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CN102954203B - Electromobile gear-shifting operation mechanism - Google Patents

Electromobile gear-shifting operation mechanism Download PDF

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Publication number
CN102954203B
CN102954203B CN201210441695.8A CN201210441695A CN102954203B CN 102954203 B CN102954203 B CN 102954203B CN 201210441695 A CN201210441695 A CN 201210441695A CN 102954203 B CN102954203 B CN 102954203B
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gear
shift
reverse gear
drag
boss
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CN102954203A (en
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李超
叶端幼
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Chongqing Zongshen Jiyan Mechanical And Electrical Technology Co ltd
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Chongqing Zongshen Engine Manufacturing Co Ltd
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Abstract

本发明公开了一种电动车变档操纵机构,它包括由左、右外罩(1、2)构成的腔体,在腔体内设置有凸台变速鼓(3),所述凸台变速鼓(3)的上部通过主轴(4)与设置在腔体外的推杆(5)连接,在凸台变速鼓(3)下端面的前部和后部分别通过倒档滑块组合和变档滑块组合与倒档拉索(6)和变档拉索(7)连接,在右外罩(2)内壁上设置有与凸台变速鼓(3)连接的档位保持装置。本发明具有结构设计巧妙、操作便捷的优点,采用它能够同时操纵两种不同行程的拉索进行同时运动,并且,它还具有性能稳定、可靠的优点。

The invention discloses an electric vehicle shifting operation mechanism, which comprises a cavity composed of left and right outer covers (1, 2), and a boss shift drum (3) is arranged in the cavity, and the boss shift drum ( The upper part of 3) is connected with the push rod (5) arranged outside the cavity through the main shaft (4), and the reverse gear slider combination and the gear shift slider are respectively combined at the front and rear of the lower end surface of the boss gear shift drum (3) The combination is connected with the reverse gear cable (6) and the shift cable (7), and a gear holding device connected with the boss gear shift drum (3) is arranged on the inner wall of the right outer cover (2). The present invention has the advantages of ingenious structural design and convenient operation. It can simultaneously manipulate two kinds of cables with different strokes to move simultaneously, and it also has the advantages of stable and reliable performance.

Description

一种电动车变档操纵机构An electric vehicle shift control mechanism

技术领域 technical field

本发明涉及一种电动车,特别是一种电动车变档操纵机构。 The invention relates to an electric vehicle, in particular to an electric vehicle shift control mechanism.

背景技术 Background technique

目前电动车变档操纵机构结构较为简单,一般采用一根拉索或是两根拉索的变档操纵机构进行高速和低速变档. At present, the structure of the shifting mechanism of the electric vehicle is relatively simple, and the shifting mechanism with one or two cables is generally used for high-speed and low-speed shifting.

在CN201907628U中公开了一种名称为“一种三轮摩托车变速器操纵机构”的发明专利,它包括依次连接的操纵杆、拉索支架、推拉索、换档座、换档臂和拨叉轴,在拨叉轴上设置有拨叉,在拉索支架上设置有操纵杆定位机构,所述操纵杆与操纵杆定位机构连接。虽然它利用一根拉索能够进行简单的高速档和低速档的变换,但是,它仍然存在结构简单,档位保持性差的缺点,使其出现跳档和乱档的现象,导致了三轮摩托车无法正常行驶。 In CN201907628U, an invention patent named "a three-wheeled motorcycle transmission control mechanism" is disclosed, which includes a sequentially connected joystick, cable bracket, push-pull cable, shift seat, shift arm and shift fork shaft A shift fork is arranged on the shift fork shaft, and a joystick positioning mechanism is arranged on the cable support, and the joystick is connected with the joystick positioning mechanism. Although it can perform simple high-speed gear and low-speed gear conversion by using a cable, it still has the disadvantages of simple structure and poor gear retention, which makes it jump gears and disorderly gears, resulting in three-wheeled motorcycles. The car cannot run normally.

在CN202418540U中公开了一种名称为“换挡操纵机构”的发明专利,它包括安装支架和操纵杆,安装支架上设置有支撑轴,安装支架的一侧表面固定有第一挡位定位板、第二挡位定位板和操作杆换挡定位板,安装支架的另一侧表面设置有第一拉索机构和第二拉索机构,操作杆的连接端活动套设在支撑轴上,第一挡位定位板中穿设有第一挡杠,第一挡杠的一端可转动的套设在支撑轴上,第一挡杠的另一端固定有第一拨块,第一拉索机构与第一挡杠连接;第二挡位定位板中穿设有第二挡杠,第二挡杠的一端可转动的套设在支撑轴上,第二挡杠的另一端固定有第二拨块,第二拉索机构与第二挡杠相连接。虽然这样的结构能够进行三个挡位的转换,但是,该换挡操纵机构结构过于复杂,一旦出现问题,维修极为不方便,使用寿命较短,同时,使用者在进行换挡时,操作行程过长,使得操作不方便, 并且,该换挡操纵机构制造成本较高。 In CN202418540U, an invention patent named "shift control mechanism" is disclosed, which includes a mounting bracket and a joystick, a supporting shaft is arranged on the mounting bracket, and a first gear positioning plate, The second gear positioning plate and the operating rod shift positioning plate, the other side surface of the mounting bracket is provided with a first cable mechanism and a second cable mechanism, and the connecting end of the operating rod is movably sleeved on the support shaft. The gear position positioning plate is pierced with a first stop bar, one end of the first stop bar is rotatably sleeved on the support shaft, the other end of the first stop bar is fixed with a first shift block, and the first cable mechanism is connected with the first stop bar. A stop bar is connected; the second stop bar is pierced with a second stop bar, one end of the second stop bar is rotatably sleeved on the support shaft, and the other end of the second stop bar is fixed with a second shifting block. The second cable mechanism is connected with the second stop bar. Although such a structure can carry out the conversion of three gears, the structure of the shifting control mechanism is too complicated. Once a problem occurs, it is extremely inconvenient to maintain and has a short service life. Too long makes the operation inconvenient, and the manufacturing cost of the gearshift mechanism is relatively high.

发明内容 Contents of the invention

本发明的目的就是提供一种能够操纵两种不同行程的拉索同时进行运动的电动车变档操纵机构。 The object of the present invention is to provide an electric vehicle gear shifting control mechanism capable of manipulating two kinds of drag cables with different strokes to move simultaneously.

本发明的目的是通过这样的技术方案实现的,一种电动车变档操纵机构,它包括由左、右外罩构成的腔体,在腔体内设置有凸台变速鼓,所述凸台变速鼓的上部通过主轴与设置在腔体外的推杆连接,凸台变速鼓下端面的前部通过倒档滑块组合与倒档拉索连接,凸台变速鼓下端面的后部通过变档滑块组合与变档拉索连接,在右外罩内壁上设置有与凸台变速鼓连接的档位保持装置。 The object of the present invention is achieved through such a technical solution, an electric vehicle gear shifting mechanism, which includes a cavity formed by left and right outer covers, and a boss shift drum is arranged in the cavity, and the boss shift drum The upper part of the upper part of the boss is connected with the push rod arranged outside the cavity through the main shaft, the front part of the lower end surface of the boss shift drum is connected with the reverse gear cable through the reverse gear slider combination, and the rear part of the lower end face of the boss shift drum is passed through the shift slider The combination is connected with the shifting cable, and a gear holding device connected with the boss shifting drum is arranged on the inner wall of the right outer cover.

其中,所述档位保持装置包括钢珠、与凸台变速鼓后端面对应且设置在右外罩内壁上的变档定位板和设置在凸台变速鼓内的弹簧,在变档定位板上的中部设置有低速档位凹孔,在低速档位凹孔的左侧设置有高速档位凹孔,在低速档位凹孔的右侧设置有倒车档位凹孔,所述弹簧的一端顶在钢珠上,所述钢珠位于低速档位凹孔内。 Wherein, the gear holding device includes a steel ball, a shift positioning plate corresponding to the rear end surface of the boss shift drum and arranged on the inner wall of the right outer cover, and a spring arranged in the boss shift drum. A low-speed gear concave hole is provided, a high-speed gear concave hole is arranged on the left side of the low-speed gear concave hole, a reverse gear concave hole is arranged on the right side of the low-speed gear concave hole, and one end of the spring is pressed against the steel ball Above, the steel ball is located in the concave hole of the low-speed gear.

本发明所述倒档滑块组合包括倒档滑动块、倒档拉索挂钩和倒档销钉,所述倒档滑动块的一端通过连接轴A与左、右外罩连接,另一端通过连接轴B与左、右外罩连接,所述倒档拉索挂钩的一端位于倒档滑动块(14)上端面,另一端与倒档拉索连接,所述倒档销钉的一端穿过倒档拉索挂钩且与倒档滑动块连接,另一端穿入凸台变速鼓内。 The reverse gear slider combination of the present invention includes a reverse gear slider, a reverse gear cable hook and a reverse gear pin. One end of the reverse gear slider is connected to the left and right housings through a connecting shaft A, and the other end is connected through a connecting shaft B. Connected with the left and right outer covers, one end of the reverse gear hook is located on the upper end surface of the reverse slide block (14), the other end is connected with the reverse gear cable, and one end of the reverse gear pin passes through the reverse gear hook And it is connected with the reverse gear sliding block, and the other end penetrates in the boss gear change drum.

本发明所述变档滑块组合包括变档滑动块、变档拉索挂钩和变档销钉,所述变档滑动块的一端通过连接轴C与左、右外罩连接,另一端通过连接轴D与左、右外罩连接,所述变档拉索挂钩的一端位于变档滑动块上端面,另一端与变档拉索连接,所述变档销钉的一端穿过变档拉索挂钩且与变档滑动块连接,另一端穿入凸台变速鼓内。 The shift slider combination of the present invention includes a shift slider, a shift cable hook and a shift pin, one end of the shift slider is connected to the left and right housings through a connecting shaft C, and the other end is connected through a connecting shaft D It is connected with the left and right outer covers, one end of the shift cable hook is located on the upper end surface of the shift sliding block, and the other end is connected with the shift cable, and one end of the shift pin passes through the shift cable hook and is connected with the shift The gear sliding block is connected, and the other end passes through the boss gear shift drum.

为了起到固定和导向的作用,倒档拉索和变档拉索均通过各自的拉索定位柱与左外罩连接。 In order to play the role of fixing and guiding, both the reverse gear cable and the shift cable are connected to the left outer cover through respective cable positioning posts.

由于采用了上述技术方案,本发明具有结构设计巧妙、操作便捷的优点: Due to the adoption of the above technical solution, the present invention has the advantages of ingenious structural design and convenient operation:

1、整体结构合理紧凑,操作方便; 1. The overall structure is reasonable and compact, and the operation is convenient;

2、制造成本低,使用寿命长,经实验,各档位进行档位变换可使用10万次以上; 2. Low manufacturing cost and long service life. According to experiments, each gear can be used more than 100,000 times for gear change;

3、通过凸台变速鼓将圆周运动转换为直线运动,可以将一个圆周运动转换为同时控制多个不同行程的直线运动; 3. The circular motion is converted into a linear motion through the boss speed change drum, which can convert a circular motion into a linear motion that controls multiple different strokes at the same time;

4、通过拉索直接与动力变档操纵臂连接,操纵性能好; 4. It is directly connected with the power shift control arm through the cable, and the control performance is good;

5、变档和档位保持采用弹簧和钢珠定位,使其工作时不脱档、不乱档,工作性能稳定、可靠。 5. Gear shifting and gear position maintenance are positioned by springs and steel balls, so that the gears will not be out of gear or messy when working, and the working performance is stable and reliable.

附图说明 Description of drawings

本发明的附图说明如下: The accompanying drawings of the present invention are as follows:

图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2为图1的A-A剖视图。 Fig. 2 is a sectional view along line A-A of Fig. 1 .

具体实施方式 Detailed ways

下面结合附图对本发明的具体实施方式作进一步详细的说明,但本发明并不局限于这些实施方式,任何在本实施例基本精神上的改进或替代,仍属于本发明权利要求所要求保护的范围。 The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings, but the present invention is not limited to these embodiments, and any improvement or substitution on the basic spirit of this embodiment still belongs to the claims of the present invention. scope.

实施例1:如图1、2所示,一种电动车变档操纵机构,它包括由左、右外罩1、2构成的腔体,在腔体内设置有凸台变速鼓3,所述凸台变速鼓3的上部通过主轴4与设置在腔体外的推杆5连接,凸台变速鼓3下端面的前部通过倒档滑块组合与倒档拉索6连接,凸台变速鼓3下端面的后部通过变档滑块组合与变档拉索7连接,在右外罩2内壁上设置有与凸台变速鼓3连接的档位保持装置。 Embodiment 1: As shown in Figures 1 and 2, an electric vehicle shifting operation mechanism includes a cavity composed of left and right outer covers 1 and 2, and a boss shift drum 3 is arranged in the cavity, and the boss The upper part of the table shifting drum 3 is connected with the push rod 5 arranged outside the chamber through the main shaft 4, the front part of the lower end surface of the boss shifting drum 3 is connected with the reverse gear cable 6 through the combination of reverse gear sliders, and the boss shifting drum 3 The rear part of the end face is connected with the shift cable 7 through the shift slider assembly, and the gear holding device connected with the boss shift drum 3 is arranged on the inner wall of the right outer cover 2 .

其中,上述的所述档位保持装置包括钢珠8、与凸台变速鼓3后端面对应且设置在右外罩2内壁上的变档定位板9和设置在凸台变速鼓3内的弹簧10,在变档定位板9上的中部设置有低速档位凹孔11,在低速档位凹孔11的左侧设置有高速档位凹孔12,在低速档位凹孔11的右侧设置有倒车档位凹孔13,所述弹簧10的一端顶在钢珠8上,所述钢珠8位于低速档位凹孔11内。 Wherein, the above-mentioned gear holding device includes a steel ball 8, a shift positioning plate 9 corresponding to the rear end surface of the boss shift drum 3 and arranged on the inner wall of the right outer cover 2, and a spring 10 arranged in the boss shift drum 3, The middle part on the shift positioning plate 9 is provided with a low-speed gear concave hole 11, and the left side of the low-speed gear concave hole 11 is provided with a high-speed gear concave hole 12, and the right side of the low-speed gear concave hole 11 is provided with a reverse gear. Gear concave hole 13 , one end of the spring 10 bears on the steel ball 8 , and the steel ball 8 is located in the low-speed gear concave hole 11 .

本发明的所述倒档滑块组合包括倒档滑动块14、倒档拉索挂钩15和倒档销钉16,所述倒档滑动块14的一端通过连接轴A17与左、右外罩1、2连接,另一端通过连接轴B18与左、右外罩1、2连接,所述倒档拉索挂钩15的一端位于倒档滑动块14上端面,另一端与倒档拉索6连接,所述倒档销钉16的一端穿过倒档拉索挂钩15且与倒档滑动块连接14,另一端穿入凸台变速鼓3内。 The reverse gear slider combination of the present invention includes a reverse gear slider 14, a reverse gear cable hook 15 and a reverse gear pin 16, and one end of the reverse gear slider 14 is connected to the left and right housings 1, 2 through the connecting shaft A17. The other end is connected with the left and right housings 1 and 2 through the connecting shaft B18. One end of the reverse gear hook 15 is located on the upper end surface of the reverse gear sliding block 14, and the other end is connected with the reverse gear cable 6. One end of the gear pin 16 passes through the reverse gear cable hook 15 and is connected with the reverse gear sliding block 14 , and the other end penetrates into the boss shift drum 3 .

本发明所述变档滑块组合包括变档滑动块19、变档拉索挂钩20和变档销钉21,所述变档滑动块19的一端通过连接轴C22与左、右外罩1、2连接,另一端通过连接轴D23与左、右外罩1、2连接,所述变档拉索挂钩20的一端位于变档滑动块19上端面,另一端与变档拉索7连接,所述变档销钉21的一端穿过变档拉索挂钩20且与变档滑动块19连接,另一端穿入凸台变速鼓3内。 The shift slider combination of the present invention includes a shift slider 19, a shift cable hook 20 and a shift pin 21, and one end of the shift slider 19 is connected to the left and right housings 1 and 2 through a connecting shaft C22. , the other end is connected with the left and right housings 1 and 2 through the connecting shaft D23, one end of the shift cable hook 20 is located on the upper end surface of the shift sliding block 19, and the other end is connected with the shift cable 7, the shift One end of the pin 21 passes through the shift cable hook 20 and is connected with the shift sliding block 19 , and the other end penetrates into the boss shift drum 3 .

本发明是这样工作的:变档双动操纵机构初始位置是高速档的档位,凸台变速鼓3上的钢珠8正对准变档定位板9上的高速档位凹孔12,在弹簧10的作用下,钢珠8半球嵌入变档定位板9上的高速档位凹孔12,使推杆5保持在高速档档位。 The present invention works like this: the initial position of the shifting double-action operating mechanism is the gear of the high-speed gear, and the steel ball 8 on the boss shift drum 3 is aligned with the high-speed gear concave hole 12 on the shift positioning plate 9. Under the effect of 10, the steel ball 8 hemispheres embed the high-speed gear concave hole 12 on the shift positioning plate 9, so that the push rod 5 remains in the high-speed gear.

当推动推杆5处于低速档位置时,推杆5带动主轴4转动,主轴4带动凸台变速鼓3转动,使凸台变速鼓3上的钢珠8正对准变档定位板9上的低速档位凹孔11,钢珠8在弹簧10的作用下,钢珠8半球嵌入变档定位板9上的低速档位凹孔11,使推杆5保持在低速档档位,同时凸台变速鼓3带动倒档滑动块14、变档滑动块19分别沿连接轴A17和连接轴B18、连接轴C22和连接轴D23运动到设计规定的位置,倒档滑动块14上的倒档拉索挂钩15和变档滑动块19上的变档拉索挂钩20连接的倒档拉索6和变档拉索7同时移动满足变档需求的距离后,使拉索直接连接的整车动力实现变档,整车从高度档变为低速档。 When the push rod 5 is in the low-speed position, the push rod 5 drives the main shaft 4 to rotate, and the main shaft 4 drives the boss shift drum 3 to rotate, so that the steel ball 8 on the boss shift drum 3 is aligned with the low-speed gear on the shift positioning plate 9. The gear hole 11, the steel ball 8 is under the action of the spring 10, and the hemisphere of the steel ball 8 is embedded in the low-speed gear hole 11 on the shift positioning plate 9, so that the push rod 5 is kept in the low-speed gear position, and at the same time, the boss shift drum 3 Drive the reverse gear sliding block 14 and the shifting sliding block 19 to move to the positions specified in the design along the connecting shaft A17, connecting shaft B18, connecting shaft C22 and connecting shaft D23 respectively, the reverse gear cable hook 15 on the reverse gear sliding block 14 and After the reverse gear cable 6 and the gear shift cable 7 connected to the gear shift cable hook 20 on the gear shift sliding block 19 move at the same time to meet the distance required by the gear shift, the vehicle power directly connected to the drag cable can realize gear shifting. The car changes from high gear to low gear.

当推动推杆5处于倒车档位置时,推杆5带动主轴4转动,主轴4带动凸台变速鼓3转动,使凸台变速鼓3上的钢珠8正对准变档定位板9上的倒车档位凹孔13,钢珠8在弹簧10的作用下,钢珠8半球嵌入变档定位板9上的倒车档位凹孔11,使推杆5保持在倒车档档位,同时凸台变速鼓3带动倒档滑动块、变档滑动块连接轴A17和连接轴B18、连接轴C22和连接轴D23运动到设计规定的位置,倒档滑动块14上的倒档拉索挂钩15和变档滑动块19上的变档拉索挂钩20连接的倒档拉索6和变档拉索7同时移动满足变档需求的距离后,使拉索直接连接的整车动力实现变档,整车从高度档变为倒车档。 When the push rod 5 is in the reverse gear position, the push rod 5 drives the main shaft 4 to rotate, and the main shaft 4 drives the boss shift drum 3 to rotate, so that the steel ball 8 on the boss shift drum 3 is aligned with the reverse gear on the shift positioning plate 9. Gear hole 13, steel ball 8 under the action of spring 10, steel ball 8 hemisphere embedded in the reverse gear hole 11 on the shift positioning plate 9, so that the push rod 5 is kept in the reverse gear position, while the boss shift drum 3 Drive the reverse gear sliding block, the connecting shaft A17 and the connecting shaft B18 of the shifting sliding block, the connecting shaft C22 and the connecting shaft D23 to move to the positions specified in the design, the reverse gear cable hook 15 on the reverse sliding block 14 and the shifting sliding block After the reverse gear cable 6 and the gear shift cable 7 connected to the gear shift cable hook 20 on the 19 move at the same time to meet the distance required for gear shifting, the power of the vehicle directly connected to the cable is realized to change gears. into reverse gear.

在本发明中,倒档拉索6和变档拉索7均通过各自的拉索定位柱24与左外罩1连接。这样做能够起到固定和导向倒档拉索6和变档拉索7的作用。 In the present invention, both the reverse gear cable 6 and the shift cable 7 are connected to the left outer cover 1 through respective cable positioning posts 24 . Doing this can play the role of fixing and guiding the reverse gear cable 6 and the shift cable 7.

Claims (5)

1. an electric motor car gearshift control gear, it is characterized in that: it comprises by a left side, right outside cover (1, 2) cavity forming, in cavity, be provided with boss speed transmission drum (3), the top of described boss speed transmission drum (3) is connected with the push rod (5) being arranged on outside cavity by main shaft (4), the front portion of boss speed transmission drum (3) lower end surface is connected with reverse gear drag-line (6) by the combination of reverse gear slide block, the rear portion of boss speed transmission drum (3) lower end surface is connected with shift drag-line (7) by the combination of shift slide block, on right outside cover (2) inwall, be provided with the gear holding device being connected with boss speed transmission drum (3).
2. electric motor car gearshift control gear as claimed in claim 1, it is characterized in that: described gear holding device comprises steel ball (8), corresponding with boss speed transmission drum (3) ear end face and be arranged on the shift positioning plate (9) on right outside cover (2) inwall and be arranged on the spring (10) in boss speed transmission drum (3), middle part on shift positioning plate (9) is provided with low gear shrinkage pool (11), be provided with high gear shrinkage pool (12) in the left side of low gear shrinkage pool (11), be provided with backing car gear shrinkage pool (13) on the right side of low gear shrinkage pool (11), one end of described spring (10) withstands on steel ball (8), described steel ball (8) is positioned at low gear shrinkage pool (11).
3. electric motor car gearshift control gear as claimed in claim 2, it is characterized in that: described reverse gear slide block combination comprises reverse gear slide blocks (14), reverse gear drag-line hook (15) and reverse gear pin (16), one end of described reverse gear slide blocks (14) is by coupling shaft A(17) with left, right outside cover (1, 2) connect, the other end is by coupling shaft B(18) with left, right outside cover (1, 2) connect, one end of described reverse gear drag-line hook (15) is positioned at reverse gear slide blocks (14) upper-end surface, the other end is connected with reverse gear drag-line (6), one end of described reverse gear pin (16) is through reverse gear drag-line hook (15) and be connected (14) with reverse gear slide blocks, the other end penetrates in boss speed transmission drum (3).
4. electric motor car gearshift control gear as claimed in claim 2 or claim 3, it is characterized in that: described shift slide block combination comprises shift slide blocks (19), shift drag-line hook (20) and shift pin (21), one end of described shift slide blocks (19) is by coupling shaft C(22) with left, right outside cover (1, 2) connect, the other end is by coupling shaft D(23) with left, right outside cover (1, 2) connect, one end of described shift drag-line hook (20) is positioned at shift slide blocks (19) upper-end surface, the other end is connected with shift drag-line (7), one end of described shift pin (21) is linked up with (20) and is connected with shift slide blocks (19) through shift drag-line, the other end penetrates in boss speed transmission drum (3).
5. electric motor car gearshift control gear as claimed in claim 4, is characterized in that: reverse gear drag-line (6) is all connected with left outside cover (1) by drag-line locating column (24) separately with shift drag-line (7).
CN201210441695.8A 2012-11-08 2012-11-08 Electromobile gear-shifting operation mechanism Expired - Fee Related CN102954203B (en)

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