CN1029248C

CN1029248C - Ultrasonic Shower Curtain Tablecloth Bed Sheet Automatic Processing System

Info

Publication number: CN1029248C
Application number: CN91101034A
Authority: CN
Inventors: 王文灿
Original assignee: Individual
Current assignee: Individual
Priority date: 1991-02-11
Filing date: 1991-02-11
Publication date: 1995-07-05
Anticipated expiration: 2006-02-11
Also published as: CN1064323A

Abstract

The invention relates to an ultrasonic automatic processing system device, in particular to a special processing and manufacturing machine for hot-melt fiber fabrics such as bath curtains, tablecloths, bed sheets and the like, which uses an ultrasonic machine and an automatic system thereof to carry out the operations of edge folding, punching and cutting off large-area soft fabrics and can continue the test line to be automatically folded and packaged into a finished product.

Description

Ultrasonic system automatically processing bathing surtain, table cloth and bed cover

The present invention relates to ultrasonic wave automatic processing system device, particularly a kind of textiles finished products such as embossing manufacturing shower curtain, tablecloth, sheet that split about the ultrasonic wave seam.

Commodity nature with converted products, the hot-melt fiber fabric makes that shower curtain, tablecloth, sheet are now many receives with sewing machine that split in limit, seam, the car flower, the domestic artificial difficulty of the low unit price work of this kind of being engaged in is asked now, compare with processing cost and material cost, wherein cost of labor is high to standing, therefore to make production lines such as shower curtain, tablecloth, sheet be not that to stop production be exactly outer moving to the hot-melt fiber fabric, to necessary transition be the time of automation industry.

Therefore, purpose of the present invention provides a kind of automatic processing system device of making textiles finished products such as shower curtain, tablecloth, sheet to reduce artificial the dependence and product cost to substitute seam and to split and increase speed of production.

According to a kind of ultrasonic system automatically processing bathing surtain, table cloth and bed cover of the present invention, particularly a kind of ultrasonic drilling machine automatic processing system, mainly comprise two parts, leading portion A part manufacturing process is connected with pay-off, fusion splicing devices, perforation fusion splicing devices, hole-cutting device, magazine by beginning on the cradle on the cloth; Back segment B partly is mainly the disconnected processing machine of crosscut, and the automatic layboy of the rear standard specification that can continue, and includes:

One vertical processing machine comprises two groups of wheel types of two ultrasonic carvers assembling die, and many group drawing-inrollers, and a material stock groove constitutes;

One transversely cutting processing machine comprises a ultrasonic carver, three groups of wheel type assembling dies, but be contained in jointly on the support of move left and right, constituted by many groups delivery wheel in addition;

Vertically the automated system of processing machine and transversely cutting processing machine hot melt can be knitted dimensional fabric through feeding, welding, perforation welding, cut hole, material stock, cut-out and make shower curtain, tablecloth, sheet etc., the special-purpose processing and manufacturing machine of this kind, with ultrasonic drilling machine and automated system thereof, be engaged in receipts limit, punching, the cut-out work of large tracts of land soft fabric, and can continue this production line to the auto-folder packed products.

Fig. 1 is a flow chart of the present invention.

Fig. 2 is the sectional side view of vertical processing machine of the present invention.

Fig. 3 is the front view of vertical processing machine of the present invention.

Fig. 4 is the sectional side view of transversely cutting processing machine of the present invention.

Fig. 5 is the front view of transversely cutting processing machine of the present invention.

Shown in first figure, the present invention mainly comprises two parts; The groundwork of leading portion A part processing procedure is by beginning on the cradle on the cloth, through feeding, welding, perforation welding, cut the hole till the material stock section, be by shown in second figure and the 3rd figure vertically processing machine finish; Back segment B part manufacturing process is mainly finished by the 4th figure and the 5th figure transversely cutting processing machine, and the automatic layboy of the rear standard specification that can continue.

Be depicted as vertical processing machine side-looking section as second figure and the 3rd figure, this processing machine is that the vertical dual-side to cloth imposes flanging or bound edge welding processing, comprise two ultrasonic carvers 1, three groups of wheel type assembling dies 2, and many group drawing-inrollers 3, a material stock groove 4 constitute.

Ultrasonic wave body 11 is contained on the crossbeam 51 of frame 5, can do left and right adjustment, and ultrasonic drilling machine hammering 12 is the prolate type, and its length can be on three groups of wheel type assembling dies 2.

Three axle center 21,22,23 of assembling die 2 and mould 211,221,231 combine available key or pressed component etc., mould is respectively embossing mould 211, presses punch die 221, perforating mold 231, it is pneumatic cylinder adjustment with axle 22,23 belows that three moulds of file, 211,221,231 summits and hammering 12 contacts glacing flatness, and each is to drive through driving member 251 with reductor 25.

Create first figure and each structure of vertical processing machine is described with A part processing procedure job order; By beginning on the cradle on the cloth 31, enter mould 211 through two regulating wheel 32 spreads wheels 33 and receipts limit cloth jointly through spread wheel 34,221,231 tops and hammering 12 a belows processing, with reference to shown in second figure, because processed fabric has elasticity and hardness factor, add man-hour at ultrasonic wave, excessively pressurization can make embossing fusion on every side, that is pressing time must finish in the short time at the utmost point, pressurization thickness is limited in the atomic little thickness, just not causing processed cloth embossing contour to produce fusion damages, so design embossing mould 211, press punch die 221, perforating mold 231 has special necessity; Cloth behind the embossing enters and deposits cloth groove 4 through three groups of spread wheels 35,36,37, and makes cloth tensioning storage to weigh down wheel 41.

The 4th figure and the 5th figure transversely cutting processing machine are that machined object is done horizontal fusion work and cut-out work; Comprise that but 6 three groups of wheel types of ultrasonic carver assembling die 7 is contained on the support 8 of move left and right jointly, carry cloth by many groups delivery wheel 9 in addition.

Ultrasonic carver 6 and three groups of wheel type assembling dies 7 are to be contained in jointly on the support 8, support 8 is driven move left and right by DC motor reducer 81 with transmission ball screw 82, install a tool DC motor reducer 83 in the support 8 again and be used for three groups of wheel types of transmission assembling die 7, this mould 7 is at a pair of identical cut-out mould 72 of welding mould 71 both sides installing, 73, the axle that cuts off mould 72 is to be installed on the lever 74, and with welding mould axle center vertical line is lever 73 center lines, the fulcrum that is lever 73 drops on the welding mould 71 axle center vertical lines, support 8 is when moving toward the right side of the 4th figure, cutting off mould 72 rises, cutting off mould 73 descends, otherwise, when mobile to the left, cut off mould 73 and rise, cut off mould 72 and descend, its principle and the 6th figure illustrate together.

State each structure of horizontal processing machine with reference to first figure clearly with B part processing procedure job order; Send in material stock groove 4 by cloth, enter mould 71 through two regulating wheel 91 spreads wheels 92 and drawing-inroller 93,72,73 tops and hammering 61 below, the four tool mechanical arms 51 that are loaded on support 8 tracks 84 belows are positioned at line of cut front and back side and left and right sides, just can catch and cloth that tensioning need be cut off, this moment DC motor reducer 83 transmission moulds 71,72,73, the DC motor reducer drives support 8 with transmission ball screw 82 and moves, ultrasonic carver 6 weldings, the cloth that the cut-out cloth is cut off is through

delivery wheel

94,95,96 automatic layboies of delivering to the rear standard specification by conveyer belt are finished auto-folder, are packaged as finished product.

The present invention removes by above-mentioned every explanation as can be known, this kind automated system makes each several part all can coordinate configuration, make the special-purpose processing and manufacturing machine of hot-melt fiber fabrics such as shower curtain, tablecloth, sheet, with ultrasonic drilling machine and automated system thereof, be engaged in receipts limit, punching, the cut-out work of this kind large tracts of land soft fabric, and can continue this production line to auto-folder and be packaged as finished product.

Claims

1. An automatic processing system for ultrasonic shower curtain tablecloth and bed sheets, especially an automatic processing system for ultrasonic machines, which mainly includes two parts. The front part A starts from the feeding rack on the cloth, and is connected with a feeding device, a welding device, and a perforation device. Welding device, hole cutting device, material storage device; part B of the rear section is mainly a horizontal cutting machine, and can be connected to the automatic folding machine of standard specifications at the rear. Its features include:

A longitudinal processing machine, including two ultrasonic processing machines, three sets of wheel-shaped combination molds, multiple sets of feeding wheels, and a storage tank;

A transverse cutting processing machine, including an ultrasonic processing machine, three sets of wheel-type combination molds; they are installed on a machine base that can move left and right, and are composed of multiple sets of conveying wheels.

2. The automatic processing system as claimed in claim 1, wherein the ultrasonic machine of the longitudinal processing machine is installed on the beam of the frame, and can be adjusted left and right, and the hammer head of the ultrasonic machine is flat and long, and its length can span On the three sets of wheel-type composite molds, the axis of the composite mold can be combined with the mold to use keys or compression components. The molds are embossing molds, punching molds, and punching molds. The vertices of the three molds in a row are in contact with the hammer head. The straightness is adjusted by the cylinder below the shaft. Each shaft is driven by the reducer through the transmission mechanism. It starts from the cloth feeding frame, and enters the top of the mold through two tensioning wheels and the edge cloth through the spreading wheel. It is processed under the hammer head. During ultrasonic processing, the fabric to be processed is embossed, punched, and punched by the embossing die, punching die, and punching die, and then enters the cloth storage groove through three sets of spreading wheels. Store cloth tensioned.

3. The automatic processing system as claimed in claim 1, wherein the ultrasonic processing machine of the transverse processing machine and the three sets of wheel-type combined molds are installed on the machine base together, and the machine base is driven by the DC motor reducer to move left and right by driving the ball screw , A DC motor reducer is installed in the machine base to drive three sets of wheel-type combined moulds. This mold is equipped with a pair of identical cutting molds on both sides of the welding mold. The shaft of the cutting mold is installed on the lever. And take the vertical line of the axis of the welding mold as the center line of the lever, that is, the fulcrum of the lever falls on the vertical line of the axis of the welding mold. When the machine base moves to the right, the cutting mold rises, and the cutting mold falls. The mold rises, the cutting mold falls, and the cloth is conveyed by multiple groups of conveying wheels. The cloth is sent out from the storage tank, and enters the top of the mold and the bottom of the hammer head through two tension wheels, spreading wheels and feeding wheels, and is installed under the track of the machine base. The four mechanical arms are located on the front, back and left sides of the cutting line, which can just grasp and tension the fabric to be cut. At this time, the DC motor reducer drives the mold, and the DC motor reducer drives the machine base to move. The ultrasonic processing machine welds and cuts the fabric. , the cut fabric is sent to the rear standard automatic folding machine by the conveyor belt through the conveyor wheel to complete the automatic folding, and the finished product is packaged.