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CN102974633B - Swell-shrink drawing molding process and device for reducing pipes - Google Patents

Swell-shrink drawing molding process and device for reducing pipes Download PDF

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CN102974633B
CN102974633B CN201210588572.7A CN201210588572A CN102974633B CN 102974633 B CN102974633 B CN 102974633B CN 201210588572 A CN201210588572 A CN 201210588572A CN 102974633 B CN102974633 B CN 102974633B
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pipe
diameter
fixed
movable mold
necking
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CN102974633A (en
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刘选萍
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Chongqing Xizhong Special Aluminum Co ltd
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Abstract

本发明涉及金属管材加工,尤其是一种异径管的胀缩拉拔成型方法及装置,该工艺包括第一步缩颈:将管材安装在机架上,管材的一端通过推挤座固定,中部通过安装在支撑座上的保护套支撑,然后将管材的另外一端通过缩颈推挤头进行缩颈;第二步退火:通过退火装置将缩颈后的管材进行退火;第三步拉拔:通过拉拔夹头将第二步处理后的管材进行拉拔形成异径管毛坯;第四步退火:通过退火装置将异径管毛坯进行退火;第五步定径定壁厚拉拔:通过拉拔夹头将第四步退火处理后的异径管毛坯进行定径定壁厚拉拔处理形成异径管成品。本发明由于所述结构而具有的优点是:提高了异径管的加工质量精度,实现了对相对细长异径管的生产。

The invention relates to the processing of metal pipes, in particular to a method and device for expansion and contraction drawing of pipes with different diameters. The process includes the first step of shrinking the neck: the pipe is installed on the frame, and one end of the pipe is fixed by a pushing seat. The middle part is supported by a protective sleeve installed on the support seat, and then the other end of the pipe is necked through the necking push head; the second step of annealing: the necked pipe is annealed through the annealing device; the third step is drawing : Draw the pipe processed in the second step through the drawing chuck to form a different-diameter tube blank; the fourth step annealing: anneal the different-diameter tube blank through an annealing device; the fifth step is drawing with fixed diameter and wall thickness: The different-diameter tube blank after the fourth step of annealing is subjected to drawing treatment with fixed diameter and wall thickness through the drawing chuck to form a finished product of the different-diameter tube. The advantages of the present invention due to the structure are: the processing quality precision of the reducer is improved, and the production of the relatively slender reducer is realized.

Description

异径管的胀缩拉拔成型工艺及装置Expansion-shrinkage drawing forming process and device for different-diameter pipes

技术领域 technical field

本发明涉及金属管材加工,具体是一种提高异径管质量精度和能够生产相对细长异径管的胀缩拉拔成型工艺及装置。 The invention relates to metal pipe processing, in particular to an expansion-contraction drawing forming process and a device for improving the quality precision of different-diameter pipes and capable of producing relatively slender different-diameter pipes.

背景技术 Background technique

所谓异径管,俗称大小头,是用于管道变径处的一种管件。应用最多的是在化工厂的管道上。通常分为同心异径管和偏心异径管。异径管的材质包括不锈钢异径管和合金钢异径管,20号刚异径管等。 The so-called reducer, commonly known as the big and small head, is a kind of pipe fitting used for pipe diameter reduction. The most widely used is on the pipelines of chemical plants. Usually divided into concentric reducer and eccentric reducer. The material of the reducer includes stainless steel reducer, alloy steel reducer, No. 20 rigid reducer, etc.

异径管有国家标准,如《钢制对焊无缝管件》GB/T12459-2005, 《钢板制对焊 管件》GB/T13401-2005等等。 There are national standards for reducing pipes, such as "Steel Butt Welding Seamless Pipe Fittings" GB/T12459-2005, "Steel Butt Welding Pipe Fittings" GB/T13401-2005 and so on.

异径管的管径规格从25(大头)*15(小头)到1500(大头)*1200(小头),异径管的长度最短为51毫米,最长610毫米。 The diameter specifications of the reducer range from 25 (big head) * 15 (small head) to 1500 (big head) * 1200 (small head). The minimum length of the reducer is 51 mm and the longest is 610 mm.

异径管通常采用缩径成型工艺、扩径成型工艺,冲压成型工艺。 The reducing pipe usually adopts the shrinking forming process, the expanding forming process, and the stamping forming process.

异径管的缩径成形工艺是将与异径管大端直径相等的管坯放入成形模中,通过沿管坯轴向方向的压制,使金属沿模腔运动并收缩成形。根据异径管变径的大小,分为一次压制成形或多次压制成形。 The shrinking forming process of the reducer is to put the tube blank with the same diameter as the large end of the reducer tube into the forming die, and press along the axial direction of the tube blank to make the metal move along the mold cavity and shrink into shape. According to the diameter of the reducer, it can be divided into one-time press forming or multiple press forming.

扩径成形是采用小于异径管大端直径的管坯,用内冲模沿管坯内径扩径成形。扩径工艺主要解决变径偏大的异径管不易通过缩径成形的情况,有时根据材料和产品成形需要,将扩径与缩径的方法合并使用。 Diameter expansion forming is to use a tube blank smaller than the diameter of the large end of the reducer, and use an inner die to expand the diameter along the inner diameter of the tube blank. The diameter expanding process mainly solves the situation that the reducing pipe with a large diameter is not easy to be formed by reducing the diameter. Sometimes, according to the material and product forming needs, the methods of expanding the diameter and reducing the diameter are used in combination.

除使用钢管为原料生产异径管外,对部分规格的异径管还可用钢板采用冲压成形工艺进行生产。拉伸所使用的冲模形状参照异径管内表面尺寸设计,用冲模将下料后的钢板冲压拉伸成形。 In addition to using steel pipes as raw materials to produce reducers, some specifications of reducers can also be produced by stamping steel plates. The shape of the die used for stretching is designed with reference to the size of the inner surface of the reducer, and the blanked steel plate is stamped and stretched with the die.

现有技术的冷拉拔是一种传统的金属变形加工工艺,广泛用于预应力钢筋的拉伸,钢铁铜线材、棒材、管材的拉拔等。这种拉伸拉拔的目的是获得高精度金属材料,如冷拉铝管,可制取高光洁度,高尺寸精度的高精度铝管材;获得形状规格多样化的棒材,如制取六方钢棒,六方铝棒,六方铜棒;获得高的经济效益,节省加工时间,降低机械加工费用,节省金属材料,如冷拉齿坯等。通常冷拉拔所拉制材料的当量直径不会很大,而长径比特别大。该冷拉拔工艺在对管材拉拔时,只能进行单一口径的拉拔,无法实现异径管的拉拔。 The cold drawing of the prior art is a traditional metal deformation processing technology, which is widely used in the drawing of prestressed steel bars, steel and copper wires, rods, and pipes. The purpose of this stretching and drawing is to obtain high-precision metal materials, such as cold-drawn aluminum tubes, which can produce high-precision aluminum tubes with high finish and high dimensional accuracy; obtain bars with various shapes and specifications, such as producing hexagonal steel Rods, hexagonal aluminum rods, hexagonal copper rods; obtain high economic benefits, save processing time, reduce machining costs, and save metal materials, such as cold-drawn billets. Generally, the equivalent diameter of the drawn material by cold drawing is not very large, but the aspect ratio is particularly large. When the cold drawing process is used for drawing pipes, only a single diameter can be drawn, and the drawing of pipes with different diameters cannot be realized.

现有技术的工艺方法以及设备无法加工相对细长的异径管。 The process method and equipment of the prior art cannot process relatively slender reducers.

发明内容 Contents of the invention

本发明的目的是提供一种提高异径管质量精度和能够生产相对细长异径管的胀缩拉拔成型方法。 The purpose of the present invention is to provide a method of expansion-contraction drawing forming that improves the quality accuracy of the reducer and can produce relatively slender reducer.

为实现本发明上述目的而采用的技术方案是:一种异径管的胀缩拉拔成型工艺,其特征在于:该工艺包括 The technical solution adopted in order to realize the above-mentioned object of the present invention is: a kind of expansion-contraction drawing forming process of the different-diameter pipe, it is characterized in that: this process comprises

第一步缩颈:将管材安装在机架上,管材的一端通过推挤座固定,中部通过安装在支撑座上的保护套支撑,然后将管材的另外一端通过缩颈推挤头进行缩颈; The first step of necking: install the pipe on the frame, one end of the pipe is fixed by the push seat, the middle part is supported by the protective sleeve installed on the support seat, and then the other end of the pipe is necked by the neck push head ;

第二步退火:通过退火装置将缩颈后的管材进行退火; The second step of annealing: annealing the necked pipe through the annealing device;

第三步拉拔:通过拉拔夹头将第二步处理后的管材进行拉拔形成异径管毛坯; The third step of drawing: drawing the pipe processed in the second step through the drawing chuck to form a different-diameter pipe blank;

第四步退火:通过退火装置将异径管毛坯进行退火; The fourth step of annealing: annealing the blank of the reducing pipe through the annealing device;

第五步扩管,定径定壁厚拉拔:通过拉拔夹头将第四步退火处理后的异径管毛坯进行扩管,即定径定壁厚拉拔处理,形成异径管成品。 The fifth step is to expand the tube, sizing and wall thickness drawing: through the drawing chuck, the different diameter tube blank after the annealing treatment in the fourth step is expanded, that is, the sizing and wall thickness drawing process is performed to form the finished product of the different diameter tube .

通过上述方法提高了高异径管的加工质量精度,实现了对相对细长异径管的生产,具体而能言是能够制造管坯直径150毫米以内,长度4米以内的管材。 Through the above method, the processing quality precision of high-diameter pipes is improved, and the production of relatively slender pipes with different diameters is realized. Specifically, it is possible to manufacture pipes with a diameter of less than 150 mm and a length of less than 4 meters.

本发明的又一目的是提供一种提高异径管质量精度和能够生产相对细长异径管的胀缩拉拔制造装置。 Another object of the present invention is to provide an expansion-contraction drawing manufacturing device that improves the quality accuracy of the reducer and can produce relatively slender reducer.

为实现本发明上述目的而采用的技术方案是:一种异径管的胀缩拉拔成型装置,其中该装置包括 The technical solution adopted in order to realize the above-mentioned purpose of the present invention is: a kind of expansion-contraction drawing-forming device of reducing pipe, wherein the device comprises

机架(1)和液压站(2),固定在机架(1)一端的推挤挡板(3),固定在推挤挡板(3)上的推挤座(4),管材(5)的一端固定在推挤座(4)中; The frame (1) and the hydraulic station (2), the pushing baffle (3) fixed on one end of the frame (1), the pushing seat (4) fixed on the pushing baffle (3), the pipe (5 ) is fixed in the pushing seat (4);

机架(1)的另一端具有动模座(6),动模座(6)在管套(7)推动下沿导柱(8)向管材(5)的端头移动,导柱(8)固定在机架(1)的两侧,该管套(7)的一端与动模座(6)连接,管套(7)的另一端固定在由液压站(2)控制的液压缸活塞杆(9)端头; The other end of the frame (1) has a movable mold base (6), and the movable mold base (6) moves along the guide post (8) to the end of the pipe (5) under the push of the sleeve (7), and the guide post (8) ) is fixed on both sides of the frame (1), one end of the pipe sleeve (7) is connected with the movable mold base (6), and the other end of the pipe sleeve (7) is fixed on the piston of the hydraulic cylinder controlled by the hydraulic station (2). Rod (9) end;

通过安装在动模座(6)上的缩颈推挤头对管材(5)进行缩颈,该缩颈推挤头包括固定在动模座(6)上的模套(10),设置在模套(10)中的缩颈模具(11),管材(5)穿过缩颈模具(11),通过管套(7)推动动模座(6),管材(5)在缩颈模具(11)中受推挤变形,使管材(5)的另一端直径变小实现缩颈; The pipe (5) is necked by the necking push head installed on the movable die base (6), the necking push head includes a die sleeve (10) fixed on the movable die base (6), and is set on The necking mold (11) in the die set (10), the pipe (5) passes through the necking mold (11), and the movable mold base (6) is pushed through the pipe sleeve (7), and the pipe (5) is in the necking mold ( 11) is pushed and deformed, so that the diameter of the other end of the pipe (5) becomes smaller to achieve necking;

将上述缩颈推挤头从动模座(6)上卸下后安装在固定模座(12)上,固定模座(12)位于管材(5)的缩颈处,固定模座(12)固定在机架(1)上,实现在管材(5)缩颈处对管材(5)进行定位;通过安装在动模座(6)上的拉拔夹头夹紧管材(5)的缩颈位进行拉拔,该拉拔夹头包括与动模座(6)固定一体的芯头Ⅰ(13),芯头Ⅰ(13)外设置有动模套(14),动模套(14)固定在动模座(6)上,一对卡瓣(15)被对称的设置在动模套(14)内,该卡瓣(15)外壁具有锥度,内壁具有锋利的环形齿,卡瓣(15)与芯头Ⅰ(13)形成拉拔模具,在卡瓣(15)与芯头Ⅰ(13)之间具有供管材(5)的管壁穿入的缝隙,卡瓣(15)与芯头Ⅰ(13)将管材(5)的管壁夹紧在该缝隙中,在动模套(14)外壁设置有一个控制卡瓣(15)与管材(5)离合的卡瓣离合机构(16);卡瓣离合机构(16)控制卡瓣(15)与芯头Ⅰ(13)将管材(23)的管壁夹紧后,动模座(6)随管套(7)向远离管材(5)缩颈端口端移动,实现对管材(5)的拉拔变形,使管材(5)形成异径管毛坯; Remove the necking push head from the movable mold base (6) and install it on the fixed mold base (12). The fixed mold base (12) is located at the necking of the pipe (5). The fixed mold base (12) Fix on the frame (1) to realize the positioning of the pipe (5) at the constriction of the pipe (5); the necking of the pipe (5) is clamped by the drawing chuck installed on the movable mold base (6) The drawing chuck includes the core head I (13) fixed with the movable mold seat (6), the core head I (13) is provided with a movable mold cover (14), and the movable mold cover (14) Fixed on the movable mold base (6), a pair of clamping flaps (15) are symmetrically arranged in the movable mold sleeve (14). The outer wall of the clamping flap (15) has a taper, and the inner wall has sharp ring teeth. The clamping flaps ( 15) It forms a drawing die with the core head I (13), and there is a gap between the clip flap (15) and the core head I (13) for the pipe wall of the pipe (5) to penetrate, and the clip flap (15) and the core The head I (13) clamps the pipe wall of the pipe (5) in the gap, and on the outer wall of the movable die sleeve (14) is provided a valve clutch mechanism (16 ); after the flap clutch mechanism (16) controls the flap (15) and the core head I (13) to clamp the pipe wall of the pipe (23), the movable mold base (6) moves away from the pipe along with the sleeve (7) ( 5) The end of the necking port moves to realize the drawing deformation of the pipe (5), so that the pipe (5) forms a different-diameter pipe blank;

将上述固定在固定模座(12)上的缩颈推挤头卸下,在异径管毛坯的变径处通过固定在固定模座(12)上的定径模具(28)定位;将芯棒(17)从异径管毛坯的大口径端穿入,芯棒(17)的一端从异径管毛坯的小口径端穿出后固定在推挤挡板(3)上,芯棒(17)的另一端具有芯头Ⅱ(29),芯头Ⅱ(29)被限位在管材(5)变径处的内壁上;更换上述拉拔夹头的拉拔模具,通过更换后的拉拔模具将异径管毛坯大口径端夹紧,动模座(6)随管套(7)向远离异径管毛坯大口径端移动,管材(5)随固定于动模座(6)上的拉拔夹头一体移动,管材(5)的小口径段内径在芯棒(17)的芯头Ⅱ(29)作用下扩管,管材(5)的小口径段外径由固定在固定模座(12)上的定径模具(28)限位成型,实现对异径管毛坯小口径段的定径定壁厚。 Unload the necking push head fixed on the fixed die base (12), and position it through the sizing die (28) fixed on the fixed die base (12) at the variable diameter of the reducer blank; place the core Rod (17) penetrates from the large-diameter end of the reducing pipe blank, and one end of the mandrel (17) is fixed on the pushing baffle (3) after passing through the small-diameter end of the reducing pipe blank, and the mandrel (17) ) has a core head II (29), and the core head II (29) is limited on the inner wall of the pipe (5) at the diameter reduction; replace the drawing die of the above-mentioned drawing chuck, and the drawing after replacement The mold clamps the large-diameter end of the different-diameter tube blank, and the movable mold base (6) moves away from the large-diameter end of the different-diameter tube blank along with the sleeve (7), and the pipe (5) moves with the pipe fixed on the movable mold base (6). The drawing chuck moves integrally, the inner diameter of the small-diameter section of the pipe (5) expands under the action of the core head II (29) of the mandrel (17), and the outer diameter of the small-diameter section of the pipe (5) is fixed on the fixed mold base The sizing mold (28) on (12) is formed in a limited position to realize the sizing and wall thickness of the small-diameter section of the blank of the different-diameter pipe.

通过上述结构,本发明所示装置提高了高异径管的加工质量精度,实现了对相对细长异径管的生产,具体而能言是能够制造管坯直径150毫米以内,长度4米以内的管材。 Through the above structure, the device shown in the present invention improves the processing quality precision of high-diameter pipes and realizes the production of relatively slender pipes with different diameters. Specifically, it can be said that it can manufacture pipe blanks with a diameter of less than 150 mm and a length of less than 4 meters. of pipes.

上述方法以及装置生产的能够广泛应用于轻轨车辆、地铁车辆或高铁车辆等需求 The above method and device produced can be widely used in light rail vehicles, subway vehicles or high-speed rail vehicles and other needs

附图说明 Description of drawings

本发明可以通过附图给出的非限定性实施例进一步说明。 The invention can be further illustrated by the non-limiting examples given in the accompanying drawings.

附图1为本发明的结构示意图。 Accompanying drawing 1 is the structural representation of the present invention.

附图2为本发明推挤座的结构示意图。 Accompanying drawing 2 is the structure diagram of pushing seat of the present invention.

附图3为本发明缩颈推挤头的结构示意图。 Accompanying drawing 3 is the structure schematic diagram of the necking pushing head of the present invention.

附图4为本发明拉拔夹头的结构示意图。 Accompanying drawing 4 is the schematic structural diagram of the drawing collet of the present invention.

附图5为附图4中A向结构示意图。 Accompanying drawing 5 is the structural diagram of A in accompanying drawing 4.

附图6为本发明装置缩管拉拔时的结构示意图。 Accompanying drawing 6 is the structural schematic view of the device of the present invention when the shrink tube is drawn.

附图7为本发明装置定径定壁厚拉拔结构示意图。 Accompanying drawing 7 is the schematic diagram of the drawing structure of the device of the present invention for sizing and wall thickness.

图中:1、机架;2、液压站;3、推挤挡板;4、推挤座;5、管材;6、动模座;7、管套;8、导柱;9、液压缸活塞杆;10、模套;11、缩颈模具;12、固定模座;13、芯头Ⅰ;14、动模套;15、卡瓣;16、卡瓣离合机构;17、芯棒;18、转轴;19、弹簧; 21、远程控制杆;22、固定螺栓;23、卡板;24、螺栓;25、支撑座;26、外套;27、保护套;28、定径模具;29、芯头Ⅱ。 In the figure: 1. Rack; 2. Hydraulic station; 3. Push baffle; 4. Push seat; 5. Pipe material; 6. Moving mold seat; 7. Pipe sleeve; 8. Guide column; Piston rod; 10, mold sleeve; 11, necking mold; 12, fixed mold base; 13, core head I; 14, movable mold sleeve; , rotating shaft; 19, spring; 21, remote control lever; 22, fixing bolt; 23, clamping plate; 24, bolt; 25, support seat; 26, jacket; 27, protective cover; head II.

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:

一种异径管的胀缩拉拔成型方法,其特征在于:该工艺包括 A method for expanding and shrinking drawing and forming of different diameter pipes, characterized in that: the process includes

第一步缩颈:将管材安装在机架上,管材的一端通过推挤座固定,中部通过安装在支撑座上的保护套支撑,然后将管材的另外一端通过缩颈推挤头进行缩颈; The first step of necking: install the pipe on the frame, one end of the pipe is fixed by the push seat, the middle part is supported by the protective sleeve installed on the support seat, and then the other end of the pipe is necked by the neck push head ;

第二步退火:通过退火装置将缩颈后的管材进行退火; The second step of annealing: annealing the necked pipe through the annealing device;

第三步拉拔:通过拉拔夹头将第二步处理后的管材进行拉拔形成异径管毛坯; The third step of drawing: drawing the pipe processed in the second step through the drawing chuck to form a different-diameter pipe blank;

第四步退火:通过退火装置将异径管毛坯进行退火; The fourth step of annealing: annealing the blank of the reducing pipe through the annealing device;

第五步扩管,定径定壁厚拉拔:通过拉拔夹头将第四步退火处理后的异径管毛坯进行扩管,即定径定壁厚拉拔处理,形成异径管成品。现有技术的缩径成型工艺、扩径成型工艺以及冲压成型工艺无法将相对管材加工成异径管,然而通过上述工艺能够将相对管材加工成异径管,并且提高了高异径管的加工质量精度。具体而能言是能够制造管坯直径150毫米以内,长度4米以内的管材。 The fifth step is to expand the tube, sizing and wall thickness drawing: through the drawing chuck, the different diameter tube blank after the annealing treatment in the fourth step is expanded, that is, the sizing and wall thickness drawing process is performed to form the finished product of the different diameter tube . The shrinking forming process, expanding forming process and stamping forming process of the prior art cannot process the relative pipe material into a different diameter pipe, but the relative pipe material can be processed into a different diameter pipe through the above process, and the processing of the high reducer pipe is improved. mass precision. Specifically, it can be said that it can manufacture pipes with a diameter of less than 150 mm and a length of less than 4 meters.

为进一步提高缩颈处的质量,以提高异径管的质量精度,上述实施例中,优选地:所述第一步缩颈与第二步退火交替多道次处理;在所述第一步缩颈中,每缩颈一次更换一个缩颈推挤头的缩颈模具。 In order to further improve the quality of the necking place, so as to improve the quality accuracy of the reducer, in the above embodiment, preferably: the first step of necking and the second step of annealing are alternately processed in multiple passes; in the first step During the necking, the necking mold of a necking push head is replaced every time the necking is narrowed.

为进一步提高拉拔以及定径定壁厚时的质量,以提高异径管的质量精度,上述实施例中,优选地:所述第三步拉拔与第四步退火为交替多道次处理;在所述第三步拉拔中,每拉拔一次更换一个拉拔夹头的拉拔模具;最后一道次所使用的拉拔模具将管材的内径和外径拉拔到小于设计值。 In order to further improve the quality of drawing and sizing and wall thickness, so as to improve the quality accuracy of the reducer, in the above embodiment, preferably: the third step of drawing and the fourth step of annealing are alternate multi-pass processing ; In the third step of drawing, the drawing die of a drawing chuck is replaced every time drawing; the drawing die used in the last pass draws the inner diameter and outer diameter of the pipe to be less than the design value.

上述实施例中,优选地:所述退火时,退火装置炉内的温度均匀,温差不超过2℃;严格控制加热时间,确保透烧,材料组织转变均匀;退火结束,用机油清洗材料,使管材内外表面无沙粒。 In the above embodiment, preferably: during the annealing, the temperature in the furnace of the annealing device is uniform, and the temperature difference does not exceed 2°C; the heating time is strictly controlled to ensure that the material is thoroughly burned and the structure of the material is transformed uniformly; There is no sand on the inner and outer surfaces of the pipe.

参见附图1至7,附图中的异径管的胀缩拉拔成型装置,其中该装置包括 Referring to accompanying drawings 1 to 7, the expansion and contraction drawing and forming device of the reducer in the accompanying drawing, wherein the device includes

机架1和液压站2,固定在机架1一端的推挤挡板3,固定在推挤挡板3上的推挤座4,管材5的一端固定在推挤座4中; The frame 1 and the hydraulic station 2, the pushing baffle 3 fixed on one end of the frame 1, the pushing seat 4 fixed on the pushing baffle 3, and one end of the pipe 5 is fixed in the pushing seat 4;

机架1的另一端具有动模座6,动模座6在管套7推动下沿导柱8向管材5的端头移动,导柱8固定在机架1的两侧,该管套7的一端与动模座6连接,管套7的另一端固定在由液压站2控制的液压缸活塞杆9端头; The other end of the frame 1 has a movable mold base 6, and the movable mold base 6 moves to the end of the pipe material 5 along the guide column 8 under the push of the pipe sleeve 7. The guide column 8 is fixed on both sides of the frame 1, and the pipe sleeve 7 One end of one end is connected with the movable mold base 6, and the other end of the pipe sleeve 7 is fixed on the end of the piston rod 9 of the hydraulic cylinder controlled by the hydraulic station 2;

通过安装在动模座6上的缩颈推挤头对管材5进行缩颈,该缩颈推挤头包括固定在动模座6上的模套10,设置在模套10中的缩颈模具11,管材5穿过缩颈模具11,通过管套7推动动模座6,管材5在缩颈模具11中受推挤变形,使管材5的另一端直径变小实现缩颈;(上述工艺过程的缩颈就采用该结构实现)。 The pipe material 5 is necked by the necking pushing head installed on the movable mold base 6, the necking pushing head comprises a die cover 10 fixed on the movable die base 6, and the necking die arranged in the die cover 10 11. The pipe material 5 passes through the necking die 11, and the movable mold base 6 is pushed through the pipe sleeve 7, and the pipe material 5 is pushed and deformed in the necking die 11, so that the diameter of the other end of the pipe material 5 becomes smaller to achieve necking; (the above process The necking of the process is realized by this structure).

将上述缩颈推挤头从动模座6上卸下后安装在固定模座12上,固定模座12位于管材5的缩颈处,固定模座12固定在机架1上,实现在管材5缩颈处对管材5进行定位;通过安装在动模座6上的拉拔夹头夹紧管材5的缩颈位进行拉拔,该拉拔夹头包括与动模座6固定一体的芯头Ⅰ13,芯头Ⅰ13外设置有动模套14,动模套14固定在动模座6上,一对卡瓣15被对称的设置在动模套14内,该卡瓣15外壁具有锥度,内壁具有锋利的环形齿,卡瓣15与芯头Ⅰ13形成拉拔模具,在卡瓣15与芯头Ⅰ13之间具有供管材5的管壁穿入的缝隙,卡瓣15与芯头Ⅰ13将管材5的管壁夹紧在该缝隙中,在动模套14外壁设置有一个控制卡瓣15与管材5离合的卡瓣离合机构16;卡瓣离合机构16控制卡瓣15与芯头Ⅰ13将管材5的管壁夹紧后,动模座6随管套7向远离管材5缩颈端口端移动,实现对管材5的拉拔变形,使管材5形成异径管毛坯;(上述工艺过程的从变径处拉拔就是通过该结构实现的)。 The above-mentioned necking push head is removed from the movable mold base 6 and installed on the fixed mold base 12, the fixed mold base 12 is located at the necking place of the pipe material 5, and the fixed mold base 12 is fixed on the frame 1 to realize the 5 Position the pipe material 5 at the constriction; the drawing chuck installed on the movable mold base 6 clamps the necking position of the pipe material 5 for drawing, and the drawing chuck includes a core fixed integrally with the movable mold base 6 The head I13 and the core head I13 are provided with a movable mold cover 14, the movable mold cover 14 is fixed on the movable mold seat 6, and a pair of clamping flaps 15 are symmetrically arranged in the movable mold sleeve 14. The outer wall of the clamping flap 15 has a taper, The inner wall has sharp ring teeth, and the clip 15 and the core head Ⅰ13 form a drawing die, and there is a gap between the clip 15 and the core Ⅰ13 for the pipe wall of the pipe 5 to penetrate, and the clip 15 and the core Ⅰ13 connect the pipe The pipe wall of 5 is clamped in the gap, and a valve clutch mechanism 16 is provided on the outer wall of the movable die sleeve 14 to control the clutch valve 15 and the pipe material 5; the valve clutch mechanism 16 controls the valve valve 15 and the core head I13 to connect the pipe After the pipe wall of 5 is clamped, the movable mold seat 6 moves away from the necking port end of the pipe 5 along with the pipe sleeve 7, so as to realize the drawing deformation of the pipe 5, so that the pipe 5 forms a different-diameter pipe blank; The drawing at the reducing diameter is realized through this structure).

将上述固定在固定模座12上的缩颈推挤头卸下,在异径管毛坯的变径处通过固定在固定模座12上的定径模具28定位;将芯棒17从异径管毛坯的大口径端穿入,芯棒17的一端从异径管毛坯的小口径端穿出后固定在推挤挡板3上,芯棒17的另一端具有芯头Ⅱ29,芯头Ⅱ29被限位在管材5变径处的内壁上;更换上述拉拔夹头的拉拔模具,通过更换后的拉拔模具将异径管毛坯大口径端夹紧,动模座6随管套7向远离异径管毛坯大口径端移动,管材5随固定于动模座6上的拉拔夹头一体移动,管材5的小口径段内径在芯棒17的芯头Ⅱ29作用下扩管,管材5的小口径段外径由固定在固定模座12上的定径模具28限位成型,实现对异径管毛坯小口径段的定径定壁厚。在该实施例中,管材5通过固定销固定在推挤座4中,缩颈推挤头所采用缩颈模具11根据设计推挤量,具有多个缩颈模具11,每缩颈推挤依次更换一个缩颈模具11;拉拔夹头的卡瓣15与芯头15形成的拉拔模具结构作为拉拔模具用,同时该模具结构也作为定径定壁厚的拉拔模具用,根据设计拉拔量和定径定壁厚的设计拉拔量确定拉拔模具个数,根据拉拔模具个数进行多道次的拉拔,以实现提高异径管成品的质量和精度。在该实施例中,实际是通过缩颈推挤头、拉拔夹头和芯棒17配合来实现对管材5缩颈、拉拔和扩管形成成型异径管。(上述工艺过程的第五步扩管,定径定壁厚拉拔是通过该结构实现的)。 Unload the above-mentioned constriction pushing head fixed on the fixed die base 12, and position it through the sizing die 28 fixed on the fixed die base 12 at the variable diameter place of the reducer blank; The large-diameter end of the blank penetrates, and one end of the mandrel 17 passes through the small-diameter end of the different-diameter pipe blank and is fixed on the pushing baffle 3. The other end of the mandrel 17 has a core head II29, and the core head II29 is limited It is located on the inner wall of the pipe material 5 at the variable diameter; replace the drawing die of the above-mentioned drawing chuck, and clamp the large-diameter end of the blank of the different-diameter pipe through the replaced drawing die, and the movable die seat 6 moves away from the pipe sleeve 7 The large-diameter end of the different-diameter pipe blank moves, and the pipe material 5 moves integrally with the drawing chuck fixed on the movable mold base 6. The outer diameter of the small-diameter section is formed by the sizing mold 28 fixed on the fixed mold base 12 to realize the sizing and wall thickness of the small-diameter section of the different-diameter pipe blank. In this embodiment, the pipe material 5 is fixed in the pushing seat 4 by a fixed pin, and the necking die 11 adopted by the necking pushing head has a plurality of necking dies 11 according to the designed pushing amount, and each necking pushes one by one. Replace a necking die 11; the drawing die structure formed by the tab 15 of the drawing chuck and the core head 15 is used as a drawing die, and the die structure is also used as a drawing die for sizing and wall thickness, according to the design The drawing amount and the design drawing amount of fixed diameter and wall thickness determine the number of drawing dies, and multi-pass drawing is carried out according to the number of drawing dies, so as to improve the quality and precision of the finished pipe with different diameters. In this embodiment, the necking, drawing and expansion of the pipe material 5 are actually achieved through the cooperation of the necking and pushing head, the drawing chuck and the mandrel 17 to form a shaped reducer. (In the fifth step of the above-mentioned process, pipe expansion, sizing and wall thickness drawing are realized through this structure).

为便于对管材5抓紧的控制操作,上述实施例中,优选地:所述卡瓣离合机构16包括安装在卡瓣离合机构16上的转轴18和穿入弹簧19中的拨杆,该弹簧19位于卡瓣离合机构16外壁,通过调整拨杆拨动卡瓣15与管材5的离合,当卡瓣离合机构16向右推,卡瓣就往左移动,这时,活塞杆9牵引管套7带动动模座6向右移动,动模座6带动动模套14向右移动,动模套14给卡瓣15一个向心压力,卡瓣15随着动模座6向右移动,动模套14内壁死死卡住卡瓣15的外壁,则卡瓣15的环形齿死死咬住管材5,管材5内又有芯头Ⅰ13顶着,管材5得力,被拉拔夹头向右拉起进行拉拔变形。 In order to facilitate the control operation of the pipe material 5, in the above-mentioned embodiment, preferably: the flap clutch mechanism 16 includes a rotating shaft 18 installed on the flap clutch mechanism 16 and a driving rod inserted into a spring 19, and the spring 19 Located on the outer wall of the flap clutch mechanism 16, the clutch between the flap 15 and the pipe 5 is moved by adjusting the lever. When the flap clutch mechanism 16 is pushed to the right, the flap will move to the left. At this time, the piston rod 9 pulls the sleeve 7 Drive the movable mold base 6 to move to the right, the movable mold base 6 drives the movable mold cover 14 to move to the right, the movable mold cover 14 gives a centripetal pressure to the clamping valve 15, the clamping valve 15 moves to the right along with the movable mold base 6, and the movable mold The inner wall of the sleeve 14 tightly clamps the outer wall of the clamping flap 15, and the ring teeth of the clamping flap 15 firmly bite the pipe material 5, and the core head Ⅰ13 is supported inside the pipe material 5, and the pipe material 5 is powerful, and is pulled to the right by the pulling chuck to carry out drawing deformation.

为便于远程控制卡瓣离合机构16,上述实施例中,优选地:所述卡瓣离合机构16顶部安装有远程控制杆21。 In order to facilitate the remote control of the flap clutch mechanism 16 , in the above embodiment, preferably: a remote control lever 21 is installed on the top of the flap clutch mechanism 16 .

为便于装配,上述实施例中,优选地:通过固定螺栓22依次穿过推挤座4、推挤挡板3和卡板23,将推挤座4与推挤挡板3固定为一体。 For the convenience of assembly, in the above embodiment, preferably, the pushing seat 4 and the pushing baffle 3 are fixed together by fixing the fixing bolt 22 through the pushing seat 4 , the pushing baffle 3 and the clamping plate 23 in sequence.

为便于装配,上述实施例中,优选地:所述芯头Ⅰ13通过螺栓24与动模座6固定为一体。 For ease of assembly, in the above embodiment, preferably: the core head I13 is fixed integrally with the movable mold base 6 through bolts 24 .

由于管材5相对比较长,在强大液压推力下,管子会压塌或压弯曲,管子的中部是薄弱环节,因此,上述实施例中,优选地:在管材5的中部设置有防止管材5变形的支撑座25,支撑座25固定在机架1上,在支撑座25上安装有外套26,外套26内装有保护套27。通过该结构有效防止管材5在缩颈、拉拔和扩管形成成型异径管过程中变形,降低报废率,降低生产成本。在该实施例中,支撑座25可以由固定模座12替代,在固定模座12上安装外套26,在外套26内装保护套27来实现在管材5的保护,在实际使用过程中,支撑座25为多个,均布在管材5的中部。 Since the pipe material 5 is relatively long, under the strong hydraulic thrust, the pipe will collapse or bend, and the middle part of the pipe is a weak link. Therefore, in the above-mentioned embodiment, it is preferred that a protective device is provided at the middle part of the pipe material 5 to prevent the pipe material 5 from deforming. Support base 25, support base 25 is fixed on the frame 1, and overcoat 26 is installed on support base 25, and protective cover 27 is housed in the overcoat 26. This structure effectively prevents the pipe material 5 from being deformed in the process of necking, drawing and expanding to form a shaped reducer, thereby reducing scrap rate and production cost. In this embodiment, the support base 25 can be replaced by the fixed die base 12, the outer cover 26 is installed on the fixed die base 12, and the protective cover 27 is installed in the outer cover 26 to realize the protection of the pipe material 5. In the actual use process, the support base 25 is multiple, evenly distributed in the middle part of pipe material 5.

上述结构中,同一个异径管的胀缩拉拔成型装置在将管材5制成异径管过程中,有效实现了缩颈、拉拔和扩管,同时通过上述五步式工艺,实现了对管材5的加工,提高了异径管成品的质量和精度。 In the above structure, the expansion-contraction drawing forming device of the same reducing pipe can effectively realize the necking, drawing and pipe expansion in the process of making the pipe material 5 into the reducing pipe. At the same time, through the above-mentioned five-step process, the The processing of the pipe material 5 improves the quality and precision of the finished product of the reducing pipe.

参见附图7,附图7中所示管材5就是已经成型的异径管,将小口径段扩管后就为成型异径管。 Referring to accompanying drawing 7, pipe material 5 shown in accompanying drawing 7 is exactly the different-diameter pipe that has formed, and just becomes the forming different-diameter pipe after the small-diameter section expands.

显然,上述描述的所有实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范畴。 Apparently, all the embodiments described above are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

综上所述,本发明提高了异径管的加工质量精度,实现了对相对细长异径管的生产。 To sum up, the present invention improves the processing quality precision of the reducer and realizes the production of the relatively slender reducer.

Claims (6)

1.一种异径管的胀缩拉拔成型装置,其特征在于:该装置包括 1. An expansion-contraction drawing forming device for a different-diameter pipe, characterized in that: the device includes 机架(1)和液压站(2),固定在机架(1)一端的推挤挡板(3),固定在推挤挡板(3)上的推挤座(4),管材(5)的一端固定在推挤座(4)中; The frame (1) and the hydraulic station (2), the pushing baffle (3) fixed on one end of the frame (1), the pushing seat (4) fixed on the pushing baffle (3), the pipe (5 ) is fixed in the pushing seat (4); 机架(1)的另一端具有动模座(6),动模座(6)在管套(7)推动下沿导柱(8)向管材(5)的端头移动,导柱(8)固定在机架(1)的两侧,该管套(7)的一端与动模座(6)连接,管套(7)的另一端固定在由液压站(2)控制的液压缸活塞杆(9)端头; The other end of the frame (1) has a movable mold base (6), and the movable mold base (6) moves along the guide post (8) to the end of the pipe (5) under the push of the sleeve (7), and the guide post (8) ) is fixed on both sides of the frame (1), one end of the pipe sleeve (7) is connected with the movable mold base (6), and the other end of the pipe sleeve (7) is fixed on the piston of the hydraulic cylinder controlled by the hydraulic station (2). Rod (9) end; 通过安装在动模座(6)上的缩颈推挤头对管材(5)进行缩颈,该缩颈推挤头包括固定在动模座(6)上的模套(10),设置在模套(10)中的缩颈模具(11),管材(5)穿过缩颈模具(11),通过管套(7)推动动模座(6),管材(5)在缩颈模具(11)中受推挤变形,使管材(5)的另一端直径变小实现缩颈; The pipe (5) is necked by the necking push head installed on the movable die base (6), the necking push head includes a die sleeve (10) fixed on the movable die base (6), and is set on The necking mold (11) in the die set (10), the pipe (5) passes through the necking mold (11), and the movable mold base (6) is pushed through the pipe sleeve (7), and the pipe (5) is in the necking mold ( 11) is pushed and deformed, so that the diameter of the other end of the pipe (5) becomes smaller to achieve necking; 将上述缩颈推挤头从动模座(6)上卸下后安装在固定模座(12)上,固定模座(12)位于管材(5)的缩颈处,固定模座(12)固定在机架(1)上,实现在管材(5)缩颈处对管材(5)进行定位;通过安装在动模座(6)上的拉拔夹头夹紧管材(5)的缩颈位进行拉拔,该拉拔夹头包括与动模座(6)固定一体的芯头Ⅰ(13),芯头Ⅰ(13)外设置有动模套(14),动模套(14)固定在动模座(6)上,一对卡瓣(15)被对称的设置在动模套(14)内,该卡瓣(15)外壁具有锥度,内壁具有锋利的环形齿,卡瓣(15)与芯头Ⅰ(13)形成拉拔模具,在卡瓣(15)与芯头Ⅰ(13)之间具有供管材(5)的管壁穿入的缝隙,卡瓣(15)与芯头Ⅰ(13)将管材(5)的管壁夹紧在该缝隙中,在动模套(14)外壁设置有一个控制卡瓣(15)与管材(5)离合的卡瓣离合机构(16);卡瓣离合机构(16)控制卡瓣(15)与芯头Ⅰ(13)将管材(5)的管壁夹紧后,动模座(6)随管套(7)向远离管材(5)缩颈端口端移动,实现对管材(5)的拉拔变形,使管材(5)形成异径管毛坯; Remove the necking push head from the movable mold base (6) and install it on the fixed mold base (12). The fixed mold base (12) is located at the necking of the pipe (5). The fixed mold base (12) Fix on the frame (1) to realize the positioning of the pipe (5) at the constriction of the pipe (5); the necking of the pipe (5) is clamped by the drawing chuck installed on the movable mold base (6) The drawing chuck includes the core head I (13) fixed with the movable mold seat (6), the core head I (13) is provided with a movable mold cover (14), and the movable mold cover (14) Fixed on the movable mold base (6), a pair of clamping flaps (15) are symmetrically arranged in the movable mold sleeve (14). The outer wall of the clamping flap (15) has a taper, and the inner wall has sharp ring teeth. The clamping flaps ( 15) It forms a drawing die with the core head I (13), and there is a gap between the clip flap (15) and the core head I (13) for the pipe wall of the pipe (5) to penetrate, and the clip flap (15) and the core The head I (13) clamps the pipe wall of the pipe (5) in the gap, and on the outer wall of the movable die sleeve (14) is provided a valve clutch mechanism (16 ); after the flap clutch mechanism (16) controls the flap (15) and the core head I (13) to clamp the pipe wall of the pipe (5), the movable mold seat (6) moves away from the pipe along with the sleeve (7) ( 5) The end of the necking port moves to realize the drawing deformation of the pipe (5), so that the pipe (5) forms a different-diameter pipe blank; 将上述固定在固定模座(12)上的缩颈推挤头卸下,在异径管毛坯的变径处通过固定在固定模座(12)上的定径模具(28)定位;将芯棒(17)从异径管毛坯的大口径端穿入,芯棒(17)的一端从异径管毛坯的小口径端穿出后固定在推挤挡板(3)上,芯棒(17)的另一端具有芯头Ⅱ(29),芯头Ⅱ(29)被限位在管材(5)变径处的内壁上;更换上述拉拔夹头的拉拔模具,通过更换后的拉拔模具将异径管毛坯大口径端夹紧,动模座(6)随管套(7)向远离异径管毛坯大口径端移动,管材(5)随固定于动模座(6)上的拉拔夹头一体移动,管材(5)的小口径段内径在芯棒(17)的芯头Ⅱ(29)作用下扩管,管材(5)的小口径段外径由固定在固定模座(12)上的定径模具(28)限位成型,实现对异径管毛坯小口径段的定径定壁厚。 Unload the necking push head fixed on the fixed die base (12), and position it through the sizing die (28) fixed on the fixed die base (12) at the variable diameter of the reducer blank; place the core Rod (17) penetrates from the large-diameter end of the reducing pipe blank, and one end of the mandrel (17) is fixed on the pushing baffle (3) after passing through the small-diameter end of the reducing pipe blank, and the mandrel (17) ) has a core head II (29), and the core head II (29) is limited on the inner wall of the pipe (5) at the diameter reduction; replace the drawing die of the above-mentioned drawing chuck, and the drawing after replacement The mold clamps the large-diameter end of the different-diameter tube blank, and the movable mold base (6) moves away from the large-diameter end of the different-diameter tube blank along with the sleeve (7), and the pipe (5) moves with the pipe fixed on the movable mold base (6). The drawing chuck moves integrally, the inner diameter of the small-diameter section of the pipe (5) expands under the action of the core head II (29) of the mandrel (17), and the outer diameter of the small-diameter section of the pipe (5) is fixed on the fixed mold base The sizing mold (28) on (12) is formed in a limited position to realize the sizing and wall thickness of the small-diameter section of the blank of the different-diameter pipe. 2.根据权利要求1所述异径管的胀缩拉拔成型装置,其特征在于:所述卡瓣离合机构(16)包括安装在卡瓣离合机构(16)上的转轴(18)和穿入弹簧(19)中的拨杆,该弹簧(19)位于卡瓣离合机构(16)外壁,通过调整拨杆拨动卡瓣(15)与管材(5)的离合,当卡瓣离合机构(16)向右推,卡瓣就往左移动,这时,活塞杆(9)牵引管套(7)带动动模座(6)向右移动,动模座(6)带动动模套(14)向右移动,动模套(14)给卡瓣(15)一个向心压力,卡瓣(15)随着动模座(6)向右移动,动模套(14)内壁死死卡住卡瓣(15)的外壁,则卡瓣(15)的环形齿死死咬住管材(5),管材(5)内又有芯头Ⅰ(13)顶着,管材(5)得力,被拉拔夹头向右拉起进行拉拔变形。 2. The expansion and contraction drawing and forming device for different-diameter tubes according to claim 1, characterized in that: the flap clutch mechanism (16) includes a rotating shaft (18) installed on the flap clutch mechanism (16) and a threaded Insert the lever in the spring (19). The spring (19) is located on the outer wall of the flap clutch mechanism (16). By adjusting the lever, the clutch between the flap (15) and the pipe (5) is activated. When the flap clutch mechanism ( 16) Push it to the right, and the flap will move to the left. At this time, the piston rod (9) pulls the sleeve (7) to drive the movable mold base (6) to move to the right, and the movable mold base (6) drives the movable mold sleeve (14 ) moves to the right, the movable die sleeve (14) exerts a centripetal pressure on the valve (15), the valve (15) moves to the right along with the movable die base (6), and the inner wall of the movable die sleeve (14) is firmly stuck The outer wall of the clamping flap (15), the annular teeth of the clamping flap (15) tightly bite the pipe (5), and the core head I (13) is supported inside the pipe (5), and the pipe (5) is powerful and pulled Pull the chuck to the right for drawing deformation. 3.根据权利要求1或2所述异径管的胀缩拉拔成型装置,其特征在于:所述卡瓣离合机构(16)顶部安装有远程控制杆(21)。 3. The expansion-contraction drawing and forming device for different-diameter tubes according to claim 1 or 2, characterized in that: a remote control rod (21) is installed on the top of the flap clutch mechanism (16). 4.根据权利要求1所述异径管的胀缩拉拔成型装置,其特征在于:通过固定螺栓(22)依次穿过推挤座(4)、推挤挡板(3)和卡板(23),将推挤座(4)与推挤挡板(3)固定为一体。 4. The expansion-contraction drawing and forming device for different-diameter pipes according to claim 1, characterized in that: the fixing bolts (22) pass through the pushing seat (4), the pushing baffle (3) and the clamping plate ( 23), fix the pushing seat (4) and the pushing baffle (3) as one. 5.根据权利要求1所述异径管的胀缩拉拔成型装置,其特征在于:所述芯头Ⅰ(13)通过螺栓(24)与动模座(6)固定为一体。 5. The expansion-contraction drawing forming device for different-diameter tubes according to claim 1, characterized in that: the core head I (13) is fixed integrally with the movable mold base (6) by bolts (24). 6.根据权利要求1所述异径管的胀缩拉拔成型装置,其特征在于:在管材(5)的中部设置有防止管材(5)变形的支撑座(25),支撑座(25)固定在机架(1)上,在支撑座(25)上安装有外套(26),外套(26)内装有保护套(27)。 6. The expansion-contraction drawing and forming device for different-diameter pipes according to claim 1, characterized in that: a support seat (25) to prevent deformation of the pipe (5) is provided in the middle of the pipe (5), and the support seat (25) Be fixed on the frame (1), an overcoat (26) is installed on the support base (25), and a protective cover (27) is housed in the overcoat (26).
CN201210588572.7A 2012-12-31 2012-12-31 Swell-shrink drawing molding process and device for reducing pipes Expired - Fee Related CN102974633B (en)

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