CN103009426A - Multi-degree-of-freedom adjustable cutting device for tire forming machine - Google Patents
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Abstract
本发明公开了轮胎成型机多自由度可调裁切装置,主要针对轮胎胎面裁切过程中裁刀角度可调范围小,操作性差等问题,以提高设备可操作性、产品生产效率和裁切质量为目的而设计发明的。所述装置由立架传动组件、丝杠滑槽组件、压板定位组件、调整座组件以及夹持座组件等结构组成。本发明可实现3个自由度方向的旋转,以及3个直线方向的往复运动调整,即对刀架进行三维立体的调整效果。很好地满足了裁切工艺对裁刀角度的调整要求,既提高了保全性和可操作性,也保证了胶料切口的裁切质量。
The invention discloses a multi-degree-of-freedom adjustable cutting device for a tire building machine, which mainly aims at problems such as small adjustable range of cutter angle and poor operability in the tire tread cutting process, so as to improve equipment operability, product production efficiency and cutting Quality designed and invented for purpose. The device is composed of a stand transmission assembly, a lead screw chute assembly, a pressure plate positioning assembly, an adjustment seat assembly, and a clamping seat assembly. The invention can realize the rotation in the directions of three degrees of freedom, and the adjustment of the reciprocating motion in the three linear directions, that is, the effect of three-dimensional adjustment on the knife holder. It satisfies the adjustment requirements of the cutting process on the angle of the cutting knife, improves the safety and operability, and ensures the cutting quality of the rubber incision.
Description
the
技术领域 technical field
本发明是一种轮胎生产机械中使用的轮胎成型机多自由度可调裁切装置,属于橡胶机械制造技术领域。 The invention relates to a tire building machine multi-degree-of-freedom adjustable cutting device used in tire production machinery, which belongs to the technical field of rubber machinery manufacturing.
the
背景技术 Background technique
在轮胎生产过程中,成型机是硫化前工段中最关键的设备之一,用于将帘布、胎圈、包布、胎面、胎侧等成型前工序的半成品组件,贴合、滚压成轮胎胎坯。其设备精度和结构水平,直接影响轮胎各方面的性能指标。而轮胎胎面作为与地面直接接触的橡胶组件,其定长裁断和贴合就显得尤为重要。然而,传统意义上的胎面裁切装置采用机械裁刀裁切,其刀架结构主要是将刀架支座整体以一定角度安装于胎面供料架上方,利用顶丝挡块在刀架尾部进行机械限位。裁刀只能通过调整螺栓和圆弧槽做小于30°的左右方向微调,刀头则通过电机(31)带动同步带轮副实现左右裁切。该装置在实际使用中存在如下缺点:(1)裁刀与胎面的角度,只能通过调整顶丝实现小范围的调整,由于是对整个刀架的整体调整,而且调整者位于后方,无法清楚看到调整的实际位置,故操作性较差;(2)裁刀只能进行左右的调整,前后位置无法调节;(3)裁刀与裁切面的间隙只能通过刀架后方顶丝将整个刀架顶起加垫片进行调整,该结构调整范围较小,这就形成了裁切规格单一的缺点,无法满足对多种厚度规格胎面的裁切,另外在调整过程中刀头与裁切面夹角也随之发生了改变,从而影响裁切质量;(4)整个刀架结构较为笨拙,同样的设备空间可实现的有效行程较小,由于整体需要以一定角度安装,所以加工安装较复杂,成本较高;(5)由于刀架的设计可调自由度较少,就造成裁刀调整时无法达到所需的最佳裁切角度,并且无法实现准确的微调,对点检和维修都造成了不良效果;(6)定位后由于长期使用以及机械振动,刀架整体角度会发生变化,可靠性不高,直接影响胎面的裁切的质量,最终影响胎面接头质量。 In the tire production process, the building machine is one of the most critical equipment in the pre-vulcanization section. It is used to bond and roll the semi-finished components of the pre-forming process such as cords, beads, wrappers, treads, sidewalls, etc. tire blank. Its equipment precision and structural level directly affect the performance indicators of all aspects of the tire. As the tire tread is a rubber component that is in direct contact with the ground, it is particularly important to cut and fit it to length. However, the tread cutting device in the traditional sense uses a mechanical cutter to cut, and its knife holder structure is mainly to install the whole knife holder support on the top of the tread feed frame at a certain angle, and use the top wire stopper on the knife holder. The tail is mechanically limited. The cutting knife can only be fine-tuned less than 30° in the left and right direction by adjusting the bolt and the arc groove, and the cutter head drives the synchronous belt wheel pair by the motor (31) to realize left and right cutting. This device has the following disadvantages in actual use: (1) The angle between the cutting knife and the tread can only be adjusted in a small range by adjusting the top screw. The actual position of the adjustment can be clearly seen, so the operability is poor; (2) The cutting knife can only be adjusted left and right, and the front and rear positions cannot be adjusted; (3) The gap between the cutting knife and the cutting surface can only be closed by the jacking wire behind the knife holder. The entire tool holder is adjusted by lifting it up and adding spacers. The adjustment range of this structure is small, which has the disadvantage of a single cutting specification, which cannot meet the cutting of treads with various thickness specifications. In addition, during the adjustment process, the cutter head and The included angle of the cutting surface also changes accordingly, which affects the cutting quality; (4) The whole tool holder structure is relatively clumsy, and the effective stroke that can be realized in the same equipment space is small. Since the whole needs to be installed at a certain angle, the processing and installation It is more complicated and the cost is higher; (5) Due to the less adjustable degree of freedom in the design of the knife holder, the best cutting angle required cannot be achieved when the cutter is adjusted, and accurate fine-tuning cannot be achieved. Maintenance has caused adverse effects; (6) After positioning, due to long-term use and mechanical vibration, the overall angle of the tool holder will change, and the reliability is not high, which directly affects the quality of tread cutting and ultimately affects the quality of tread joints.
the
发明内容 Contents of the invention
为了解决上述问题,本发明结合工业机械手的多自由度设计理念,采取一种新的设计方案,将整个刀架设计在一个可独立拆卸的立架(1)上,电机(31)和同步带轮副水平安装在立架(1)上方,实现裁刀横向(X轴方向)运动;通过丝杠带动滑板在燕尾槽中滑动,实现前后、上下位置的调节;同时利用压板定位组件满足刀架定位的可靠性;另外通过弧形长槽与紧固螺栓实现多自由度的旋转调节。与原方案相比,本发明弥补了原方案操作性差,可调方位少,适用规格单一,成本高,可靠性差等缺陷,实现了大范围、多自由度、准确微调裁刀方位的功能,为裁切装置的加工、安装、点检、保全等过程节约了时间和成本。 In order to solve the above problems, the present invention combines the multi-degree-of-freedom design concept of the industrial manipulator, adopts a new design scheme, and designs the entire tool rest on an independently detachable stand (1), the motor (31) and the timing belt The wheel set is installed horizontally above the stand (1) to realize the horizontal (X-axis) movement of the cutting knife; the slide plate is driven by the screw to slide in the dovetail groove to realize the adjustment of the front and rear, up and down positions; at the same time, the pressure plate positioning component is used to meet the requirements of the knife holder. Reliability of positioning; in addition, multi-degree-of-freedom rotation adjustment is realized through arc-shaped long slots and fastening bolts. Compared with the original solution, the present invention makes up for the disadvantages of the original solution, such as poor operability, less adjustable orientation, single applicable specification, high cost, and poor reliability, and realizes the function of large-scale, multi-degree-of-freedom, and accurate fine-tuning of the cutter orientation. The processing, installation, inspection, and maintenance of the cutting device save time and cost.
为实现上述目的,本发明采取了以下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
轮胎成型机多自由度可调裁切装置,通过电机驱动同步带轮副带动裁刀座完成裁切动作,其特征在于包括:立架传动组件、2组丝杠滑槽组件、2组压板定位组件、调整座组件以及夹持座组件,第Ⅰ组丝杠滑槽组件安装于立架传动组件侧面的底板(10)上,底板(10)则通过直线导轨副(21)与立架(1)连接,U型座(11)将底板(10)与齿形同步带(28)相连接,在电机(31)驱动下,同步带轮副带动第Ⅰ组丝杠滑槽组件做往复运动,实现裁切;第Ⅰ组丝杠滑槽组件可通过旋转手柄Ⅰ(9)完成沿Z轴方向的直线调节,并利用镶嵌于滑槽Ⅰ(7)内部的第Ⅰ组压板定位组件实现定位;调整座组件固定于第Ⅰ组丝杠滑槽组件上,用于实现绕Y轴的旋转角度调节;调整座组件下方固定第Ⅱ组丝杠滑槽组件,完成裁刀沿Y轴方向的位置调节,同时利用镶嵌于滑槽Ⅰ(7)内部的第Ⅱ组压板定位组件实现定位;夹持座组件则固定于第Ⅱ组丝杠滑槽组件的下方,可绕M轴和N轴分别进行旋转,完成这两个方向的旋转角度调节,从而实现3个自由度方向的旋转调节,以及3个直线方向的往复运动调节,即对刀架实现三维立体的调整效果。 The multi-degree-of-freedom adjustable cutting device of the tire building machine drives the cutter seat to complete the cutting action through the motor-driven synchronous belt wheel pair. It is characterized in that it includes: vertical frame transmission components, 2 sets of screw chute components, and 2 sets of pressure plate positioning Assembly, adjustment seat assembly and clamping seat assembly, the first group of screw slide assembly is installed on the bottom plate (10) on the side of the transmission assembly of the stand, and the bottom plate (10) is connected by the linear guide pair (21) and the stand (1 ) connection, the U-shaped seat (11) connects the bottom plate (10) with the toothed synchronous belt (28), driven by the motor (31), the synchronous belt wheel pair drives the first group of screw chute assembly to reciprocate, Cutting is realized; the first group of screw chute components can be adjusted linearly along the Z-axis direction by rotating the handle I (9), and the positioning is realized by the first group of pressure plate positioning components embedded in the chute I (7); The adjustment seat assembly is fixed on the first group of screw chute assembly to realize the adjustment of the rotation angle around the Y axis; the second group of screw chute assembly is fixed under the adjustment seat assembly to complete the position adjustment of the cutter along the Y axis direction , and at the same time use the second set of pressure plate positioning components embedded in the chute I (7) to achieve positioning; the clamping seat assembly is fixed below the second set of screw chute components, and can rotate around the M axis and N axis respectively , to complete the adjustment of the rotation angle in these two directions, so as to realize the rotation adjustment in the three degrees of freedom directions, and the reciprocating motion adjustment in the three linear directions, that is, to realize the three-dimensional adjustment effect on the tool holder.
根据权利要求1所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述立架传动组件是由立架(1)、底座(13)、电机座(20)、同步带轮副、直线导轨副(21)和限位座(19)组成,立架(1)采用水平安装的方式,电机(31)、主动轮(30)和底座(13)上的从动轮(32)则安装于立架(1)上方,通过电机(31)驱动实现往复裁切过程。具体结构是:安装于立架(1)上方的主动轮(30)和底座(13)上的从动轮(32)通过齿形同步带(28)构成运动副,底座(13)可通过顶丝Ⅰ(22)张紧。齿形同步带(28)采用开放式结构,接头处通过U型座(11)及压板(12)固定。此过程主要是利用固定于电机座(20)上的电机(31)带动主动轮(30),为与U型座(11)连接的底板(10)提供驱动力,完成其沿X方向的直线运动过程。用于安装整个刀架组件的底板(10)固定于U型座(11)的侧面,底板(10)采用一对平行的直线导轨副(21)。限位座(19)则用于对刀架本体进行左右机械限位。
The tire building machine multi-degree-of-freedom adjustable cutting device according to
根据权利要求1所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述第Ⅱ组丝杠滑槽组件是由滑板Ⅱ(33)、滑槽Ⅱ(4)、手柄Ⅱ(3)、盖板Ⅱ(2)和位于第Ⅱ组丝杠滑槽组件内部的第Ⅱ组压板定位组件组成,滑槽Ⅱ(4)采用燕尾槽结构,滑板Ⅱ(33)镶嵌于滑槽中, 手柄Ⅱ(3)穿过盖板Ⅱ(2)与滑板Ⅱ(33)相连接,并可通过旋转手柄Ⅱ(3)带动滑板Ⅱ(33)在滑槽中滑动,实现直线往复调节。第Ⅱ组丝杠滑槽组件安装在调整座(5)的下方,滑槽Ⅱ(4)固定于调整座(5)下方,而滑板Ⅱ(33)则在手柄Ⅱ(3)的驱动下,完成沿Y轴方向的前后往复运动,实现刀架的前后位调整。需要说明的是滑槽此时应根据实际工艺要求的角度安装于调整座(5)上。
The tire building machine multi-degree-of-freedom adjustable cutting device according to
根据权利要求1所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述第Ⅰ组丝杠滑槽组件的结构与第Ⅱ组丝杠滑槽组件相同,是由滑板Ⅰ(6)、滑槽Ⅰ(7)、手柄Ⅰ(9)、盖板Ⅰ(8)和位于第Ⅰ组丝杠滑槽组件内部的第Ⅰ组压板定位组件组成,所不同的是,在设计中采用逆向思维的方式,将滑板Ⅰ(6)镶嵌于滑槽Ⅰ(7)的燕尾槽中, 手柄Ⅰ(9)穿过盖板Ⅰ(8)与滑板Ⅰ(6)相连接,滑板Ⅰ(6)固定于底板(10)上,通过旋转手柄Ⅰ(9)带动滑槽Ⅰ(7)、手柄Ⅰ(9)、盖板Ⅰ(8)沿滑板Ⅰ(6)滑动,从而实现沿Z轴(竖直方向)的直线运动,此过程中,滑板Ⅰ(6) 沿Z轴方向的位置不变。同时,第Ⅰ组压板定位组件则内嵌于滑槽Ⅰ(7)中,实现可靠定位。
The multi-degree-of-freedom adjustable cutting device for a tire building machine according to
根据权利要求3所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述第Ⅱ组压板定位组件是由顶块(17)和顶丝Ⅲ(34)组成,顶块(17)截面形状采用与滑槽Ⅱ(4)的截面相匹配的平行四边形结构,通过一组顶丝Ⅲ(34)同时顶住顶块(17),使顶块(17)通过面接触挤压滑板Ⅱ(33)进行定位。需要说明的是,第Ⅰ组压板定位组件的结构及功能与第Ⅱ组压板定位组件相同。该结构摒弃了传统的顶丝直接定位方式,采用压板定位组件实现定位,易于调整,用面接触代替点接触挤压,一方面定位效果好,挤压力均匀,另一方面也不易损坏滑板滑动面,大大提高了使用寿命。 The tire building machine multi-degree-of-freedom adjustable cutting device according to claim 3, characterized in that, the second group of pressure plate positioning components is composed of a top block (17) and a top wire III (34), and the top block ( 17) The cross-sectional shape adopts a parallelogram structure that matches the cross-section of the chute II (4), and a set of top wire III (34) simultaneously supports the top block (17), so that the top block (17) is extruded through surface contact. Slide plate II (33) is positioned. It should be noted that the structure and function of the pressure plate positioning components of the group I are the same as those of the pressure plate positioning components of the group II. This structure abandons the traditional direct positioning method of the top wire, and uses the pressure plate positioning component to realize positioning, which is easy to adjust, and uses surface contact instead of point contact extrusion. On the one hand, the positioning effect is good, the extrusion force is uniform, and on the other hand, it is not easy to damage the slide. surface, greatly improving the service life.
根据权利要求1所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述调整座组件是由调整座(5)和紧定螺钉Ⅲ(26)组成,调整座(5)开有弧形长槽,紧定螺钉Ⅲ(26)穿过长槽内部,调整座(5)并可绕Y轴旋转,实现角度调节,同时可通过锁紧紧定螺钉Ⅲ(26)实现定位。利用圆弧形长槽和紧定螺钉Ⅲ(26),实现刀架绕Y轴方向的旋转运动及定位,旋转角度范围可根据需要对圆弧长槽进行设定。
The tire building machine multi-degree-of-freedom adjustable cutting device according to
根据权利要求1所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述夹持座组件是由座(18)、转轴(16)、夹持部分组成,座(18)安装于滑板Ⅱ(33)上,转轴(16) 安装于座(18)侧面,夹持部分则安装在转轴(16)的安装端。
The tire building machine multi-degree-of-freedom adjustable cutting device according to
根据权利要求7所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述夹持部分采用两半式开放结构,由夹持座Ⅰ(14)、夹持座Ⅱ(15)、微调顶丝(25)、紧定螺钉Ⅰ(23)和紧定螺钉Ⅱ(24)组成,夹持座Ⅰ(14)、夹持座Ⅱ(15)通过紧定螺钉Ⅰ(23)连接,并固定于转轴(16)下方,在转轴(16)上开有弧形长槽,紧定螺钉Ⅱ(24)穿过弧形长槽内部,可实现紧固定位,同时在转轴(16)侧面设置微调顶丝(25),在微调顶丝(25)的作用下,夹持部分可绕N轴实现小角度微调。夹持部分采用两半式开放结构,不但易于装卸裁刀,而且可起到紧固定位的作用。 The multi-degree-of-freedom adjustable cutting device of tire building machine according to claim 7, characterized in that, the clamping part adopts a two-half open structure, and the clamping seat I (14), the clamping seat II (15 ), fine-tuning screw (25), set screw I (23) and set screw II (24), the clamping seat I (14), clamping seat II (15) are connected by the set screw I (23) , and fixed under the rotating shaft (16), there is an arc-shaped long slot on the rotating shaft (16), and the set screw II (24) passes through the inside of the arc-shaped long slot to achieve fastening and positioning. At the same time, the rotating shaft (16) A fine-tuning jackscrew (25) is arranged on the side, and under the action of the fine-tuning jackscrew (25), the clamping part can realize small-angle fine-tuning around the N axis. The clamping part adopts a two-half open structure, which is not only easy to install and disassemble the cutter, but also plays the role of fastening and positioning.
根据权利要求7所述的轮胎成型机多自由度可调裁切装置,其特征在于,所述座(18)上设计开放式轴孔,使用紧定螺钉Ⅳ(29)锁紧转轴(16)实现旋转定位。该结构调整拆装方便,定位可靠,同时又具有很大的可调角度范围。 The multi-degree-of-freedom adjustable cutting device of tire building machine according to claim 7, characterized in that an open shaft hole is designed on the seat (18), and the rotating shaft (16) is locked by set screw IV (29). Realize rotation positioning. The structure is easy to adjust and disassemble, reliable in positioning, and has a large range of adjustable angles.
本发明轮胎成型机多自由度可调裁切装置与原有技术相比较,具有以下优点: Compared with the prior art, the multi-degree-of-freedom adjustable cutting device of the tire building machine of the present invention has the following advantages:
(1)由于采用多自由度方案的设计,实现了多个自由度方向的旋转,以及多个直线方向的往复运动调整,达到了预想的对刀架进行三维立体调整的效果,有效弥补了原有设备调整方法单一,裁切角度可调方向过少的缺点。 (1) Due to the design of the multi-degree-of-freedom scheme, the rotation in multiple degrees of freedom directions and the reciprocating motion adjustment in multiple linear directions are realized, which achieves the expected effect of three-dimensional adjustment of the tool holder and effectively compensates for the original It has the disadvantages of single equipment adjustment method and too few adjustable directions for cutting angle.
(2)由于刀架沿Z轴及Y轴方向的调整分别采用丝杠滑槽组件,实现了刀头与裁切面的垂直间隙及刀头沿Y轴的前后位置能在较大范围内进行双向调整,并可通过手柄实现微调,满足了对多种厚度规格胎面的裁切要求,有效弥补了原结构裁切规格单一,并无法实现前后位、上下位调整的缺陷。 (2) Since the adjustment of the tool post along the Z-axis and the Y-axis direction respectively adopts the screw chute assembly, the vertical gap between the cutter head and the cutting surface and the front and rear positions of the cutter head along the Y-axis can be bidirectional within a wide range. Adjustment, and can be fine-tuned by the handle, which meets the cutting requirements for treads with various thickness specifications, and effectively makes up for the defects of the original structure with single cutting specifications and the inability to realize front-back and up-down adjustments.
(3)由于架体以及传动副组件采用水平安装的形式,调整拆装方便,保全性能较好。因此,不但有效减少了加工成本高、而且降低了组装调试的难度。 (3) Since the frame body and transmission sub-assemblies are installed horizontally, it is easy to adjust and disassemble, and the preservation performance is good. Therefore, not only the high processing cost is effectively reduced, but also the difficulty of assembly and debugging is reduced.
(4)由于在调整方法上采用丝杠滑槽以及顶丝微调的结构方案,有效弥补了原有结构微调操作性差,微调效果不良的缺点。 (4) As the adjustment method adopts the structural scheme of screw chute and top screw fine-tuning, it effectively makes up for the shortcomings of the original structure's fine-tuning operability and poor fine-tuning effect.
(5)由于在定位方面本发明使用了压板定位组件,利用顶丝Ⅲ(34)多点顶住顶块(17)进行面接触定位,可靠性好,使用寿命长,有效弥补了原有设计因设备振动产生的刀头移位,从而影响胎面的裁切的质量的缺陷。 (5) In terms of positioning, the present invention uses the pressure plate positioning assembly, and uses the top wire III (34) to withstand the top block (17) at multiple points for surface contact positioning, which has good reliability and long service life, effectively making up for the original design. The displacement of the cutter head due to the vibration of the equipment affects the quality of the cutting of the tread.
附图说明 Description of drawings
图1本发明轮胎成型机多自由度可调裁切装置主视图; Fig. 1 is the front view of the multi-degree-of-freedom adjustable cutting device of the tire building machine of the present invention;
图2本发明轮胎成型机多自由度可调裁切装置左视图; Fig. 2 The left view of the multi-degree-of-freedom adjustable cutting device of the tire building machine of the present invention;
图3本发明局部放大视图; Fig. 3 partial enlarged view of the present invention;
图4本发明G向视图; Fig. 4 G direction view of the present invention;
图5本发明P向视图。 Fig. 5 is a view from direction P of the present invention.
图中:1为立架;2为盖板Ⅱ;3为手柄Ⅱ;4为滑槽Ⅱ;5为调整座;6为滑板Ⅰ;7为滑槽Ⅰ;8为盖板Ⅰ;9为手柄Ⅰ;10为底板;11为U型座;12为压板;13为底座;14为夹持座Ⅰ;15为夹持座Ⅱ;16为转轴;17为顶块;18为座;19为限位座;20为电机座;21为直线导轨副;22为顶丝Ⅰ;23为紧定螺钉Ⅰ;24为紧定螺钉Ⅱ;25为微调顶丝;26为紧定螺钉Ⅲ;27为顶丝Ⅱ;28为齿形同步带;29为紧定螺钉Ⅳ;30为主动轮;31为电机;32为从动轮;33为滑板Ⅱ;34为顶丝Ⅲ。 In the figure: 1 is the vertical frame; 2 is the cover plate II; 3 is the handle II; 4 is the chute II; 5 is the adjustment seat; 6 is the slide plate I; 7 is the chute I; 8 is the cover plate I; 9 is the handle Ⅰ; 10 is the bottom plate; 11 is the U-shaped seat; 12 is the pressure plate; 13 is the base; 14 is the clamping seat I; 15 is the clamping seat II; 16 is the rotating shaft; 17 is the top block; 20 is the motor seat; 21 is the linear guide pair; 22 is the top screw I; 23 is the set screw I; 24 is the set screw II; 25 is the fine-tuning top screw; 26 is the set screw III; 27 is the top Silk II; 28 is a toothed synchronous belt; 29 is a set screw IV; 30 is a driving wheel; 31 is a motor; 32 is a driven wheel; 33 is a slide plate II; 34 is a top wire III.
the
具体实施方式 Detailed ways
以下结合说明书附图对本发明的具体实施例加以说明。 Specific embodiments of the present invention will be described below in conjunction with the accompanying drawings.
请参阅图1所示,为本发明轮胎成型机多自由度可调裁切装置主视图。从图中可以看出,1为立架;2为盖板Ⅱ;3为手柄Ⅱ;4为滑槽Ⅱ;5为调整座;6为滑板I;7为滑槽I;8为盖板I;9为手柄I;10为底板;11为U型座;12为压板;30为主动轮;31为电机;33为滑板Ⅱ。 Please refer to FIG. 1 , which is a front view of the multi-degree-of-freedom adjustable cutting device of the tire building machine of the present invention. It can be seen from the figure that 1 is the vertical frame; 2 is the cover plate II; 3 is the handle II; 4 is the chute II; 5 is the adjustment seat; 6 is the slide plate I; 7 is the chute I; 8 is the cover plate I 9 is a handle I; 10 is a base plate; 11 is a U-shaped seat; 12 is a pressing plate; 30 is a driving wheel; 31 is a motor; 33 is a slide plate II.
请参阅图2所示,为本发明轮胎成型机多自由度可调裁切装置左视图。从图中可以看出,13为底座;14为夹持座Ⅰ;15为夹持座Ⅱ;16为转轴;17为顶块;18为座;19为限位座;20为电机座;21为直线导轨副;22为顶丝Ⅰ;23为紧定螺钉Ⅰ;24为紧定螺钉Ⅱ;25为微调顶丝;26为紧定螺钉Ⅲ;27为顶丝Ⅱ;28为齿形同步带;29为紧定螺钉Ⅳ;32为从动轮;34为顶丝Ⅲ。 Please refer to FIG. 2 , which is a left view of the multi-degree-of-freedom adjustable cutting device of the tire building machine of the present invention. As can be seen from the figure, 13 is the base; 14 is the clamping seat I; 15 is the clamping seat II; 16 is the rotating shaft; 17 is the top block; 18 is the seat; 19 is the limit seat; 20 is the motor seat; 21 22 is top screw Ⅰ; 23 is set screw Ⅰ; 24 is set screw Ⅱ; 25 is fine-tuning top screw; 26 is set screw Ⅲ; 27 is top screw Ⅱ; 28 is toothed synchronous belt ; 29 is the set screw IV; 32 is the driven wheel; 34 is the top wire III.
请参阅图3所示,为本发明局部放大视图。从图中可以看出,3为手柄Ⅱ;5为调整座;14为夹持座Ⅰ;15为夹持座Ⅱ;16为转轴;17为顶块;18为座;23为紧定螺钉Ⅰ;24为紧定螺钉Ⅱ;25为微调顶丝;27为顶丝Ⅱ;29为紧定螺钉Ⅳ;33为滑板Ⅱ;34为顶丝Ⅲ。 Please refer to FIG. 3 , which is a partially enlarged view of the present invention. It can be seen from the figure that 3 is the handle II; 5 is the adjustment seat; 14 is the clamping seat I; 15 is the clamping seat II; 16 is the rotating shaft; 17 is the top block; 18 is the seat; 23 is the set screw I 24 is the set screw II; 25 is the fine-tuning top screw; 27 is the top screw II; 29 is the set screw IV; 33 is the slide plate II; 34 is the top screw III.
请参阅图4所示,为本发明G向视图。从图中可以看出,15为夹持座Ⅱ;16为转轴;24为紧定螺钉Ⅱ;25为微调顶丝。 Please refer to FIG. 4 , which is a G-direction view of the present invention. As can be seen from the figure, 15 is the clamping seat II; 16 is the rotating shaft; 24 is the set screw II; 25 is the fine-tuning jackscrew.
请参阅图5所示,为本发明P向视图。从图中可以看出, 16为转轴;18为座; 29为紧定螺钉Ⅳ。 Please refer to FIG. 5 , which is a view from the direction of P in the present invention. As can be seen from the figure, 16 is a rotating shaft; 18 is a seat; 29 is a set screw IV.
实施例:本实施例为裁切装置应用在轮胎成型机胎面胶裁切过程中,本发明轮胎成型机多自由度可调裁切装置,由立架(1);盖板Ⅱ(2);手柄Ⅱ(3);滑槽Ⅱ(4);调整座(5);滑板Ⅰ(6);滑槽Ⅰ(7);盖板Ⅰ(8);手柄Ⅰ(9);底板(10); U型座(11);压板(12);底座(13);夹持座Ⅰ(14);夹持座Ⅱ(15);转轴(16);顶块(17);座(18);限位座(19);电机座(20);直线导轨副(21);顶丝Ⅰ(22);紧定螺钉Ⅰ(23);紧定螺钉Ⅱ(24);微调顶丝(25);紧定螺钉Ⅲ(26);顶丝Ⅱ(27);齿形同步带(28);紧定螺钉Ⅳ(29);主动轮(30);电机(31);从动轮(32);滑板Ⅱ(33)和顶丝Ⅲ(34)组成。 Embodiment: This embodiment is that the cutting device is applied in the tread rubber cutting process of the tire building machine. The multi-degree-of-freedom adjustable cutting device of the tire building machine of the present invention consists of a stand (1); a cover plate II (2) ;handle Ⅱ (3); chute Ⅱ (4); adjustment seat (5); slide plate Ⅰ (6); chute Ⅰ (7); U-shaped seat (11); pressure plate (12); base (13); clamping seat I (14); clamping seat II (15); Limiting seat (19); motor seat (20); linear guide rail pair (21); jacking screw I (22); set screw I (23); set screw II (24); fine-tuning jack screw (25); Set screw Ⅲ (26); top screw Ⅱ (27); toothed synchronous belt (28); set screw Ⅳ (29); drive wheel (30); motor (31); driven wheel (32); slide plate Ⅱ (33) and top wire III (34).
使用中,首先松开紧定螺钉Ⅰ(23),通过夹持座Ⅰ(14)、夹持座Ⅱ(15)将裁刀固定(夹持座Ⅰ(14)、夹持座Ⅱ(15)的内圆孔根据所使用裁刀外圆尺寸进行设计加工);如图2、图4所示,松开紧定螺钉Ⅱ(24)并调整微调顶丝(25),使夹持座Ⅱ(15)绕转轴(16)上的弧形长槽滑动,实现刀头绕N轴方向旋转运动,调整到位后锁紧紧固螺钉;松开座(18)上的紧定螺钉Ⅳ(29),使转轴(16)可以灵活转动,完成刀头绕M轴的旋转调节,调整到位后锁紧紧定螺钉Ⅳ(29);松开滑槽Ⅱ(4)侧面的6个顶丝Ⅲ(34),同时,旋转手柄Ⅱ(3),实现刀架沿Y轴方向的直线运动,调整好刀头位置后锁紧6个顶丝Ⅲ(34),实现Y方向定位;如图1、图2所示,松开连接调整座(5)与滑槽Ⅰ(7)的2个紧定螺钉Ⅲ(26),此时,调整座(5)可绕Y轴方向旋转一定角度,找好调整位置,锁紧2个紧定螺钉Ⅲ(26);随后,松开滑槽Ⅰ(7)侧面的6个顶丝Ⅱ(27),同时旋转位于盖板Ⅰ(8)顶部的手柄Ⅰ(9),实现刀架沿Z轴方向的直线往复运动,从而满足针对不同厚度规格胎面的调整需要,调整到位后紧固6个顶丝Ⅱ(27)。至此,整个刀架的调整过程即已完成。在带料自动裁切时,电机(31)通过主动轮(30)将扭矩传递给齿形同步带(28),满足裁刀的左右裁切运动需要,而同步带轮的张紧,则通过位于底座(13)上的顶丝Ⅰ(22)完成。需要说明的是,对本发明不同部分的调整,可根据现场需要安排调整顺序。 In use, first loosen the set screw I (23), and fix the cutter through the clamping seat I (14) and the clamping seat II (15) (the clamping seat I (14), the clamping seat II (15) The inner circle hole is designed and processed according to the outer circle size of the cutter used); as shown in Figure 2 and Figure 4, loosen the set screw II (24) and adjust the fine-tuning top screw (25), so that the clamping seat II ( 15) Slide around the arc-shaped long groove on the rotating shaft (16) to realize the rotation of the cutter head around the N-axis direction. After adjusting it in place, tighten the fastening screw; loosen the fastening screw IV (29) on the seat (18), Make the rotating shaft (16) can rotate flexibly to complete the rotation adjustment of the cutter head around the M axis, and lock the set screw IV (29) after the adjustment is in place; loosen the 6 jacking screws III (34) on the side of the chute II (4) , at the same time, rotate the handle II (3) to realize the linear movement of the tool holder along the Y-axis direction, and after adjusting the position of the cutter head, lock the six jacking screws III (34) to realize the positioning in the Y direction; as shown in Figure 1 and Figure 2 Loosen the two setscrews III (26) connecting the adjustment seat (5) and the chute I (7), at this time, the adjustment seat (5) can rotate a certain angle around the Y-axis direction to find the adjustment position. Tighten the 2 setscrews Ⅲ(26); then, loosen the 6 jacking screws Ⅱ(27) on the side of the chute Ⅰ(7), and at the same time turn the handle Ⅰ(9) on the top of the cover Ⅰ(8), Realize the linear reciprocating motion of the knife holder along the Z-axis direction, so as to meet the adjustment requirements for treads with different thickness specifications, and fasten six jacking screws II (27) after the adjustment is in place. So far, the adjustment process of the whole tool holder has been completed. When the strip material is automatically cut, the motor (31) transmits the torque to the toothed synchronous belt (28) through the driving wheel (30) to meet the left and right cutting movement needs of the cutter, and the tension of the synchronous belt wheel is passed Be positioned at the top wire I (22) on the base (13) and finish. It should be noted that for the adjustment of different parts of the present invention, the order of adjustment can be arranged according to the needs of the site.
此过程实现了对刀架多自由度、多方位的立体化调整,从而使刀头准确高效地以最优角度满足裁切工艺的要求。不论从操作性上,还是从胎面切口的裁切质量上均有较大的提升。另外,所述结构不但可用于轮胎机械的其他设备中,也可用于其他领域的裁切设备中。 This process realizes the multi-degree-of-freedom and multi-directional three-dimensional adjustment of the knife holder, so that the knife head can accurately and efficiently meet the requirements of the cutting process at an optimal angle. Both the operability and the cutting quality of the tread incision have been greatly improved. In addition, the structure can be used not only in other equipment of tire machinery, but also in cutting equipment in other fields.
Claims (9)
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| CN105690483A (en) * | 2016-03-29 | 2016-06-22 | 江苏通用科技股份有限公司 | Forming machine ultrasonic cut-off knife device with cut-off protection function |
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| CN107167892A (en) * | 2017-07-17 | 2017-09-15 | 大连藏龙光电子科技有限公司 | A fast pressing device for optical devices applied in the field of optical communication |
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| CN112985882A (en) * | 2021-04-08 | 2021-06-18 | 江苏省检验检疫科学技术研究院 | Automatic sampler for separating and sampling multiple parts of tyre |
| CN114193786A (en) * | 2021-10-26 | 2022-03-18 | 济南强力制辊设备有限公司 | A roller type dressing mechanism |
| CN115121861A (en) * | 2022-05-23 | 2022-09-30 | 广州理工学院 | Aluminum profile cutting machine |
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Application publication date: 20130403 |