 3 of inspection and discharge, wherein the step 1 comprises the following processes of 1, feeding the workpiece into an A workpiece loading station and 2, feeding the workpiece into a B workpiece loading station; the step 2 sequentially comprises the following processes of primary water flushing, pre-degreasing, secondary water flushing, surface conditioning, i.e. surface treatment, phosphatization, pure water washing and electrophoresis process; and the step 3 comprises the following processes of 1, drying the electrophoresed workpiece and cooling the electrophoresed workpiece to the normal temperature; 2, carrying out process qualification inspection on the workpiece; and 3, carrying out workpiece turnover process. The electrophoretic paint production conveying method has the advantage that two workpiece loading stations are set in the workpiece loading process and moreover, a stereoscopic warehouse and a pry return station is additionally set, so that the difficult problem of shift production of an existing ultra-long workpiece and the difficulty problems which cannot be solved in the conveying and warehousing process of the existing ultra-long workpiece are solved and the problem of inconvenience brought in the conveying and warehousing process due to a very long chassis of a heavy truck and space occupation is solved.

Description

The Electrophoresis paint of overlength heavy workpiece produces carrying method
Technical field
The present invention relates to be overlength heavy workpiece Electrophoresis paint produce carrying method, belong to conveying technology field.
Background technology
Heavily card chassis generally has 12 meters long, carries out electrophoresis or paint in production process to it, use driving hanging operation very inconvenient, and efficiency is extremely low.Producing to realize its streamlined, the conveying solution of complete set must be had.
Summary of the invention
The Electrophoresis paint of what the present invention proposed is overlength heavy workpiece produces carrying method, its objective is to solve that super long workpiece class produces and carries, difficulty of storing in a warehouse and occur the serious problem such as to overstock.
Technical solution of the present invention: the Electrophoresis paint of overlength heavy workpiece produces carrying method, comprises the steps:
One, upper workpiece; Two, electrophoretic painting: three, check and go out part:
Described upper workpiece step one, comprises following operation:
1) workpiece is sent into part station on A, then
(1) workpiece is entered the first storage and judge A, if from part station A to the line idle of upper electrophoresis, then workpiece enters an electrophoresis operation; The first time washing step in electrophoretic painting step 2 is entered after upper electrophoresis operation terminates; If from part station A to the trunks busy of upper electrophoresis, then carry out the judgement of line body,
(2) carry out the judgement of line body, if transition line is busy, wait for, the transition line free time then by workpiece by transition line, enter upper electrophoresis operation by the workpiece of transition line or enter thesaurus;
(3) workpiece enters thesaurus, if upper electrophoresis operation free time, workpiece enters upper electrophoresis operation by transition line;
2) workpiece is sent into part station on B, then
(1) workpiece is entered the second storage to judge, if from part station B to the line idle of upper electrophoresis, then carry out the judgement of line body, return above-mentioned operation 1) in carry out line body judgement (2); If from part station B to the trunks busy of upper electrophoresis, return above-mentioned operation 1) in workpiece enter thesaurus (3);
Described electrophoretic painting step 2, comprises following operation successively: first time water rinse, pre-degreasing, second with water rinse, table tune and surface treatment, phosphatization, pure water are washed, electrophoresis operation;
Described inspection and go out part step 3: comprise following operation:
1) carry out after workpiece electrophoresis drying, being down to normal temperature,
2) carry out technique passed examination to workpiece, if workpiece is defective, enter touch-up paint operation, the workpiece after touch-up paint returns operation 1), workpiece technique is qualified, carries out workpiece and enters the 3rd storage judgement,
If trunks busy, then the workpiece returned in workpiece step one enters thesaurus; Otherwise enter workpiece turning operation;
3) workpiece is after upset operation, enter the first outlet and judge operation, if meet outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the first outlet, otherwise enter the second outlet and judge operation, if meet the second outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the second outlet, then enter outlet, otherwise enter skid paint removal operation through upset operation, complete part station operation 1 on A that skid paint removal operation returns in workpiece step one), B upper part station operation 2); General assembly is entered after workpiece outlet.
Advantage of the present invention: because this upper part operation is provided with two upper part stations, set up tiered warehouse facility in addition and prying body returns station, and carry out logic control by computer, efficiently solve super long workpiece class produce and carry, store in a warehouse in the insurmountable difficult problem of prior art, also solve because heavily card chassis is long especially simultaneously, take up room, the inconvenient problem of carrying and bringing in storage process.
Accompanying drawing explanation
Fig. 1 is that the Electrophoresis paint of overlength heavy workpiece produces delivery technology schema.
Fig. 2 is the structural representation of the Electrophoresis paint production delivery system of overlength heavy workpiece.
Fig. 3 is the structural representation of upper the transfer limes in the Electrophoresis paint production delivery system of overlength heavy workpiece.
In figure 1 is that on A, part station, 2 is that on B, part station, 3 is transfer limess, 4 are No. two transfer limess, 5 are No. three transfer limess, 6 are No. four transfer limess, 7 are transition lines, 8 are sky prying body lines of return, 9 are swivel arrangements, 10 to be No. two swivel arrangements, 11 be application reaches the standard grade station, 12 is A stores in a warehouse station, 13 is upper workspace, 14 are electrophoretic painting lines, 15 are tiered warehouse facilities, 16 are lower part workspace, 17 are skid paint removal lines, 18 to be general assembly lines, 19 be B stores in a warehouse station.
Embodiment
Contrast accompanying drawing 1, the Electrophoresis paint of overlength heavy workpiece produces carrying method, comprises the steps:
One, upper workpiece; Two, electrophoretic painting: three, check and go out part:
Described upper workpiece step one, comprises following operation:
1) workpiece is sent into part station on A, then
(1) workpiece is entered the first storage and judge A, if from part station A to the line idle of upper electrophoresis, then workpiece enters an electrophoresis operation; The first time washing step in electrophoretic painting step 2 is entered after upper electrophoresis operation terminates; If from part station A to the trunks busy of upper electrophoresis, then carry out the judgement of line body,
(2) carry out the judgement of line body, if transition line is busy, wait for, the transition line free time then by workpiece by transition line, enter upper electrophoresis operation by the workpiece of transition line or enter thesaurus;
(3) workpiece enters thesaurus, if upper electrophoresis operation free time, workpiece enters upper electrophoresis operation by transition line;
2) workpiece is sent into part station on B, then
(1) workpiece is entered the second storage to judge, if from part station B to the line idle of upper electrophoresis, then carry out the judgement of line body, return above-mentioned operation 1) in carry out line body judgement (2); If from part station B to the trunks busy of upper electrophoresis, return above-mentioned operation 1) in workpiece enter thesaurus (3);
Described electrophoretic painting step 2, comprises following operation successively: first time water rinse, pre-degreasing, second with water rinse, table tune and surface treatment, phosphatization, pure water are washed, electrophoresis operation;
Described inspection and go out part step 3: comprise following operation:
1) carry out after workpiece electrophoresis drying, being down to normal temperature,
2) carry out technique passed examination to workpiece, if workpiece is defective, enter touch-up paint operation, the workpiece after touch-up paint returns operation 1), workpiece technique is qualified, carries out workpiece and enters the 3rd storage judgement,
If trunks busy, then the workpiece returned in workpiece step one enters thesaurus; Otherwise enter workpiece turning operation;
3) workpiece is after upset operation, enter the first outlet and judge operation, if meet outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the first outlet, otherwise enter the second outlet and judge operation, if meet the second outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the second outlet, then enter outlet, otherwise enter skid paint removal operation through upset operation, complete part station operation 1 on A that skid paint removal operation returns in workpiece step one), B upper part station operation 2); General assembly is entered after workpiece outlet.
Contrast accompanying drawing 2, the Electrophoresis paint production delivery system of overlength heavy workpiece, its structure comprises a workspace 13(and to reach the standard grade transfer limes), electrophoretic painting line 14, tiered warehouse facility 15, lower part workspace 16, skid paint removal line 17, general assembly line 18 and B store in a warehouse station 19, wherein go up part workspace 13 to connect with electrophoretic painting line 14, tiered warehouse facility 15 and skid paint removal line 17 respectively, electrophoretic painting line 14, tiered warehouse facility 15 and skid paint removal line 17 connect with lower part workspace 16 respectively, lower part workspace 16 connects with general assembly line 18, electrophoretic painting line 14 and tiered warehouse facility 15 parallel connection
Described tiered warehouse facility 15, adopt conventional tiered warehouse facility, namely both sides, warehouse are shelf, use stacker to be prevented on shelf by goods in the middle of shelf.
Contrast accompanying drawing 3, upper transfer limes in the Electrophoresis paint production delivery system of overlength heavy workpiece, namely part workspace 13 is gone up, its structure to comprise on A part station delivery conduit on part station delivery conduit and B, part station delivery conduit is respectively arranged with a prying body for A upper part station delivery conduit and B, and the empty prying body line of return 8 is connected with part station 2 on B with part station 1 on the A of part station delivery conduit on B with part station delivery conduit on A respectively;
On described A, part station delivery conduit comprises: A upper part station 1, transfer limes 3, No. two transfer limess 4, the empty prying body line of return 8, swivel arrangement 9, application are reached the standard grade station 11, wherein
The upper part station 1 of A connects with a transfer limes 3 and No. two transfer limess 4 respectively, and No. two transfer limess 4 connect with a swivel arrangement 9, and swivel arrangement 9 and application station 11 of reaching the standard grade connects, and a transfer limes 3 connects with the empty prying body line of return 8;
On described B, part station delivery conduit comprises: reach the standard grade station 11, A of B upper part station 2, No. three transfer limess 5, No. four transfer limess 6, transition line 7, the empty prying body line of return 8, No. two swivel arrangements 10, application stores in a warehouse station 12, wherein on B, part station 2 connects with No. three transfer limess 5 and No. four transfer limess 6 respectively, No. four transfer limess 6 connect with No. two swivel arrangements 10, No. two swivel arrangements 10 and A station 12 of storing in a warehouse connects, and A station 12 of storing in a warehouse connects with transition line 7;
A transfer limes 3 and No. three transfer limess 5 are connected by the empty prying body line of return 8, and application station 11 and A station 12 of storing in a warehouse of reaching the standard grade is connected by transition line 7.
Described swivel arrangement, adopts turn around table, turn around table is provided with transfer limes, after workpiece is transported to the transfer limes on turn around table, the transfer limes on turn around table is out of service, the angle of turn around table revolution setting, then transfer limes runs, and makes workpiece be transported to subsequent processing.Swivel arrangement is prior art, and specific implementation is a lot.
Upper carrying method in the Electrophoresis paint production delivery system of overlength heavy workpiece, comprises the steps:
When part station 1 on A has part on workpiece, the trip switch at A upper part station 1 place sends the instruction of " obtaining empty prying body " to the empty prying body line of return 8, after the empty prying body line of return 8 receives instruction, empty prying body is transported to part station 1 place on A by a transfer limes 3, workpiece is placed on after on prying body, instruction that the upper part station of A sends " store judge " to be reached the standard grade station 11 to application, if application is reached the standard grade, station 11 returns the signal of " free time " state, then prying body carries workpiece by No. two transfer limess 4, after a swivel arrangement 9 rotates through, enter application station 11 of reaching the standard grade and carry out coating process, if application is reached the standard grade, station 11 returns the signal of " busy " state, then prying body carries workpiece by No. two transfer limess 4, to reach the standard grade station 11 place to application after a swivel arrangement 9 rotates through, application station 11 of reaching the standard grade sends " judgement of line body " instruction to transition line 7, through judging, transition line 7 is busy, then wait for, free time then prying body by transition line 7, enter A station of storing in a warehouse and carry out warehousing operation.
When part station on B has part on workpiece, the trip switch at B upper part station 2 place sends the instruction of " obtaining empty prying body " to the empty prying body line of return 8, after the empty prying body line of return 8 receives instruction, empty prying body is transported to part station 2 place on B by No. three transfer limess 5, workpiece is placed on after on prying body, instruction that the upper part station of B sends " store judge " to be reached the standard grade station 11 to application, if application is reached the standard grade, station 11 returns the signal of " busy " state, then prying body carrying implement is by No. four transfer limess 6, after No. two swivel arrangements 10 rotate through, enter A storage station 12, carry out storage operation, if application is reached the standard grade, station 11 returns the signal of " free time " state, then prying body carries workpiece by No. four transfer limess 6, to A storage station 12 place after No. two swivel arrangements 10 rotate through, A storage station 12 sends " judgement of line body " instruction to transition line 7, through judging, transition line 7 is busy, then wait for, free time then prying body by transition line 7, enter application station 11 of reaching the standard grade and carry out application operation.
When on A, part station 1, the upper part station 2 of B, application are reached the standard grade station 11 free time simultaneously, or application reach the standard grade station 11 long-time idle time, application reach the standard grade station 11 to A store in a warehouse station 12 send " electrophoretic painting " instruction, the skid existed in warehouse and workpiece take out by A storage station 12, be delivered to application by transition line 7 to reach the standard grade station 11 place, carry out application operation.
Because workpiece is long especially, after having had a swivel arrangement 9 and No. two swivel arrangements 10, electrophoretic painting operation can be given, storage operation saves operation and parking space, simultaneously also can avoid other transmission line bodies, to avoid interference.
In order to raise the efficiency, according to the thickness of workpiece, prying body is divided into three layers, put into three workpiece for every layer.
Electrophoretic painting operation in the application is identical with general electrophoresis operation, operation sequence is washing successively, pre-degreasing, washing, table tune, phosphatization, pure water are washed, electrophoresis, oven dry, Qiang Leng, after electrophoretic painting terminates, carry out process inspection, if qualified, enter next process, defective, carry out touch-up paint, return carry out drying, strong cold operation.
Because the size of workpiece is long and heavy, touch-up paint after process inspection, oven dry, strong cold operation generally should not return and delivery conduit, otherwise easily upset whole normal electrophoresis operation, reduce production efficiency, underproof for process inspection operation operates separately by the application.
For heavy card chassis, before heavily electrophoretic painting is carried out on card chassis, be need to carry out welding, the operation element intensity such as processing is comparatively large, general producer adopts one day one class or two classes, simultaneously due to heavy card chassis, to carry out electrophoretic painting consuming time longer, usually adopts three-shift around the clock service.The heavily card chassis of having welded day shift is generally delivered on electrophoresis production line by upper the station of electrophoretic painting line; but each heavy card chassis welding day shift and process velocity usually can be faster than electrophoretic painting speed, and heavily card chassis can be caused like this to overstock at upper station.To night, the production team of welding processing is had a rest, but the production team of electrophoretic painting normally works, and application operation could be carried out in the heavily card chassis of overstocking of day shift.But also have exception, when that occurs that production task is large exactly, welding processing teams and groups also open three-shift, occur the situation that excessive inventory.This is the problem that on this, part operation solves.
The mode of skid conveying, namely heavily card chassis is placed on skid to carry, and skid transfer limes is prior art, and other functionally similar conveying technologies are all applicable for this technique, such as, push away chain transfer limes, roller bed conveying line etc.The basic conception solved the problem is as follows:
First, in basis, part operation comprises three delivery conduits, on workpiece on part to application circuit, workpiece part to store circuit, store loop wire to application circuit.During day shift, groundwork is that on workpiece, part stores; During night shift, groundwork takes out workpiece from tiered warehouse facility, application on one side.On workpiece, part operation has two upper part stations, is part station 1 on A, the upper part station 2 of B respectively, and when normally working, on transfer limes execution workpiece, part is to application circuit, and when part on workpiece is to application trunks busy, on transfer limes execution workpiece, part is to storing circuit, when on workpiece, part is to application circuit, on workpiece, part is to storing circuitduring the equal free time, perform and store loop wire to application circuit.On workpiece, part is divided into two to application circuit, A upper part station delivery conduit, B upper part station delivery conduit.
Skid is empty shelf, carry with chain-driving shelf below, skid, skid transfer limes is prior art, whole circulation process is as follows: in whole conveying process, use skid carrying and carry heavily card chassis and carry, first the empty skid returned is divided into two-way, transport to part station on A respectively, the upper part station of B, heavily card chassis is placed into after on skid, coating process is completed together with skid, after inspection, skid and heavily card chassis depart from, heavily subsequent handling process is carried out on card chassis, part station on A is returned after empty skid then carries out paint removal, the upper part station of B.

Claims (1)

1. the Electrophoresis paint of overlength heavy workpiece produces carrying method, it is characterized in that the method comprises the steps:
One, upper workpiece; Two, electrophoretic painting; Three, check and go out part;
Described upper workpiece step one, comprises following operation:
1) workpiece is sent into part station on A, then
(1) workpiece is entered the first storage to judge, if from part station A to the line idle of upper electrophoresis, then workpiece enters an electrophoresis operation; The first time washing step in electrophoretic painting step 2 is entered after upper electrophoresis operation terminates; If from part station A to the trunks busy of upper electrophoresis, then carry out the judgement of line body;
(2) carry out the judgement of line body, if transition line is busy, wait for, the transition line free time then by workpiece by transition line, enter upper electrophoresis operation by the workpiece of transition line or enter thesaurus;
(3) workpiece enters thesaurus, if upper electrophoresis operation free time, workpiece enters upper electrophoresis operation by transition line;
2) workpiece is sent into part station on B, then
(1) workpiece is entered the second storage to judge, if from part station B to the line idle of upper electrophoresis, then carry out the judgement of line body, return above-mentioned operation 1) in (2) carry out the judgement of line body; If from part station B to the trunks busy of upper electrophoresis, return above-mentioned operation 1) in (3) workpiece enter thesaurus;
Described electrophoretic painting step 2, comprises following operation successively: first time water rinse, pre-degreasing, second with water rinse, table tune and surface treatment, phosphatization, pure water are washed, electrophoresis operation;
Described inspection and go out part step 3: comprise following operation:
1) carry out after workpiece electrophoresis drying, being down to normal temperature;
2) carry out technique passed examination to workpiece, if workpiece is defective, enter touch-up paint operation, the workpiece after touch-up paint returns operation 1), workpiece technique is qualified, carries out workpiece and enters the 3rd storage judgement;
If trunks busy, then the workpiece returned in workpiece step one enters thesaurus; Otherwise enter workpiece turning operation;
3) workpiece is after upset operation, enter the first outlet and judge operation, if meet outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the first outlet, otherwise enter the second outlet and judge operation, if meet the second outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the second outlet, then enter outlet, otherwise enter skid paint removal operation through upset operation, complete part station operation 1 on A that skid paint removal operation returns in workpiece step one), B upper part station operation 2); General assembly is entered after workpiece outlet.
CN201210554674.7A 2012-12-20 2012-12-20 Electrophoretic paint production conveying method for ultra-long heavy workpiece Expired - Fee Related CN103014816B (en)

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Application Number Priority Date Filing Date Title
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CN103014816B true CN103014816B (en) 2015-03-18

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104389004A (en) * 2013-11-17 2015-03-04 苏志强 Electrophoresis technology

Citations (7)

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Publication number Priority date Publication date Assignee Title
JPS61119479A (en) * 1984-11-15 1986-06-06 Mazda Motor Corp Car assembly apparatus
US4917228A (en) * 1986-02-13 1990-04-17 Mazda Motor Corporation Method of sorting vehicle bodies by the colors of coating expected thereon in a vehicle body coating line
CN1223956A (en) * 1998-01-23 1999-07-28 日本电气株式会社 Work transfer method and system
CN1243459A (en) * 1998-03-04 2000-02-02 托利尼迪工业株式会社 Coating equipment
CN201346526Y (en) * 2008-12-19 2009-11-18 郑卫星 Conveying device used in coating line of engineering machinery super long heavy workpieces
CN201436535U (en) * 2008-12-22 2010-04-07 中国汽车工业工程公司 Sand core storage 3D warehouse and conveying device
CN102745484A (en) * 2012-07-17 2012-10-24 苏州柳溪机电工程有限公司 Upper piece equalizing system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61119479A (en) * 1984-11-15 1986-06-06 Mazda Motor Corp Car assembly apparatus
US4917228A (en) * 1986-02-13 1990-04-17 Mazda Motor Corporation Method of sorting vehicle bodies by the colors of coating expected thereon in a vehicle body coating line
CN1223956A (en) * 1998-01-23 1999-07-28 日本电气株式会社 Work transfer method and system
CN1243459A (en) * 1998-03-04 2000-02-02 托利尼迪工业株式会社 Coating equipment
CN201346526Y (en) * 2008-12-19 2009-11-18 郑卫星 Conveying device used in coating line of engineering machinery super long heavy workpieces
CN201436535U (en) * 2008-12-22 2010-04-07 中国汽车工业工程公司 Sand core storage 3D warehouse and conveying device
CN102745484A (en) * 2012-07-17 2012-10-24 苏州柳溪机电工程有限公司 Upper piece equalizing system

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