CN102965810A - Antistatic thick needle pitch single faced flannelette and production method thereof - Google Patents

Abstract

The invention discloses antistatic thick needle pitch single faced flannelette and a production method thereof. The thick needle pitch single faced flannelette comprises surface yarns and bottom yarns, wherein the surface yarns are knitted by 600D/672F terylene, the bottom yarns are knitted by 150D/48F terylene, the surface yarns and the bottom yarns are sequentially inter-looped, the surface loops are subjected to cut pile treatment, so as to form a surface cut pile layer, gray fabric knitted by the surface yarns and the bottom yarns is subjected to dyeing, drying and post- finishing, so that the thick needle pitch single faced flannelette with rough style and soft handfeel is formed. according to the antistatic thick needle pitch single faced flannelette, 50% of common terylene and 50% of cation modified terylene are directly twisted into 600D terylene in the spinning process, the heaviness problem of the 900D terylene of the fabric in the prior art cannot happen after the post-finishing, meanwhile the antistatic treatment is carried in the after finishing, and the static phenomenon caused by electric charge accumulated in the fiber of the terylene fiber is avoided.

Description

A kind of antistatic bodkin is apart from single-side pile and production method thereof

Technical field

The present invention relates to a kind of antistatic bodkin apart from single-side pile and production method thereof, belong to textile technology field.

Background technology

Flannelette is that cotton grey cloth is processed through napping, forms the plump fluffy fine hair of one deck on the surface of fabric, because the existence of fine hair, so that the air increase, so the warmth retention property of flannelette is strong, and soft abundant sensation is arranged.Flannelette generally is divided into two kinds of single-side pile and double-sided plushs, and the single-side pile tissue is main mainly with twill, and it is external that to be flannelette pull out yarn through napper with the fiber of yarn body, cover equably fabric face, the single-side pile style of bodkin distance is rough, and feel is fine and smooth soft, is the desirable fabric of leisure wear and sportswear.

General single-side pile adopts two Cationic Dyeable Pets with 300D/96F of terylene of 330/576F to carry out the compound silk that becomes a 900D/1248F more, then weaves, and cloth is soft, too thick and heavy not like this, and produces easily static.

Summary of the invention

The present invention provides a kind of antistatic bodkin apart from single-side pile in order to address the above problem.

The present invention is for realizing this purpose, the method that adopts is: a kind of antistatic bodkin is apart from single-side pile, comprise face silk and end silk, by face silk and end silk go here and there successively the cover form, described silk raw material is the terylene of 600D/672F, the raw material of silk of the described end is the terylene of 150D/48F, the terylene of described 600D/672F is the terylene that mixes that comprises ordinary polyester and Cationic Dyeable Pet, wherein, the ordinary polyester monofilament accounts for 50%, and the Cationic Dyeable Pet monofilament accounts for 50%.

A kind of antistatic bodkin is apart from the production method of single-side pile, and described production stage is as follows:

The ordinary polyester monofilament is added bullet through elasticizer, add the Cationic Dyeable Pet monofilament in the texturing process and carry out the terylene that twisted forms 600D/672F;

The terylene woven of 600D/672F is become the face silk;

The terylene woven of 150D/48F is become end silk;

Face silk and end silk are gone here and there cover successively, carry out clipping at coil surface and process, make the surface form the clipping layer;

The cloth that makes adopts the dispersible cationic dyeing, and wherein the auxiliary agent of dyestuff is glacial acetic acid 0.8g/L, high temperature levelling agent 1.2g/L, sodium acetate 0.5 g/L, be warmed up to 130 ℃ after advancing cloth, be incubated 30 minutes, bath raio is 1:11, pH value is 5, then fabric take out is adopted reduction cleaning, the powder 2g/L that takes a policy in cleaning fluid, caustic soda 3g/L; bath raio is 1:11; heats up 80 ℃ be incubateds 20 minutes, again to the cloth washing that neutralizes; adding glacial acetic acid 1g/L in cleaning fluid; bath raio is 1:11, heats up 60 ℃, is incubated 15min; at last cloth being put into the dryer temperature is 130 ℃, the fast 20m/min of cloth;

Cloth is carried out plucking 3 times, the gear dynamics is respectively 55 teeth, 50 teeth, 50 teeth, then cloth is put into brushing machine and is carried out bristle, and the hairbrush rotating speed is 1200r/min, the speed of a motor vehicle is 20m/min, then cloth is carried out cropping, cloth speed 25m/min, shook grain in 30 minutes with cloth dry milling under 70 ℃ of temperature again at hobboing cutter speed 1200r/min, at last cloth is carried out heat treatment, temperature is 150 ℃, and cloth speed is 30m/min, and wind speed is 1100m/s;

In the end adopt during one heat treatment one to soak one and roll method fabric, add antistatic additive when padding, liquid carrying rate is 80%, and fabric is dried under 130 ℃ high temperature, bakes 2 minutes under 150 ℃ high temperature.

In the terylene of described 600D/672F, the ordinary polyester monofilament accounts for 50%, and the Cationic Dyeable Pet monofilament accounts for 50%.

Its beneficial effect is: the present invention is owing to directly become 50% ordinary polyester the terylene of 600D with 50% Cationic Dyeable Pet twisted in spinning process, fabric just the thick and heavy problem of former 900D terylene can not occur after the rear arrangement, simultaneously owing to when rear arrangement, carried out antistatic treatment, just can not occur because polyster fibre easily gathers electric charge at fiber, and the phenomenon of generation electrostatic interaction.

The specific embodiment

Disclosed all features in this specification, or the step in disclosed all methods or the process except mutually exclusive feature and/or step, all can make up by any way.

Disclosed arbitrary feature in this specification (comprising any accessory claim, summary) is unless special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, unless special narration, each feature is an example in a series of equivalences or the similar characteristics.

For guaranteeing fabric quality, prevent the fabric balling-up, the present invention proposes a kind of antistatic bodkin apart from single-side pile and production method thereof, comprise face silk and end silk, ordinary polyester monofilament and Cationic Dyeable Pet monofilament are carried out twisted in the terylene thread texturing process, form the terylene of 600D/672F, the ordinary polyester monofilament that adopts and the ratio of Cationic Dyeable Pet monofilament are respectively 50% and 50%.The terylene woven of 150D/48F is become end silk.face silk and end silk are gone here and there cover successively, clipping is carried out in surface and process the surperficial clipping layer of formation, the cloth that makes adopts the dispersible cationic dyeing, wherein the auxiliary agent of dyestuff is glacial acetic acid 0.8g/L, high temperature levelling agent 1.2g/L, sodium acetate 0.5 g/L, after advancing cloth, be warmed up to 130 ℃, be incubated 30 minutes, bath raio is 1:11, pH value is 5, then fabric is taken out and adopts reduction cleaning, powder 2g/L takes a policy in cleaning fluid, caustic soda 3g/L, bath raio is 1:11, heat up 80 ℃, be incubated 20 minutes, again cloth is neutralized to washing, in cleaning fluid, add glacial acetic acid 1g/L, bath raio is 1:11, heat up 60 ℃, insulation 15min, finally cloth being put into to the dryer temperature is 130 ℃, cloth speed 20m/min, cloth is carried out to plucking 3 times, the gear dynamics is respectively 55 teeth, 50 teeth, 50 teeth, then cloth is put into to brushing machine and carried out bristle, the hairbrush rotating speed is 1200r/min, the speed of a motor vehicle is 20m/min, then cloth is carried out to cropping, cloth speed 25m/min, hobboing cutter speed 1200r/min, again cloth dry milling at 70 ℃ of temperature was shaken to grain in 30 minutes, finally cloth is carried out to heat treatment, temperature is 150 ℃, cloth speed is 30m/min, wind speed is 1100m/s, in the end adopt during one heat treatment one to soak one and roll method fabric, while padding, add antistatic additive, liquid carrying rate is 80%, fabric is dried under the high temperature of 130 ℃, under the high temperature of 150 ℃, bake 2 minutes, the bodkin that obtains is rough apart from the single-side pile style, soft comfortable, sense of touch is fine and smooth especially, also solved the too thick and heavy problem of fabric, and avoid the generation of static.

The present invention is not limited to the aforesaid specific embodiment.The present invention expands to any new feature or any new combination that discloses in this manual, and the arbitrary new method that discloses or step or any new combination of process.

Claims (5)

1. an antistatic bodkin is characterized in that apart from single-side pile, is gone here and there successively to overlap by face silk and end silk to form, and described silk raw material is the terylene of 600D/672F, and the raw material of silk of the described end is the terylene of 150D/48F.

2. antistatic bodkin according to claim 1 is characterized in that apart from single-side pile, and the terylene of described 600D/672F is the terylene that mixes that comprises ordinary polyester monofilament and Cationic Dyeable Pet monofilament.

3. antistatic bodkin according to claim 2 is characterized in that apart from single-side pile, and in the mixing terylene of described 600D/672F, the ordinary polyester monofilament accounts for monofilament 50%, and the Cationic Dyeable Pet monofilament accounts for 50%.

4. an antistatic bodkin is characterized in that apart from the production method of single-side pile described production stage is as follows:

The ordinary polyester monofilament is added bullet through elasticizer, add the Cationic Dyeable Pet monofilament in the texturing process and carry out the terylene that twisted forms 600D/672F;

The terylene woven of 600D/672F is become the face silk;

The terylene woven of 150D/48F is become end silk;

Face silk and end silk are gone here and there cover successively, carry out clipping at coil surface and process, make the surface form the clipping layer;

The cloth that makes adopts the dispersible cationic dyeing, and wherein the auxiliary agent of dyestuff is glacial acetic acid 0.8g/L, high temperature levelling agent 1.2g/L, sodium acetate 0.5 g/L, be warmed up to 130 ℃ after advancing cloth, be incubated 30 minutes, bath raio is 1:11, pH value is 5, then fabric take out is adopted reduction cleaning, the powder 2g/L that takes a policy in cleaning fluid, caustic soda 3g/L; bath raio is 1:11; heats up 80 ℃ be incubateds 20 minutes, again to the cloth washing that neutralizes; adding glacial acetic acid 1g/L in cleaning fluid; bath raio is 1:11, heats up 60 ℃, is incubated 15min; at last cloth being put into the dryer temperature is 130 ℃, the fast 20m/min of cloth;

Cloth is carried out plucking 3 times, the gear dynamics is respectively 55 teeth, 50 teeth, 50 teeth, then cloth is put into brushing machine and is carried out bristle, and the hairbrush rotating speed is 1200r/min, the speed of a motor vehicle is 20m/min, then cloth is carried out cropping, cloth speed 25m/min, shook grain in 30 minutes with cloth dry milling under 70 ℃ of temperature again at hobboing cutter speed 1200r/min, at last cloth is carried out heat treatment, temperature is 150 ℃, and cloth speed is 30m/min, and wind speed is 1100m/s;

In the end adopt during one heat treatment one to soak one and roll method fabric, add antistatic additive when padding, liquid carrying rate is 80%, and fabric is dried under 130 ℃ high temperature, bakes 2 minutes under 150 ℃ high temperature.

5. a kind of antistatic bodkin according to claim 4 is characterized in that apart from the production method of single-side pile, and in the terylene of described 600D/672F, the ordinary polyester monofilament accounts for 50%, and the Cationic Dyeable Pet monofilament accounts for 50%.