CN102916228A - Automatic container formation system for lead-acid storage battery - Google Patents
Automatic container formation system for lead-acid storage battery Download PDFInfo
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- CN102916228A CN102916228A CN2012104118751A CN201210411875A CN102916228A CN 102916228 A CN102916228 A CN 102916228A CN 2012104118751 A CN2012104118751 A CN 2012104118751A CN 201210411875 A CN201210411875 A CN 201210411875A CN 102916228 A CN102916228 A CN 102916228A
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- 239000002253 acid Substances 0.000 title claims abstract description 477
- 230000015572 biosynthetic process Effects 0.000 title abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 88
- 238000001816 cooling Methods 0.000 claims abstract description 71
- 238000005086 pumping Methods 0.000 claims description 15
- 238000010992 reflux Methods 0.000 claims description 8
- 235000021110 pickles Nutrition 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 14
- 239000003595 mist Substances 0.000 description 5
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 235000019628 coolness Nutrition 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses an automatic container formation system for a lead-acid storage battery. The automatic container formation system comprises an acid liquid inputting device, an acid adding nozzle, an acid liquid reflowing device, an acid liquid cooling device and an acid circulating tank, wherein an acid suction pipe is fixedly arranged in a conveying channel of the acid adding nozzle; the acid liquid reflowing device comprises an acid liquid reflowing pipe, a plurality of acid liquid reflowing manifold pipes and a plurality of acid liquid reflowing branch pipes; the acid liquid reflowing mainifold pipes are communicated with the acid liquid reflowing pipe; the acid liquid reflowing branch pipes connected onto the acid liquid reflowing manifold pipes are communicated with the acid suction pipe; the acid liquid cooling device comprises a liquid suction device, a liquid collecting tank and a cold air cooling device; the liquid suction device is communicated with the acid liquid reflowing pipe; the liquid collecting tank is communicated with the liquid suction device; the cold air cooling device is communicated with the liquid collecting tank; the acid circulating tank is communicated with the cold air cooling device; and the acid liquid inputting device is communicated with the acid circulating tank. The automatic container formation system has the advantages of small size, simplicity and easiness in operation, stable formation quality and environmental protection.
Description
Technical field
The present invention relates to lead acid accumulator production field, particularly a kind of system that is internalized into of lead acid accumulator.
Background technology
Lead acid accumulator changes into the green plate (pole plate that does not change into) that refers to bone dry and is placed on and carries out electrolysis in the dilute sulfuric acid electrolyte, through redox, make respectively the lead monoxide of positive plate become brown lead oxide, make the lead monoxide of negative plate become the process of biscuit lead; The quality that changes into all will directly have influence on the performance of lead acid accumulator.Therefore, changing into is the very crucial procedure of lead acid accumulator manufacturing.At present, the chemical synthesizing method of domestic lead acid accumulator has two kinds, and the one, the outer method (slot type changes into) that changes into, namely green plate changes into the electrolytic bath charging; The 2nd, formation method after namely elder generation is assembled into storage battery to green plate, adds the electrolyte charging again and changes into; Wherein, the method that changes into outward has the more manageable advantage of technique, but large for the volume of the customizations grooving that changes into outward, take up space, and operation sequence is comparatively complicated, simultaneously, the acid mist that forms in the formation process can distribute serious environment pollution from the electrolytic bath of open type; Though and formation method has advantages of that the simple and easy and environmental pollution of operational degree is little, the cooling of electrolyte is realized by cooling water, the temperature of the electrolyte in the lead acid accumulator can't be grasped, cause easily that to change into quality unstable.
In view of above-mentioned reason, the inventor furthers investigate the defective of above-mentioned lead-acid battery formation method, is then produced by this case.
Summary of the invention
The purpose of this invention is to provide a kind of volume little, operate simple and easyly, change into steady quality, and the system that automatically is internalized into of the lead acid accumulator of protection of the environment.
Technical scheme of the present invention is such: a kind of system that automatically is internalized into of lead acid accumulator, comprise acid solution input unit and acid adding mouth, this acid adding mouth has the acid solution input channel, the acid solution transfer passage that is connected with this acid solution input channel, and the acid solution delivery outlet that is connected with this acid solution transfer passage, this acid solution input unit comprises the acid solution tank, acid solution input pipe and some acid solution collecting pipes, this acid solution tank and this acid solution input pipe are connected, each acid solution collecting pipe is connected with this acid solution input pipe respectively, the corresponding lead acid accumulator setting of this acid solution collecting pipe, and be connected with some acid solution inlet branch on each acid solution collecting pipe, the filling opening setting of the corresponding lead acid accumulator of each acid solution inlet branch, on each acid solution inlet branch the acid adding mouth is installed all, and is connected with the acid solution input channel of acid adding mouth; Also include the acid solution reflux, acid solution cooling device and recycle acid tank, be installed with acid extracting pipe in the above-mentioned acid solution transfer passage, and the first end of above-mentioned acid extracting pipe stretches out outside the above-mentioned acid solution transfer passage, the second end of above-mentioned acid extracting pipe extends in the bottom of lead acid accumulator through above-mentioned acid solution delivery outlet, above-mentioned acid solution reflux comprises the acid solution return duct, some acid solution backflow collecting pipes and some acid solution backflow arms, each above-mentioned acid solution backflow collecting pipe all is connected with above-mentioned acid solution return duct, the corresponding lead acid accumulator setting of above-mentioned acid solution backflow collecting pipe, the acid solution backflow arm that connects on the above-mentioned acid solution backflow collecting pipe and the first end of acid extracting pipe are connected; Above-mentioned acid solution cooling device comprises the pumping device that the acid solution in the lead acid accumulator is extracted out, the liquid collecting tank that the acid solution of pumping device extraction is collected reaches the cold air cooling device that acid solution is cooled off, above-mentioned liquid collecting tank has liquid inlet and liquid outlet, the input of above-mentioned pumping device and above-mentioned acid solution return duct are connected, the output of above-mentioned pumping device and the liquid inlet of above-mentioned liquid collecting tank are connected, the input of the liquid outlet of above-mentioned liquid collecting tank and above-mentioned cold air cooling device is connected, the output of above-mentioned cold air cooling device and above-mentioned recycle acid tank are connected, and above-mentioned recycle acid tank and above-mentioned acid solution input pipe are connected.
Above-mentioned acid solution transfer passage parallels with the axis at the vertical place of above-mentioned acid extracting pipe, and the axis at above-mentioned acid solution input channel and the vertical place of above-mentioned acid extracting pipe is perpendicular.
Convex with snap ring on the first end lateral wall of above-mentioned acid extracting pipe, be concaved with in the above-mentioned acid solution transfer passage for this snap ring and snap in fixing installation groove.
Also include support, above-mentioned support is provided with the mounting table of placing for lead acid accumulator, and is in the upper frame of this mounting table top, and above-mentioned acid solution tank and above-mentioned recycle acid tank all are arranged on the above-mentioned upper frame.
Above-mentioned acid solution tank comprises diluted acid tank and concentrated acid tank, the diluted acid feed tube that flows out for pickle is installed on the above-mentioned diluted acid tank, the concentrated acid feed tube that flows out for concentrated acid liquid is installed on the above-mentioned concentrated acid tank, the cooling acid feed tube that flows out for the cooling acid solution is installed on the above-mentioned recycle acid tank, on the above-mentioned acid solution input pipe four-way pipe is installed, the first port of above-mentioned four-way pipe and above-mentioned diluted acid feed tube are connected, the second port and above-mentioned concentrated acid feed tube are connected, the 3rd port and above-mentioned cooling acid feed tube are connected, the 4th port and above-mentioned acid stream input pipe are connected, and the diluted acid switch valve of this diluted acid feed tube conducting of control or cut-off is installed on the above-mentioned diluted acid feed tube, the concentrated acid switch valve of this concentrated acid feed tube conducting of control or cut-off is installed on the above-mentioned concentrated acid feed tube, control is installed on the above-mentioned cooling acid feed tube, and this cools off the cooling acid switch valve of sour feed tube conducting or cut-off, and the master switch valve of this acid solution input pipe conducting of control or cut-off is installed on the above-mentioned acid solution input pipe.
Above-mentioned pumping device comprises vacuum tank and vacuum pump, above-mentioned acid solution return duct and above-mentioned vacuum pump are connected with above-mentioned vacuum tank respectively, the liquid inlet of above-mentioned liquid collecting tank is connected through the first feed tube and above-mentioned vacuum tank, the first switch valve of this feed tube conducting of control or cut-off is installed on above-mentioned the first feed tube, and above-mentioned acid solution return duct is provided with the second switch valve of this acid solution return duct conducting of control or cut-off.
Above-mentioned vacuum tank is provided with the atmospheric valve that this vacuum tank is carried out emptying.
Above-mentioned cold air cooling device comprises drawing liquid pump, cooling tank and condenser, the input of above-mentioned drawing liquid pump is connected through the liquid outlet of the second feed tube and above-mentioned liquid collecting tank, above-mentioned condenser is connected through ajutage and above-mentioned cooling tank, above-mentioned cooling tank is provided with liquid inlet and liquid outlet, above-mentioned drawing liquid delivery side of pump is connected through the liquid inlet of the 3rd feed tube and above-mentioned cooling tank, the liquid outlet of above-mentioned cooling tank is connected through the 4th feed tube and above-mentioned recycle acid tank, above-mentioned the second feed tube is provided with the 3rd switch valve of this second feed tube conducting of control or cut-off, above-mentioned the 3rd feed tube is provided with the 4th switch valve of control the 3rd feed tube conducting or cut-off, and above-mentioned the 4th feed tube is provided with the 5th switch valve of control the 4th feed tube conducting or cut-off.
Also include electrical control cubicles, above-mentioned diluted acid switch valve, concentrated acid switch valve, cool off sour switch valve, master switch valve, the first switch valve, second switch valve, atmospheric valve, the 3rd switch valve, the 4th switch valve and the 5th switch valve and be electrically-controlled valve, be provided with the valve control module that each above-mentioned electrically-controlled valve of control is worked respectively in the above-mentioned electrical control cubicles.
After adopting technique scheme, automatically the system that is internalized into of lead acid accumulator of the present invention, during work, add in the lead acid accumulator by acid solution input unit and the acid adding mouth acid solution that ratio is deployed first, by pumping device a part of acid solution in the lead acid accumulator is drawn to the acid solution arm that confluxes through acid extracting pipe again, and the acid solution backflow collecting pipe of flowing through, the acid solution return duct, pumping device and liquid collecting tank are to the cold air cooling device, the cold air cooling device cools off this acid solution by cold air, cooled acid solution flow in the recycle acid tank again, and by acid solution input unit and acid adding mouth cooled acid solution is added in the lead acid accumulator, make the acid solution in the lead acid accumulator form a circulating cooling state, thereby the acid solution in the lead acid accumulator can not heated up in electrolytic process, remain under the normal temperature state, avoided distributing because of the higher acid mist that produces of temperature of the acid solution in the lead acid accumulator, prevented the generation of acid mist, improve staff's working condition, the useful life of extension device, protection of the environment; Be used to simultaneously cold air is come acid solution is cooled off, the temperature adjustable of cold air, the temperature of the acid solution in the lead acid accumulator can be grasped, avoid to support the unsettled problem of quality that changes into that causes of holding because of the temperature of acid solution in the lead acid accumulator, and need not the customizations grooving, have volume little, operate easy advantage.
Description of drawings
Fig. 1 is stereogram of the present invention;
Fig. 2 is the stereogram of another angle of the present invention;
Fig. 3 is the A section enlarged drawing of Fig. 2;
Fig. 4 is the stereogram of acid adding mouth among the present invention;
Fig. 5 is the cut-away view of acid adding mouth among the present invention;
Fig. 6 is the constitutional diagram (omitting acid solution tank and recycle acid tank) of workbench and acid solution input unit, acid solution reflux and recycle acid tank among the present invention;
Fig. 7 is the A section enlarged drawing of Fig. 6;
Fig. 8 is the stereogram of acid solution cooling device among the present invention;
Fig. 9 is the stereogram of another angle of acid solution cooling device among the present invention.
Among the figure:
Concentrated acid tank 112 diluted acid feed tubes 113
Concentrated acid feed tube 114 input pipes 12
Four-way pipe 121 acid solution collecting pipes 13
Acid solution inlet branch 14 acid adding mouths 2
Acid solution input channel 21 acid solution transfer passages 22
Acid solution delivery outlet 23 acid solution refluxes 3
Acid solution return duct 31 acid solution backflow collecting pipes 32
Acid solution backflow arm 33 acid solution cooling devices 4
Liquid collecting tank 42 cold air cooling devices 43
Drawing liquid pump 431 cooling tanks 432
The second feed tube 45 ajutages 46
The 3rd feed tube 47 the 4th feed tube 48
The sour feed tube 51 of recycle acid tank 5 coolings
Support 6 mounting tables 61
Diluted acid switch valve 91 concentrated acid switch valves 92
Cool off sour switch valve 93 master switch valves 94
Switch valve 95,96,97,98,99
Embodiment
Automatically the system that is internalized into of a kind of lead acid accumulator of the present invention shown in Fig. 1-9, comprises acid solution input unit, acid adding mouth 2, acid solution reflux 3, acid solution cooling device 4, recycle acid tank 5, support 6 and electrical control cubicles 7.
Described acid adding mouth 2 is a column construction, has acid solution input channel 21 on this acid adding mouth 2, the acid solution transfer passage 22 that is connected with this acid solution input channel 21, and the acid solution delivery outlet 23 that is connected with this acid solution transfer passage 22, these acid solution transfer passage 22 interior settings have acid extracting pipe 8, and acid solution transfer passage 22 parallels with the axis at acid extracting pipe 8 vertical places, acid solution input channel 21 is perpendicular with the axis at acid extracting pipe 8 vertical places, the first end of this acid extracting pipe 8 stretches out outside the acid solution transfer passage 22, the second end of this acid extracting pipe 8 is in acid solution delivery outlet 23 extends to the bottom of lead acid accumulator 100, convex with snap ring 81 on the first end lateral wall of this acid extracting pipe 8, be concaved with on the upper end madial wall of acid solution transfer passage 22 for this snap ring 81 and snap in fixing installation groove, cooperating of groove acid extracting pipe 8 can be fixed on the acid adding mouth 2 by snap ring 81 with installation.
Described support 6 is provided with for several lead acid accumulators 100 mounting table 61 placed side by side, and is in the upper frame 62 of these mounting table 61 tops.
Described acid solution input unit comprises acid solution tank 11, acid solution input pipe 12 and some acid solution collecting pipes 13, acid solution tank 11 comprises diluted acid tank 111 and concentrated acid tank 112, this diluted acid tank 111, concentrated acid tank 112 and recycle acid tank 5 are placed side by side on upper frame 62, the diluted acid feed tube 113 that flows out for the pickle in the diluted acid tank 111 is installed on the bottom sidewall of this diluted acid tank 111, the diluted acid switch valve 91 of these diluted acid feed tube 113 conductings of control or cut-off is installed on the diluted acid feed tube 113, the concentrated acid feed tube 114 that flows out for the concentrated acid liquid in the concentrated acid tank 112 is installed on the bottom sidewall of concentrated acid tank 112, the concentrated acid switch valve 92 of these concentrated acid feed tube 114 conductings of control or cut-off is installed on this concentrated acid feed tube 114, the top of recycle acid tank 5 offers liquid inlet, the bottom offers liquid outlet, the cooling acid feed tube 51 that flows out for the acid solution in this recycle acid tank 5 is installed on the liquid outlet of this recycle acid tank 5, this cools off to be equipped with on the sour feed tube 51 controls the cooling acid switch valve 93 that this cools off sour feed tube 51 conductings or cut-off, one end of acid solution input pipe 12 is equipped with four-way pipe 121, the first port and the diluted acid feed tube 113 of this four-way pipe 121 are connected, the second port and concentrated acid feed tube 114 are connected, the 3rd port is connected with the sour feed tube 51 of cooling, the 4th port is connected with acid stream input pipe 12, and the master switch valve 94 of these acid solution input pipe 12 conductings of control or cut-off is installed on the acid solution input pipe 12; Each acid solution collecting pipe 13 is connected with acid solution input pipe 12 respectively, acid solution collecting pipe 13 corresponding lead acid accumulators 100 arrange, and be connected with some acid solution inlet branch 14 on each acid solution collecting pipe 13, the filling opening setting of each acid solution inlet branch 14 corresponding lead acid accumulator 100, on each acid solution inlet branch 14 acid adding mouth 2 is installed all, and is connected with the acid solution input channel 21 of acid adding mouth 2.
Described acid solution reflux 3 comprises acid solution return duct 31, some acid solution backflow collecting pipes 32 and some acid solution backflow arms 33, each acid solution backflow collecting pipe 32 all is connected with acid solution return duct 31, acid solution backflow collecting pipe 32 corresponding lead acid accumulators 100 arrange, be connected with some acid solution backflow arms 33 on each acid solution backflow collecting pipe 32, the filling opening setting of these acid solution backflow arm 33 corresponding lead acid accumulators 100, each acid solution backflow arm 33 is connected in the first end of acid extracting pipe 2, and the switch valve 95 of this acid solution return duct conducting of control or cut-off is installed on the acid solution return duct 31.
Described acid solution cooling device 4 comprises pumping device 41, liquid collecting tank 42 and cold air cooling device 43, described pumping device 41 comprises vacuum tank 411 and vacuum pump 412, acid solution return duct 31 is connected with vacuum tank 411 respectively with vacuum pump 412, vacuum tank 411 is stacked on the liquid collecting tank 42, the top of this liquid collecting tank 42 offers liquid inlet, the bottom offers liquid outlet, the liquid inlet of this liquid collecting tank 42 is connected with vacuum tank 411 through the first feed tube 44, and the switch valve 96 of these the first feed tube 44 conductings of control or cut-off is installed on this first feed tube 44; Described cold air cooling device 43 comprises drawing liquid pump 431, cooling tank 432 and condenser 433, the input of drawing liquid pump 431 is connected through the liquid outlet of the second feed tube 45 with liquid collecting tank 42, the switch valve 97 of these the second feed tube 45 conductings of control or cut-off is installed on this second feed tube 45, condenser 433 is connected through ajutage 46 and cooling tank 432, this condenser 433 is positioned on the rack 101 jointly with cooling tank 432, this cooling tank 432 is provided with liquid inlet and liquid outlet, the output of drawing liquid pump 431 is connected through the liquid inlet of the 3rd feed tube 47 with cooling tank 432, the 3rd feed tube 47 is provided with the switch valve 98 of control the 3rd feed tube 47 conductings or cut-off, the liquid outlet of cooling tank 432 is connected through the liquid inlet of the 4th feed tube 48 with recycle acid tank 5, and the 4th feed tube 48 is provided with the switch valve 99 of control the 4th feed tube 48 conductings or cut-off.Among the present invention, vacuum tank 411 is provided with the atmospheric valve 411a that this vacuum tank 411 is carried out emptying, can regulate pressure in the vacuum tank 411 by this atmospheric valve 411a.
Described diluted acid switch valve 91, concentrated acid switch valve 92 cools off sour switch valve 93, master switch valve 94, switch valve 95,96,97,98,99 reaches atmospheric valve 411a and is electrically-controlled valve, and is provided with the valve control module (not shown) that each electrically-controlled valve of control is worked respectively in the electrical control cubicles 7.
Automatically the system that is internalized into of lead acid accumulator of the present invention, during work, electrical control cubicles 7 control diluted acids are driven valve valve 91, concentrated acid switch valve 92, cool off sour switch valve 93, master switch valve 94, switch valve 95,96,97,98,99 open respectively, pickle in the diluted acid tank 111 through diluted acid feed tube 113 to acid solution input pipe 12, to acid solution input pipe 12, mix with the concentrated acid liquid phase also successively through acid solution collecting pipe 13 by acid solution input pipe 12 interior pickles through concentrated acid feed tube 114 for the concentrated acid liquid of concentrated acid tank 112, acid solution inlet branch 14, the acid solution input channel 21 of acid adding mouth 2, the acid solution transfer passage 22 of acid adding mouth 2 and the acid solution delivery outlet 23 of acid adding mouth 2 are to lead acid accumulator 100; At this moment, the suction that utilizes vacuum pump 412 to produce, a part of acid solution in the lead acid accumulator can be drawn to the acid solution arm 33 that confluxes through acid extracting pipe 8, and flow through acid solution backflow collecting pipe 32 and acid solution return duct 31 to vacuum tank 411, acid solution in the vacuum tank 411 through the first feed tube 44 to liquid collecting tank 42, liquid collecting tank 42 interior acid solutions flow to the second feed tube 45 by drawing liquid pump 431, and through the 3rd feed tube 47 to cooling tank 432, and the cold air that condenser 433 produces flows in the cooling tank 432 through ajutage 46, acid solution in the cooling tank 432 is cooled off by the cold air that condenser 433 produces like this, the temperature of the acid solution in the cooling tank 432 is reduced, the acid solution of cooling tank 432 interior coolings flows in the recycle acid tank 5 through the 4th feed tube 48, the acid solution of recycle acid tank 5 interior coolings flows into acid solution input pipe 12 through cooling off sour feed tube 51, and successively through acid solution collecting pipe 13, acid solution inlet branch 14, the acid solution input channel 21 of acid adding mouth 2, the acid solution transfer passage 22 of acid adding mouth 2 and the acid solution delivery outlet 23 of acid adding mouth 2 are to lead acid accumulator 100, like this, acid solution in the lead acid accumulator 100 can form a circulating cooling state, acid solution acid solution in electrolytic process in the lead acid accumulator 100 can not heated up, also the lead acid accumulator 100 inner heats that produce can be taken out of, lead acid accumulator is played cooling effect, make the acid solution in the lead acid accumulator 100 can remain the normal temperature state, avoided distributing because of the higher acid mist that produces of temperature of the acid solution in the lead acid accumulator 100, prevented the generation of acid mist, improve staff's working condition, the useful life of extension device, protection of the environment; Be used to simultaneously the cold air that condenser 433 produces is come the acid solution in the cooling tank 432 is cooled off, the temperature adjustable of the cold air that condenser 433 produces, the temperature of the acid solution in the lead acid accumulator 100 can be grasped, avoid to support the unsettled problem of quality that changes into that causes of holding because of the temperature of lead acid accumulator 100 interior acid solutions, and need not the customizations grooving, small volume, and a whole process controls by electrical control cubicles 7, operates simple and easy.Automatically the system that is internalized into of lead acid accumulator of the present invention, after being in cyclic process, acid solution in the lead acid accumulator 100 diluted acid switch valve 91 and concentrated acid switch valve 92 can be closed, when the density of the acid solution in the lead acid accumulator 100 is rarer, can open by electrical control cubicles 7 control concentrated acid switch valves 92, lead acid accumulator 100 interior acid solution density can be adjusted at any time, thereby can guarantee lead acid accumulator acidity density constant.
Among the present invention, in order to improve the acid adding operating efficiency, automatically the system that is internalized into of lead acid accumulator also includes the mounting panel 102 that the acid adding mouth 2 above all filling openings of each lead acid accumulator 100 is connected and installs, this mounting panel 102 is provided with the lift cylinder 103 of these mounting panel 102 oscilaltion campaigns of control, control the acid adding actuator of acid adding mouth 2 by this lift cylinder 103, make the acid adding action comparatively accurate.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present invention to its suitable variation or modification of doing.
Claims (9)
1. the system that automatically is internalized into of a lead acid accumulator, comprise acid solution input unit and acid adding mouth, this acid adding mouth has the acid solution input channel, the acid solution transfer passage that is connected with this acid solution input channel, and the acid solution delivery outlet that is connected with this acid solution transfer passage, this acid solution input unit comprises the acid solution tank, acid solution input pipe and some acid solution collecting pipes, this acid solution tank and this acid solution input pipe are connected, each acid solution collecting pipe is connected with this acid solution input pipe respectively, the corresponding lead acid accumulator setting of this acid solution collecting pipe, and be connected with some acid solution inlet branch on each acid solution collecting pipe, the filling opening setting of the corresponding lead acid accumulator of each acid solution inlet branch, on each acid solution inlet branch the acid adding mouth is installed all, and is connected with the acid solution input channel of acid adding mouth; It is characterized in that: also include the acid solution reflux, acid solution cooling device and recycle acid tank, be installed with acid extracting pipe in the above-mentioned acid solution transfer passage, and the first end of above-mentioned acid extracting pipe stretches out outside the above-mentioned acid solution transfer passage, the second end of above-mentioned acid extracting pipe extends in the bottom of lead acid accumulator through above-mentioned acid solution delivery outlet, above-mentioned acid solution reflux comprises the acid solution return duct, some acid solution backflow collecting pipes and some acid solution backflow arms, each above-mentioned acid solution backflow collecting pipe all is connected with above-mentioned acid solution return duct, the corresponding lead acid accumulator setting of above-mentioned acid solution backflow collecting pipe, the acid solution backflow arm that connects on the above-mentioned acid solution backflow collecting pipe and the first end of acid extracting pipe are connected; Above-mentioned acid solution cooling device comprises the pumping device that the acid solution in the lead acid accumulator is extracted out, the liquid collecting tank that the acid solution of pumping device extraction is collected reaches the cold air cooling device that acid solution is cooled off, above-mentioned liquid collecting tank has liquid inlet and liquid outlet, the input of above-mentioned pumping device and above-mentioned acid solution return duct are connected, the output of above-mentioned pumping device and the liquid inlet of above-mentioned liquid collecting tank are connected, the input of the liquid outlet of above-mentioned liquid collecting tank and above-mentioned cold air cooling device is connected, the output of above-mentioned cold air cooling device and above-mentioned recycle acid tank are connected, and above-mentioned recycle acid tank and above-mentioned acid solution input pipe are connected.
2. the system that automatically is internalized into of lead acid accumulator according to claim 1, it is characterized in that: above-mentioned acid solution transfer passage parallels with the axis at the vertical place of above-mentioned acid extracting pipe, and the axis at above-mentioned acid solution input channel and the vertical place of above-mentioned acid extracting pipe is perpendicular.
3. the system that automatically is internalized into of lead acid accumulator according to claim 1 is characterized in that: convex with snap ring on the first end lateral wall of above-mentioned acid extracting pipe, be concaved with in the above-mentioned acid solution transfer passage for this snap ring and snap in fixing installation groove.
4. the system that automatically is internalized into of lead acid accumulator according to claim 1, it is characterized in that: also include support, above-mentioned support is provided with the mounting table of placing for lead acid accumulator, with the upper frame that is in this mounting table top, above-mentioned acid solution tank and above-mentioned recycle acid tank all are arranged on the above-mentioned upper frame.
5. according to claim 1 or the system that automatically is internalized into of 4 described lead acid accumulators, it is characterized in that: above-mentioned acid solution tank comprises diluted acid tank and concentrated acid tank, the diluted acid feed tube that flows out for pickle is installed on the above-mentioned diluted acid tank, the concentrated acid feed tube that flows out for concentrated acid liquid is installed on the above-mentioned concentrated acid tank, the cooling acid feed tube that flows out for the cooling acid solution is installed on the above-mentioned recycle acid tank, on the above-mentioned acid solution input pipe four-way pipe is installed, the first port of above-mentioned four-way pipe and above-mentioned diluted acid feed tube are connected, the second port and above-mentioned concentrated acid feed tube are connected, the 3rd port and above-mentioned cooling acid feed tube are connected, the 4th port and above-mentioned acid stream input pipe are connected, and the diluted acid switch valve of this diluted acid feed tube conducting of control or cut-off is installed on the above-mentioned diluted acid feed tube, the concentrated acid switch valve of this concentrated acid feed tube conducting of control or cut-off is installed on the above-mentioned concentrated acid feed tube, control is installed on the above-mentioned cooling acid feed tube, and this cools off the cooling acid switch valve of sour feed tube conducting or cut-off, and the master switch valve of this acid solution input pipe conducting of control or cut-off is installed on the above-mentioned acid solution input pipe.
6. the system that automatically is internalized into of lead acid accumulator according to claim 5, it is characterized in that: above-mentioned pumping device comprises vacuum tank and vacuum pump, above-mentioned acid solution return duct and above-mentioned vacuum pump are connected with above-mentioned vacuum tank respectively, the liquid inlet of above-mentioned liquid collecting tank is connected through the first feed tube and above-mentioned vacuum tank, the first switch valve of this feed tube conducting of control or cut-off is installed on above-mentioned the first feed tube, and above-mentioned acid solution return duct is provided with the second switch valve of this acid solution return duct conducting of control or cut-off.
7. the system that automatically is internalized into of lead acid accumulator according to claim 6, it is characterized in that: above-mentioned vacuum tank is provided with the atmospheric valve that this vacuum tank is carried out emptying.
8. the system that automatically is internalized into of lead acid accumulator according to claim 6, it is characterized in that: above-mentioned cold air cooling device comprises drawing liquid pump, cooling tank and condenser, the input of above-mentioned drawing liquid pump is connected through the liquid outlet of the second feed tube and above-mentioned liquid collecting tank, above-mentioned condenser is connected through ajutage and above-mentioned cooling tank, above-mentioned cooling tank is provided with liquid inlet and liquid outlet, above-mentioned drawing liquid delivery side of pump is connected through the liquid inlet of the 3rd feed tube and above-mentioned cooling tank, the liquid outlet of above-mentioned cooling tank is connected through the 4th feed tube and above-mentioned recycle acid tank, above-mentioned the second feed tube is provided with the 3rd switch valve of this second feed tube conducting of control or cut-off, above-mentioned the 3rd feed tube is provided with the 4th switch valve of control the 3rd feed tube conducting or cut-off, and above-mentioned the 4th feed tube is provided with the 5th switch valve of control the 4th feed tube conducting or cut-off.
9. the system that automatically is internalized into of lead acid accumulator according to claim 8, it is characterized in that: also include electrical control cubicles, above-mentioned diluted acid switch valve, concentrated acid switch valve, cool off sour switch valve, master switch valve, the first switch valve, second switch valve, atmospheric valve, the 3rd switch valve, the 4th switch valve and the 5th switch valve and be electrically-controlled valve, be provided with the valve control module that each above-mentioned electrically-controlled valve of control is worked respectively in the above-mentioned electrical control cubicles.
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