CN102926074A - Method and equipment for manufacturing elastic composite fiber by one-step forming - Google Patents
Method and equipment for manufacturing elastic composite fiber by one-step forming Download PDFInfo
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- CN102926074A CN102926074A CN2012104934177A CN201210493417A CN102926074A CN 102926074 A CN102926074 A CN 102926074A CN 2012104934177 A CN2012104934177 A CN 2012104934177A CN 201210493417 A CN201210493417 A CN 201210493417A CN 102926074 A CN102926074 A CN 102926074A
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- elastic composite
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- stretching
- raw silk
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- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000000835 fiber Substances 0.000 title claims abstract description 29
- 239000002131 composite material Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 229920002334 Spandex Polymers 0.000 claims abstract description 14
- 239000004759 spandex Substances 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract 3
- 238000003475 lamination Methods 0.000 claims abstract 2
- 238000007667 floating Methods 0.000 claims description 12
- 241001589086 Bellapiscis medius Species 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 239000004744 fabric Substances 0.000 abstract description 6
- 238000013329 compounding Methods 0.000 abstract 1
- 239000002243 precursor Substances 0.000 description 14
- 230000008569 process Effects 0.000 description 12
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 230000008676 import Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 229920004933 Terylene® Polymers 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229920002994 synthetic fiber Polymers 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000004069 differentiation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
本发明提供了一种一次成形制造弹性复合纤维的方法及设备，所述方法包括以下步骤：原丝从原丝筒中导出，经过喂入罗拉进入加热器进行加热；加热后的原丝经过假捻器形成变形锭子，然后导入拉伸罗拉进行拉伸；将拉伸后的原丝与氨纶丝同时导入网络器进行覆合；覆合后的丝线通过卷绕罗拉进行卷绕，经过加油槽上油后，导入卷绕筒卷绕成形。采用上述方法和设备，提高了加工速度，缩短了生产流程和周期，生产效率大幅提升，能耗降低，减少生产成本。并且可以实现多种纤维的复合，提高织物的舒适性、柔软性、膨松性、功能性。
The invention provides a method and equipment for manufacturing elastic composite fibers by one-time molding. The method includes the following steps: the raw silk is led out from the raw silk drum, and enters the heater through a feeding roller to be heated; the heated raw silk is subjected to false twisting The deformed spindle is formed by the machine, and then introduced into the stretching roller for stretching; the stretched raw silk and spandex yarn are simultaneously introduced into the network device for lamination; the laminated silk thread is wound by the winding roller, and oiled through the oil tank After that, it is introduced into the winding drum for winding and forming. By adopting the above method and equipment, the processing speed is improved, the production process and cycle are shortened, the production efficiency is greatly improved, the energy consumption is reduced, and the production cost is reduced. And it can realize the compounding of various fibers to improve the comfort, softness, bulkiness and functionality of the fabric.
Description
Technical field
The present invention relates to a kind of method and apparatus of weaving, particularly a kind of once-forming is made the method and apparatus of elastic composite fiber.
Background technology
One of developing direction of chemical fibre industry is the differentiation development, namely produces the high-performance textile of difference in functionality.Spandex, continuous synthetic fibre, terylene etc. are had the chemical fiber wire of various physical characteristics, behind deformation bonding, can make the elastic composite fiber of different resiliency characteristics, further weave various elastic fabrics, thereby realize the differentiation development of enterprise, increase added value of product.But the method and apparatus antenatal elastic composite fiber of stating in next life of the at present domestic secondary forming that generally uses, production technology speed is slow, and the cycle is long, and energy consumption is high.
Summary of the invention
The present invention is directed to secondary forming manufacturing elastic composite fiber process speed slow, the cycle is long, and the shortcoming that energy consumption is high provides a kind of once-forming to make the method for elastic composite fiber.
For achieving the above object, the present invention takes following technical proposals to realize:
Once-forming is made the method for elastic composite fiber, comprises following concrete steps:
A. precursor is derived from cake, enters heater through feeding roller and heats;
B. the precursor after the heating forms the distortion spindle through false twister, then imports the stretching roller and stretches;
C. the precursor after will stretching and spandex thread import simultaneously Network device and are laminated with;
D. the silk thread after being laminated with is reeled by Wound-up roller, through after adding oil groove, imports the winch spool winding shaping.
Among the present invention, described feeding roller, stretching roller and Wound-up roller be separately transmission all, can regulate respectively different technological parameters.
Described feeding roller, stretching roller and Wound-up roller comprise respectively two pressurization rollers.
Preferably, described pressurization roller is floating type.
Preferably, between pressurization roller and bottom roll, be provided with compression spring.
The present invention, optional, described precursor is cotton synthetic fibre silk or terylene thread.
The present invention also provides once-forming to make the equipment of elastic composite fiber, and described equipment comprises successively along the wire circuit: cake, feeding roller, heater, false twister, stretching roller, Network device, Wound-up roller adds oil groove and winch spool, wherein stretches to also have the spandex thread cylinder between roller and the Network device.
Compared with prior art, the present invention has the following advantages: with false twist texturing, air be laminated with, the winding shaping three process gathers together, whole process of manufacture is once finished, process velocity significantly improves, shorten production procedure and cycle, reduced simultaneously energy consumption.
Further, adopt feeding roller, stretching roller and Wound-up roller three road roller devices, described three road rollers are separately transmission all, and different rotating speeds can be set respectively, and are easy to operate simple according to different precursor adjusting process parameters, guarantee the quality of finished fiber.
Further, feeding roller, stretching roller and Wound-up roller can arrange respectively two pressurization rollers, and the control fiber movement improves fiber quality.
Further, adopt floating type pressurization roller, the pressurization roller is provided with compression spring, can electrodeless adjusting process speed, adapt to high speed travelling wire, and enhance productivity.
Description of drawings
Fig. 1 is the method flow schematic diagram that once-forming of the present invention is made the elastic composite fiber.
The specific embodiment
Once-forming of the present invention is made the method for elastic composite fiber, comprises that a. precursor derives from cake, enters heater through feeding roller and heats; B. the precursor after the heating forms the distortion spindle through false twister, then imports the stretching roller and stretches; C. the spandex thread of the precursor after stretching among the step b and the derivation of spandex thread cylinder being entered Network device simultaneously is laminated with; D. the silk thread after being laminated with is reeled by Wound-up roller, through after adding oil groove, imports the winch spool winding shaping.The present invention is described in further detail below in conjunction with embodiment.
With reference to the accompanying drawings 1, the equipment that once-forming of the present invention is made the elastic composite fiber comprises, described equipment comprises successively along the wire circuit: cake 1, feeding roller 2, heater 3, false twister 4, stretching roller 5, Network device 7, Wound-up roller 8, add oil groove 9 and winch spool 10, wherein stretching also has spandex thread cylinder 6 between roller 5 and the Network device 7.
When utilizing this equipment once-forming to make the elastic composite fiber, the method mainly may further comprise the steps:
A. precursor is derived from cake 1, enters heater 3 through feeding roller 2 and heats.In the present embodiment, precursor can be cotton synthetic fibre silk or terylene thread, and perhaps other can be for the manufacture of the material of elastomer.Multiple fiber compound can be improved comfortableness, flexibility, the bulkiness and functional of fabric, forms thus the fabric product of various styles and function.
In the preferred embodiment, two pressurization rollers 11 can be set on the feeding roller 2, described pressurization roller 11 can be fixed, and also can be floating type.In the present invention, preferred embodiment is floating type pressurization roller.For realizing floating type pressurization, pressure loading device preferred pressure spring, described compression spring can be the various ways such as sheet spring, butterfly spring or helical spring.Compression spring is arranged between pressurization roller 11 and the bottom roll (herein being feeding roller 2).
B. the precursor after the heating forms the distortion spindle through false twister 4, then imports stretching roller 5 and stretches.
In the present embodiment, two pressurization rollers 11 can be set also on the stretching roller 5, described pressurization roller 11 can be fixed, and also can be floating type.In the present invention, preferred embodiment is floating type pressurization roller.For realizing floating type pressurization, pressure loading device preferred pressure spring, described compression spring can be the various ways such as sheet spring, butterfly spring or helical spring.Compression spring is arranged between pressurization roller 11 and the bottom roll (roller 5 namely stretches herein).
C. the spandex thread that the precursor after stretching among the step b and spandex thread cylinder 6 are derived enters simultaneously Network device 7 and is laminated with.
In the precursor wire vent, spandex thread is simultaneously wire vent also.Precursor after the distortion of spandex thread and process second stretching roller 5 enters Network device 7 simultaneously, carries out air-coating.
D. the silk thread after being laminated with is reeled by Wound-up roller 8, through after adding oil groove 9, imports winch spool and rolls up 10 coiled shapes.
In the present embodiment, two pressurization rollers 11 can be set also on the Wound-up roller 8, described pressurization roller 11 can be fixed, and also can be floating type.In the present invention, preferred embodiment is floating type pressurization roller.For realizing floating type pressurization, pressure loading device preferred pressure spring, described compression spring can be the various ways such as sheet spring, butterfly spring or helical spring.Compression spring is arranged between pressurization roller 11 and the bottom roll (herein being Wound-up roller 8).
Mixed yarn behind the air-coating is reeled by Wound-up roller 8, enters to add oil groove 9 and oil.After oiling, import winch spool 10 by godet roller, the route that arranges back and forth wire reel, be shaped.
In the present invention, feeding roller 2, stretching roller 5 and 8 three rollers of Wound-up roller are separately transmission all, can be according to the diverse location at place separately, the adjusting process parameter is adjusted different tension force, the wire travelling speed of control silk thread, guarantee wire feed tension force, keep the stable of technique.Also better adapt to simultaneously various former wire materials, satisfy diversity that fabric produces and functional.
In the preferred embodiment, feeding roller 2, stretching roller 5 and 8 three rollers of Wound-up roller are respectively equipped with two float type springs pressurization rollers 11, can electrodeless adjusting process speed, and be fit to high speed travelling wire, thereby enhance productivity.The speed of present domestic conventional machining explained hereafter generally is no more than 450m/min, and in a preferred embodiment of the invention, process velocity can reach 600 m/min, and production efficiency significantly promotes.Whole production process is once finished, and process velocity improves 1/4th, simultaneously the energy consumption approximately 25%-35% that descends.
In sum, once-forming is made the elastic composite fiber, can shorten the production cycle, reduces energy consumption; Parameter is regulated in the independent transmission of three road rollers, guarantees process stabilizing, also is beneficial to the fabric product of producing various different-styles and function; Float type spring pressurization roller all is set on the three road rollers, is achieved high speed travelling wire, and then has improved production efficiency, reduce energy consumption, obtain significant effect.
Although the present invention with preferred embodiment openly as above; but it is not to limit the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can utilize method and the technology contents of above-mentioned announcement that technical solution of the present invention is made possible change and modification; therefore; every content that does not break away from technical solution of the present invention; to any simple modification, equivalent variations and modification that above embodiment does, all belong to the protection domain of technical solution of the present invention according to technical spirit of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012104934177A CN102926074A (en) | 2012-11-28 | 2012-11-28 | Method and equipment for manufacturing elastic composite fiber by one-step forming |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104934177A CN102926074A (en) | 2012-11-28 | 2012-11-28 | Method and equipment for manufacturing elastic composite fiber by one-step forming |
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| CN102926074A true CN102926074A (en) | 2013-02-13 |
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| CN2012104934177A Pending CN102926074A (en) | 2012-11-28 | 2012-11-28 | Method and equipment for manufacturing elastic composite fiber by one-step forming |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741308A (en) * | 2013-12-09 | 2014-04-23 | 吴江市蓓盛纺织品有限公司 | Novel elastic yarn |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1644773A (en) * | 2005-01-22 | 2005-07-27 | 江苏省纺织研究所有限公司 | Method and apparatus for cutting stainless steel fibre bundle |
| CN101984163A (en) * | 2010-11-16 | 2011-03-09 | 浙江越剑机械制造有限公司 | Polyurethane texturing all-in-one machine |
| CN202175772U (en) * | 2011-08-08 | 2012-03-28 | 绍兴纺织机械集团有限公司 | Multifunctional elasticizer |
| CN102560776A (en) * | 2012-03-13 | 2012-07-11 | 江苏海源机械有限公司 | Chemical fiber texturing and air yarn covering all-in-one machine |
-
2012
- 2012-11-28 CN CN2012104934177A patent/CN102926074A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1644773A (en) * | 2005-01-22 | 2005-07-27 | 江苏省纺织研究所有限公司 | Method and apparatus for cutting stainless steel fibre bundle |
| CN101984163A (en) * | 2010-11-16 | 2011-03-09 | 浙江越剑机械制造有限公司 | Polyurethane texturing all-in-one machine |
| CN202175772U (en) * | 2011-08-08 | 2012-03-28 | 绍兴纺织机械集团有限公司 | Multifunctional elasticizer |
| CN102560776A (en) * | 2012-03-13 | 2012-07-11 | 江苏海源机械有限公司 | Chemical fiber texturing and air yarn covering all-in-one machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103741308A (en) * | 2013-12-09 | 2014-04-23 | 吴江市蓓盛纺织品有限公司 | Novel elastic yarn |
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Application publication date: 20130213 |
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