CN103002977A - Process and apparatus for addition of a chemical to a process stream - Google Patents
Process and apparatus for addition of a chemical to a process stream Download PDFInfo
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- CN103002977A CN103002977A CN2011800333339A CN201180033333A CN103002977A CN 103002977 A CN103002977 A CN 103002977A CN 2011800333339 A CN2011800333339 A CN 2011800333339A CN 201180033333 A CN201180033333 A CN 201180033333A CN 103002977 A CN103002977 A CN 103002977A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
- D21H23/20—Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/45—Mixing liquids with liquids; Emulsifying using flow mixing
- B01F23/451—Mixing liquids with liquids; Emulsifying using flow mixing by injecting one liquid into another
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/48—Mixing liquids with liquids; Emulsifying characterised by the nature of the liquids
- B01F23/483—Mixing liquids with liquids; Emulsifying characterised by the nature of the liquids using water for diluting a liquid ingredient, obtaining a predetermined concentration or making an aqueous solution of a concentrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/20—Jet mixers, i.e. mixers using high-speed fluid streams
- B01F25/23—Mixing by intersecting jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/311—Injector mixers in conduits or tubes through which the main component flows for mixing more than two components; Devices specially adapted for generating foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/312—Injector mixers in conduits or tubes through which the main component flows with Venturi elements; Details thereof
- B01F25/3123—Injector mixers in conduits or tubes through which the main component flows with Venturi elements; Details thereof with two or more Venturi elements
- B01F25/31233—Injector mixers in conduits or tubes through which the main component flows with Venturi elements; Details thereof with two or more Venturi elements used successively
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
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- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/313—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit
- B01F25/3131—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit with additional mixing means other than injector mixers, e.g. screens, baffles or rotating elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/313—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit
- B01F25/3132—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced in the centre of the conduit by using two or more injector devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/314—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
- B01F25/3141—Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit with additional mixing means other than injector mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/43197—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
- B01F25/431971—Mounted on the wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4338—Mixers with a succession of converging-diverging cross-sections, i.e. undulating cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/813—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
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Abstract
本发明涉及一种借助混合设备(10、200)将液态化学品混合入过程流内的方法和设备,所述混合设备包括:尤其是混合管(20)的壳体,至少一个流体流入开口(30),化学品流入开口(14),稀释流体流入开口(18),和至少一个通向过程流(70)的流出开口(60)。根据本发明的方法的特征在于,将来自化学品流入开口(14)的化学品流和来自稀释流体流入开口(18)的稀释流体流混入流体流,且在化学品流和稀释流体流混合后将流体流通过流出开口(60)特别是通过喷嘴加速地供给到过程流(70),优选地喷入到所述过程流(70)中。
The present invention relates to a method and apparatus for mixing liquid chemicals into a process flow using a mixing device (10, 200), the mixing device comprising: in particular a housing of a mixing tube (20), at least one fluid inlet opening (30), a chemical inlet opening (14), a diluent inlet opening (18), and at least one outlet opening (60) leading to a process flow (70). The method according to the invention is characterized in that a chemical flow from the chemical inlet opening (14) and a diluent flow from the diluent inlet opening (18) are mixed into the fluid flow, and after the chemical flow and the diluent flow are mixed, the fluid flow is acceleratedly supplied to the process flow (70) through the outlet opening (60), particularly through a nozzle, preferably injected into the process flow (70).
Description
技术领域technical field
本发明涉及一种借助混合设备将液态化学品混合入过程流的方法,以及一种用于将液态化学品混合入过程流的设备和包括此类设备的化学品供给系统。The invention relates to a method of mixing liquid chemicals into a process stream by means of a mixing device, as well as to a device for mixing liquid chemicals into a process stream and a chemical supply system comprising such a device.
背景技术Background technique
对于(例如在造纸工艺中的化学品的)定量配给和随后的混入提出了特别的要求,特别是在化学品有效混入和按需定量配给方面的要求。按需定量配给是指例如在造纸工艺中根据纤维量在造纸机的过程流中添加化学品。通过此类措施,可在造纸工艺中程度明显地降低所添加的化学品的量。有效地使用化学品的另一个原因是为溶解或稀释过程化学品而加热新鲜水需要大量的能量。此类加热有利于避免在将化学品混入到新鲜水时的热冲击。通过提供一种将化学品定量配给且混入到过程流(特别是在制造纤维幅和/或非纺织物幅时的过程流)中的有效方法,可程度明显地不但降低过程化学品和功能化学品的消耗而且也降低在化学品准备时用作稀释介质的新鲜水的使用。The dosing and subsequent dosing of chemicals (for example in the paper manufacturing process) imposes special requirements, especially with regard to the efficient dosing and dosing of chemicals on demand. Dosing on demand means, for example, in the papermaking process that chemicals are added to the process flow of the paper machine according to the amount of fiber. By means of such measures, the amount of added chemicals can be significantly reduced in the papermaking process. Another reason for efficient use of chemicals is the high energy required to heat fresh water to dissolve or dilute the process chemicals. Such heating is beneficial to avoid thermal shock when mixing chemicals into fresh water. By providing an efficient method of dosing and mixing chemicals into process streams, especially in the manufacture of fibrous and/or nonwoven webs, not only process chemicals but also functional chemical consumption of chemicals and also reduces the use of fresh water used as a dilution medium during chemical preparation.
从现有技术中已知一些列用于将化学品流混入到过程流的方法和设备。因此EP-A-1219344提供了用于将液态化学品混合入过程液体流中的方法,其中如果化学品和第二液体从混合喷嘴以高速引入到过程流中,则使化学品和第二液体基本上相互混合。A number of methods and devices for mixing chemical streams into process streams are known from the prior art. EP-A-1219344 therefore provides a method for mixing a liquid chemical into a process liquid stream, wherein the chemical and the second liquid are mixed together if they are introduced into the process stream at high speed from a mixing nozzle. basically mixed with each other.
EP-A-1064427描述了用于在混和装置内将液态化学品流混合入第二液体流内的方法和设备,其中在第二液体流中析出化学品时化学品流与第二液体流基本上同时在另外的第四液体流特别是过程流中混合。EP-A-1064427 describes a method and apparatus for mixing a liquid chemical stream into a second liquid stream in a mixing device, wherein the chemical stream is substantially separated from the second liquid stream when the chemical is precipitated in the second liquid stream. while mixing in an additional fourth liquid stream, in particular a process stream.
WO-A-2005/32704示出了用于将化学品提供到液体流中的方法和设备,其中化学品借助于混合器引入到液体流内,其中化学品在混合空间内例如与混合水或在造纸机内循环的液体混合,以形成混合液体,然后将此混合液体引入到液体流中,特别是引入到过程流中。WO-A-2005/32704 shows a method and apparatus for providing chemicals into a liquid stream, wherein the chemical is introduced into the liquid stream by means of a mixer, wherein the chemical is mixed in the mixing space, for example with mixing water or The liquids circulating in the paper machine are mixed to form a mixed liquid which is then introduced into a liquid stream, in particular into a process stream.
根据WO-A-2005/32704的设备的缺点是一方面必须提供具有混合室形式的单独的混合空间,另一方面混合室从流体流分离且因此并非将完全混合的流体流、化学品流和稀释水流喷入到过程流内,而是化学品流和稀释水流的混合与流体流分开地进行。A disadvantage of the device according to WO-A-2005/32704 is that on the one hand a separate mixing space in the form of a mixing chamber has to be provided, on the other hand the mixing chamber is separated from the fluid flow and therefore does not combine a completely mixed fluid flow, chemical flow and The dilution stream is injected into the process stream, but the mixing of the chemical and dilution streams is done separately from the fluid stream.
从WO91/02119中已知了一种设备,其中添加剂被混合入用于造纸的纤维水悬浮液内。An apparatus is known from WO 91/02119 in which additives are mixed into an aqueous fiber suspension for papermaking.
在根据WO91/02119的构造中,将两个分开地引导的流在过程流外混合且将混合的流在完全混合之后横向于过程流喷入。WO91/02119的缺点是在过程流内不实现加速的喷入。In the embodiment according to WO 91/02119, the two separately conducted streams are mixed outside the process flow and the mixed stream is injected transversely to the process flow after complete mixing. A disadvantage of WO91/02119 is that no accelerated injection is achieved within the process stream.
此外,化学品流和稀释水流直接引入到过程流内,而非引入到流体流内。Additionally, the chemical and dilution water streams are introduced directly into the process stream rather than into the fluid stream.
所有前述方法和设备此外具有的缺点是在较长期的运行中在流入管路内且也在混合设备内特别是在喷嘴本身内形成沉积。尤其在例如具有喷嘴的形式的混合设备的区域内,此类沉积的形成是严重的,因为通道的横截面小,而小量的沉积由于所述小横截面已可明显地影响化学品向例如过程流内的混入。All the aforementioned methods and devices also have the disadvantage that deposits form during longer-term operation in the inflow line and also in the mixing device, in particular in the nozzles themselves. Especially in the area of mixing devices, e.g. Mixins within a process flow.
即便在计划外的突然生产停止的情况下(此时化学品残留在流入管路和混合设备内,尤其是喷嘴内),也可产生沉积。沉积可不仅如前所述影响混合过程,而且在机器停止之后开始生产过程时脱落。所述沉积例如导致纸张幅内的孔洞或导致筛上的沉积,这又导致昂贵的清洁停机。此问题特别在造纸机内的筛选设备之后的定量配给时更明显,因为未溶解的化学品特别是未溶解的聚合物不能从纤维悬浮液中移除。Deposits can occur even in the event of an unplanned sudden production stop where chemicals remain in the inflow lines and mixing equipment, especially nozzles. Deposits can not only affect the mixing process as previously described, but also come off when starting the production process after a machine stop. The deposits lead, for example, to holes in the paper web or to deposits on the screen, which in turn lead to costly cleaning stops. This problem is especially pronounced in dosing after screening equipment in paper machines, since undissolved chemicals, especially undissolved polymers, cannot be removed from the fiber suspension.
为避免在连续运行期间的沉积,在现有技术中可建议将流入管路的管路横截面以及在混合设备的区域内的管路横截面选择为足够大,从而很大程度上避免了此类沉积。这当然导致为预防此类沉积而将流入管路的横截面或混合设备的喷嘴尺寸设计得无法实现足够高的流动速度。而如果降低横截面,则可能导致堵塞且因此导致混合设备特别是喷嘴的功能障碍,这导致生产停止且导致更换整个喷嘴或流入管路。In order to avoid deposits during continuous operation, it can be proposed in the prior art to select the line cross-sections of the inflow lines and also in the area of the mixing device sufficiently large, so that this is largely avoided. class deposition. This of course leads to dimensioning the cross-section of the inflow line or the nozzles of the mixing device in such a way that a sufficiently high flow velocity cannot be achieved in order to prevent such deposits. On the other hand, if the cross-section is reduced, this can lead to clogging and thus to a malfunction of the mixing device, especially the nozzle, which leads to a production stop and replacement of the entire nozzle or inflow line.
发明内容Contents of the invention
因此,本发明所要解决的技术问题是避免现有技术中的缺点。Therefore, the technical problem to be solved by the present invention is to avoid the disadvantages of the prior art.
特别地,给出了用于将流体或液体特别是包含化学品的液体或液态化学品自身的定量配给或混合入用于产生纤维幅或非纺织物幅的过程流中的方法和设备,其中应尽可能将均匀混合的化学品流体纤维混合物喷入到过程流内,且与之混合。此外,也应避免例如在生产过程重新开始时可能导致纤维幅内的孔洞的沉积和沉积脱落所导致的停机。In particular, a method and a device for dosing or mixing fluids or liquids, in particular chemical-containing liquids or liquid chemicals themselves, into a process flow for producing a fibrous or nonwoven web are given, wherein As far as possible, the homogeneously mixed chemical fluid fiber mixture should be sprayed into the process stream and mixed with it. Furthermore, downtimes such as the deposition and detachment of deposits which may lead to holes in the fibrous web when the production process is restarted should also be avoided.
根据本发明,此技术问题通过一种借助混合设备将液态化学品混合入过程流内的方法解决,所述混合设备包括尤其具有混合管形式的壳体,流体流入开口,化学品流入开口,稀释流体流入开口,和至少一个通向过程流的流出开口。所述方法的特征在于,将来自化学品流入开口的化学品流和来自稀释流体流入开口的稀释流体流混入流体流,且在至少一个化学品流和稀释流体流混合后将流体流通过流出开口特别是通过喷嘴加速地提供到过程流,优选地喷入到所述过程流。According to the invention, this technical problem is solved by a method for mixing a liquid chemical into a process flow by means of a mixing device comprising a housing in particular in the form of a mixing tube, a fluid inflow opening, a chemical inflow opening, a dilution A fluid inflow opening, and at least one outflow opening to process flow. The method is characterized in that a chemical stream from a chemical inflow opening and a dilution fluid stream from a dilution fluid inflow opening are mixed into the fluid streams and the fluid stream is passed through the outflow opening after at least one chemical stream and the dilution fluid stream are mixed In particular, it is accelerated by means of nozzles to the process flow, preferably sprayed into said process flow.
流体流可以是通常在生产纤维幅或非纺织物幅时使用或可供使用的任何过程水。特别地,流体流可以是纤维水悬浮液,其中纤维材料优选地是纤维素纤维。The fluid stream may be any process water commonly used or available in the production of fibrous or nonwoven webs. In particular, the fluid stream may be an aqueous fibrous suspension, wherein the fibrous material is preferably cellulose fibres.
通过实现流体流与稀释流体和化学品的强混合,可很大程度上实现与流体流的总混合,且然后通过流出开口将均匀混合的化学品流体流纤维溶液定量配给到过程流内且在此与其混合。Total mixing with the fluid stream can be achieved to a large extent by achieving strong mixing of the fluid stream with the diluent fluid and the chemical, and then dosing the uniformly mixed chemical fluid stream fiber solution through the outflow opening into the process stream and at This is mixed with it.
待定量配给的化学品特别是聚合物,例如在造纸工艺中添加到过程流的附着剂。此类化学品或聚合物的示例是聚丙烯酰胺(PAM)、聚乙烯亚胺(PEI)、聚丙烯胺(PAAm)、可交联的聚丙烯胺树脂、聚二甲基二烯丙基氯化铵,聚乙烯胺(PVAm)、聚氧化乙烯(PEO)。作为前述聚合物的替代,定量配给的化学品也可以是微米颗粒或纳米颗粒,例如膨润土或硅酸盐。此外,待定量配给的化学品可以是淀粉或生物杀灭剂或颜料或增光剂。另外的可能的化学品是中性胶合剂,例如AKD(烷基酮二聚物)或ASA(烯基琥珀酸酐)。此外,根据本发明的方法实现了也将具有悬浮液形式的例如碳酸钙、二氧化钛的矿物质定量配给到第二液体内或过程流内。The chemicals to be dosed are in particular polymers such as adhesives which are added to process streams in papermaking processes. Examples of such chemicals or polymers are polyacrylamide (PAM), polyethyleneimine (PEI), polyacrylamine (PAAm), crosslinkable polyacrylamine resins, polydimethyldiallyl chloride ammonium chloride, polyvinylamine (PVAm), polyethylene oxide (PEO). As an alternative to the aforementioned polymers, the dosing chemicals can also be microparticles or nanoparticles, such as bentonite or silicates. Furthermore, the chemical to be dosed may be a starch or a biocide or a pigment or a brightener. Further possible chemicals are neutral binders such as AKD (alkyl ketone dimer) or ASA (alkenyl succinic anhydride). Furthermore, the method according to the invention makes it possible to also meter minerals in the form of a suspension, eg calcium carbonate, titanium dioxide, into the second liquid or into the process stream.
特别优选的是,化学品的定量配给不从化学品喷嘴直接添加到过程流内,而是在液态化学品与稀释液体和流体流混合之后进行。稀释液体和/或流体流可以是新鲜水。替代地,第二液体可以是循环液体。原理上,可考虑在过程中使用的每种液体或流体。特别地,在纤维幅的制造过程中,循环液体是白水、清滤液、浊滤液或在造纸工艺中出现的另外的合适的非纯液体。但也可构思包括微米悬浮物(DAF)的清水或清滤液一级超清滤液,例如盘式过滤器的超清滤液。稀释液体和/或流体也可以是来自废水清洁设备的过程水,即使用所谓的生物水。过程流可优选地是所添加的化学品、例如留着化学品会与之反应的流入造纸机的纤维悬浮液。It is particularly preferred that the dosing of the chemical is not added directly into the process flow from the chemical nozzle, but after the liquid chemical is mixed with the diluent liquid and the fluid flow. The dilution liquid and/or fluid flow may be fresh water. Alternatively, the second liquid may be a circulating liquid. In principle, every liquid or fluid used in the process can be considered. In particular, during the manufacture of the fibrous web, the circulating liquid is white water, clear filtrate, turbid filtrate or another suitable impure liquid occurring in the papermaking process. However, clean water or clear filtrate primary ultra-clean filtrates, for example ultra-clean filtrates of disc filters, including micron suspended solids (DAF), are also conceivable. The dilution liquid and/or fluid can also be process water from waste water cleaning plants, ie so-called biological water is used. The process stream may preferably be the added chemical, eg the fiber suspension flowing into the paper machine with which the chemical is left to react.
优选地,在混合设备内,液体或液态化学品在第一化学品流中提供,且稀释流体在稀释流体流中提供。Preferably, within the mixing device, the liquid or liquid chemical is provided in the first chemical stream and the dilution fluid is provided in the dilution fluid stream.
根据本发明建议,稀释流体流,例如新鲜水流或循环水流的稀释流体流与待定量配给的化学品流的化学品在提供到过程流前例如在混合区域内混合。According to the invention it is proposed that a dilution fluid flow, for example of a fresh water flow or a recirculation water flow, is mixed with the chemical of the chemical flow to be dosed, for example in a mixing region, before being supplied to the process flow.
特别地,在扩展的实施形式中实现使得化学品流和稀释流体流在混合入流体流前基本上相互混合。特别地,该方法也实现了通过稀释流体的添加量来调节流体流内的化学品浓度。为此,可例如改变稀释流体流的管径与化学品流的管径的关系,优选地其关系在1:1至20:1的范围内,优选地在5:1至10:1的范围内,即稀释流体流的流入管路的管径在极限情况中比化学品流的流入管路的管径大20倍。In particular, in an extended embodiment it is achieved that the chemical stream and the diluent fluid stream are substantially mixed with one another before being mixed into the fluid stream. In particular, the method also enables adjustment of the chemical concentration within the fluid stream through the addition of dilution fluid. For this, the relationship of the diameter of the dilution fluid flow to the diameter of the chemical flow can be varied, preferably in the range of 1:1 to 20:1, preferably in the range of 5:1 to 10:1 In the extreme case, the pipe diameter of the inflow line for the dilution fluid flow is 20 times larger than the pipe diameter of the inflow line for the chemical flow.
优选地,化学品流向流体流的供给和稀释流向流体流的供给以及可能的另外的化学品或另外的流体流向所述流体流的供给与壳体壁成角度地进行,特别地相对于混合管的对称轴线成角度地供给。Preferably, the supply of the chemical stream to the fluid stream and the supply of the diluent stream to the fluid stream and possibly the supply of further chemical or further fluid streams to said fluid stream take place at an angle to the housing wall, in particular with respect to the mixing tube The axis of symmetry is supplied at an angle.
进行化学品流和/或稀释流的添加时的角度可在90°至10°的范围内,优选地在60°至65°的范围内。此类角度保证了化学品流和稀释流体流的强混合。The angle at which the addition of the chemical stream and/or dilution stream is carried out may be in the range of 90° to 10°, preferably in the range of 60° to 65°. Such angles ensure strong mixing of the chemical and dilution fluid streams.
特别优选的是在壳体或混合管的区域内采取措施,使得在提供到过程流的流动中产生湍流或提高湍流。这可例如借助于冲击面实现。Particularly preferably, measures are taken in the region of the housing or of the mixing tube in order to generate or increase turbulence in the flow supplied to the process flow. This can be done, for example, by means of the impact surface accomplish.
替代地,可产生旋流,使得混合只要离开喷嘴到过程流内则以离心流从喷嘴出来。以此,带有混入的化学品和稀释流体的射束在过程流内的侵入深度增加。此外,冲击面的引入不仅实现了湍流的流动,而且实现了化学品和/或稀释流的定量配给。Alternatively, a swirl can be created such that the mixing exits the nozzle in a centrifugal flow as soon as it exits the nozzle into the process flow. As a result, the penetration depth of the jet with entrained chemicals and dilution fluid into the process flow is increased. Furthermore, the introduction of the impingement surface enables not only a turbulent flow, but also a dosing of the chemical and/or dilution flow.
特别优选的是该方法除其中将液态化学品添加到流体流的混合步骤外包括清洁步骤。在清洁步骤中,混合设备与过程流分离,使得混合设备可独立于过程流地被清洁。It is particularly preferred that the method comprises a cleaning step in addition to the mixing step in which the liquid chemical is added to the fluid stream. During the cleaning step, the mixing device is separated from the process flow, so that the mixing device can be cleaned independently of the process flow.
混合设备与过程流的分离实现了混合设备的独立于过程流的清洗,这种分离例如通过如下方式来实现,即使得混合设备被接收装置接收,其中混合设备在清洁步骤中在接收装置中布置为形成清洁室。可将例如新鲜水的清洁液体提供到清洁室内,以所述清洁液体冲洗流入管路和喷嘴。通过冲洗混合设备和流入管路,将沉积从其清除,且因此很大程度上避免了混合设备和供给件被沉积物堵塞。The separation of the mixing device from the process flow enables cleaning of the mixing device independently of the process flow, for example by having the mixing device received by a receiving device in which the mixing device is arranged in a cleaning step To form a clean room. A cleaning liquid, such as fresh water, can be supplied into the cleaning chamber with which the inflow lines and nozzles are flushed. By flushing the mixing device and the inflow line, the deposits are removed from them, and clogging of the mixing device and the supply with deposits is thus largely avoided.
优选的是使混合室同时作为清洁室或清洁区域。如果混合设备可直接布置在过程流上方,例如布置在接收装置内,则有利的是混合设备形成为可在接收装置内移动以形成清洁室。为清洁混合设备,将混合设备移入到接收装置内且从过程流移开,例如通过手动、气动、液压或电动装置移动。通过在接收装置内从过程流移开,提供了清洁室。It is preferred to have the mixing chamber at the same time as a clean room or clean area. If the mixing device can be arranged directly above the process flow, eg in the receiving device, it is advantageous if the mixing device is formed movable in the receiving device to form a clean room. To clean the mixing device, the mixing device is moved into the receiving device and removed from the process flow, for example by manual, pneumatic, hydraulic or electric means. By being removed from the process flow within the receiving unit, a clean room is provided.
为将混合设备在接收装置内引导,可提供接头。优选地,在接收装置内例如可集成滑块,所述滑块手动地、气动地、电动地或液压地运动到接收装置内。如果滑块安装在接收装置的整个横截面上,则滑块是用于分离清洁空间的分离装置。In order to guide the mixing device in the receiving device, a connection can be provided. Preferably, for example a slide can be integrated in the receiving device, which is moved manually, pneumatically, electrically or hydraulically into the receiving device. The slider is a separating device for separating the cleaning space, if it is installed over the entire cross-section of the receiving device.
除前述一种借助混合设备将液态化学品混入到过程流的方法之外,本发明也提供了用于将液态化学品混入到过程流的设备。为可将混合设备内或供给装置内的流动速度选择为高的流动速度而使得在连续运行期间无沉积或仅有很低的沉积,相应地选择流体化学品的流入管路处的小的管路横截面使得流动速度达到0.05米/秒至20米/秒的范围内,优选地达到0.1米/秒至10米/秒的范围内,且特别是达到0.1米/秒至5米/秒的范围内。In addition to the aforementioned method of mixing liquid chemicals into a process stream by means of a mixing device, the present invention also provides a device for mixing liquid chemicals into a process stream. In order to be able to select the flow speed in the mixing device or in the supply device so high that no or only low deposits occur during continuous operation, the small pipes at the inflow lines of the fluid chemicals are selected accordingly The cross-section of the road is such that the flow speed reaches the range of 0.05 m/s to 20 m/s, preferably reaches the range of 0.1 m/s to 10 m/s, and especially reaches the range of 0.1 m/s to 5 m/s within range.
为预防在管路壁上的附着,在导致高流动速度的小管路横截面的情况下执行冲洗过程。特别优选的是将设备形成为使得不将球阀或另外的截止设备提供到流入管路。因此,预防了在球阀或截止设备的窄轮廓边缘处形成沉积的可能性。此外将制造简化,因为此类部件的加工昂贵,特别是必须进行电解抛光。To prevent adhesions on the pipe walls, the flushing process is carried out with small pipe cross-sections resulting in high flow velocities. It is particularly preferred to form the device such that no ball valve or another shut-off device is provided to the inflow line. Thus, the possibility of deposits forming at the narrow profile edges of ball valves or shut-off devices is prevented. In addition, production is simplified, since such components are expensive to machine, in particular electropolishing must be carried out.
为将混合设备置于过程流且从过程流移开,可建议使得混合设备形成为在接收件内可移动。For placing and removing the mixing device in the process flow, it may be proposed to make the mixing device movable within the receptacle.
除根据本发明的设备外,本发明也提供了用于使用在造纸机内的化学品供给系统,其中所述化学品供给系统的特征在于,用于将化学品供给到过程流的装置包括根据本发明的混合设备。在扩展的实施形式中,可建议使得该设备通过管道与过程水回收装置连接,以将过程水用作第二液体和/或稀释液体。In addition to the apparatus according to the invention, the invention also provides a chemical supply system for use in a paper machine, wherein said chemical supply system is characterized in that the means for supplying chemicals to a process flow comprises a chemical supply system according to Mixing device of the present invention. In a further embodiment, it can be proposed to connect the device via a line to a process water recovery in order to use process water as the second liquid and/or dilution liquid.
附图说明Description of drawings
在下文中根据附图非限制性地示例性地描述本发明。The invention is described below by way of example and non-limitatively with reference to the drawings.
各图为:Each picture is:
图1示出了根据本发明的定量配给喷嘴的第一构造;Figure 1 shows a first configuration of a dosing nozzle according to the invention;
图2a至图2b示出了带有偏置的供给开口的根据本发明的定量配给喷嘴的另外的构造;Figures 2a-2b show further configurations of dosing nozzles according to the invention with offset feed openings;
图3示出了带有对置的供给开口和湍流生成器的供给装置;Figure 3 shows a feed device with opposing feed openings and turbulence generators;
图4示出了用于化学品流和稀释液体的带有湍流生成器的对置的供给开口;Figure 4 shows opposing supply openings with turbulence generators for chemical flow and dilution liquid;
图5示出了根据本发明的带有倾斜的喷嘴的设备;Figure 5 shows a device according to the invention with an inclined nozzle;
图6示出了根据本发明的带有倾斜的供给装置和另外的供给管路的混合设备;Figure 6 shows a mixing device according to the invention with inclined feed means and additional feed lines;
图7示出了根据本发明的带有倾斜的供给装置和湍流生成器的混合设备;Figure 7 shows a mixing device according to the invention with an inclined supply device and a turbulence generator;
图8示出了带有倾斜的喷嘴和清洁设备的混合设备。Figure 8 shows a mixing device with inclined nozzles and cleaning devices.
具体实施方式Detailed ways
在图1中示出了根据本发明的混合设备10,所述混合设备10包括带有化学品流入开口14的化学品流入管12以及带有稀释流体流入开口18的稀释流体流入管16。化学品流入管路18和化学品流入管路12在壳体内开口,所述壳体优选地形成为混合设备10的混合管20。混合管20通过流体流入开口30被供给以流体流。在混合区40的区域内,化学品流与稀释流体混合,且然后从混合区混合入通过流入开口30供给的流体。在混合区下方,包括流体、稀释流体以及化学品的流体流作为混合流从混合管被引入到喷嘴50内。通过将混合管在区域50内形成为喷嘴,可将混合流加速且通过流出开口60提供到过程流70。In FIG. 1 a
特别地,通过根据本发明的设备实现实际上流体流和化学品流以及稀释流的完全混合,以将均匀混合的化学品流体纤维混合物通过流出开口60定量配给到过程流内,且可与所述过程流混合。In particular, a practically complete mixing of the fluid stream and the chemical stream as well as the dilution stream is achieved by the device according to the invention, so that a homogeneously mixed chemical fluid fiber mixture is dosed into the process stream through the
通过将流出开口形成为喷嘴,可实现混合流的加速,且因此实现混合的混合流在过程流内的深的侵入。By forming the outflow opening as a nozzle, an acceleration of the mixed flow and thus a deep penetration of the mixed mixed flow into the process flow can be achieved.
流出开口60优选地通过混合管20的优选的圆柱形内部横截面形成,所述横截面在流出开口的区域内具有直径d4。一般地,d4小于d3,即混合管在流出开口的区域内形成为喷嘴。The
优选地,在混合管内,流体流的流动速度取决于直径d4或d3选择为,使得优选地形成湍流的流动特征。湍流的长度或流动的类型即混合管内为湍流还是层流可通过雷诺数描述。流动类型或雷诺数可特别地通过在稀释流体和化学品混合前所提供的流体流的体积流量来影响。Preferably, in the mixing tube, the flow velocity of the fluid flow is selected as a function of the diameter d 4 or d 3 such that a turbulent flow characteristic is preferably formed. The length of the turbulent flow or the type of flow, i.e. whether it is turbulent or laminar in the mixing tube, can be described by the Reynolds number. The flow type or Reynolds number can be influenced in particular by the volumetric flow rate of the fluid flow provided before the dilution fluid and chemical mix.
如果混合管如所图示具有阶跃和不连续的直径缩小,则流出开口可不形成为图示的喷嘴形式,而是形成为直径为d4的简单的圆柱形空心体。If the mixing tube, as shown, has a stepped and discontinuous diameter reduction, the outflow opening can be formed not in the form of a nozzle as shown, but as a simple cylindrical hollow body with a diameter d4 .
特别优选的是,稀释管的直径d1与化学品管的直径d2的比值为1:1至20:1,优选地为5:1至10:1。即d1:d2处在1:1至20:1的范围内。It is particularly preferred that the ratio of the diameter d 1 of the dilution pipe to the diameter d 2 of the chemical pipe is 1:1 to 20:1, preferably 5:1 to 10:1. That is, d 1 :d 2 is in the range of 1:1 to 20:1.
如在图1中所图示,稀释管以相对于壳体壁55的角度α1=90°且化学品管以相对于壳体壁55的角度α2=90°伸入到混合管内。As shown in FIG. 1 , the dilution pipe projects into the mixing pipe at an angle α1=90° and the chemical pipe at an angle α2=90° relative to the
此外,可见稀释流体的供给开口18和化学品的供给开口14之间的距离AB很小,且优选地在1mm和混合管的直径d3的1/4之间。Furthermore, it can be seen that the distance AB between the
如果稀释流体流的供给开口和化学品流的供给开口靠得很近,则稀释流体可与化学品流混合,且完全混合地混入到流体流内。在图1的实施形式中,因此化学品流和稀释流体流的混合在引入到流体流前进行。If the supply openings of the dilution fluid stream and the supply openings of the chemical stream are in close proximity, the dilution fluid can mix with the chemical stream and be mixed completely into the fluid stream. In the embodiment of FIG. 1 , the mixing of the chemical stream and the diluent fluid stream therefore takes place before introduction into the fluid stream.
可通过稀释水流的管径与化学品流的管径的相应的尺寸设计来调节在将混合的流混入流体流且最后引入到过程液体前的混合关系或化学品浓度。优选地,稀释流体相对于流体流的压力差δP处在0.5bar至5bar的范围内,优选地处在1bar至2bar的范围内,且化学品流相对于流体流的压力差处在-0.25bar至0bar的范围内。The mixing relationship or chemical concentration prior to mixing the mixed stream into the fluid stream and eventual introduction into the process liquid can be adjusted by corresponding sizing of the pipe diameter of the dilution water stream and the pipe diameter of the chemical stream. Preferably, the pressure difference δP of the dilution fluid relative to the fluid stream is in the range of 0.5 bar to 5 bar, preferably in the range of 1 bar to 2 bar, and the pressure difference of the chemical stream relative to the fluid stream is -0.25 bar to 0bar range.
在图2中图示了根据图1的供给装置的略微改变的构造。与图1中相同的部件在图2a和图2b中具有相同的附图标号。与图1中的实施形式的明显差异在于用于稀释流体流和化学品流的供给管路不在同一个平面内对置,而是以距离ABS在混合管中相互错开地布置。A slightly modified configuration of the feeding device according to FIG. 1 is illustrated in FIG. 2 . Components that are the same as in Figure 1 have the same reference numerals in Figures 2a and 2b. A clear difference from the embodiment in FIG. 1 is that the supply lines for the dilution fluid flow and the chemical flow are not situated opposite each other in the same plane, but are arranged offset from one another in the mixing tube at a distance ABS.
此外,根据图2a的实施形式的特征在于,在混合管内提供了冲击面100.1、100.2,所述冲击面用于一方面将从稀释管16或化学品管12出来的例如稀释水流的稀释流体流以及化学品流偏转且提高流动的湍流,使得产生旋流且使得包括稀释流体流和化学品流以及流体流的混合物在从喷嘴离开混合管到过程流内时例如以离心流从喷嘴出来。此类设备的优点是增大离开喷嘴的射束的侵入深度。Furthermore, the embodiment according to FIG. 2a is characterized in that impact surfaces 100.1, 100.2 are provided in the mixing tube, which are used on the one hand to divert the dilution fluid flow, for example the dilution water flow, coming out of the
混合管20具有混合空间或混合区25(边界以虚线图示)。优选地,在未图示的实施形式中混合空间25可在整个长度Lmisch上形成为扩散器。在替代的实施形式中,实现了使得仅化学品管12的化学品供给开口14后的部分作为长度LCHEM形成为扩散器(未示出)。此类扩散器可通过使得混合管具有阶跃而实现,即混合管20的优选圆柱形的内部横截面具有阶跃的扩宽。横截面的此类阶跃的扩宽导致流动的湍流的升高,且因此导致例如纤维流的流体流的更强的混合,特别是导致纤维部分流与稀释流体流和/或化学品流的强混合。The mixing
一般地,在混合管的横截面恒定的情况下,也可通过提高体积流动速度来影响湍流程度,例如通过提高供给到混合设备的流体流的体积来影响湍流程度。In general, with a constant cross-section of the mixing tube, the degree of turbulence can also be influenced by increasing the volumetric flow velocity, for example by increasing the volume of the fluid flow supplied to the mixing device.
在本发明的混合设备的替代的构造中,混合管形成为喷射器或多级喷射器。在图2b中示出了形成为作为具有喷射泵的形式的喷射器的混合管。与图1和图2a中相同的部件以相同的附图标号指示。在图2b中,混合管20构造为喷射泵2000的形式。首先,混合器20在区域2010内从直径d3缩小为直径dFluid。在混合管20在区域2010内缩窄之后,混合管又在稀释流体管路16的供给区域内具有到直径d3的扩大。在根据图2b的实施形式中,又相继供给稀释流体和化学品,即稀释流体供给开口18距化学品供给开口14具有距离ABS。混合区以25标记。在稀释流体以及化学品供给之后,混合管又在区域2020内连续地缩窄。在部分2030内,混合管的内部横截面又连续增加。混合管的此构造也称为喷射器。湍流且因此混合效率可通过扩散器或喷射器的优选地圆柱形的横截面的几何形状和历程被影响。In an alternative configuration of the mixing device according to the invention, the mixing tube is formed as an injector or as a multi-stage injector. In Fig. 2b a mixing tube formed as an injector in the form of an injector pump is shown. The same components as in Figures 1 and 2a are indicated with the same reference numerals. In FIG. 2 b , the mixing
此外,可通过冲击面也实现化学品流体定量配给和/或稀释流体定量配给。这特别地是根据图3的实施例中的情况。与在图1和图2中所示的相同的部件由相同的附图标号表示。根据图2和图3的实施例的区别在于用于稀释流体和化学品的流入管路基本上对置。也在根据图3的实施形式中,又提供了冲击面100.1、100.2,以所述冲击面可将流动偏转或可在流动内引入湍流。在流体流中的喷入通过用于化学品流和稀释流体流的对置的供给管路实现。Furthermore, chemical fluid dosing and/or diluent fluid dosing can also be achieved via the impact surface. This is especially the case in the embodiment according to FIG. 3 . The same components as those shown in FIGS. 1 and 2 are denoted by the same reference numerals. The embodiment according to FIGS. 2 and 3 differs in that the inflow lines for the dilution fluid and the chemical are substantially opposite. Also in the embodiment according to FIG. 3 , impact surfaces 100 . 1 , 100 . 2 are again provided, with which the flow can be deflected or turbulence can be introduced into the flow. The injection into the fluid stream takes place via opposing supply lines for the chemical stream and the diluent fluid stream.
在根据图3的实施形式中,除在已在图2中示出的冲击面之外,提供了用于产生旋流的另外的冲击面100.3、100.4、100.5、100.6,使得混合物当离开喷嘴到过程流内时在离心流中离开且此外实现了化学品和/或稀释流体的定量配给。In the embodiment according to FIG. 3, in addition to the impact surfaces already shown in FIG. While in the process flow exits in the centrifugal flow and additionally enables dosing of chemicals and/or diluent fluids.
图4示出的的实施形式类似于根据图3的实施形式,即用于稀释流体的供给开口18和用于化学品的供给开口14相互对置,但与根据图3的实施形式相比具有如在图1中所示的类似的窄距离A,所述距离A优选地在1mm和混合管的直径D3的1/4之间,使得很大程度上实现了稀释流体和化学品在进入到流体流内前的完全混合。在混合管20内在所有至此所描述的实施形式中形成了其中稀释流体和化学品流以及流体流相互混合的混合空间或混合区25(边界以虚线指示),使得在通向过程流70的流出开口60处存在包括流体流、稀释流体流和化学品流的强的且实际上完全混合的混合流。The embodiment shown in FIG. 4 is similar to the embodiment according to FIG. 3 in that the
在此混合物到达喷嘴设备前,通过喷嘴设备可将此混合流加速且喷入到过程流内。稀释流体的量决定了流体流内的化学品浓度。Before this mixture reaches the nozzle device, the mixed flow can be accelerated by the nozzle device and injected into the process flow. The amount of dilution fluid determines the chemical concentration within the fluid stream.
在根据图1至图4的所有实施例中,稀释供给管路的角度α1或化学品供给管路的角度α2为90°,而根据图5、图6和图7的实施形式显示了其中供给管路的角度小于90°的根据本发明的构造,即所述角度优选地处在相对于混合管的壳体壁或混合管的对称轴线201的60°至45°的范围内。In all the embodiments according to FIGS. 1 to 4 , the angle α1 of the dilution supply line or the angle α2 of the chemical supply line is 90°, while the embodiments according to FIGS. 5 , 6 and 7 show where the supply In the configuration according to the invention, the angle of the lines is less than 90°, ie the angle is preferably in the range of 60° to 45° relative to the housing wall of the mixing tube or the axis of symmetry 201 of the mixing tube.
通过在60°至45°的范围内的倾斜可实现混合而不必使流很强地在离开开口的方向上偏转。与图1至图4相同的部件又以相同的附图标号指示。By means of an inclination in the range of 60° to 45°, mixing can be achieved without strongly deflecting the flow in the direction away from the opening. Components that are the same as in FIGS. 1 to 4 are again designated with the same reference numerals.
在根据图5的构造中,化学品供给开口14和稀释流体供给开口18之间的距离又很小,即在1mm和混合管的直径D3的1/4之间,使得在喷入到流体流内之前实现了化学品流和稀释流体流的强混合且因此实现了浓度调节。In the configuration according to FIG. 5 , the distance between the
在根据图6的构造中,除在图5中所示的稀释管路和化学品管路外,提供了另外的供给管路。从附加的供给管路300可将另外的流体喷入到混合管20内的流体流内。例如,所述另外的流体可以是另外的化学品流或也是填料-浆料的供给。如同化学品管路和稀释流体供给管路的供给角度α1和α2供给管路300也以处在60°至45°的范围内的角度α3布置。In the configuration according to FIG. 6 , in addition to the dilution and chemical lines shown in FIG. 5 , further supply lines are provided. Additional fluid can be injected into the fluid flow within the mixing
图7示出了布置在60°至45°的角度范围内的用于稀释流体16或化学品12供给管路与用于生成湍流或化学品定量配给和/或流体定量配给的冲击面100.3、100.4、100.5、100.6的组合。FIG. 7 shows the supply lines for the
特别地优选的是根据图8的实施形式,其中除供给管路外,混合设备在接收件内在轴向方向上可运动。与图6中相同的部件具有相同的附图标号。在根据图8的构造中,混合室可同时用作清洁室。为此,实现了第二液体在过程流中的供给。端部分54可在其长度上变化,使得可调节通过第二流动通道供给的第二液体流是否与通过第一流动通道12供给的化学品流或第一流体流同时离开,还是在后者之前或是之后离开。Particularly preferred is the embodiment according to FIG. 8 , in which, apart from the supply line, the mixing device is movable in the axial direction within the receptacle. The same components as in Fig. 6 have the same reference numerals. In the configuration according to FIG. 8 the mixing chamber can simultaneously be used as a clean chamber. To this end, the supply of the second liquid in the process stream is effected. The end portion 54 can be varied in its length so that it can be adjusted whether the second liquid stream fed through the second flow channel exits at the same time as the chemical stream fed through the
在根据图8的实施形式中,混合设备200在接收壳体220或接收件内可在轴向方向222上运动。In the embodiment according to FIG. 8 , the
除在图1至图7中所图示的构造外,接收装置220包括截止滑块230。所述截止滑块230构造为在方向232上可运动。混合设备200或定量配给喷嘴可通过图示为打开的截止滑块引导。In addition to the configuration illustrated in FIGS. 1 to 7 , the receiving
在图8中,在阀230例如气动地、液压地或电动地打开时,混合设备200在接收件或接收壳体内在方向222上从过程流引出。In FIG. 8 , the
为开始清洁过程,在根据图8的混合设备200的位置中,阀230可在接收设备220的整个横截面上引入。通过关闭的截止阀230,混合设备200从过程流70分离。在混合设备200和截止阀230之间形成了清洁空间400,所述清洁空间优选地与混合区域重合。To start the cleaning process, in the position of the
为开始清洁,可例如在化学品供给管路中作为化学品流的替代供给新鲜水。当然,也可通过稀释供给管路或另外的供给管路供给。To start the cleaning, fresh water can be supplied, for example, in the chemical supply line instead of the chemical flow. Of course, it can also be supplied through a dilution supply line or another supply line.
通过例如化学品供给管路供给的新鲜水在清洁步骤中冲击在关闭的截止装置230上,且可在两个另外的供给管路16、300内供给。在此,在此供给中所沿的介质通过新鲜水或流体清洁介质挤出。喷嘴和管路特别是混合设备可通过此类清洁步骤如所图示地被清除其内含有的化学品,特别是化学品的沉积。因此,被沉积导致的混和设备和供给的堵塞在停机时独立于过程流地被主动地处置。Fresh water supplied via, for example, a chemical supply line impinges on the closed shut-off
待定量配给的化学品特别是聚合物,例如在造纸工艺中添加到过程流的附着剂。此类化学品或聚合物的示例是聚丙烯酰胺(PAM)、聚乙烯亚胺(PEI)、聚丙烯胺(PAAm)、可交联的聚丙烯胺树脂、聚二甲基二烯丙基氯化铵,聚乙烯胺(PVAm)、聚氧化乙烯(PEO)。作为前述聚合物的替代,定量配给的化学品也可以是微米颗粒或纳米颗粒,例如膨润土或硅酸盐。此外,待定量配给的化学品可以是淀粉或生物杀灭剂或颜料或增光物。另外的可能的化学品是中性胶合剂,例如AKD(烷基酮二聚物)或ASA(烯基琥珀酸酐)。此外,根据本发明的方法实现了也将具有悬浮液形式的例如碳酸钙、二氧化钛的矿物质定量配给到第二液体内或过程流内。The chemicals to be dosed are in particular polymers such as adhesives which are added to process streams in papermaking processes. Examples of such chemicals or polymers are polyacrylamide (PAM), polyethyleneimine (PEI), polyacrylamine (PAAm), crosslinkable polyacrylamine resins, polydimethyldiallyl chloride ammonium chloride, polyvinylamine (PVAm), polyethylene oxide (PEO). As an alternative to the aforementioned polymers, the dosing chemicals can also be microparticles or nanoparticles, such as bentonite or silicates. Furthermore, the chemical to be dosed may be a starch or a biocide or a pigment or a gloss enhancer. Further possible chemicals are neutral binders such as AKD (alkyl ketone dimer) or ASA (alkenyl succinic anhydride). Furthermore, the method according to the invention makes it possible to also meter minerals in the form of a suspension, eg calcium carbonate, titanium dioxide, into the second liquid or into the process stream.
使用根据本发明的设备和根据本发明的方法给出了用以实现实际上将化学品流与稀释流体流和供给到过程流中的流体流完全混合的方法和设备。特别地,也借助于冲击面产生了旋流,使得混合流在进入到过程流内时具有离心的流动且因此具有在过程流内的很大的侵入深度。The use of the device according to the invention and the method according to the invention gives a method and a device to achieve virtually complete mixing of the chemical stream with the dilution fluid stream and the fluid stream fed into the process stream. In particular, a swirling flow is also generated by means of the impact surface, so that the mixed flow has a centrifugal flow when it enters the process flow and thus has a great penetration depth into the process flow.
Claims (19)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010028577.3 | 2010-05-05 | ||
| DE201010028577 DE102010028577A1 (en) | 2010-05-05 | 2010-05-05 | Method for adding a chemical to a process stream |
| PCT/EP2011/055912 WO2011138143A1 (en) | 2010-05-05 | 2011-04-14 | Process and apparatus for addition of a chemical to a process stream |
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| Publication Number | Publication Date |
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| CN103002977A true CN103002977A (en) | 2013-03-27 |
| CN103002977B CN103002977B (en) | 2015-11-25 |
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| CN201180033333.9A Expired - Fee Related CN103002977B (en) | 2010-05-05 | 2011-04-14 | For chemicals being mixed into the method and apparatus in process streams |
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| EP (1) | EP2566607B1 (en) |
| CN (1) | CN103002977B (en) |
| DE (1) | DE102010028577A1 (en) |
| WO (1) | WO2011138143A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107981407A (en) * | 2018-01-19 | 2018-05-04 | 河南卷烟工业烟草薄片有限公司 | A kind of unpowered papermaking-method reconstituted tobaccos production process mixing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011007274A1 (en) * | 2011-04-13 | 2012-10-18 | Voith Patent Gmbh | Method and nozzle arrangement for introducing chemicals and / or additives into a process stream of a production process |
| CN104755159B (en) | 2012-08-28 | 2017-09-22 | 巴斯夫欧洲公司 | Method and apparatus for introducing at least one chemical substance into a main process stream |
| DE102014223849A1 (en) * | 2014-11-24 | 2016-05-25 | Voith Patent Gmbh | Apparatus and method for mixing fluids |
| CN106390846A (en) * | 2016-12-01 | 2017-02-15 | 安徽砀山金兄弟实业科技有限公司 | Papermaking assistant use operating apparatus |
| DE202021002842U1 (en) | 2021-09-02 | 2022-01-19 | IAB-Institut für Angewandte Bauforschung Weimar gemeinnützige GmbH | Device for gentle homogenization of two separately produced foams into one foam |
| DE102022110733A1 (en) | 2022-05-02 | 2023-11-02 | Rolls-Royce Deutschland Ltd & Co Kg | Mixing device for a primary fluid stream in a first pipe with at least one secondary fluid stream, a method for mixing and an aircraft engine |
| DE102022113593A1 (en) * | 2022-05-30 | 2023-11-30 | Westnetz Gmbh | Compact mixing device for mixing fluids |
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- 2010-05-05 DE DE201010028577 patent/DE102010028577A1/en not_active Withdrawn
-
2011
- 2011-04-14 CN CN201180033333.9A patent/CN103002977B/en not_active Expired - Fee Related
- 2011-04-14 WO PCT/EP2011/055912 patent/WO2011138143A1/en not_active Ceased
- 2011-04-14 EP EP20110714765 patent/EP2566607B1/en not_active Not-in-force
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| US4515655A (en) * | 1983-08-15 | 1985-05-07 | Westvaco Corporation | Method of bleaching paper pulp by blending chlorine with a flow volume of paper pulp slurry |
| US5200267A (en) * | 1989-03-20 | 1993-04-06 | Medite Corporation | Fire-retardant synthretic board product |
| WO1991002119A1 (en) * | 1989-07-29 | 1991-02-21 | Roe Lee Paper Chemicals Company Limited | Treatment of fibrous materials |
| CN2502777Y (en) * | 2001-09-18 | 2002-07-31 | 衡阳三化实业股份有限公司 | Jet mixer |
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| CN107981407A (en) * | 2018-01-19 | 2018-05-04 | 河南卷烟工业烟草薄片有限公司 | A kind of unpowered papermaking-method reconstituted tobaccos production process mixing device |
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| CN103002977B (en) | 2015-11-25 |
| EP2566607B1 (en) | 2014-06-11 |
| EP2566607A1 (en) | 2013-03-13 |
| WO2011138143A1 (en) | 2011-11-10 |
| DE102010028577A1 (en) | 2011-11-10 |
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