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CN102975300A - Multi-thread cutting machine capable of cutting arc pieces - Google Patents

Multi-thread cutting machine capable of cutting arc pieces Download PDF

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Publication number
CN102975300A
CN102975300A CN2011102617318A CN201110261731A CN102975300A CN 102975300 A CN102975300 A CN 102975300A CN 2011102617318 A CN2011102617318 A CN 2011102617318A CN 201110261731 A CN201110261731 A CN 201110261731A CN 102975300 A CN102975300 A CN 102975300A
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travelling table
axis travelling
cutting
fixed
axis
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CN2011102617318A
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张官友
高志
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ANJI ENTERPRISES Co Ltd
East China University of Science and Technology
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ANJI ENTERPRISES Co Ltd
East China University of Science and Technology
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Priority to CN2011102617318A priority Critical patent/CN102975300A/en
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Abstract

The invention provides a multi-thread cutting machine capable of cutting arc pieces. The multi-thread cutting machine capable of cutting the arc pieces comprises a thread reeling and releasing device, a metal cutting silk thread, machining rollers, a Z-shaft moving working platform, a rack and an X-shaft moving platform, wherein the machining rollers are arranged on the rack and connected with a driving motor of the machining rollers, the metal cutting silk thread is wound on the surfaces of the machining rollers and embedded in the grooves in the surfaces of the machining rollers, and two ends of the metal cutting silk thread are connected with the thread reeling and releasing device. The Z-shaft moving working platform is fixed between the machining rollers or on the rack below, the X-shaft moving platform is fixed on the upper portion of the Z-shaft moving working platform, and a workpiece clamp extending upwards to the lower portion of a machining face formed by the machining rollers and the metal cutting silk thread is arranged on the upper portion of the X-shaft moving platform. Due to synergy movement of the X-shaft moving platform and the Z-shaft moving working platform, the workpiece can be cut into an arc piece or a workpiece with abnormal surfaces. The multi-thread cutting machine capable of cutting the arc pieces has the advantages of being simple in structure, convenient to operate and high in machining precision, and is particularly suitable for arc thin chips needed in the electronic field of cutting.

Description

可切割弧片的多线切割机Multi-wire cutting machine capable of cutting arcs

技术领域 technical field

本发明涉及一种多线切割机。The invention relates to a multi-wire cutting machine.

背景技术 Background technique

多线切割机是一种通过金属丝的高速往复运动,把工件切割成薄片的一种设备。The multi-wire cutting machine is a kind of equipment that cuts the workpiece into thin slices through the high-speed reciprocating motion of the metal wire.

目前,现有的多线切割机,主要包括放线辊、收线辊、金属切割丝线、张紧机构、三或四个加工辊和Z轴(垂直方向)移动工作台;At present, the existing multi-wire cutting machine mainly includes a pay-off roller, a take-up roller, a metal cutting wire, a tensioning mechanism, three or four processing rollers, and a Z-axis (vertical direction) mobile table;

所述加工辊表面,均匀分布有100-500个彼此平行、间距相等的凹槽,所述金属丝缠绕在加工辊表面,并嵌入到凹槽内。经过数百圈的缠绕后,在加工辊间就形成了一个彼此平行、间距相等的密布切割线网,这就形成了工作切割区。最后,用一个收线辊来回收使用过的金属切割线。加工过程中,通过Z轴移动工作台的上升,将待切割的工件推向正在运转的切割线网,切割线网将这些晶块切割成最终所需要的薄晶片。100-500 grooves parallel to each other and equally spaced are evenly distributed on the surface of the processing roller, and the metal wire is wound on the surface of the processing roller and embedded in the grooves. After hundreds of turns of winding, a dense cutting line network parallel to each other and equally spaced is formed between the processing rollers, which forms the working cutting area. Finally, use a take-up roller to recycle the used metal cutting wire. During the processing, the worktable to be cut is pushed to the running cutting wire network through the rising of the Z-axis moving table, and the cutting wire network cuts these crystal blocks into the final required thin wafers.

由上述的介绍可见,目前的多线切割机,可一次切割多片工件,效率较高,但是,也存在一个明显的缺陷,目前的切割机切割后所获得的被切割工件为平面薄片,无法获得弧片或异形面的工件。It can be seen from the above introduction that the current multi-wire cutting machine can cut multiple workpieces at one time, and the efficiency is high. However, there is also an obvious defect. The cut workpiece obtained by the current cutting machine is a flat sheet, which cannot be cut. Obtain workpieces with arcs or special-shaped surfaces.

发明内容 Contents of the invention

本发明的目的是提供一种可切割弧片的多线切割机,以满足有关领域的需要。The purpose of the present invention is to provide a multi-wire cutting machine capable of cutting arcs, so as to meet the needs of related fields.

本发明的可切割弧片的多线切割机,包括收放线装置、金属切割丝线、三或四个加工辊、Z轴移动工作台和机架,其特征在于,还包括X轴移动工作台;The multi-wire cutting machine capable of cutting arc slices of the present invention includes a wire take-up and release device, a metal cutting wire, three or four processing rollers, a Z-axis moving table and a frame, and is characterized in that it also includes an X-axis moving table ;

所述的三到四个加工辊通过轴承固定在机架上,并与加工辊驱动电机相连接,所述的金属切割丝线缠绕在加工辊表面,并嵌入在加工辊表面的凹槽内,其两端与收放线装置相连接,所述Z轴移动工作台固定在加工辊之间或下方的机架上,所述X轴移动工作台固定在Z轴移动工作台的上部,所述X轴移动工作台上部设置有向上延伸至加工辊与金属切割丝线形成的加工面下部的工件夹具。The three to four processing rollers are fixed on the frame through bearings, and are connected with the driving motor of the processing rollers. The metal cutting wire is wound on the surface of the processing rollers and embedded in the grooves on the surface of the processing rollers. The two ends are connected with the take-up and pay-off device, the Z-axis moving table is fixed on the frame between or below the processing rollers, the X-axis moving table is fixed on the upper part of the Z-axis moving table, and the X-axis The upper part of the mobile workbench is provided with a workpiece clamp extending upward to the lower part of the processing surface formed by the processing roller and the metal cutting wire.

本发明的优点是十分明显的,通过X轴移动工作台和Z轴移动工作台的协同运动,被切割的工件在向上运动时,也同步的在X轴方向运动,从而被将工件切割成为弧片或异形面工件。本发明结构简单,便于操作,加工精度高,特别适用于切割电子领域所需要的弧形薄晶片。The advantages of the present invention are very obvious. Through the coordinated movement of the X-axis movable worktable and the Z-axis movable worktable, the workpiece to be cut also moves synchronously in the direction of the X-axis when it moves upwards, so that the workpiece is cut into an arc. Sheet or special-shaped workpiece. The invention has the advantages of simple structure, convenient operation and high processing precision, and is especially suitable for cutting curved thin wafers required in the electronic field.

附图说明 Description of drawings

图1为具有四个加工辊的可切割弧片的多线切割机结构示意图。Fig. 1 is a schematic structural diagram of a multi-wire cutting machine capable of cutting arcs with four processing rollers.

图2为具有三个加工辊的可切割弧片的多线切割机结构示意图。Fig. 2 is a schematic structural diagram of a multi-wire cutting machine capable of cutting arcs with three processing rollers.

图3为图1中的A向示意图。Fig. 3 is a schematic view along the direction A in Fig. 1 .

图4为放大的X轴移动工作台横截面结构示意图。Fig. 4 is a schematic diagram of an enlarged cross-sectional structure of the X-axis mobile workbench.

具体实施方式 Detailed ways

参见图1~图3,本发明的可切割弧片的多线切割机,包括收放线装置1、金属切割丝线2、三或四个加工辊3、Z轴移动工作台4和机架5,其特征在于,还包括X轴移动工作台6;Referring to Figures 1 to 3, the multi-wire cutting machine capable of cutting arcs according to the present invention includes a wire take-up device 1, a metal cutting wire 2, three or four processing rollers 3, a Z-axis movable table 4 and a frame 5 , is characterized in that it also includes an X-axis moving table 6;

所述的三到四个加工辊3通过轴承固定在机架5上,并与加工辊驱动电机7相连接,所述的金属切割丝线2缠绕在加工辊表面,并嵌入在加工辊表面的凹槽内,其两端与收放线装置1相连接,所述Z轴移动工作台4固定在加工辊3之间或下方的机架5上,所述X轴移动工作台6固定在Z轴移动工作台4的上部,所述X轴移动工作台6上部设置有向上延伸至加工辊3与金属切割丝线2形成的加工面10下部的工件夹具407;The three to four processing rollers 3 are fixed on the frame 5 through bearings, and are connected with the processing roller drive motor 7, and the metal cutting wire 2 is wound on the surface of the processing roller and embedded in the concave surface of the processing roller. In the groove, its two ends are connected with the take-up and pay-off device 1, the Z-axis mobile table 4 is fixed on the frame 5 between or below the processing rollers 3, and the X-axis mobile table 6 is fixed on the Z-axis mobile The upper part of the workbench 4, the upper part of the X-axis movable workbench 6 is provided with a workpiece clamp 407 extending upward to the lower part of the processing surface 10 formed by the processing roller 3 and the metal cutting wire 2;

图2为具有三个加工辊的可切割弧片的多线切割机结构示意图,其中,中间的加工辊3与加工辊电机7直接连接,在图2中,所述加工辊电机7被中间的加工辊3挡住,没有画出。Figure 2 is a schematic structural view of a multi-wire cutting machine with three processing rollers that can cut arcs, wherein the middle processing roller 3 is directly connected to the processing roller motor 7, and in Figure 2, the processing roller motor 7 is connected to the middle processing roller motor 7 The processing roller 3 is blocked and not shown.

参见图4,所述的X轴移动工作台6,包括X轴移动工作台固定台601和X轴移动工作台滑动台602,所述X轴移动工作台固定台601的上部设有向下凹陷的导轨603,所述X轴移动工作台滑动台602的下部设有滑块604,所述滑块604嵌在所述导轨603中,X轴移动工作台固定台601与Z轴移动工作台4相连接;Referring to Fig. 4, the X-axis mobile workbench 6 includes an X-axis mobile workbench fixed table 601 and an X-axis mobile workbench sliding table 602, and the upper part of the X-axis mobile workbench fixed table 601 is provided with a downward depression The guide rail 603 of the X-axis mobile workbench sliding table 602 is provided with a slider 604, and the slider 604 is embedded in the guide rail 603. The X-axis mobile workbench fixed table 601 and the Z-axis mobile workbench connected;

进一步,本发明还包括X轴移动工作台电机605,所述X轴移动工作台电机605固定在机架5上,并通过传动机构与X轴移动工作台滑动台602相连接,以驱动X轴移动工作台的动作;Further, the present invention also includes an X-axis mobile worktable motor 605, which is fixed on the frame 5 and connected with the X-axis mobile worktable sliding table 602 through a transmission mechanism to drive the X-axis Movement of the mobile workbench;

进一步,所述的Z轴移动工作台4包括:Z轴移动工作台固定板401、丝杆402和丝杆螺母403,丝杆螺母403固定在Z轴移动工作台固定板401上,所述丝杆402旋在丝杆螺母403中,其上部向上延伸,并与X轴移动工作台6通过销轴相连接;Further, the Z-axis mobile worktable 4 includes: a Z-axis mobile worktable fixing plate 401, a screw mandrel 402 and a screw nut 403, the screw nut 403 is fixed on the Z-axis mobile workbench fixing plate 401, and the screw The rod 402 is screwed in the screw nut 403, and its upper part extends upwards, and is connected with the X-axis moving table 6 through a pin shaft;

进一步,本发明还包括:Z轴移动工作台电机405,所述Z轴移动工作台电机405固定在机架上,通过传动机构与丝杆402相连接,以驱动丝杆402的动作;Further, the present invention also includes: Z-axis movable worktable motor 405, said Z-axis movable worktable motor 405 is fixed on the frame, and is connected with the screw rod 402 through a transmission mechanism to drive the action of the screw rod 402;

进一步,本发明还包括电脑,X轴移动工作台电机605和Z轴移动工作台电机405分别与所述电脑电气连接。Further, the present invention also includes a computer, and the X-axis moving table motor 605 and the Z-axis moving table motor 405 are respectively electrically connected to the computer.

上述结构的可切割弧片的多线切割机,所述X轴移动工作台6和Z轴移动工作台4,设置在在加工辊3下方的机架5上,相同的,X轴移动工作台6和Z轴移动工作台4,也可固定在加工辊3之间的机架5上,在本发明的原理上,该变动是容易实现。In the multi-wire cutting machine capable of cutting arcs with the above structure, the X-axis movable table 6 and the Z-axis movable table 4 are arranged on the frame 5 below the processing roller 3. Similarly, the X-axis movable table 6 and Z-axis mobile table 4, also can be fixed on the frame 5 between processing roller 3, on the principle of the present invention, this change is easy to realize.

本发明是这样操作的:The present invention operates like this:

将需要加工的工件固定在工件夹具407上,然后启动加工辊电机,金属切割丝线2随着加工辊的转动而动作,由收放线装置1收放线,然后在所述的电脑7的控制下,通过X轴移动工作台前后运动和Z轴移动工作台升降运动的协同运动,从而被切割工件加工成为弧片工件。Fix the workpiece to be processed on the workpiece fixture 407, then start the processing roller motor, the metal cutting wire 2 moves with the rotation of the processing roller, and the wire is retracted and unwound by the wire take-up and pay-off device 1, and then under the control of the computer 7 Next, through the coordinated movement of the X-axis moving table back and forth and the Z-axis moving table’s up-and-down movement, the cut workpiece is processed into an arc piece.

Claims (6)

1. but the multi-line cutting machine of a cutting arc sheet, comprise take-up and pay-off device (1), Metal Cutting silk thread (2), three or four working rolls (3), Z axis travelling table (4) and frame (5), it is characterized in that, also comprise X-axis travelling table (6);
Described three to four working rolls (3) are fixed on the frame (5) by bearing, and be connected with working roll drive motors (7), described Metal Cutting silk thread (2) is wrapped in the working roll surface, and be embedded in the groove on working roll surface, its two ends are connected with take-up and pay-off device (1), described Z axis travelling table (4) be fixed between the working roll (3) or the frame (5) of below on, described X-axis travelling table (6) is fixed on the top of Z axis travelling table (4), and described X-axis travelling table (6) top is provided with the work piece holder (407) of machined surface (10) bottom that extends upwardly to working roll (3) and Metal Cutting silk thread (2) formation.
2. but the multi-line cutting machine of cutting arc sheet according to claim 1, it is characterized in that, described X-axis travelling table (6) comprises X-axis travelling table fixed station (601) and X-axis travelling table sliding stand (602), the top of described X-axis travelling table fixed station (601) is provided with the guide rail (603) to lower recess, the bottom of described X-axis travelling table sliding stand (602) is provided with slide block (604), described slide block (604) is embedded in the described guide rail (603), and X-axis travelling table fixed station (601) is connected with described Z axis travelling table (4).
3. but the multi-line cutting machine of cutting arc sheet according to claim 2, it is characterized in that, also comprise X-axis travelling table motor (605), described X-axis travelling table motor (605) is fixed on the frame (5), and is connected with X-axis travelling table sliding stand (602) by transmission mechanism.
4. but the multi-line cutting machine of cutting arc sheet according to claim 1, it is characterized in that, described Z axis travelling table (4) comprises Z axis travelling table fixed head (401), screw mandrel (402) and feed screw nut (403), feed screw nut (403) is fixed on the Z axis travelling table fixed head (401), described screw mandrel (402) is spun among the feed screw nut (403), its top extends upward, and is connected by bearing pin with X-axis travelling table (6).
5. but the multi-line cutting machine of cutting arc sheet according to claim 4, it is characterized in that, also comprise Z axis travelling table motor (405), described Z axis travelling table motor (405) is fixed on the frame, is connected with screw mandrel (402) by transmission mechanism.
But 6. according to claim 3 or the multi-line cutting machine of 5 described cutting arc sheets, it is characterized in that, also comprise computer, X-axis travelling table motor (605) and Z axis travelling table motor (405) respectively with described computer electrical connection.
CN2011102617318A 2011-09-06 2011-09-06 Multi-thread cutting machine capable of cutting arc pieces Pending CN102975300A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103203808A (en) * 2013-04-01 2013-07-17 合肥晶桥光电材料有限公司 Efficient multi-line cutting device and method
CN103909585A (en) * 2014-04-16 2014-07-09 唐山晶玉科技有限公司 Multi-wire sawing machine capable of eliminating arc influence of sawing wires
CN106965062A (en) * 2017-04-18 2017-07-21 天津大学 A kind of contact tape abrasive machining device
CN106985052A (en) * 2017-04-18 2017-07-28 天津大学 A kind of multi-rib grinding processing unit (plant)
CN108527664A (en) * 2018-02-09 2018-09-14 江苏中博钻石科技有限公司 Annular diamond wire saw cutting device
CN108527665A (en) * 2018-02-09 2018-09-14 江苏中博钻石科技有限公司 Jade cutting diamond wire saw cutting device
CN111993603A (en) * 2020-08-27 2020-11-27 苏州万事佳新型建材有限公司 Wire cutting device for fireproof decorative plate and wire cutting method thereof

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JPH0985737A (en) * 1995-09-22 1997-03-31 Toray Eng Co Ltd Wire type cutting device
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CN201848934U (en) * 2010-10-21 2011-06-01 湖南航天工业总公司 Workbench system of multi-wire cutting machine
CN201895368U (en) * 2010-10-07 2011-07-13 周文敏 Rotating roller mechanism of microcomputer-controlled multi-line wafer cutting machine

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JPH0985737A (en) * 1995-09-22 1997-03-31 Toray Eng Co Ltd Wire type cutting device
CN2597171Y (en) * 2003-02-16 2004-01-07 周文敏 Microcomputer controlled crystal linear cutting machine
CN201895368U (en) * 2010-10-07 2011-07-13 周文敏 Rotating roller mechanism of microcomputer-controlled multi-line wafer cutting machine
CN201848934U (en) * 2010-10-21 2011-06-01 湖南航天工业总公司 Workbench system of multi-wire cutting machine

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103203808A (en) * 2013-04-01 2013-07-17 合肥晶桥光电材料有限公司 Efficient multi-line cutting device and method
CN103203808B (en) * 2013-04-01 2015-03-11 合肥晶桥光电材料有限公司 Efficient multi-line cutting device and method
CN103909585A (en) * 2014-04-16 2014-07-09 唐山晶玉科技有限公司 Multi-wire sawing machine capable of eliminating arc influence of sawing wires
CN106965062A (en) * 2017-04-18 2017-07-21 天津大学 A kind of contact tape abrasive machining device
CN106985052A (en) * 2017-04-18 2017-07-28 天津大学 A kind of multi-rib grinding processing unit (plant)
CN106965062B (en) * 2017-04-18 2022-12-20 天津大学 A contact type wire belt grinding device
CN106985052B (en) * 2017-04-18 2022-12-20 天津大学 A multi-line grinding device
CN108527664A (en) * 2018-02-09 2018-09-14 江苏中博钻石科技有限公司 Annular diamond wire saw cutting device
CN108527665A (en) * 2018-02-09 2018-09-14 江苏中博钻石科技有限公司 Jade cutting diamond wire saw cutting device
CN111993603A (en) * 2020-08-27 2020-11-27 苏州万事佳新型建材有限公司 Wire cutting device for fireproof decorative plate and wire cutting method thereof

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Application publication date: 20130320